EP0677592A1 - Method for enhancing the band strength of thermally sprayed layers of metals, metal oxides and hard materials - Google Patents
Method for enhancing the band strength of thermally sprayed layers of metals, metal oxides and hard materials Download PDFInfo
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- EP0677592A1 EP0677592A1 EP95105427A EP95105427A EP0677592A1 EP 0677592 A1 EP0677592 A1 EP 0677592A1 EP 95105427 A EP95105427 A EP 95105427A EP 95105427 A EP95105427 A EP 95105427A EP 0677592 A1 EP0677592 A1 EP 0677592A1
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- Prior art keywords
- metals
- metal oxides
- hard materials
- enhancing
- spraying
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- 229910052751 metal Inorganic materials 0.000 title claims abstract description 17
- 239000002184 metal Substances 0.000 title claims abstract description 17
- 238000000034 method Methods 0.000 title claims abstract description 15
- 239000000463 material Substances 0.000 title claims abstract description 11
- 150000002739 metals Chemical class 0.000 title claims abstract description 10
- 229910044991 metal oxide Inorganic materials 0.000 title claims abstract description 5
- 150000004706 metal oxides Chemical class 0.000 title claims abstract description 5
- 230000002708 enhancing effect Effects 0.000 title 1
- 238000000576 coating method Methods 0.000 claims abstract description 15
- 239000011248 coating agent Substances 0.000 claims abstract description 11
- 229910052725 zinc Inorganic materials 0.000 claims abstract description 6
- 239000011701 zinc Substances 0.000 claims abstract description 6
- 239000000956 alloy Substances 0.000 claims abstract description 5
- 229910045601 alloy Inorganic materials 0.000 claims abstract description 5
- 238000005507 spraying Methods 0.000 claims description 21
- 239000000853 adhesive Substances 0.000 claims description 13
- 230000001070 adhesive effect Effects 0.000 claims description 13
- 229920005749 polyurethane resin Polymers 0.000 claims description 6
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims description 5
- 229910052782 aluminium Inorganic materials 0.000 claims description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 4
- 238000013008 moisture curing Methods 0.000 claims description 4
- 239000003960 organic solvent Substances 0.000 claims description 2
- 239000004814 polyurethane Substances 0.000 abstract description 6
- 229920005989 resin Polymers 0.000 abstract description 2
- 239000011347 resin Substances 0.000 abstract description 2
- 239000010410 layer Substances 0.000 description 17
- 229920003023 plastic Polymers 0.000 description 8
- 239000004033 plastic Substances 0.000 description 8
- 239000007921 spray Substances 0.000 description 6
- 239000000758 substrate Substances 0.000 description 6
- 238000010285 flame spraying Methods 0.000 description 5
- 229910000831 Steel Inorganic materials 0.000 description 4
- 239000000919 ceramic Substances 0.000 description 4
- 238000005260 corrosion Methods 0.000 description 4
- 230000007797 corrosion Effects 0.000 description 4
- 239000010959 steel Substances 0.000 description 4
- 239000003973 paint Substances 0.000 description 3
- 229920002635 polyurethane Polymers 0.000 description 3
- 238000005422 blasting Methods 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 238000005246 galvanizing Methods 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 230000003746 surface roughness Effects 0.000 description 2
- 239000002966 varnish Substances 0.000 description 2
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- 239000004972 Polyurethane varnish Substances 0.000 description 1
- 229920000180 alkyd Polymers 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 230000001680 brushing effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 229910052593 corundum Inorganic materials 0.000 description 1
- 238000005238 degreasing Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 210000001061 forehead Anatomy 0.000 description 1
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 239000004922 lacquer Substances 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
- 238000007750 plasma spraying Methods 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 239000011527 polyurethane coating Substances 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000011241 protective layer Substances 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000007751 thermal spraying Methods 0.000 description 1
- JOYRKODLDBILNP-UHFFFAOYSA-N urethane group Chemical group NC(=O)OCC JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 1
- 150000003673 urethanes Chemical class 0.000 description 1
- 229910001845 yogo sapphire Inorganic materials 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
- C23C4/18—After-treatment
Definitions
- the present invention relates to a method for improving the adhesive strength of thermal spray coatings made from metals, metal oxides and hard materials, in particular from zinc, aluminum and their alloys.
