EP0667187B1 - Waste shredder with external bearings connected to the housing - Google Patents
Waste shredder with external bearings connected to the housing Download PDFInfo
- Publication number
- EP0667187B1 EP0667187B1 EP95200300A EP95200300A EP0667187B1 EP 0667187 B1 EP0667187 B1 EP 0667187B1 EP 95200300 A EP95200300 A EP 95200300A EP 95200300 A EP95200300 A EP 95200300A EP 0667187 B1 EP0667187 B1 EP 0667187B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- rotor
- lateral wall
- plate
- bearing
- casing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000002699 waste material Substances 0.000 title claims description 10
- 210000004907 gland Anatomy 0.000 claims description 8
- 210000001520 comb Anatomy 0.000 claims description 7
- 238000007790 scraping Methods 0.000 claims description 4
- 230000003014 reinforcing effect Effects 0.000 claims 1
- 206010006514 bruxism Diseases 0.000 description 5
- 239000007788 liquid Substances 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 229910000746 Structural steel Inorganic materials 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 238000010079 rubber tapping Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/16—Details
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/14—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers
- B02C18/142—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers with two or more inter-engaging rotatable cutter assemblies
Definitions
- the invention relates to a waste shredder.
- a waste shredder comprising at least one grinding rotor provided with grinding such as rotating teeth and which extends into lower part and inside a grinding box crossed by the waste during its grinding.
- waste shredders mono or multirotors of variable shapes and dimensions in depending on the nature and volume of the waste to be treated, and the use that is made of the grinder.
- the case is generally formed by four side walls mounted on a frame, namely two side walls parallel to (x) rotor (s) and two end side walls perpendicular to the rotor (s) which pass through at least one of these walls.
- Each rotor is carried and guided to the exterior of the body and facing each wall lateral end which it crosses, by a landing exterior mounted on the chassis.
- the invention therefore aims to overcome these disadvantages by proposing a crusher with external bearings having increased reliability and longevity.
- the invention aims to provide a grinder external bearing less subject to vibrations and deformations.
- the invention further aims to provide such a crusher whose maintenance is facilitated, and in particular of which the constituent elements, and in particular the (the) rotor (s) can (can) be dismantled without requiring the full disassembly of the shredder and the body.
- the invention relates to a waste crusher comprising at least one grinding rotor extending inside a grinding box formed of four side walls mounted on a frame, at least one rotor extending through at least one side wall end of the box and being worn outside the body and opposite each end side wall that it crosses, by an external bearing mounted on the chassis, characterized in that it comprises means rigid connections extending between each outer bearing and the body above the rotor (s), these rigid means of connection being rigidly fixed to the external bearing and to the crate they link.
- the rigid connection means are fixed to the top of the bearing, and include a rigid horizontal connecting plate and a fixing plate to the end side wall cash desk correspondent.
- the fixing plate extends parallel to the end side wall, against this end side wall and inside the body.
- the fixing plate to the end side wall comprises, for each rotor passing through this wall side, a notch open towards the bottom allowing the mounting / dismounting of this fixing plate over the rotor.
- the end side wall of the body includes, for each rotor passing through, a notch open upwards allowing engagement / rotor clearance from above.
- each outer bearing consists of a lower half-bearing and an upper half bearing tight against each other around the rotor (s) along a horizontal joint plane passing through the axis (axes) of the rotor (s).
- the grinder according to the invention comprises an external plate of receipt of a seal and a cable gland for each rotor, and this outer plate consists of a half plate upper and lower half plate mounted one on the other outside each side wall end and around each rotor in a plane of horizontal joint passing through the axis (axes) of the rotor (s).
- the crusher further comprises scraping combs interposed between teeth grinding carried by each rotor and each comb scraping consists of an upper half-comb surrounding a portion of upper section of the rotor and a half-comb lower surrounding a section portion lower rotor.
- the invention also relates to a grinder comprising in combination all or part of features mentioned above or below.
- the mill according to the invention shown in the figures comprises two parallel rotors 1 rotating in reverse and bearing grinding teeth 2. Both rotors extend inside a grinding box 3 which is formed by four side walls, namely two side walls 4 parallel to the rotors 1, and two walls end side 5 perpendicular to the rotors 1.
- the Crushing box 3 is shaped like a hopper without bottom and contains the rotors 1.
- the side walls 4, 5 are mounted on a frame 6 which is formed of beams, and which supports all the elements of the crusher.
- Both rotors 1 pass through the two end side walls 5 of the body 3, and are worn, outside of this body 3, by external bearings 7 mounted on the frame 6 opposite each side wall respectively end 5.
- the mill according to the invention comprises 8 rigid connecting means which extend between each outer bearing 7 and the body 3 above the rotors 1, and which are rigidly fixed on the one hand to the bearing outside 7, and on the other hand to the body 3 which they connect and join together.
- the mill has symmetry about a vertical axis central, and its two axial ends are identical. Thereafter, only one of these axial ends and described.
- the rigid connection means 8 are fixed rigidly on one side at the top of the outer bearing 7 which carries the two rotors 1, and on the other side to the wall lateral end 5 which is crossed by the rotors 1 and which extends opposite the outer bearing 7.
