EP0710605B1 - Method and device for maximising the unit rate of a vacuum packaging machine - Google Patents

Method and device for maximising the unit rate of a vacuum packaging machine Download PDF

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Publication number
EP0710605B1
EP0710605B1 EP95117127A EP95117127A EP0710605B1 EP 0710605 B1 EP0710605 B1 EP 0710605B1 EP 95117127 A EP95117127 A EP 95117127A EP 95117127 A EP95117127 A EP 95117127A EP 0710605 B1 EP0710605 B1 EP 0710605B1
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EP
European Patent Office
Prior art keywords
containers
arrangement
station
units
sealing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
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EP95117127A
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German (de)
French (fr)
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EP0710605A1 (en
Inventor
Donald Eugene Smith
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Multivac Sepp Haggenmueller GmbH and Co KG
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Multivac Sepp Haggenmueller GmbH and Co KG
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B31/00Packaging articles or materials under special atmospheric or gaseous conditions; Adding propellants to aerosol containers
    • B65B31/02Filling, closing, or filling and closing, containers or wrappers in chambers maintained under vacuum or superatmospheric pressure or containing a special atmosphere, e.g. of inert gas
    • B65B31/021Filling, closing, or filling and closing, containers or wrappers in chambers maintained under vacuum or superatmospheric pressure or containing a special atmosphere, e.g. of inert gas the containers or wrappers being interconnected

Definitions

  • the present invention relates to vacuum packaging technology and especially the cycle speed or cycle speed of a vacuum packaging machine to maximize.
  • Vacuum packaging brings the application of vacuum inside an airtight container with a product is filled with itself.
  • the use of vacuum packaging technology has increased significantly in recent years especially in the food packaging industry.
  • a typical vacuum packaging machine uses a modular one System with the following work stations: a container forming station; a product filling station; a sealing station; and a Container separation station.
  • a lower film web is in operation fed to the container forming station, where it is divided into a unit of Containers is molded.
  • the containers are transported by a conveyor transported to the product filling station, where the Product is added.
  • the containers filled with the product are then transported to the sealing station, where negative pressure or vacuum and heat are applied to seal one upper film web with the container unit.
  • the sealed Containers are then transported to the separation station, where the separate container from the unit or cut off become.
  • Improper accelerated evacuation has at least three problems: first, the residual air inside the container causes the product expands during evacuation. If those Expansion is not limited, the product can spread and overflow into the sealing areas of the container, which causes sealing errors. Seal errors can be a Product contamination that may result is harmful to the consumer. The second result is Failure to remove this residual air in an elevated Moisture inside the container. The increased moisture promotes a cooling effect during evacuation and inhibits the hermetic sealing of the container, which also leads to Sealing errors contributes.
  • the presence increases of trapped air in the product is the probability contamination of the product due to the presence of floating bacteria and germ carriers in the ambient air. To ensure that within the product trapped air does not occur, it is critical that the evacuation phase of the vacuum packaging system gradually is carried out over a relatively considerable period of time.
  • a vacuum packaging machine is also to be provided, that can work at an increased speed without that the likelihood of contamination of the product within of the container is increased.
  • the object is achieved by a method according to claim 11 and by a device according to claim 1 and 19 respectively.
  • the film is from the bottom Film web feed in the container forming station or deep drawing station, which has a plurality of shapes or advanced.
  • the lower film web is then with brought into contact with the molds, using vacuum or vacuum is used to form a unit of product containers after each setting mark or after each feed of the conveyor.
  • the unit of containers is then placed in the product loading station advanced where the product is either by hand or mechanically into the unit of containers after each feed step the conveyor is loaded.
  • the container unit, which contains the product is then in the Sealing station transported, which a press ram or Lower stamp with a capacity to seal at least has two container units simultaneously.
  • the sealing station are at least two container units, which the Product included, sealed to the top sheet, where Heat and vacuum after every second setting mark or every second feed step of the conveyor can be used.
  • the sealed container unit is then transferred to a separation station lined up or advanced where they are separated into individual containers becomes.
  • FIG Vacuum packaging machine of the present invention in general marked with the reference number 10.
  • the machine 10 has a container forming station 12, a product loading station or filling station 14, a sealing station 16, a separation station 18 and a conveyor device 20 or transport device.
  • the conveyor 20 moves gradually in spaced Intervals or at intervals with a certain distance along the length of the machine 10.
  • the Conveyor 20 a track with compartments 22 with one dimension to take up the bottom surface of the container and one electric motor 24 or other prime mover to move of compartments 22 along their feed path. It's clear, that other transport devices prove to be applicable can to guide the containers through the stations and therefore fall within the scope of the invention.
  • the machine 10 has a feed roller 26 for the lower film web which is arranged at one end of the machine 10 is.
  • the lower film web 28, which is output from the roll 26 has a thermoformable and heat-sealable packaging material which is well known to those skilled in the art.
  • the Roller 26 is preferably rotatably mounted on an axis 30, which is arranged in a horizontal plane.
  • the station 12 has a plurality of molds 32, which generally correspond to the shape of the product containers to have.
  • a heating element 34 is positioned over the molds 32 and lies above the upper film web 28, which by the Conveying device 20 advanced into the forming station 12 or is transported.
  • the form 32 is inside of the container forming stamp or the lower chamber part 36 defined lies under the heating element 34 and the lower film web 28.
  • a Feedthrough 38 is arranged within the die 36 and connects the form 32 to a vacuum system 40.
  • the vacuum system 40 is intended for generating negative pressure, where it removes air from the mold 32 and creates excess pressure, filling mold 32 with compressed air.
  • Station 12 forms a unit 42 which has a plurality of containers 44 having.
  • the unit 42 normally has two containers 44 on, but can also have more than two containers.
  • the container 44 has side walls 46, one Bottom 48 and a flat, outwardly projecting rim 50 on.
  • the present invention can take any form a container 44 can be used.
  • the product 52 is placed in the containers in the product filling station 14 44 introduced.
  • the product 52 can be made by mechanical means, as shown in Fig. 5, or manually, depending on how the properties of product 52 require it. It is sufficient that any filling device that is suitable is to introduce the product 52 into the container 44 is considered by the present invention.
  • the containers 44 containing the product 52 are in the Sealing station 16 vacuum sealed.
  • the sealing station 16 is like this designed to have at least two units 42 of containers 44 can seal at the same time.
  • the units of containers lie one behind the other in the feed direction.
  • the sealing station 16 has a sealing stamp or a lower chamber part 54 which lies under a thermal sealing element 56 and an upper film feed roller 58, which holds the upper film web 59.
  • the Stamp 54 has at least one evacuation duct 60, those with the vacuum system 40 or alternatively with a separate one Vacuum system (not shown) is connected.
  • the sealed containers 44 of the unit 42 are in the Separation station or cutting station 18 separated into individual containers.
  • the unit 42 is divided into individual containers 44 by a mechanical knife (not shown) or separated another suitable separating device.
  • the control circuit of machine 10 is more schematic in FIG. 11 Shown form and identified by reference numeral 62.
  • the control circuit 62 has one Start / stop switch 64, a controller or a control device 66 and appropriate lines 68 between the controller 66 and the conveyor motor 24 and the start / stop switch 64 on.
  • Control lines 68 also extend from the controller 66 to the container forming station 12, the product filling station 14, the vacuum system 40, the sealing station 16 and the separation station 18.
  • Controller 66 can be a hardwired logic Circuit, a microprocessor or other equivalent Setup to enable and disable the above described stations.
  • the controller 66 a microprocessor to feed the conveyor 20 along the spaced intervals and for activation and disabling the various stations at predetermined ones Times is pre-programmed.
  • the conveyor 20 is operated by the controller 66 activated, the lower film web 28 when you put it in Fig. 1 considered, advancing or transported from right to left.
  • controller 66 holds conveyor 20 for a moment on.
  • the container form stamp 36 is then placed under the heating element 34 raised with a seal between the heating element 34, the lower web 28 and the stamp 36 is generated. Compressed air or another gas is in the stamp 36 through the Bushing 38 let in through the vacuum system 40, which causes that the lower film web 28 with the heating element 34 in Is brought into contact.
  • the product is divided into the individual Container 44 of unit 42 by mechanical or manual means introduced after each feed step of the conveyor 20.
  • the unit 42 becomes containers 44 advanced by the conveyor 20 into the sealing station 16.
  • the controller 66 Activated after every second feed step of the conveyor device 20 the controller 66 the sealing station 14.
  • the controller 66 the sealing station 14 only after the corresponding Number of feed steps activated.
  • the punch 54 is designed to be four units 42 of containers 44 can be vacuum sealed, activates the Controller the sealing station 16 after every fourth feed step the conveyor 20.
  • the stamp 44 Upon activation, the stamp 44 becomes the thermal sealing element 56 raised, creating an airtight seal between the sealing stamp 54 of the upper film web 59 and the thermal sealing element 56 is generated.
  • closed Position an evacuation chamber 50 through the seal stamp 54 formed.
  • the vacuum system 40 is activated to Evacuate air from chamber 50 through the evacuation duct 60, creating a vacuum in chamber 50 becomes.
  • the thermal sealing element 56 When the desired level of evacuation is reached the thermal sealing element 56 is placed on the upper film web 59 lowered, the web 59 on the edges 50 of the container 44 is pressed.
  • the thermal sealing member 56 seals the sheet 59 hermetically to the edges 50.
  • the thermal sealing element 56 raised from the sealed containers 44 and the seal stamp 54 is ventilated through the evacuation duct 60.
  • the sealing stamp 54 is then lowered.
  • the controller 66 then causes the sealed containers to be transported further 44 through the conveyor 20 into the separation station 18, where the units 42 are separated into individual containers 44.
  • inert gas can be used during the sealing phase be backwashed into chamber 50. More accurate Said, a modified atmosphere can be introduced into chamber 50 after it has been evacuated, but before the thermal sealing member 56 is applied to the upper sheet 59 has been.
  • the effect of backwashing is with the container 44 to fill a gas that does not have the problems of pollution and the committee, which is linked to the ambient air are. Backwashing is also beneficial to prevent that the container 44 breaks a sensitive product or compress it when the seal stamp 54 is ventilated becomes.
  • FIG. 10 An alternative embodiment of the present invention is illustrated in FIG. 10 and identified by reference numeral 110.
  • the machine uses 110 a different shape of the container forming station 112.
  • the containers 144 of machine 110 are preformed and preferably in an upright magazine 170 above the conveyor 120 saved.
  • the preformed containers 144 are either individually or in multi-container units on the conveyor 120 output in response to controller 66.
  • When dispensed onto conveyor 120 are the containers 144 filled with the product, vacuum sealed and separated in essentially the same way as it does in connection has been described with the preferred embodiment.
  • the present invention provides a simple and profound one Progress in vacuum packaging technology increased cycle speed and efficiency of the present Invention is probably best by comparing theirs Cycle speed at the speed of known vacuum packaging machines illustrated.
  • the ones discussed below Times are representative and are for comparison purposes only thought.
  • individual container packaging times were compared.
  • multi-container units as in the preferred embodiment was shown to increase production proportionally.
  • the Container shape phase requires at least approximately 2.25 seconds per cycle.
  • the product filling requires approximately 2.25 Seconds.
  • the minimum time for adequate vacuum sealing the container is approximately 7 seconds.
  • the separation the container from each other takes approximately 1 second.
  • the cycle speed is calculated as stamp and Conveyor movement time (1.5 seconds) plus vacuum sealing time (7 seconds), which is 8.5 seconds per cycle or 7 corresponds to individual containers that are packed per minute.
  • the present invention stretches the time consuming Sealing phase over at least two feeds of the conveyor. In other words, there are two units at the same time are sealed, the vacuum sealing time is essentially reduced by half.
  • the present invention would the movement time in the system by adding an additional one Cycle every second station and the associated one Double funding time.
  • the cycle speed of the present Invention can be calculated as follows: first movement time (1.5 seconds) plus simultaneous form, fill and cutting time (2.25 seconds) plus second movement time (1.5 Seconds) plus sealing time (7 seconds).
  • the resulting one Operating speed of the present invention would two complete cycles in 12.25 seconds or 9.79 individual Containers that are sealed per minute.
  • the invention creates almost three additional individual containers per minute compared to the existing machines of the prior art, which means an increase in production of over 28 percent.
  • the increased cycle speed of the present invention does not affect the sealing integrity of the packaging disadvantageously, it still increases the likelihood of contamination or the product committee.
  • the present achieved Invention this significantly improved efficiency without significant increase in machine costs. Indeed the only one additional output associated with the machine on the larger seal stamp and the larger thermal sealing element. So the leap in efficiency goes through the present invention does not have a proportional increase in operating costs for the user.
  • the packaging machine has a frame, a transport device for the passage of packaging containers from an input side of the packaging machine to the output side with a plurality of work stations with at least one filling station and a sealing station, as viewed from the input side to the output side.
  • a control is provided for the cycle time t 1 in which the work stations are operated, wherein t 1 is at least equal to the time which corresponds to the longest work time of all work stations.
  • the control is designed so that after each cycle time t 1 at least one cycle time t 2 comes before the next cycle time t 1 , where t 2 is less than t 1 .
  • the work station which corresponds to the cycle time t 1 , is designed such that at least two packs can be processed simultaneously in the work station when viewed in the feed direction.
  • the number of packs is equal to the number of consecutive cycle times t 2 .
  • the named work station is the sealing station.
  • the work station to which the cycle time t 1 corresponds can also be any other work station of the packaging machine, for example the container forming station.