- Thermal spray coatings play an important role in the surface finishing of metals, but also of plastics, concrete, cardboard, etc. Among other things, they improve the temperature resistance, wear behavior and electrical conductivity of the substrate materials.
- EP-US 0 451 512 describes a method for coating blades of a rotating, thermal machine, a special protective layer being applied to the blades in the high-speed flame spraying method.
- This layer can then be given a top layer of polyurethane reaction lacquer on a plastic basis.
- the surface roughness should be reduced.
- Two-component paints are therefore preferably used; see. Column 5, line 52 to column 6, line 6. It is about reducing the surface roughness and not about the adhesive strength of the layer applied in the high-speed flame spraying process.
- DE-PS 38 25 200 describes a method for coating plastic parts, in which the metal layer sprayed onto the roughened plastic surface is impregnated with a plastic.
- this plastic can be a low-viscosity polyurethane system. This measure guarantees perfect adhesion of the sprayed metal to the plastic, produces a high specific conductivity and guarantees reliable protection against external mechanical attacks; see. Column 1, lines 61 to 65.
- DE-PS 38 25 200 teaches that the transfer of flame spraying from metals to metals to the coating of plastics with metals leads to considerable difficulties; see. Column 1, lines 41 to 46.
- Thermal spraying of, for example, zinc, aluminum and their alloys, for example with magnesium is often the only way of protecting against corrosion by metal coatings under construction site conditions, since other processes such as hot-dip galvanizing and galvanizing are hardly possible on site.
- the production of thermal spray coatings on metals usually requires the following high-quality technology steps: degreasing, blasting, spraying and generally post-treatment.
- the purity and roughness of the surface of the substrate are of particular importance. It is usually required that a standard degree of purity Sa 3 according to DIN 55928, part 4 is achieved and that the average roughness R z is at least 25 ⁇ m. A certain sharpness of the profile is often necessary.
- spraying methods for example flame spraying, arc spraying and plasma spraying, since these different methods generate different temperatures that are necessary for the melting of the spraying material.
- Optimally produced layers have adhesive strengths of 20 to 50 MPa.
- the spray layers are more or less dense depending on the thickness and type of spray. To ensure adequate protection against corrosion, they usually have densities of 100 to 300 ⁇ m in thickness.
- one-component, moisture-curing polyurethane paints have only been used to treat heavily rusted or corroded steel substrates, whereby the residual moisture in the substrate is obviously bound and rust residues are solidified on the steel surface.
- These one-component polyurethane coatings are generally used as low-viscosity solutions in organic solvents, which are able to detect crevices, overlaps and structured substrates with good creeping ability.
- a one-component, moisture-curing polyurethane varnish is offered, for example, by Steelpaint GmbH, Kitzingen.
- the adhesive strength increases by the treatment according to the invention in the case of sprayed zinc and sprayed aluminum layers by approximately a factor of 3. In the case of ceramic layers, for example made of aluminum oxide, the adhesive strength increases to approximately 20 to 25 MPa.
- a degreased workpiece made of steel is prepared by means of compressed air jets up to the degree of cleaning Sa 3 and an average roughness depth R z of 45 ⁇ m. Subsequently, the workpiece prepared in this way is cleaned of any adhering blasting impurities as much as possible using compressed air and provided with a 150 ⁇ m thick spray coating made of zinc.
- the adhesive strength measurements carried out by forehead deduction result in values between 5 and 7 MPa.
- the spray metal layer is then thinly coated with a normal, commercially available, low-viscosity 1-component PU coating material by brush application so that no measurable layer build-up takes place. After the coating has hardened, the adhesive strength of the sprayed metal layer, measured by the same method, is 15 to 20 MPa.
