EP0676479A1 - Alliages d'aluminium contenant du bismuth, du cadmium, de l'indium et/ou du plomb à l'état très finement dispersé et procédé d'obtention - Google Patents
Alliages d'aluminium contenant du bismuth, du cadmium, de l'indium et/ou du plomb à l'état très finement dispersé et procédé d'obtention Download PDFInfo
- Publication number
- EP0676479A1 EP0676479A1 EP95420087A EP95420087A EP0676479A1 EP 0676479 A1 EP0676479 A1 EP 0676479A1 EP 95420087 A EP95420087 A EP 95420087A EP 95420087 A EP95420087 A EP 95420087A EP 0676479 A1 EP0676479 A1 EP 0676479A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- lead
- aluminum
- metal
- finely dispersed
- metals
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
- 229910045601 alloy Inorganic materials 0.000 title claims abstract description 31
- 239000000956 alloy Substances 0.000 title claims abstract description 31
- 229910052738 indium Inorganic materials 0.000 title claims abstract description 18
- 229910000838 Al alloy Inorganic materials 0.000 title claims abstract description 13
- 229910052797 bismuth Inorganic materials 0.000 title claims description 14
- JCXGWMGPZLAOME-UHFFFAOYSA-N bismuth atom Chemical compound [Bi] JCXGWMGPZLAOME-UHFFFAOYSA-N 0.000 title claims description 13
- 229910052793 cadmium Inorganic materials 0.000 title claims description 13
- BDOSMKKIYDKNTQ-UHFFFAOYSA-N cadmium atom Chemical compound [Cd] BDOSMKKIYDKNTQ-UHFFFAOYSA-N 0.000 title claims description 13
- APFVFJFRJDLVQX-UHFFFAOYSA-N indium atom Chemical compound [In] APFVFJFRJDLVQX-UHFFFAOYSA-N 0.000 title claims description 13
- 238000000034 method Methods 0.000 title claims description 9
- 238000004519 manufacturing process Methods 0.000 title description 3
- 229910052751 metal Inorganic materials 0.000 claims abstract description 46
- 239000002184 metal Substances 0.000 claims abstract description 46
- 238000007711 solidification Methods 0.000 claims abstract description 15
- 230000008023 solidification Effects 0.000 claims abstract description 15
- 239000013078 crystal Substances 0.000 claims abstract description 14
- 239000011159 matrix material Substances 0.000 claims abstract description 10
- 229910001338 liquidmetal Inorganic materials 0.000 claims abstract description 4
- 229910052782 aluminium Inorganic materials 0.000 claims description 35
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 35
- 150000002739 metals Chemical class 0.000 claims description 25
- 239000007788 liquid Substances 0.000 claims description 13
- 239000007787 solid Substances 0.000 claims description 11
- 238000003756 stirring Methods 0.000 claims description 11
- 238000009749 continuous casting Methods 0.000 claims description 6
- 229910052745 lead Inorganic materials 0.000 abstract description 3
- 239000000654 additive Substances 0.000 abstract 1
- 230000000996 additive effect Effects 0.000 abstract 1
- 239000000463 material Substances 0.000 abstract 1
- 238000007792 addition Methods 0.000 description 14
- 238000013019 agitation Methods 0.000 description 10
- 239000006185 dispersion Substances 0.000 description 8
- 238000005266 casting Methods 0.000 description 7
- 239000000945 filler Substances 0.000 description 6
- 238000011084 recovery Methods 0.000 description 6
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 5
- 229910002804 graphite Inorganic materials 0.000 description 5
- 239000010439 graphite Substances 0.000 description 5
- 239000000203 mixture Substances 0.000 description 5
- 230000002349 favourable effect Effects 0.000 description 4
- 230000006698 induction Effects 0.000 description 4
- IZJSTXINDUKPRP-UHFFFAOYSA-N aluminum lead Chemical compound [Al].[Pb] IZJSTXINDUKPRP-UHFFFAOYSA-N 0.000 description 3
- 238000004090 dissolution Methods 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- 238000005204 segregation Methods 0.000 description 3
- 239000003990 capacitor Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 229910018087 Al-Cd Inorganic materials 0.000 description 1
- 229910018117 Al-In Inorganic materials 0.000 description 1
- 229910018188 Al—Cd Inorganic materials 0.000 description 1
- 229910018456 Al—In Inorganic materials 0.000 description 1
- 240000008042 Zea mays Species 0.000 description 1
- 239000004411 aluminium Substances 0.000 description 1
- 229910002056 binary alloy Inorganic materials 0.000 description 1
- 229910052729 chemical element Inorganic materials 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 229910001385 heavy metal Inorganic materials 0.000 description 1
- 239000008240 homogeneous mixture Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 description 1
- 239000007791 liquid phase Substances 0.000 description 1
- 238000001000 micrograph Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 239000012071 phase Substances 0.000 description 1
- 238000010587 phase diagram Methods 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 239000011819 refractory material Substances 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 235000012431 wafers Nutrition 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C1/00—Making non-ferrous alloys
- C22C1/02—Making non-ferrous alloys by melting
Definitions
- the invention relates to aluminum alloys containing in the very finely dispersed state metals having very low solubility in solid aluminum such as Bi, Cd, In and / or Pb as well as their solidification process.