Description

Die vorliegende Erfindung bezieht sich auf die Vakuumverpakkungstechnologie und insbesondere darauf, die Zyklusgeschwindigkeit bzw. Taktgeschwindigkeit einer Vakuumverpackungsmaschine zu maximieren.The present invention relates to vacuum packaging technology and especially the cycle speed or cycle speed of a vacuum packaging machine to maximize.

Vakuumverpacken bringt die Anwendung von Unterdruck innerhalb eines luftdicht abgeschlossenen Behälters, der mit einem Produkt gefüllt ist, mit sich. Die Verwendung der Vakuumverpakkungstechnologie hat in den letzten Jahren erheblich zugenommen, insbesondere in der Nahrungsmittelverpackungsindustrie.Vacuum packaging brings the application of vacuum inside an airtight container with a product is filled with itself. The use of vacuum packaging technology has increased significantly in recent years especially in the food packaging industry.

Eine typische Vakuumverpackungsmaschine verwendet ein modulares System mit den folgenden Arbeitsstationen: eine Behälterformstation; eine Produktfüllstation; eine Siegelstation; und eine Behältertrennstation. Im Betrieb wird eine untere Folienbahn der Behälterformstation zugeführt, wo sie in eine Einheit von Behältern geformt wird. Die Behälter werden durch eine Fördervorrichtung in die Produktfüllstation transportiert, wo das Produkt hinzugefügt wird. Die mit dem Produkt gefüllten Behälter werden dann in die Siegelstation transportiert, wo Unterdruck bzw. Vakuum und Hitze angelegt werden, zum Versiegeln einer oberen Folienbahn mit der Behältereinheit. Die versiegelten Behälter werden dann in die Trennstation transportiert, wo die einzelnen Behälter von der Einheit abgetrennt bzw. abgeschnitten werden. A typical vacuum packaging machine uses a modular one System with the following work stations: a container forming station; a product filling station; a sealing station; and a Container separation station. A lower film web is in operation fed to the container forming station, where it is divided into a unit of Containers is molded. The containers are transported by a conveyor transported to the product filling station, where the Product is added. The containers filled with the product are then transported to the sealing station, where negative pressure or vacuum and heat are applied to seal one upper film web with the container unit. The sealed Containers are then transported to the separation station, where the separate container from the unit or cut off become.

Wie bei jedem Produktionssystem ist es wichtig, daß das Vakuumverpackungssystem mit der höchstmöglichen Geschwindigkeit arbeit, damit die Ausbeute und daher die Rentabilität erhöht wird. Nach herkömmlichen Kenntnissen würde man, um die Produktionsrate eines modularen Systems zu maximieren, einfach die Betriebsgeschwindigkeit der das System konstituierenden Stationen erhöhen. Da es jedoch wesentlich ist, eine ausreichende Zeit für die Evakuierungsphase des Vakuumverpackungssystems zu gewähren, ist es nicht möglich, nur die Gesamtgeschwindigkeit des Transports durch die Verpackungsanlage zu erhöhen, um eine maximale Produktion zu bewirken.As with any production system, it is important that the vacuum packaging system work at the highest possible speed, thus increasing the yield and therefore the profitability becomes. According to conventional knowledge one would order the production rate of a modular system, simply maximize that Operating speed of the stations constituting the system increase. However, since it is essential, sufficient Time for the evacuation phase of the vacuum packaging system grant, it is not possible only the total speed of transport through the packaging plant to increase one to effect maximum production.