- a degreased steel workpiece is prepared using compressed air jets up to a cleaning level of 2.5 and an average roughness depth R z of 25 ⁇ m. Then a 100 ⁇ m thick ceramic Al2O3 layer is applied to the not cleaned surface by means of powder flame spraying. The adhesive strength measurements carried out result in 12 MPa. The ceramic spray coating is then thinly coated with a normal, commercially available 1-component PU coating material using compressed air spraying. After the coating has hardened, the adhesive strength of the spray ceramic layer is more than 25 MPa.
- a particular advantage of the method according to the invention is that the adhesive strength of thermal spray coatings is increased reliably and significantly by a simple aftertreatment, so that the service life of the other customary coating systems applied thereon is also significantly increased.
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Plasma & Fusion (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Coating By Spraying Or Casting (AREA)
Abstract
Description
Gegenstand der vorliegenden Erfindung ist ein Verfahren zur Verbesserung der Haftfestigkeit von thermischen Spritzschichten aus Metallen, Metalloxiden und Hartstoffen, insbesondere aus Zink, Aluminium und deren Legierungen.The present invention relates to a method for improving the adhesive strength of thermal spray coatings made from metals, metal oxides and hard materials, in particular from zinc, aluminum and their alloys.
Thermische Spritzschichten spielen in der Oberflächenveredlung von Metallen, aber auch von Kunststoffen, Beton, Pappe etc. eine wichtige Rolle. So verbessern sie unter anderem die Temperaturbeständigkeit, das Verschleißverhalten und die elektrische Leitfähigkeit der Substratmaterialien.Thermal spray coatings play an important role in the surface finishing of metals, but also of plastics, concrete, cardboard, etc. Among other things, they improve the temperature resistance, wear behavior and electrical conductivity of the substrate materials.
Die EP-US 0 451 512 beschreibt ein Verfahren zum Beschichten von Schaufeln einer rotierenden, thermischen Maschine, wobei im Hochgeschwindigkeits-Flammspritzverfahren eine spezielle Schutzschicht auf die Schaufeln aufgetragen wird. Diese Schicht kann anschließend eine Deckschicht aus Polyurethan-Reaktionslack auf Kunststoffbasis erhalten. Hier soll die Oberflächenrauhigkeit herabgesetzt werden. Bedingung ist, daß dieser Lack keine hohe und lange Einbrenntemperatur benötigt. Es werden daher vorzugsweise Zweikomponentenlacke verwendet; vgl. Spalte 5, Zeile 52 bis Spalte 6, Zeile 6. Es geht um das Reduzieren der Oberflächenrauhigkeit und nicht um die Haftfestigkeit der im HochgeschwindigkeitsFlammspritzverfahren aufgetragenen Schicht.EP-US 0 451 512 describes a method for coating blades of a rotating, thermal machine, a special protective layer being applied to the blades in the high-speed flame spraying method. This layer can then be given a top layer of polyurethane reaction lacquer on a plastic basis. Here, the surface roughness should be reduced. The condition is that this varnish does not need a high and long baking temperature. Two-component paints are therefore preferably used; see. Column 5, line 52 to column 6, line 6. It is about reducing the surface roughness and not about the adhesive strength of the layer applied in the high-speed flame spraying process.
Die DE-PS 38 25 200 beschreibt ein Verfahren zur Beschichtung von Kunststoffteilen, bei welchem die auf die aufgerauhte Kunststoffoberfläche aufgespritzte Metallschicht mit einem Kunststoff imprägniert wird. Gemäß Anspruch 8 kann dieser Kunststoff ein dünnflüssiges Polyurethansystem sein. Durch diese Maßnahme wird eine einwandfreie Haftung des aufgespritzten Metalls auf dem Kunststoff gewährleistet, eine hohe spezifische Leitfähigkeit hergestellt und ein sicherer Schutz gegen äußere mechanische Angriffe garantiert; vgl. Spalte 1, Zeilen 61 bis 65. Gleichzeitig vermittelt jedoch die DE-PS 38 25 200 die Lehre, daß die Übertragung des Flammspritzens von Metallen auf Metalle auf die Beschichtung von Kunststoffen mit Metallen zu erheblichen Schwierigkeiten führt; vgl. Spalte 1, Zeilen 41 bis 46.DE-PS 38 25 200 describes a method for coating plastic parts, in which the metal layer sprayed onto the roughened plastic surface is impregnated with a plastic. According to claim 8, this plastic can be a low-viscosity polyurethane system. This measure guarantees perfect adhesion of the sprayed metal to the plastic, produces a high specific conductivity and guarantees reliable protection against external mechanical attacks; see. Column 1, lines 61 to 65. At the same time, however, DE-PS 38 25 200 teaches that the transfer of flame spraying from metals to metals to the coating of plastics with metals leads to considerable difficulties; see. Column 1, lines 41 to 46.