- these commercially available master alloys are obtained by natural solidification in molds of the molten master alloy, so as to obtain molded parts which can be used for correcting the desired composition.
- These molded parts are most often presented in the form of molded plates with a thickness of a few centimeters, possibly separable, or ingots of a few hundred grams.
- the problem to be solved was therefore to develop master alloys containing Bismuth, Cadmium, Indium and / or Lead in which these dense elements and poorly soluble in aluminum would be very finely dispersed in the matrix of Aluminum, and very homogeneously throughout the volume.
- Aluminum poor in addition metals solidifies first, by "rejecting" a liquid very enriched in dense addition metals, which therefore tends to gather in large heterogeneous globules under the effect of surface tension forces. and gravity.
- the invention nevertheless proposes new aluminum master alloys containing, in addition, heavy metals in quantities greater than the maximum solubility of these metals in aluminum and very finely dispersed to have a high speed of dissolution and a high dissolution yield. in liquid aluminum alloys.
- an aluminum alloy containing at least one metal belonging to the group formed by Bismuth, Cadmium, Indium and Lead in an amount greater than the maximum solubility of these metals in solid aluminum, characterized in that more than 80% by weight of these addition metals are finely dispersed in the solid aluminum matrix in the form of globules or crystals of size less than 5 micrometers.
- the applicant conventionally produced a molten aluminum alloy containing 0.20% of Lead, by melting 50 kg of refined aluminum and 100 g of lead, in an electric furnace with a graphite crucible .
- the alloy thus melted was homogenized by stirring the liquid using a graphite rotor.
- a first part of the molten alloy was poured into small ingots of diameter 50 mm and height about 50 mm, with a unit weight of about 250 g, in small crucibles made of aluminous refractories. 100 ingots were thus produced.
- the rest of the molten alloy was poured into a billet with a diameter of 100 mm and a length of about 1,150 mm, in a vertical continuous casting installation, the molding ring of which had been surrounded by a turn coaxial with this ring, traversed by an alternating current of low frequency ( ⁇ 100 Hertz) according to French patents FR 2530510 and FR 2530511.
- the object of this turn traversed by an alternating current was to cause a magneto-hydrodynamic mixing of the liquid metal during solidification, so as to maintain as complete a homogeneity as possible in the composition of this metal until complete solidification.
- This billet was then cut with a band saw into slices approximately 15 mm thick. There were thus obtained 70 slices of average unit weight approximately 320 grams.
- FIG. 2b An example of the micrographs obtained, after polishing and anodic oxidation of the billet slices, is given in FIG. 2b.
- the small lead globules are distributed very homogeneously inside the aluminum grains, at the junction of the dendritic solidification cells which have constituted these grains.
- the balance sheet of the 8 castings carried out is established overall as follows: Weight of molten aluminum 95.530 kg Initial lead content of this aluminum 0.175 ppm Weight of slices loaded 17.22 kg Aluminum lead content 0.473 ppm Yield of recovery of the lead brought by the slices of billets: 28.66 g recovered for 34.40 g introduced via the slices, ie an average yield of 83%.