Meistens, und insbesondere mit Nahrungsmittelprodukten, können Luftblasen mit dem Produkt eingeladen werden oder zwischen Stücken des Produktes in dem Behälter eingeschlossen werden. Eine beschleunigte Evakuierung der Luft aus dem Behälter entfernt diese eingeschlossene Luft nicht angemessen. Unsachgemäß beschleunigte Evakuierung hat mindestens drei Probleme zur Folge: zuerst bewirkt die Restluft innerhalb des Behälters, daß sich das Produkt während der Evakuierung ausdehnt. Wenn diese Ausdehnung nicht beschränkt wird, kann das Produkt sich so ausbreiten und in die Siegelbereiche des Behälters überfließen, wodurch Siegelfehler verursacht werden. Siegelfehler können eine Produktverunreinigung zur Folge haben, die möglicherweise schädlich für den Verbraucher ist. Als zweites resultiert das Unterlassen des Entfernens dieser Restluft in einer erhöhten Feuchtigkeit innerhalb des Behälters. Die erhöhte Feuchtigkeit fördert einen Abkühlungseffekt während der Evakuierung und hemmt das hermetische Abdichten des Behälters, was ebenso zur Versiegelungsfehlern beiträgt. Als drittes erhöht die Anwesenheit von eingeschlossener Luft in dem Produkt die Wahrscheinlichkeit der Kontamination des Produktes aufgrund der Anwesenheit von umherschwirrenden Bakterien und Keimträgern in der Umgebungsluft. Um zu gewährleisten, daß innerhalb des Produktes eingeschlossene Luft nicht auftritt, ist es entscheidend, daß die Evakuierungssphase des Vakuumverpackungssystems schrittweise über eine relativ beträchtliche Zeitspanne ausgeführt wird.Most often, and especially with food products, can Air bubbles are loaded with the product or between Pieces of the product are enclosed in the container. An accelerated evacuation of air is removed from the container this trapped air is not adequate. Improper accelerated evacuation has at least three problems: first, the residual air inside the container causes the product expands during evacuation. If those Expansion is not limited, the product can spread and overflow into the sealing areas of the container, which causes sealing errors. Seal errors can be a Product contamination that may result is harmful to the consumer. The second result is Failure to remove this residual air in an elevated Moisture inside the container. The increased moisture promotes a cooling effect during evacuation and inhibits the hermetic sealing of the container, which also leads to Sealing errors contributes. Third, the presence increases of trapped air in the product is the probability contamination of the product due to the presence of floating bacteria and germ carriers in the ambient air. To ensure that within the product trapped air does not occur, it is critical that the evacuation phase of the vacuum packaging system gradually is carried out over a relatively considerable period of time.

Somit existiert ein Dilemma in der Vakuumverpackungsindustrie zwischen der Maximierung der Zyklusgeschwindigkeit des Vakuumverpackungssystems einerseits und dem Gewährleisten einer ausreichenden Evakuierung und einer sachgemäßen Vakuumversiegelung andererseits. Die vorliegende Erfindung nimmt sich dieses Dilemmas an und löst es.Thus, there is a dilemma in the vacuum packaging industry between maximizing the cycle speed of the vacuum packaging system on the one hand and ensuring adequate Evacuation and proper vacuum sealing on the other hand. The present invention addresses this dilemma and solve it.

Aus der EP 0 232 931 A2 ist eine Vakuumverpackungsmaschine nach dem Oberbegriff der Patentansprüche 1 und 19 und ein Verfahren nach dem Oberbegriff des Patentanspruches 11 bekannt.A vacuum packaging machine is described in EP 0 232 931 A2 the preamble of claims 1 and 19 and a method according to the preamble of claim 11 known.

Bei der bekannten Maschine werden in jeder Arbeitsstation zwei in Vorschubrichtung aufeinaderfolgende Packungen bearbeitet.In the known machine there are two in each work station successive packs processed in the feed direction.

Es ist daher eine Aufgabe der vorliegenden Erfindung, eine Verpackungsmaschine und ein Verfahren zum Vakuumverpacken eines Produktes bereitzustellen, bei der bzw. dem die Ausbeute im Rentabilität verbessert ist und insbesondere bei der bzw. bei dem Zyklusgeschwindigkeit maximiert ist, ohne eine korrekte Evakuierung und Versiegelung des Behälters zu gefährden. Ferner soll eine Vakuumverpackungsmaschine bereitgestellt werden, die mit einer erhöhten Geschwindigkeit arbeiten kann, ohne daß die Wahrscheinlichkeit der Verunreinigung des Produkts innerhalb des Behälters erhöht wird.It is therefore an object of the present invention, a packaging machine and a method to provide vacuum packaging of a product at which the profitability is improved in profitability and in particular maximized at or at the cycle speed without correct evacuation and sealing of the container to endanger. A vacuum packaging machine is also to be provided, that can work at an increased speed without that the likelihood of contamination of the product within of the container is increased.

Ferner soll ein Verfahren und eine Vorrichtung zum Erhöhen der Betriebsgeschwindigkeit einer Vakuumverpackungsmaschine bereitgestellt werden, ohne daß eine proportionale Erhöhung in den Betriebskosten auftritt.Furthermore, a method and an apparatus for increasing the Operating speed of a vacuum packaging machine provided be without a proportional increase in the Operating costs occur.

Die Aufgabe wird gelöst durch ein Verfahren nach Patentanspruch 11 und durch eine Vorrichtung nach Patenanspruch 1 bzw. 19.The object is achieved by a method according to claim 11 and by a device according to claim 1 and 19 respectively.

In der bevorzugten Ausführungsform wird die Folie von der unteren Folienbahnzuführung in der Behälterformstation bzw. Tiefziehstation, welche eine Mehrzahl von Formen aufweist, transportiert bzw. vorgeschoben. Die untere Folienbahn wird dann mit den Formen in Kontakt gebracht, wobei Unterdruck bzw. Vakuum verwendet wird zum Bilden einer Einheit von Produktbehältern nach jeder Einstellmarke bzw. nach jedem Vorschub der Fördereinrichtung. Die Einheit von Behältern wird dann in die Produktladestation vorgeschoben, wo das Produkt entweder von Hand oder mechanisch in die Einheit von Behältern nach jedem Vorschubschritt der Fördereinrichtung geladen wird. Die Behältereinheit, welche das Produkt enthält, wird dann in die Siegelstation transportiert, welche einen Preßstempel bzw. einen Unterstempel mit einer Kapazität zum Versiegeln von mindestens zwei Behältereinheiten gleichzeitig aufweist. In der Siegelstation werden mindesten zwei Behältereinheiten, welche das Produkt enthalten, mit der Oberfolienbahn versiegelt, wobei Wärme und Vakuum nach jeder zweiten Einstellmarke bzw. jedem zweiten Vorschubschritt der Fördereinrichtung verwendet werden. Die versiegelte Behältereinheit wird dann in eine Trennstation eingereiht bzw. vorgeschoben, wo sie in einzelne Behälter getrennt wird.In the preferred embodiment, the film is from the bottom Film web feed in the container forming station or deep drawing station, which has a plurality of shapes or advanced. The lower film web is then with brought into contact with the molds, using vacuum or vacuum is used to form a unit of product containers after each setting mark or after each feed of the conveyor. The unit of containers is then placed in the product loading station advanced where the product is either by hand or mechanically into the unit of containers after each feed step the conveyor is loaded. The container unit, which contains the product is then in the Sealing station transported, which a press ram or Lower stamp with a capacity to seal at least has two container units simultaneously. In the sealing station are at least two container units, which the Product included, sealed to the top sheet, where Heat and vacuum after every second setting mark or every second feed step of the conveyor can be used. The sealed container unit is then transferred to a separation station lined up or advanced where they are separated into individual containers becomes.

Weitere Merkmale und Zweckmäßigkeiten der Erfindung ergeben sich aus der Beschreibung von Ausführungsbeispielen anhand der Figuren. Gleiche Bezugszeichen sind zum Kennzeichen von gleichen Teilen in den verschiedenen Ansichten verwendet worden.Further features and advantages of the invention result itself from the description of exemplary embodiments on the basis of the Characters. The same reference numerals are used to identify the same Parts have been used in different views.