Das thermische Spritzen von beispielsweise Zink, Aluminium und deren Legierungen, beispielsweise mit Magnesium, stellt unter Baustellenbedingungen oft die einzige Möglichkeit des Korrosionsschutzes durch Metallüberzüge dar, da andere Verfahren wie Feuerverzinken und Galvanisieren vor Ort kaum möglich sind. Die Herstellung thermischer Spritzüberzüge auf Metallen erfordert die qualitätsgerechte Ausführung meist folgender Technologieschritte: Entfetten, Strahlen, Aufspritzen und im allgemeinen eine Nachbehandlung. Dabei sind die Reinheit und die Rauheit der Oberfläche des Substrates von besonderer Bedeutung. Meist wird gefordert, daß ein Normreinheitsgrad Sa 3 nach DIN 55928, Teil 4 erreicht wird und daß die mittlere Rauheit Rz mindestens 25 µm beträgt. Eine gewisse Scharfkantigkeit des Profils ist oftmals notwendig.Thermal spraying of, for example, zinc, aluminum and their alloys, for example with magnesium, is often the only way of protecting against corrosion by metal coatings under construction site conditions, since other processes such as hot-dip galvanizing and galvanizing are hardly possible on site. The production of thermal spray coatings on metals usually requires the following high-quality technology steps: degreasing, blasting, spraying and generally post-treatment. The purity and roughness of the surface of the substrate are of particular importance. It is usually required that a standard degree of purity Sa 3 according to DIN 55928, part 4 is achieved and that the average roughness R z is at least 25 µm. A certain sharpness of the profile is often necessary.
Je nach Spritzwerkstoff und Substrat werden verschiedene Spritzverfahren angewendet, zum Beispiel das Flammspritzen, das Lichtbogenspritzen und das Plasmaspritzen, da diese verschiedenen Verfahren unterschiedliche Temperaturen erzeugen, die für das Aufschmelzen des Spritzwerkstoffes notwendig sind.Depending on the spraying material and substrate, different spraying methods are used, for example flame spraying, arc spraying and plasma spraying, since these different methods generate different temperatures that are necessary for the melting of the spraying material.
Optimal hergestellte Schichten weisen dabei Haftfestigkeiten von 20 bis 50 MPa auf. Die Spritzschichten sind je nach Dicke und Spritzart mehr oder minder dicht. Um einen ausreichenden Korrosionsschutz zu gewährleisten, weisen sie meist Dichten von 100 bis 300 µm Dicke auf.Optimally produced layers have adhesive strengths of 20 to 50 MPa. The spray layers are more or less dense depending on the thickness and type of spray. To ensure adequate protection against corrosion, they usually have densities of 100 to 300 µm in thickness.
Während die an thermische Spritzschichten gestellten Beständigkeits-Anforderungen durch das jeweilige Spritzmaterial im allgemeinen erfüllt werden, läßt in der Praxis sehr oft die Haftfestigkeit der thermischen Spritzschichten auf Metallen zu wünschen übrig. Die Ursache hierfür sind oft Fehler in der Oberflächenvorbereitung oder auch beim Spritzen selbst. Insbesondere für den Korrosionsschutz, der möglichst 30 und mehr Jahre beständig sein soll, sind derartige Fehler von großer Bedeutung. Das gleiche gilt für Beschichtungen mit Metalloxiden und Hartstoffen, an die hohe Anforderungen betreffs mechanischer Beständigkeit gestellt werden.While the resistance requirements placed on thermal spray coatings are generally met by the respective spray material, in practice the adhesive strength of the thermal spray coatings on metals very often leaves something to be desired. The reason for this is often errors in the surface preparation or also in the spraying itself. In particular for the corrosion protection, which should be stable for 30 or more years, such errors are of great importance. The same applies to coatings with metal oxides and hard materials, which place high demands on mechanical resistance.