- the master alloy according to the invention therefore has a very clear advantage over the master alloys according to the prior art.
- a particular mode of obtaining such a master alloy with more than 80% by weight of the finely dispersed lead in the form of globules or crystals of size less than 5 ⁇ m and more than 50% by weight of the lead is finely dispersed under
- the shape of globules or crystals of size less than 1 ⁇ m has been described, which consists of an electromagnetic agitation of the liquid being solidified during a continuous vertical casting of the metal.
- molten alloys were produced comprising 0.15% by weight of lead, 0.50% by weight of Bismuth, 1% by weight of Cadmium and 1% by weight of Indium respectively. These contents are all higher than the maximum solubility of these metals in solid aluminum and lower than the monotectic content beyond which appears a phenomenon of demixion in liquid phase, even before any beginning of solidification.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Continuous Casting (AREA)
- Manufacture Of Alloys Or Alloy Compounds (AREA)
- Manufacture And Refinement Of Metals (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR9404569 | 1994-04-11 | ||
FR9404569A FR2718462B1 (fr) | 1994-04-11 | 1994-04-11 | Alliages d'aluminium contenant du bismuth, du cadmium, de l'indium et/ou du plomb à l'état très finement dispersé et procédé d'obtention . |
Publications (1)
Publication Number | Publication Date |
---|---|
EP0676479A1 true EP0676479A1 (fr) | 1995-10-11 |
Family
ID=9462184
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP95420087A Ceased EP0676479A1 (fr) | 1994-04-11 | 1995-04-07 | Alliages d'aluminium contenant du bismuth, du cadmium, de l'indium et/ou du plomb à l'état très finement dispersé et procédé d'obtention |
Country Status (6)
Country | Link |
---|---|
US (1) | US5585067A (no) |
EP (1) | EP0676479A1 (no) |
CN (1) | CN1117086A (no) |
FR (1) | FR2718462B1 (no) |
NO (1) | NO951189L (no) |
RU (1) | RU95105422A (no) |
Families Citing this family (15)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP3421535B2 (ja) * | 1997-04-28 | 2003-06-30 | トヨタ自動車株式会社 | 金属基複合材料の製造方法 |
IL123503A (en) * | 1998-03-01 | 2001-01-11 | Elecmatec Electro Magnetic Tec | Aluminum-bismuth bearing alloy and methods for its continuous casting |
US6845809B1 (en) | 1999-02-17 | 2005-01-25 | Aemp Corporation | Apparatus for and method of producing on-demand semi-solid material for castings |
US6402367B1 (en) | 2000-06-01 | 2002-06-11 | Aemp Corporation | Method and apparatus for magnetically stirring a thixotropic metal slurry |
US6432160B1 (en) | 2000-06-01 | 2002-08-13 | Aemp Corporation | Method and apparatus for making a thixotropic metal slurry |
US6796362B2 (en) | 2000-06-01 | 2004-09-28 | Brunswick Corporation | Apparatus for producing a metallic slurry material for use in semi-solid forming of shaped parts |
US6399017B1 (en) | 2000-06-01 | 2002-06-04 | Aemp Corporation | Method and apparatus for containing and ejecting a thixotropic metal slurry |
US6611736B1 (en) | 2000-07-01 | 2003-08-26 | Aemp Corporation | Equal order method for fluid flow simulation |
US7024342B1 (en) | 2000-07-01 | 2006-04-04 | Mercury Marine | Thermal flow simulation for casting/molding processes |
US6742567B2 (en) * | 2001-08-17 | 2004-06-01 | Brunswick Corporation | Apparatus for and method of producing slurry material without stirring for application in semi-solid forming |