Von den Figuren zeigen:

  • Fig. 1 eine seitliche Vertikalschnittansicht der Vakuumverpakungsmaschine der vorliegenden Erfindung;
  • Fig. 2 eine vergrößerte Teilansicht der Behälterformstation, welche durch die mit dem Bezugszeichen 2 in Fig. 1 gekennzeichnete gestrichelte Linie umschrieben ist und die die Unterfolienbahn zeigt, welches mit einem Heizelement vor dem Formen in Kontakt gebracht wird;
  • Fig. 3 eine vergrößerte Teilansicht der Formstation in Fig. 2, welche die untere Folienbahn zeigt, die durch die Vakuumeinrichtung in die Behälterform gezogen wird;
  • Fig. 4 eine vergrößerte perspektivische Teilansicht einer Einheit mit zwei Behältern mit einer Seite an Seite angrenzenden Anordnung vor der Einführung des Produktes;
  • Fig. 5 eine vergrößerte vertikale Teilschnittansicht der Produktfüll- bzw. Ladestation, welche durch die gestrichelte Linie 5 in Fig. 1 eingegrenzt ist und welche Quader bzw. Stäbe eines Produktes zeigt, die mechanisch in einen der Behälter der Behältereinheit in der Füllstation eingebracht werden;
  • Fig. 6 eine vergrößerte seitliche Vertikalansicht der Siegelstation, die durch die gestrichelte Linie 6 in Fig. 1 umschrieben ist und die den Siegelstempel zeigt, der zwei nebeneinander liegende Behältereinheiten in der Siegelstation einschließt und die ebenso die Luft zeigt, die von dem geschlossenen Stempel durch die Evakuierungsdurchführungen evakuiert wird;
  • Fig. 7 eine seitliche vertikale Teilschnittansicht der Siegelstation von Fig. 6 und welche das Thermosiegelelement zeigt, das mit der oberen Folienbahn über die zwei Behältereinheiten in der Siegelstation in Kontakt gebracht worden ist, wobei die obere Folienbahn mit den Rändern des Behälters versiegelt werden;
  • Fig. 8 eine seitliche vertikale Teilschnittansicht der Siegelstation von Fig. 6, die das Thermosiegelelement zeigt, wie es von den zwei Behältereinheiten angehoben wird;
  • Fig. 9 eine vergrößerte perspektivische Teilansicht von zwei versiegelten Behältern, wobei die obere Folienbahn des ersten Behälters weggebrochen ist, um das Produkt innerhalb des Behälters zu zeigen;
  • Fig. 10 eine seitliche vertikale Teilschnittansicht einer alternativen Ausführungsform der vorliegenden Erfindung, welche eine Zufuhr von vorgeformten Produktbehältern zeigt, die in einem aufrechten Magazin anstelle einer Produktformstation gehalten sind; und
  • Fig. 11 ein schematisches Diagramm der Steuerschaltung der vorliegenden Erfindung, welche den Betrieb der Stationen der Vakuumverpackungsmaschine koordiniert.
  • From the figures show:
  • 1 is a side vertical sectional view of the vacuum packaging machine of the present invention;
  • Fig. 2 is an enlarged partial view of the container forming station, which is circumscribed by the dashed line denoted by the reference number 2 in Fig. 1, and which shows the bottom film web, which is brought into contact with a heating element before molding;
  • Fig. 3 is an enlarged partial view of the forming station in Fig. 2, showing the lower sheet of film being drawn into the container form by the vacuum device;
  • Figure 4 is an enlarged partial perspective view of a unit with two containers with a side-by-side arrangement prior to the introduction of the product;
  • FIG. 5 is an enlarged vertical partial sectional view of the product filling or loading station, which is delimited by the dashed line 5 in FIG. 1 and which shows cuboids or rods of a product which are mechanically introduced into one of the containers of the container unit in the filling station;
  • Fig. 6 is an enlarged side vertical view of the sealing station, which is circumscribed by the dashed line 6 in Fig. 1, and which shows the sealing stamp, which includes two juxtaposed container units in the sealing station and which also shows the air passing through from the closed stamp the evacuation operations are evacuated;
  • Fig. 7 is a partial vertical side sectional view of the sealing station of Fig. 6 and showing the thermal sealing element which has been brought into contact with the upper film web via the two container units in the sealing station, the upper film web being sealed to the edges of the container;
  • Fig. 8 is a partial vertical sectional side view of the sealing station of Fig. 6, showing the thermal seal member being lifted from the two container units;
  • Figure 9 is an enlarged partial perspective view of two sealed containers with the top sheet of the first container broken away to show the product within the container;
  • Figure 10 is a partial vertical sectional side view of an alternative embodiment of the present invention showing a supply of preformed product containers held in an upright magazine rather than a product forming station; and
  • 11 is a schematic diagram of the control circuit of the present invention that coordinates the operation of the stations of the vacuum packaging machine.
  • Bezugnehmend auf die Zeichnungen und zuerst auf Fig. 1 ist die Vakuumverpackungsmaschine der vorliegenden Erfindung allgemein mit dem Bezugszeichen 10 gekennzeichnet. Die Maschine 10 weist eine Behälterformstation 12, eine Produktladestation bzw. -füllstation 14, eine Siegelstation 16, eine Trennstation 18 und eine Fördervorrichtung 20 bzw. Transportvorrichtung auf.Referring to the drawings and first to FIG Vacuum packaging machine of the present invention in general marked with the reference number 10. The machine 10 has a container forming station 12, a product loading station or filling station 14, a sealing station 16, a separation station 18 and a conveyor device 20 or transport device.

    Die Fördervorrichtung 20 bewegt sich schrittweise in beabstandeten Intervallen bzw. in Intervallen mit einem bestimmten Abstand entlang der Länge der Maschine 10. Vorzugsweise weist die Fördervorrichtung 20 eine Spur mit Abteilen 22 mit einer Abmesung zum Aufnehmen der Bodenfläche der Behälter auf und einen elektrischen Motor 24 oder eine andere Antriebsmaschine zum Bewegen der Abteile 22 entlang ihres Vorschubpfades. Es ist klar, daß sich andere Transporteinrichtungen als anwendbar erweisen können, um die Behälter durch die Stationen zu geleiten und daher unter den Schutzumfang der Erfindung fallen.The conveyor 20 moves gradually in spaced Intervals or at intervals with a certain distance along the length of the machine 10. Preferably, the Conveyor 20 a track with compartments 22 with one dimension to take up the bottom surface of the container and one electric motor 24 or other prime mover to move of compartments 22 along their feed path. It's clear, that other transport devices prove to be applicable can to guide the containers through the stations and therefore fall within the scope of the invention.

    Die Maschine 10 weist eine Zufuhrrolle 26 für die untere Folienbahn auf, welche an einem Ende der Maschine 10 angeordnet ist. Die untere Folienbahn 28, die von der Rolle 26 ausgegeben wird, weist ein thermoformbares und hitzeversiegelbares Verpakungsmaterial auf, welches dem Fachmann wohlbekannt ist. Die Rolle 26 ist vorzugsweise drehbar auf einer Achse 30 montiert, die in einer horizontalen Ebene angeordnet ist.The machine 10 has a feed roller 26 for the lower film web which is arranged at one end of the machine 10 is. The lower film web 28, which is output from the roll 26 has a thermoformable and heat-sealable packaging material which is well known to those skilled in the art. The Roller 26 is preferably rotatably mounted on an axis 30, which is arranged in a horizontal plane.