Es bestand somit die Aufgabe, die Haftfestigkeit von thermischen Spritzschichten nachhaltig zu verbessern und damit die Qualität der erzielten Überzüge zu erhöhen.It was therefore the task of sustainably improving the adhesive strength of thermal spray coatings and thus increasing the quality of the coatings obtained.
Diese Aufgabe konnte jetzt überraschenderweise dadurch gelöst werden, daß die Spritzschichten nach dem Aufspritzen mit einem einkomponentigen, luftfeuchtigkeitshärtenden Polyurethanharz beschichtet werden.This task has now surprisingly been achieved in that the sprayed layers are coated with a one-component, moisture-curing polyurethane resin after spraying.
Einkomponentige, luftfeuchtigkeitshärtende Polyurethanlacke wurden bisher ausschließlich verwendet, um stark verrostete bzw. korrodierte Stahluntergründe zu behandeln, wobei offensichtlich die Restfeuchte im Untergrund gebunden und Rostreste auf der Stahloberfläche verfestigt werden. Diese einkomponentigen Polyurethanlacke kommen im allgemeinen als niedrigviskose Lösungen in organischen Lösungsmitteln zur Anwendung, die in der Lage sind, Spalten, Überlappungen und strukturierte Untergründe durch gute Kriechfähigkeit zu erfassen.So far, one-component, moisture-curing polyurethane paints have only been used to treat heavily rusted or corroded steel substrates, whereby the residual moisture in the substrate is obviously bound and rust residues are solidified on the steel surface. These one-component polyurethane coatings are generally used as low-viscosity solutions in organic solvents, which are able to detect crevices, overlaps and structured substrates with good creeping ability.
Ein einkomponentiger, luftfeuchtigkeitshärtender Polyurethanlack wird beispielsweise von der Firma Steelpaint GmbH, Kitzingen angeboten.A one-component, moisture-curing polyurethane varnish is offered, for example, by Steelpaint GmbH, Kitzingen.
Versuche der Anmelderin, andere typische Grundierungen für den Korrosionsschutz einzusetzen, haben zu keinen entsprechenden Ergebnissen geführt. Als Beispiele hierfür seien genannt Alkydharze, Epoxyharze oder PVC-Harze.Attempts by the applicant to use other typical primers for corrosion protection have not led to any corresponding results. Examples include alkyd resins, epoxy resins or PVC resins.
Es gibt bisher keine eindeutige Erklärung für diese Ergebnisse, jedoch spricht einiges dafür, daß die Urethangruppen des eingesetzten Lackes in der Lage sind, mit Hydroxylgruppen zu reagieren, wobei nicht nur Reste von Feuchtigkeit gebunden werden, sondern auch feste Bindungen zwischen dem aufgespritzten Metall und dem Polyurethanharz entstehen. Es sind auch keine großen Mengen notwendig. Es genügt vielmehr, eine sehr dünne Schicht aufzutragen, die in die Poren des Spritzmetalls eindringt, ohne einen geschlossenen Film zu bilden. Diese dünnen Schichten können beispielsweise aufgetragen werden durch Streichen, Rollen oder Sprühen, wobei jedoch zu vermeiden ist, daß ein meßbarer Schichtaufbau stattfindet. Nach der Aushärtung dieses Urethanlackes können dann alle üblichen Beschichtungssysteme aufgetragen werden, die sich mit Polyurethanharzen vertragen.So far there is no clear explanation for these results, but there is some evidence that the urethane groups of the paint used are able to react with hydroxyl groups, whereby not only residues of moisture are bound, but also firm bonds between the sprayed metal and the Polyurethane resin are created. No large quantities are necessary either. Rather, it is sufficient to apply a very thin layer that penetrates into the pores of the spray metal without forming a closed film. These thin layers can be applied, for example, by brushing, rolling or spraying, but it should be avoided that a measurable layer build-up takes place. After this urethane varnish has hardened, all the usual coating systems that are compatible with polyurethane resins can then be applied.