US7816250B2 (en) * | 2006-09-29 | 2010-10-19 | Intel Corporation | Composite solder TIM for electronic package |
US7846554B2 (en) * | 2007-04-11 | 2010-12-07 | Alcoa Inc. | Functionally graded metal matrix composite sheet |
US8403027B2 (en) * | 2007-04-11 | 2013-03-26 | Alcoa Inc. | Strip casting of immiscible metals |
US8956472B2 (en) | 2008-11-07 | 2015-02-17 | Alcoa Inc. | Corrosion resistant aluminum alloys having high amounts of magnesium and methods of making the same |
CN115679169A (zh) * | 2022-10-17 | 2023-02-03 | 广州和信实业有限责任公司 | 汽车发动机支架用高强度铝合金压铸件及其制备方法 |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1211401B (de) * | 1965-03-11 | 1966-02-24 | Vaw Ver Aluminium Werke Ag | Verfahren zum Schmelzen von Aluminium oder dessen Legierungen und zur Herstellung von Aluminiumlegierungen |
GB1127192A (en) * | 1966-01-05 | 1968-09-11 | Glacier Co Ltd | Improvements in or relating to bearing material |
FR2085436A1 (en) * | 1970-04-21 | 1971-12-24 | Alsacienne Atom | Multi-chamber furnace installation for melting, refining - and casting metals |
FR2101000A1 (no) * | 1970-08-04 | 1972-03-31 | Alsacienne Atom | |
FR2189527A1 (no) * | 1972-06-21 | 1974-01-25 | Alcan Res & Dev | |
FR2242477A1 (en) * | 1973-09-04 | 1975-03-28 | Stern Lionel | Prodn of aluminium ingot with continuous lead network - - from aluminium ingot with continuous tin network |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3809379A (en) * | 1970-04-21 | 1974-05-07 | Alsacienne Atom | Installation for the treatment and movement of liquid metals |
FR2530511B1 (fr) * | 1982-07-23 | 1985-07-05 | Cegedur | Procede de coulee de metaux dans lequel on fait agir des champs magnetiques |
-
1994
- 1994-04-11 FR FR9404569A patent/FR2718462B1/fr not_active Expired - Fee Related
-
1995
- 1995-03-28 NO NO951189A patent/NO951189L/no unknown
- 1995-04-06 US US08/417,680 patent/US5585067A/en not_active Expired - Fee Related
- 1995-04-07 EP EP95420087A patent/EP0676479A1/fr not_active Ceased
- 1995-04-10 RU RU95105422/02A patent/RU95105422A/ru unknown
- 1995-04-10 CN CN95104378.1A patent/CN1117086A/zh active Pending
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1211401B (de) * | 1965-03-11 | 1966-02-24 | Vaw Ver Aluminium Werke Ag | Verfahren zum Schmelzen von Aluminium oder dessen Legierungen und zur Herstellung von Aluminiumlegierungen |
GB1127192A (en) * | 1966-01-05 | 1968-09-11 | Glacier Co Ltd | Improvements in or relating to bearing material |
FR2085436A1 (en) * | 1970-04-21 | 1971-12-24 | Alsacienne Atom | Multi-chamber furnace installation for melting, refining - and casting metals |
FR2101000A1 (no) * | 1970-08-04 | 1972-03-31 | Alsacienne Atom | |
FR2189527A1 (no) * | 1972-06-21 | 1974-01-25 | Alcan Res & Dev | |
FR2242477A1 (en) * | 1973-09-04 | 1975-03-28 | Stern Lionel | Prodn of aluminium ingot with continuous lead network - - from aluminium ingot with continuous tin network |
Non-Patent Citations (1)
Title |
---|
VIVÈS: "Transfert et brassage des métaux fondus par de nouveaux procédés électromagnétiques", MÉM.ET.SCI.REV.MÉT., vol. 82, no. 12, December 1985 (1985-12-01), PARIS, pages 643 - 656 * |
Also Published As
Publication number | Publication date |
---|---|
RU95105422A (ru) | 1997-04-10 |
CN1117086A (zh) | 1996-02-21 |
FR2718462B1 (fr) | 1996-05-24 |
NO951189D0 (no) | 1995-03-28 |
US5585067A (en) | 1996-12-17 |
FR2718462A1 (fr) | 1995-10-13 |
NO951189L (no) | 1995-10-12 |
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