    Mit Bezug auf die Figuren 2 und 3 wird die Behälterformstation 12 nun genauer beschrieben. Die Station 12 weist eine Mehrzahl von Formen 32 auf, die im allgemeinen die Gestalt der Produktbehälter haben. Ein Heizelement 34 ist über den Formen 32 positioniert und liegt über der Oberfolienbahn 28, welche durch die Fördervorrichtung 20 in die Formstation 12 vorgeschoben bzw. transportiert wird. Die Form 32 ist innerhalb des die Behälter formenden Stempels bzw. des Kammerunterteiles 36 definiert, der unter dem Heizelement 34 und der Unterfolienbahn 28 liegt. Eine Durchführung 38 ist innerhalb des Formstempels 36 angeordnet und verbindet die Form 32 mit einem Vakuumsystem 40. Das Vakuumsystem 40 ist für das Erzeugen von Unterdruck bestimmt, wobei es Luft aus der Form 32 entfernt und für das Erzeugen von Überdruck, wobei es die Form 32 mit Druckluft füllt. Die Station 12 formt eine Einheit 42, welche eine Mehrzahl von Behältern 44 aufweist. Die Einheit 42 weist normalerweise zwei Behälter 44 auf, kann aber auch mehr als zwei Behälter aufweisen. Wie in Fig. 4 gezeigt ist, weist der Behälter 44 Seitenwände 46, einen Boden 48 und einen flachen, nach außen hervorstehenden Rand 50 auf. Es kann jedoch mit der vorliegenden Erfindung jede Form eines Behälters 44 verwendet werden.With reference to Figures 2 and 3, the container forming station 12 will now be described in more detail. The station 12 has a plurality of molds 32, which generally correspond to the shape of the product containers to have. A heating element 34 is positioned over the molds 32 and lies above the upper film web 28, which by the Conveying device 20 advanced into the forming station 12 or is transported. The form 32 is inside of the container forming stamp or the lower chamber part 36 defined lies under the heating element 34 and the lower film web 28. A Feedthrough 38 is arranged within the die 36 and connects the form 32 to a vacuum system 40. The vacuum system 40 is intended for generating negative pressure, where it removes air from the mold 32 and creates excess pressure, filling mold 32 with compressed air. Station 12 forms a unit 42 which has a plurality of containers 44 having. The unit 42 normally has two containers 44 on, but can also have more than two containers. As in 4, the container 44 has side walls 46, one Bottom 48 and a flat, outwardly projecting rim 50 on. However, the present invention can take any form a container 44 can be used.

    Das Produkt 52 wird in der Produktfüllstation 14 in die Behälter 44 eingebracht. Das Produkt 52 kann durch mechanische Mittel, wie in Fig. 5 gezeigt ist, eingefüllt werden, oder manuell, je nach dem wie es die Eigenschaften des Produktes 52 erfordern. Es genügt, daß irgendeine Einfülleinrichtung, die geeignet ist, das Produkt 52 in die Behälter 44 einzubringen durch die vorliegende Erfindung betrachtet wird.The product 52 is placed in the containers in the product filling station 14 44 introduced. The product 52 can be made by mechanical means, as shown in Fig. 5, or manually, depending on how the properties of product 52 require it. It is sufficient that any filling device that is suitable is to introduce the product 52 into the container 44 is considered by the present invention.

    Die Behälter 44, die das Produkt 52 enthalten, werden in der Siegelstation 16 vakuumversiegelt. Die Siegelstation 16 ist so ausgelegt, daß sie mindestens zwei Einheiten 42 von Behältern 44 gleichzeitig versiegeln kann. Die Einheiten von Behältern liegen in Vorschubrichtung hintereinander. Die Siegelstation 16 weist einen Siegelstempel bzw. ein Kammerunterteil 54 auf, der unter einem Thermosiegelelement 56 liegt und eine Oberfolienzuführungsrolle 58, welche die Oberfolienbahn 59 hält. Der Stempel 54 weist mindestens eine Evakuuierungsdurchführung 60 auf, die mit dem Vakuumsystem 40 oder alternativ mit einem getrennten Vakuumsystem (nicht gezeigt) verbunden ist.The containers 44 containing the product 52 are in the Sealing station 16 vacuum sealed. The sealing station 16 is like this designed to have at least two units 42 of containers 44 can seal at the same time. The units of containers lie one behind the other in the feed direction. The sealing station 16 has a sealing stamp or a lower chamber part 54 which lies under a thermal sealing element 56 and an upper film feed roller 58, which holds the upper film web 59. The Stamp 54 has at least one evacuation duct 60, those with the vacuum system 40 or alternatively with a separate one Vacuum system (not shown) is connected.

    Die versiegelten Behälter 44 der Einheit 42 werden in der Trennstation bzw. Schneidestation 18 in einzelne Behälter getrennt. In der Trennstation wird die Einheit 42 in einzelne Behälter 44 durch ein mechanisches Messer (nicht gezeigt) oder eine andere geeignete Trenneinrichtung getrennt.The sealed containers 44 of the unit 42 are in the Separation station or cutting station 18 separated into individual containers. In the separation station, the unit 42 is divided into individual containers 44 by a mechanical knife (not shown) or separated another suitable separating device.

    Die Steuerschaltung der Maschine 10 ist in Fig. 11 in schematischer Form gezeigt und durch das Bezugszeichen 62 gekennzeichnet. In ihrer einfachsten Form weist die Steuerschaltung 62 einen Start/Stop-Schalter 64, einen Controller bzw. eine Steuereinrichtung 66 und geeignete Leitungen 68 zwischen dem Controller 66 und dem Fördermotor 24 und dem Start/Stop-Schalter 64 auf. Die Steuerleitungen 68 erstrecken sich auch von dem Controller 66 zu der Behälterformstation 12, der Produktfüllstation 14, dem Vakuumsystem 40, der Siegelstation 16 und der Trennstation 18. Der Controller 66 kann eine fest verdrahtete logische Schaltung sein, ein Mikroprozessor oder eine andere äquivalente Einrichtung zum Aktivieren und Deaktivieren der oben beschriebenen Stationen. Vorzugsweise weist der Controller 66 einen Mikroprozessor auf, der zum Vorschub der Fördereinrichtung 20 entlang der beabstandeten Intervalle und zum Aktivieren und Deaktivieren der verschiedenen Stationen zu vorbestimmten Zeiten vorprogrammiert ist.The control circuit of machine 10 is more schematic in FIG. 11 Shown form and identified by reference numeral 62. In its simplest form, the control circuit 62 has one Start / stop switch 64, a controller or a control device 66 and appropriate lines 68 between the controller 66 and the conveyor motor 24 and the start / stop switch 64 on. Control lines 68 also extend from the controller 66 to the container forming station 12, the product filling station 14, the vacuum system 40, the sealing station 16 and the separation station 18. Controller 66 can be a hardwired logic Circuit, a microprocessor or other equivalent Setup to enable and disable the above described stations. Preferably, the controller 66 a microprocessor to feed the conveyor 20 along the spaced intervals and for activation and disabling the various stations at predetermined ones Times is pre-programmed.

    Im Betrieb wird die Fördereinrichtung 20 durch den Controller 66 aktiviert, wobei sie die Unterfolienbahn 28, wenn man es in Fig. 1 betrachtet, von rechts nach links vorschiebt bzw. transportiert. Wenn die Bahn 28 die Behälterformstation 12 passiert, hält der Controller 66 die Fördervorrichtung 20 für einen Moment an. Der Behälterformstempel 36 wird dann unter das Heizelement 34 angehoben, wobei eine Dichtung zwischen dem Heizelement 34, der Unterbahn 28 und dem Stempel 36 erzeugt wird. Druckluft oder ein anderes Gas wird in den Stempel 36 durch die Durchführung 38 durch das Vakuumsystem 40 eingelassen, was bewirkt, daß die Unterfolienbahn 28 das mit dem Heizelement 34 in Kontakt gebracht wird. Wenn die Unterfolienbahn 28 so erwärmt worden ist, daß sie ausreichend formbar ist, wird Vakuum an den Stempel 36 durch die Durchführung 38 angelegt, was bewirkt, daß die Bahn 28 in die Produktbehälterformen 32 hineingezogen wird, wobei dann die Bahn 28 der Gestalt der Formen 32 angepaßt wird. Der Stempel 36 senkt sich dann von dem Heizelement 34 ab und die geformte Einheit 42 von Behältern 44 wird durch die Fördervorrichtung 20 in die Produktfüllstation 14 vorgeschoben.In operation, the conveyor 20 is operated by the controller 66 activated, the lower film web 28 when you put it in Fig. 1 considered, advancing or transported from right to left. When the web 28 passes the container forming station 12, controller 66 holds conveyor 20 for a moment on. The container form stamp 36 is then placed under the heating element 34 raised with a seal between the heating element 34, the lower web 28 and the stamp 36 is generated. Compressed air or another gas is in the stamp 36 through the Bushing 38 let in through the vacuum system 40, which causes that the lower film web 28 with the heating element 34 in Is brought into contact. When the bottom film web 28 heats up has been that it is sufficiently malleable, vacuum is applied to the Stamp 36 created through bushing 38, which causes the web 28 is drawn into the product container molds 32, then the web 28 is adapted to the shape of the molds 32. The stamp 36 then lowers from the heating element 34 and the molded unit 42 of containers 44 is carried by the conveyor 20 advanced into the product filling station 14.