Die Haftfestigkeit erhöht sich durch die erfindungsgemäße Behandlung bei Spritzzink und Spritzaluminiumschichten etwa um den Faktor 3. Bei keramischen Schichten, beispielsweise aus Aluminiumoxid, erhöht sich die Haftfestigkeit bis auf etwa 20 bis 25 MPa.The adhesive strength increases by the treatment according to the invention in the case of sprayed zinc and sprayed aluminum layers by approximately a factor of 3. In the case of ceramic layers, for example made of aluminum oxide, the adhesive strength increases to approximately 20 to 25 MPa.
In den nachfolgenden Beispielen ist das erfindungsgemäße Verfahren näher erläutert.The process according to the invention is explained in more detail in the examples below.
Ein entfettetes Werkstück aus Stahl wird mittels Druckluftstrahlen bis zum Säuberungsgrad Sa 3 und einer mittleren Rauhtiefe Rz von 45 µm vorbereitet. Anschließend wird das so vorbereitete Werkstück von anhaftenden Strahlverunreinigungen so gut wie möglich mittels Druckluft gesäubert und mit einer 150 µm dicken Spritzschicht aus Zink versehen. Die vorgenommenen Haftfestigkeitsmessungen mittels Stirnabzug ergeben Werte zwischen 5 und 7 MPa. Anschließend wird die Spritzmetallschicht mit einem normalen, handelsüblichen niedrigviskosen 1K-PUR-Beschichtungsstoff dünn mittels Pinselauftrag so beschichtet, daß kein meßbarer Schichtaufbau stattfindet. Nach Aushärtung der Beschichtung beträgt die Haftfestigkeit der Spritzmetallschicht, gemessen nach dem gleichen Verfahren, 15 bis 20 MPa.A degreased workpiece made of steel is prepared by means of compressed air jets up to the degree of cleaning Sa 3 and an average roughness depth R z of 45 µm. Subsequently, the workpiece prepared in this way is cleaned of any adhering blasting impurities as much as possible using compressed air and provided with a 150 µm thick spray coating made of zinc. The adhesive strength measurements carried out by forehead deduction result in values between 5 and 7 MPa. The spray metal layer is then thinly coated with a normal, commercially available, low-viscosity 1-component PU coating material by brush application so that no measurable layer build-up takes place. After the coating has hardened, the adhesive strength of the sprayed metal layer, measured by the same method, is 15 to 20 MPa.
Ein entfettetes Werkstück aus Stahl wird mittels Druckluftstrahlen bis zum Säuberungsgrad 2,5 und einer mittleren Rauhtiefe Rz von 25 µm vorbereitet. Anschließend wird auf die nicht weiter gesäuberte Oberfläche eine 100 µm dicke keramische Al₂O₃-Schicht mittels Pulverflammspritzen aufgebracht. Die vorgenommenen Haftfestigkeitsmessungen ergeben 12 MPa. Anschließend wird die keramische Spritzschicht mit einem normalen, handelsüblichen 1K-PUR-Beschichtungsstoff dünn mittels Druckluftspritzen beschichtet. Nach Aushärtung der Beschichtung beträgt die Haftfestigkeit der Spritzkeramikschicht mehr als 25 MPa.A degreased steel workpiece is prepared using compressed air jets up to a cleaning level of 2.5 and an average roughness depth R z of 25 µm. Then a 100 µm thick ceramic Al₂O₃ layer is applied to the not cleaned surface by means of powder flame spraying. The adhesive strength measurements carried out result in 12 MPa. The ceramic spray coating is then thinly coated with a normal, commercially available 1-component PU coating material using compressed air spraying. After the coating has hardened, the adhesive strength of the spray ceramic layer is more than 25 MPa.