    In der Produktfüllstation 14 wird das Produkt in die einzelnen Behälter 44 der Einheit 42 durch mechanische oder manuelle Mittel nach jedem Vorschubschritt der Fördervorrichtung 20 eingebracht. Wenn sie befüllt ist, wird die Einheit 42 von Behältern 44 durch die Fördervorrichtung 20 in die Siegelstation 16 vorgeschoben.In the product filling station 14, the product is divided into the individual Container 44 of unit 42 by mechanical or manual means introduced after each feed step of the conveyor 20. When filled, the unit 42 becomes containers 44 advanced by the conveyor 20 into the sealing station 16.

    Nach jedem zweiten Vorschubschritt der Fördervorrichtung 20 aktiviert der Controller 66 die Siegelstation 14. Es ist jedoch so, daß, wenn der Siegelstempel 54 so ausgelegt ist, daß er mehr als zwei Einheiten 42 von Behältern 44 vakuumversiegeln kann, der Controller 66 die Siegelstation 14 nur nach der entsprechenden Anzahl von Vorschubschritten aktiviert. Zum Beispiel, wenn der Stempel 54 so ausgelegt ist, daß er vier Einheiten 42 von Behältern 44 vakuumversiegeln kann, aktivert der Controller die Siegelstation 16 nach jedem vierten Vorschubschritt der Fördervorrichtung 20.Activated after every second feed step of the conveyor device 20 the controller 66 the sealing station 14. However, it is so that when the seal stamp 54 is designed so that it vacuum seal more than two units 42 of containers 44 can, the controller 66, the sealing station 14 only after the corresponding Number of feed steps activated. For example, if the punch 54 is designed to be four units 42 of containers 44 can be vacuum sealed, activates the Controller the sealing station 16 after every fourth feed step the conveyor 20.

    Auf die Aktivierung hin wird der Stempel 44 zu dem Thermoversiegelungselement 56 angehoben, wodurch eine luftdichte Abdichtung zwischen dem Siegelstempel 54 der oberen Folienbahn 59 und dem Thermoversiegelungselement 56 erzeugt wird. In geschlossener Position wird eine Evakuierungskammer 50 durch den Siegelstempel 54 gebildet. Das Vakuumsystem 40 wird aktiviert zum Evakuieren von Luft aus der Kammer 50 durch die Evakuierungsdurchführung 60, wodurch in der Kammer 50 ein Unterdruck erzeugt wird. Wenn der gewünschte Grad an Evakuierung erreicht ist, wird das Thermoversiegelungselement 56 auf die Oberfolienbahn 59 abgesenkt, wobei die Bahn 59 auf die Ränder 50 der Behälter 44 aufgedrückt wird. Das Thermoversiegelungselement 56 versiegelt die Bahn 59 hermetisch mit den Rändern 50. Wenn die Versiegelung beendet ist, wird das Thermoversiegelungselement 56 von den versiegelten Behältern 44 angehoben und der Siegelstempel 54 wird durch die Evakuierungsdurchführung 60 belüftet. Der Siegelstempel 54 wird dann abgesenkt. Der Controller 66 verursacht dann den Weitertransport der versiegelten Behälter 44 durch die Fördervorrichtung 20 in die Trennstation 18, wo die Einheiten 42 in einzelne Behälter 44 getrennt werden.Upon activation, the stamp 44 becomes the thermal sealing element 56 raised, creating an airtight seal between the sealing stamp 54 of the upper film web 59 and the thermal sealing element 56 is generated. In closed Position an evacuation chamber 50 through the seal stamp 54 formed. The vacuum system 40 is activated to Evacuate air from chamber 50 through the evacuation duct 60, creating a vacuum in chamber 50 becomes. When the desired level of evacuation is reached the thermal sealing element 56 is placed on the upper film web 59 lowered, the web 59 on the edges 50 of the container 44 is pressed. The thermal sealing member 56 seals the sheet 59 hermetically to the edges 50. When the Sealing is finished, the thermal sealing element 56 raised from the sealed containers 44 and the seal stamp 54 is ventilated through the evacuation duct 60. The sealing stamp 54 is then lowered. The controller 66 then causes the sealed containers to be transported further 44 through the conveyor 20 into the separation station 18, where the units 42 are separated into individual containers 44.

    Wenn es die Umstände erfordern, kann Inertgas während der Versiegelungsphase in die Kammer 50 rückgespült werden. Genauer gesagt, kann eine modifizierte Atmosphäre in die Kammer 50 eingeleitet werden, nachdem diese evakuiert worden ist, aber bevor das Thermoversiegelungselement 56 an die obere Bahn 59 angelegt worden ist. Der Effekt des Rückspülens ist, die Behälter 44 mit einem Gas zu füllen, welches nicht die Probleme der Verschmutzung und des Ausschusses, die mit der Umgebungsluft verknüpft sind, aufweist. Das Rückspülen ist auch vorteilhaft, um zu verhindern, daß der Behälter 44 ein empfindliches Produkt zerbricht oder es zusammendrückt, wenn der Siegelstempel 54 belüftet wird.If circumstances require, inert gas can be used during the sealing phase be backwashed into chamber 50. More accurate Said, a modified atmosphere can be introduced into chamber 50 after it has been evacuated, but before the thermal sealing member 56 is applied to the upper sheet 59 has been. The effect of backwashing is with the container 44 to fill a gas that does not have the problems of pollution and the committee, which is linked to the ambient air are. Backwashing is also beneficial to prevent that the container 44 breaks a sensitive product or compress it when the seal stamp 54 is ventilated becomes.

    Eine alternative Ausführungsform der vorliegenden Erfindung ist in Fig. 10 veranschaulicht und durch das Bezugszeichen 110 gekennzeichnet. In dieser Ausführungsform verwendet die Maschine 110 eine verschiedene Form der Behälterformstation 112. Die Behälter 144 der Maschine 110 sind vorgeformt und vorzugsweise in einem aufrechtstehenden Magazin 170 über der Fördervorrichtung 120 gespeichert. Die vorgeformten Behälter 144 werden entweder einzeln oder in Multi-Behältereinheiten auf die Fördervorrichtung 120 in Antwort auf den Controller 66 ausgegeben. Wenn sie auf die Fördervorrichtung 120 ausgegeben sind, werden die Behälter 144 mit dem Produkt gefüllt, vakuumversiegelt und getrennt in im wesentlichen derselben Art, wie es in Verbindung mit der bevorzugten Ausführungsform beschrieben worden ist.An alternative embodiment of the present invention is illustrated in FIG. 10 and identified by reference numeral 110. In this embodiment, the machine uses 110 a different shape of the container forming station 112. The containers 144 of machine 110 are preformed and preferably in an upright magazine 170 above the conveyor 120 saved. The preformed containers 144 are either individually or in multi-container units on the conveyor 120 output in response to controller 66. When dispensed onto conveyor 120, are the containers 144 filled with the product, vacuum sealed and separated in essentially the same way as it does in connection has been described with the preferred embodiment.

    Die vorliegende Erfindung stellt einen einfachen und tiefgreifenden Fortschritt in der Vakuumverpackungstechnologie dar. Die erhöhte Zyklusgeschwindigkeit und Effizienz der vorliegenden Erfindung ist wahrscheinlich am besten durch Vergleich ihrer Zyklusgeschwindigkeit mit der Geschwindigkeit von bekannten Vakuumverpackungsmaschinen veranschaulicht. Die unten diskutierten Zeiten sind repräsentativ und sind nur für Vergleichszwecke gedacht. Außerdem werden aus praktischen Gründen nur einzelne Behälterverpackungszeiten verglichen. Es ist jedoch so, daß Multi-Behältereinheiten, wie es in der bevorzugten Ausführungsform dargestellt wurde, die Produktion proportional erhöhen.The present invention provides a simple and profound one Progress in vacuum packaging technology increased cycle speed and efficiency of the present Invention is probably best by comparing theirs Cycle speed at the speed of known vacuum packaging machines illustrated. The ones discussed below Times are representative and are for comparison purposes only thought. In addition, for practical reasons only individual container packaging times compared. However, it is so that multi-container units, as in the preferred embodiment was shown to increase production proportionally.

    In existierenden Vakuumverpackungsmaschinen ist die minimale Zeit, die zum Öffnen und Schließen des Behälterform- und des Siegelstempels erforderlich ist, zusammen mit dem Vorschub der Fördervorrichtung näherungsweise 1.5 Sekunden pro Zyklus. Die Behälterformphase erfordert mindestens annähernd 2.25 Sekunden pro Zyklus. Die Produktfüllung erfordert näherungsweise 2.25 Sekunden. Die minimale Zeit für eine ausreichende Vakuumversiegelung der Behälter ist näherungsweise 7 Sekunden. Die Trennung der Behälter voneinander erfordert näherungsweise 1 Sekunde. Da die Stationen der existierenden Maschinen gleichzeitig arbeiten, wird die Zyklusgeschwindigkeit berechnet als Stempel- und Fördervorrichtungsbewegungszeit (1.5 Sekunden) plus Vakuumversiegelungszeit (7 Sekunden), was 8.5 Sekunden pro Zyklus oder 7 einzelnen Behältern, die pro Minute verpackt werden, entspricht.The minimum is in existing vacuum packaging machines Time to open and close the container shape and the Seal stamp is required, along with the feed of the Conveyor approximately 1.5 seconds per cycle. The Container shape phase requires at least approximately 2.25 seconds per cycle. The product filling requires approximately 2.25 Seconds. The minimum time for adequate vacuum sealing the container is approximately 7 seconds. The separation the container from each other takes approximately 1 second. There the stations of the existing machines work simultaneously, the cycle speed is calculated as stamp and Conveyor movement time (1.5 seconds) plus vacuum sealing time (7 seconds), which is 8.5 seconds per cycle or 7 corresponds to individual containers that are packed per minute.

    Die vorliegende Erfindung streckt jedoch die zeitaufwendige Versiegelungsphase über mindestens zwei Vorschübe der Fördervorrichtung. Mit anderen Worten, da zwei Einheiten gleichzeitig versiegelt werden, ist die Vakuumversiegelungszeit im wesentlichen um die Hälfte reduziert. Die vorliegende Erfindung würde die Bewegungszeit in dem System durch das Hinzufügen eines zusätzlichen Zyklus jeder zweiten Station und der damit verbundenen Förderzeit verdoppeln. Die Zyklusgeschwindigkeit der vorliegenden Erfindung kann wie folgt berechnet werden: erste Bewegungszeit (1.5 Sekunden) plus gleichzeitige Form-, Befüll- und Schneidezeit (2.25 Sekunden) plus zweite Bewegungszeit (1.5 Sekunden) plus Versiegelungszeit (7 Sekunden). Die resultierende Betriebsgeschwindigkeit der vorliegenden Erfindung würde zwei vollständige Zyklen in 12.25 Sekunden oder 9.79 einzelne Behälter, die pro Minute versiegelt werden, sein. Die Erfindung erzeugt nahezu drei zusätzliche einzelne Behälter pro Minute gegenüber den existierenden Maschinen des Standes der Technik, was ein Zunahme in der Produktion von über 28 Prozent bedeutet.However, the present invention stretches the time consuming Sealing phase over at least two feeds of the conveyor. In other words, there are two units at the same time are sealed, the vacuum sealing time is essentially reduced by half. The present invention would the movement time in the system by adding an additional one Cycle every second station and the associated one Double funding time. The cycle speed of the present Invention can be calculated as follows: first movement time (1.5 seconds) plus simultaneous form, fill and cutting time (2.25 seconds) plus second movement time (1.5 Seconds) plus sealing time (7 seconds). The resulting one Operating speed of the present invention would two complete cycles in 12.25 seconds or 9.79 individual Containers that are sealed per minute. The invention creates almost three additional individual containers per minute compared to the existing machines of the prior art, which means an increase in production of over 28 percent.

    Die erhöhte Zyklusgeschwindigkeit der vorliegenden Erfindung beeinflußt weder die Versiegelungsintegrität der Verpackungen nachteilig, noch erhöht es die Wahrscheinlichkeit der Verunreinigung oder des Produktausschusses. Außerdem erreicht die vorliegende Erfindung diese wesentlich verbesserte Effizienz ohne wesentliche Zunahme der Maschinenkosten. In der Tat die einzige zusätzliche Ausgabe, die mit der Maschine verbunden ist, bezieht sich auf den größeren Siegelstempel und das größere Thermoversiegelungselement. Somit geht der Effizienzsprung durch die vorliegende Erfindung nicht mit einer proportionalen Zunahme in Betriebskosten für den Benutzer einher.The increased cycle speed of the present invention does not affect the sealing integrity of the packaging disadvantageously, it still increases the likelihood of contamination or the product committee. In addition, the present achieved Invention this significantly improved efficiency without significant increase in machine costs. Indeed the only one additional output associated with the machine on the larger seal stamp and the larger thermal sealing element. So the leap in efficiency goes through the present invention does not have a proportional increase in operating costs for the user.

    In einer weiteren Ausführungsform weist die Verpackungsmaschine einen Rahmen, eine Transporteinrichtung zum Hindurchführen von Packungsbehältern von einer Eingangsseite der Verpackungsmaschine zu der Ausgangsseite mit von der Eingangsseite zu der Ausgangsseite hin gesehen mehreren Arbeitsstationen mit wenigstens einer Füllstation und einer Siegelstation auf. Es ist eine Steuerung für die Taktzeit t1, in der die Arbeitsstationen betrieben werden, wobei t1 wenigstens gleich der Zeit ist, die der längsten Arbeitszeit aller Arbeitsstationen entspricht, vorgesehen.In a further embodiment, the packaging machine has a frame, a transport device for the passage of packaging containers from an input side of the packaging machine to the output side with a plurality of work stations with at least one filling station and a sealing station, as viewed from the input side to the output side. A control is provided for the cycle time t 1 in which the work stations are operated, wherein t 1 is at least equal to the time which corresponds to the longest work time of all work stations.

    Die Steuerung ist so ausgebildet, daß nach jeder Taktzeit t1 wenigstens eine Taktzeit t2 vor der nächsten Taktzeit t1 kommt, wobei t2 kleiner als t1 ist.The control is designed so that after each cycle time t 1 at least one cycle time t 2 comes before the next cycle time t 1 , where t 2 is less than t 1 .

    Die Arbeitsstation, der die Taktzeit t1 entspricht ist so ausgebildet, daß in Vorschubrichtung gesehen wenigstens zwei Pakkungen gleichzeitig in der Arbeitsstation bearbeitbar sind. Dabei ist die Anzahl der Packungen gleich der Anzahl der aufeinanderfolgenden Taktzeiten t2.The work station, which corresponds to the cycle time t 1 , is designed such that at least two packs can be processed simultaneously in the work station when viewed in the feed direction. The number of packs is equal to the number of consecutive cycle times t 2 .

    Wie in den vorherigen Ausführungsbeispielen beschrieben ist, ist die genannte Arbeitsstation die Siegelstation.As described in the previous exemplary embodiments, the named work station is the sealing station.

    Es ist jedoch so zu verstehen, daß die Arbeitsstation, der die Taktzeit t1 entspricht, auch jede andere Arbeitsstation der Verpackungsmaschine, beispielsweise die Behälterformstation sein kann.However, it should be understood that the work station to which the cycle time t 1 corresponds can also be any other work station of the packaging machine, for example the container forming station.

    Von dem vorher Gesagten scheint es so, daß die Erfindung gut geeignet ist, all die Ziele und Aufgaben, die oben dargestellt worden sind, zusammen mit anderen Vorteilen, welche offensichtlich und in dem System begründet sind, erreicht bzw. löst.From what has been said, it seems that the invention is good is capable of all the goals and tasks outlined above along with other advantages that are obvious and are based in the system, achieved or solved.

    Es ist so zu verstehen, daß bestimmte Merkmale und Unterkombinationen von Nutzen sind und ohne Bezug auf andere Merkmale und Unterkombinationen angewendet werden können. Dies wird durch die Ansprüche berücksichtigt und liegt innerhalb des Schutzumfangs der Ansprüche.It is to be understood that certain characteristics and sub-combinations are useful and without reference to other features and Sub-combinations can be applied. This is through takes into account the claims and is within the scope of protection of claims.