Ein besonderer Vorteil des erfindungsgemäßen Verfahrens besteht darin, daß durch eine einfache Nachbehandlung die Haftfestigkeit von thermischen Spritzschichten zuverlässig und bedeutend erhöht wird, so daß die Lebensdauer der darauf aufgebrachten weiteren üblichen Beschichtungssysteme ebenfalls deutlich erhöht wird.A particular advantage of the method according to the invention is that the adhesive strength of thermal spray coatings is increased reliably and significantly by a simple aftertreatment, so that the service life of the other customary coating systems applied thereon is also significantly increased.
Claims (3)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE4412795 | 1994-04-14 | ||
| DE4412795 | 1994-04-14 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP0677592A1 true EP0677592A1 (en) | 1995-10-18 |
| EP0677592B1 EP0677592B1 (en) | 1998-12-30 |
Family
ID=6515339
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP95105427A Expired - Lifetime EP0677592B1 (en) | 1994-04-14 | 1995-04-11 | Method for enhancing the band strength of thermally sprayed layers of metals, metal oxides and hard materials |
Country Status (3)
| Country | Link |
|---|---|
| EP (1) | EP0677592B1 (en) |
| AT (1) | ATE175246T1 (en) |
| DE (1) | DE59504660D1 (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0853135A1 (en) * | 1996-05-24 | 1998-07-15 | Nippon Steel Hardfacing Co., Ltd. | Method of strengthening sprayed coating |
| DE19748105C1 (en) * | 1997-10-31 | 1998-10-29 | Grillo Werke Ag | Increasing corrosion-resistance of thermally sprayed metal coating on steel-reinforced cement concrete |
| CN113005796A (en) * | 2021-03-01 | 2021-06-22 | 江苏卓尔诺光电科技有限公司 | Corrosion-resistant galvanized steel strand for maritime optical cable and preparation process thereof |
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|---|---|---|---|---|
| FR1115121A (en) * | 1954-11-26 | 1956-04-19 | Schneider Werke G M B H | Process for coating objects made of ferrous metals and objects obtained by this process |
| FR1355378A (en) * | 1962-05-07 | 1964-03-13 | Metallurg Ges Fuer Metallurg P | Method for covering objects with a layer of plastic |
| DE2121167A1 (en) * | 1970-04-29 | 1971-11-11 | Ici Ltd | Metallized films and methods of making them |
| JPS5440885A (en) * | 1977-09-07 | 1979-03-31 | Iwasaki Electric Co Ltd | Laminate with metal base and its making method |
| JPS57171472A (en) * | 1981-04-16 | 1982-10-22 | Sumitomo Metal Ind Ltd | Corrosion-inhibition of steel material to be used under atmosphere in contact with strong alkali of concrete |
| EP0125582A2 (en) * | 1983-05-11 | 1984-11-21 | Henkel Kommanditgesellschaft auf Aktien | Use of an expanding polyurethane adhesive for connecting insulating materials to parts of buildings |
| EP0143360A2 (en) * | 1983-11-02 | 1985-06-05 | Kleinert, Viktor | Coating mass for steel and iron, its use and process for obtaining a protective coating |
| DE3531892A1 (en) * | 1984-09-07 | 1986-03-20 | Nippon Steel Corp., Tokio/Tokyo | STEEL ITEM WITH A HIGH-PERFORMANCE ANTICORROSIVE COATING |
| JPS62136276A (en) * | 1985-12-09 | 1987-06-19 | Toho Kasei Kk | Method for processing fixing heat roll |
| EP0351728A2 (en) * | 1988-07-21 | 1990-01-24 | Teroson GmbH | Process for the manufacture of a strand of sealing or adhesive material. |
| DE3825200C1 (en) * | 1988-07-25 | 1990-02-01 | Aeg Isolier- Und Kunststoff Gmbh, 3500 Kassel, De | Process for coating plastic components with metals |