    Da viele mögliche Ausführungsformen von der Erfindung gemacht werden können, ohne daß deren Schutzbereich verlassen wird, ist es so zu verstehen, daß alles, was hier dargestellt worden ist und in den begleitenden Zeichnungen gezeigt ist, nur als Veranschaulichung und nicht in einem beschränkenden Sinne interpretiert werden soll.As many possible embodiments are made from the invention can be without leaving their protected area to understand that everything that has been presented here and shown in the accompanying drawings, for illustration only and not interpreted in a restrictive sense shall be.

    Claims (20)

    1. Packaging machine for vacuum-sealing a product in a plurality of containers which are arranged in units of containers located one beside the other, having:
      a station (12, 112) for providing individual units (42) of containers (44), which are intended for receiving a product;
      a feeding arrangement (58) for feeding a top-sheet web (59);
      a product-filling station (14) in which the product is introduced into one of the container units;
      a sealing station (16) in which at least two units (42) of containers can be sealed at the same time, the top-sheet web (59) being positioned against the units of containers, which contain the product;
      a conveying arrangement (20, 120) for advancing the units of containers through the stations; and
      a controller (66) for coordinating the operation of the vacuum-packaging machine (10, 110),
      characterized in that the controller has an arrangement for selectively activating the conveying arrangement (20, 120) for the stepwise advancement of the units at spaced-apart intervals through the stations, an arrangement for activating the product-filling station following each advancement step of the conveying arrangement, while the conveying arrangement is stopped, and an arrangement for activating the sealing station following at least two advancement steps of the conveying arrangement, while the conveying arrangement is stopped, wherein the period of time for which the conveying arrangement is stopped when the sealing station is activated is longer than the period of time for which the conveying arrangement is stopped when the product-filling station is activated.
    2. Packaging machine according to Claim 1, characterized by a separating station (18) in which the units of containers are separated into individual containers.
    3. Packaging machine according to Claim 1 or 2, characterized in that the container station has a container-moulding station (12) with a plurality of moulds (32) and a feeding arrangement (26) for a bottom-sheet web (28), wherein the bottom-sheet web is brought into contact with the moulds (32) for the purpose of moulding one of the units of containers, which are intended for receiving the product.
    4. Packaging machine according to Claim 1 or 2, characterized by a magazine arrangement (170) which is intended for discharging the pre-moulded containers (144) onto the conveying arrangement (120) in response to the controller (66).
    5. Packaging machine according to one of Claims 1 to 4, characterized in that the sealing station (16) has a bottom part (54) which can be moved selectively from a closed position, in which at least two of the units (42) of containers are enclosed within a chamber which is sealed in an essentially air-tight manner and is formed in part by the bottom part (54), and an open position, in which the units of containers can be moved without obstruction along the conveying arrangement into the sealing station and out of the same.
    6. Packaging machine according to one of Claims 1 to 5, characterized in that the sealing station (16) has an evacuating arrangement (60) for the purpose of removing air from the chamber when the bottom part is in the closed position.
    7. Packaging machine according to one of Claims 1 to 6, characterized in that the sealing station (16) has a flushing-back arrangement for the purpose of introducing a modified atmosphere into the chamber while the bottom part (54) is in the closed position, once the air has been removed by the evacuating arrangement, with the result that subsequently sealed units (42) of containers contain the modified atmosphere.
    8. Packaging machine according to one of Claims 1 to 7, characterized in that the sealing station (16) has a heating arrangement (56) for the purpose of sealing the top-sheet web (59) with the units (42) of containers (44) within the die while the bottom part is located in the closed position.
    9. Packaging machine according to one of Claims 1 to 8, characterized in that the product-filling station (14) has a charging arrangement for the purpose of filling the unit of containers with a product.
    10. Packaging machine according to one of Claims 1 to 9, characterized in that the controller (66) has an arrangement for activating the container-moulding station (12) following each advancement step of the conveying arrangement, while the conveying arrangement is stopped.
    11. Process for vacuum-packing a product in a system which has a container station (12, 112), wherein the containers are intended for receiving a product and are arranged in units of containers located one beside the other, and also has a sheet-web-feeding arrangement (58), a product-filling station (14), a sealing station (16) with a bottom part (54) for simultaneously sealing at least two units of containers and with a heating arrangement (56) and an evacuating arrangement, and additionally has a conveying arrangement (20, 120), having the following steps:
      advancement of the unit (42) of containers (44, 144) by the conveying arrangement (20, 120) into the filling station (14);
      introduction of the product into the unit of containers following each advancement step of the conveying arrangement, during a period t2;
      advancement of the unit of containers, which contain the product, into the sealing station;
      sealing of at least two of the units of containers, which contain the product, with the sheet web (59) and use of vacuum and heat following at least two advancement steps of the conveying arrangement, during a period t1, wherein t2 is shorter than t1.
    12. Process according to Claim 11, characterized in that provided in the system are a feeding arrangement (26) for a bottom-sheet web (28) and a feeding arrangement (58) for a top-sheet web (59) as well as a container-moulding station (12) with a plurality of moulds (32) located one beside the other and with a vacuum arrangement (40),
      wherein the bottom-sheet web (28) is advanced at spaced-apart intervals by the conveying arrangement (20) into the container-moulding station (12); and
      the bottom-sheet web (28) is moulded into a unit (42) of product containers, using the vacuum arrangement and the moulds, following each advancement step of the conveying arrangement, while the conveying arrangement is stopped, and at least two of the units of containers, which contain the product, are sealed simultaneously with the top-sheet web, using the heating arrangement and the evacuating arrangement, following at least two advancement steps of the conveying arrangement, while the conveying arrangement is stopped.
    13. Process according to Claim 11 or 12, characterized in that the sealing step has a closing step for the bottom part (54), wherein at least two of the units of containers are enclosed in an air-tight chamber which is formed in part by the bottom part.
    14. Process according to Claim 13, characterized in that the sealing step includes the use of the evacuating arrangement for the purpose of removing air from the closed chamber.
    15. Process according to Claim 14, characterized in that the sealing step includes a step for introducing a modified atmosphere into the closed chamber in which essentially no more air is present.
    16. Process according to one of Claims 11 to 15, characterized in that the sealing step also has a step for heating the sheet web (59) with the heating arrangement (56) and for bringing the heated sheet web into contact with the units of containers for the purpose of sealing the units with the sheet web.
    17. Process according to one of Claims 11 to 16, characterized in that the sealing step has a step for opening the bottom part for the purpose of allowing unobstructed movement of the units of containers along the conveying arrangement into the sealing station and out of the same.
    18. Process according to one of Claims 11 to 17, characterized in that the containers are separated following the sealing of the container units.
    19. Packaging machine for producing sealed packs, having a frame, having an arrangement for guiding pack containers from an inlet side of the packaging machine to the outlet side, having a plurality of operating stations, as seen from the inlet side to the outlet side, with at least one filling station and one sealing station and a controller for the cycle time at which the operating stations are operated, wherein a cycle time t1 is at least equal to the time which corresponds to the longest operating time of all of the operating stations, wherein the operating station to which the cycle time t1 corresponds is designed such that, as seen in the advancement direction, at least two packs can be processed simultaneously in the operating station, wherein the number of packs is equal to the number of successive cycle times t2,
      characterized in that the controller is designed such that, following each cycle time t1, at least one cycle time t2 comes before the next cycle time t1, wherein t2 is shorter than t1.
    20. Packaging machine according to Claim 19, characterized in that said operating station is the sealing station.
    EP95117127A 1994-11-01 1995-10-31 Method and device for maximising the unit rate of a vacuum packaging machine Expired - Lifetime EP0710605B1 (en)

    Applications Claiming Priority (2)

    Application Number Priority Date Filing Date Title
    US08/332,864 US5477660A (en) 1994-11-01 1994-11-01 Process and apparatus for maximizing vacuum packaging machine cycle rate
    US332864 1994-11-01

    Publications (2)

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    EP0710605A1 EP0710605A1 (en) 1996-05-08
    EP0710605B1 true EP0710605B1 (en) 2000-02-02

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    Application Number Title Priority Date Filing Date
    EP95117127A Expired - Lifetime EP0710605B1 (en) 1994-11-01 1995-10-31 Method and device for maximising the unit rate of a vacuum packaging machine

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    US (1) US5477660A (en)
    EP (1) EP0710605B1 (en)
    DE (1) DE59507729D1 (en)

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    Also Published As

    Publication number Publication date
    EP0710605A1 (en) 1996-05-08
    DE59507729D1 (en) 2000-03-09
    US5477660A (en) 1995-12-26

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