| JPH03249187A (en) * | 1990-02-27 | 1991-11-07 | Hino Motors Ltd | Bright treatment of external parts for automobile |
-
1995
- 1995-04-11 EP EP95105427A patent/EP0677592B1/en not_active Expired - Lifetime
- 1995-04-11 DE DE59504660T patent/DE59504660D1/en not_active Expired - Fee Related
- 1995-04-11 AT AT95105427T patent/ATE175246T1/en not_active IP Right Cessation
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|---|---|---|---|---|
| FR1115121A (en) * | 1954-11-26 | 1956-04-19 | Schneider Werke G M B H | Process for coating objects made of ferrous metals and objects obtained by this process |
| FR1355378A (en) * | 1962-05-07 | 1964-03-13 | Metallurg Ges Fuer Metallurg P | Method for covering objects with a layer of plastic |
| DE2121167A1 (en) * | 1970-04-29 | 1971-11-11 | Ici Ltd | Metallized films and methods of making them |
| JPS5440885A (en) * | 1977-09-07 | 1979-03-31 | Iwasaki Electric Co Ltd | Laminate with metal base and its making method |
| JPS57171472A (en) * | 1981-04-16 | 1982-10-22 | Sumitomo Metal Ind Ltd | Corrosion-inhibition of steel material to be used under atmosphere in contact with strong alkali of concrete |
| EP0125582A2 (en) * | 1983-05-11 | 1984-11-21 | Henkel Kommanditgesellschaft auf Aktien | Use of an expanding polyurethane adhesive for connecting insulating materials to parts of buildings |
| EP0143360A2 (en) * | 1983-11-02 | 1985-06-05 | Kleinert, Viktor | Coating mass for steel and iron, its use and process for obtaining a protective coating |
| DE3531892A1 (en) * | 1984-09-07 | 1986-03-20 | Nippon Steel Corp., Tokio/Tokyo | STEEL ITEM WITH A HIGH-PERFORMANCE ANTICORROSIVE COATING |
| JPS62136276A (en) * | 1985-12-09 | 1987-06-19 | Toho Kasei Kk | Method for processing fixing heat roll |
| EP0351728A2 (en) * | 1988-07-21 | 1990-01-24 | Teroson GmbH | Process for the manufacture of a strand of sealing or adhesive material. |
| DE3825200C1 (en) * | 1988-07-25 | 1990-02-01 | Aeg Isolier- Und Kunststoff Gmbh, 3500 Kassel, De | Process for coating plastic components with metals |
| JPH03249187A (en) * | 1990-02-27 | 1991-11-07 | Hino Motors Ltd | Bright treatment of external parts for automobile |
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| PATENT ABSTRACTS OF JAPAN vol. 7, no. 14 (C - 146) 20 January 1983 (1983-01-20) * |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0853135A1 (en) * | 1996-05-24 | 1998-07-15 | Nippon Steel Hardfacing Co., Ltd. | Method of strengthening sprayed coating |
| EP0853135A4 (en) * | 1996-05-24 | 2000-10-25 | Nippon Steel Hardfacing | Method of strengthening sprayed coating |
| DE19748105C1 (en) * | 1997-10-31 | 1998-10-29 | Grillo Werke Ag | Increasing corrosion-resistance of thermally sprayed metal coating on steel-reinforced cement concrete |
| WO1999023282A1 (en) * | 1997-10-31 | 1999-05-14 | Grillo-Werke Ag | Method for improving corrosion resistance of reinforced concrete |
| US6224943B1 (en) | 1997-10-31 | 2001-05-01 | Grillo-Werke Ag | Method for improving the corrosion resistance of reinforced concrete |
| CN113005796A (en) * | 2021-03-01 | 2021-06-22 | 江苏卓尔诺光电科技有限公司 | Corrosion-resistant galvanized steel strand for maritime optical cable and preparation process thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| DE59504660D1 (en) | 1999-02-11 |
| ATE175246T1 (en) | 1999-01-15 |
| EP0677592B1 (en) | 1998-12-30 |
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