- the rigid connection means 8 are consisting of a square reinforcement 8 forming a plate 9 rigid horizontal connection, and a vertical plate 10 fixing to the end side wall 5 of the body 3.
- the outer bearing 7 has an upper face horizontal 11, and the connecting plate 9 rests and is fixed on this face 11 by four vertical screws 12 extending through holes 13 of the plate 9. The screws 12 are engaged in threads 14 with vertical axis formed in the bearing 7.
- the connecting plate 9 has a contour which corresponds to that of the upper face 11 of the bearing 7, so that this connecting plate 9 covers entirely this upper face 11 on which it is supported.
- the outer bearing 7 is consisting of a lower half-bearing 7a, and a half-bearing upper 7b, these two half-bearings 7a, 7b being tight against each other around the two rotors 1 according to a horizontal joint plane 15 passing through the axes 16 of the rotors 1.
- the two half-bearings 7a, 7b are tightened one against each other by clamping screws 17 arranged by pairs on each side of each rotor 1.
- the six screws 17 of clamp extend vertically downward through 18 vertical through holes of the half bearing upper 7b, and are engaged in tapping 19 verticals arranged in the lower half-bearing 7a.
- the connecting plate 9 includes 20 through cylindrical lights in which the heads of the screws 17 are housed and by which they are accessible. We can thus tighten or loosen the clamping screws 17 from above without having to dismantle the rigid connection means 8.
- Crushing box 3 has a height identical to that of the outer bearings 7. If necessary, a waste feed hopper can be mounted above of the grinding box 3 with side walls vertical or inclined extending upwards the walls lateral 4, 5 vertical of the crushing box 3 on which they are mounted by means of engaged bolts in vertical holes 62 in the walls of the body 3. In a variant not shown, the side walls 4, 5 of 3 grinding crate can also be slightly inclined to the vertical to facilitate waste circulation through the grinding rotors.
- the upper horizontal edge 21 of the end side wall 5 is level with the face upper 11 of the outer bearing 7, and the plate 9 of connection rests on this upper horizontal edge 21 of the end wall 5.
- the wall fixing plate 10 side 5 of the body 3 extends inside this body 3 vertically against the internal face 22 of the end side wall 5.
- the fixing plate 10 is welded to the connecting plate 9 or machined in one piece with this connecting plate 9.
- the connecting plate 9 is fixed to the side wall 5 by two vertical screws 23 crossing holes 24 of plate 9 and engaged in 25 blind tapped holes in the upper edge 21 of the end side wall 5 between the two rotors 1.
- the upper edge 21 of the side wall end 5 is extended parallel to axes 16 of rotors and outside the body 3 by extensions 26 horizontal ones on which come to rest wings side 27 of the connecting plate 9.
- These side wings 27 extend horizontally projecting in the direction perpendicular to the rotors 1.
- Bolts 28 with axes vertical allow to tighten the wings 27 on the extensions 26.
- the fixing plate 10 comprises, for each rotor 1 passing through the end side wall 5, a notch 29 whose opening is oriented downwards and which allows the mounting / dismounting of the plate 10 of fixing over the rotors 1.
- the top 30 of these notches 29 is semi-cylindrical and surrounds the rotor 1 above.
- the end side wall 5 of the body 3 comprises, for each rotor 1 passing through it, a notch 31 open at the top and allowing engagement / disengagement of rotors 1 from above.
- the bottom 32 of these notches 31 is semi-cylindrical and surrounds below the rotor 1.
- each rotor 1 is wedged between the notch 29 of the fixing plate 10, and the notch 31 of the side wall 5.
- the fixing plate 10 is made up of reinforced steel and / or covered with armor protection.
- the fixing plate 10 carries a casing 33 upper covering the first grinding tooth of one of the two rotors 1.
- An external plate 34 is added against the outer face of the end side wall 5 for mounting a seal 36 and a cable gland 35 around each rotor 1.
- Each cable gland 35 consists of a half upper cable gland and a lower half cable gland, mounted one on top of the other with a joint plane passing through the axis 16 of the rotor 1.
- This plate 34 consists of an upper half-plate 34b and a lower half-plate 34a mounted one on the other outside of the end side wall 5 and around each rotor 1 along a joint plane 37 horizontal passing through the axes 16 of the rotors 1.
- a semi-cylindrical notch 38a with opening oriented towards the top is provided in the lower half-plate 34a for each rotor 1.
- each rotor 1 is trapped in a cylindrical opening formed by the notches 38a, 38b in plate 34 after tightening the half-plates upper 34b and lower 34a one on the other.
- the lower half-plate 34a is fixed against the external face of the end side wall 5 by means of screws 40a horizontal engaged through horizontal holes 39a of this lower half-plate 34a and whose threaded free ends are engaged in horizontal threads 64 arranged in the side plate end 5.
- the upper half-plate 34b is fixed against the outer face of the end side wall 5 by means of horizontal screws 40b engaged through horizontal holes 39b of this upper half-plate 34b, through horizontal holes 63 formed at through the end side wall 5, and whose threaded free ends are engaged in horizontal threads 41 formed in the plate 10 of fixation.
- the upper half-plate 34b is therefore assembled with the fixing plate 10 on the side wall end 5 sandwiched between this half-plate 34b and the fixing plate 10. Cylindrical openings formed by the notches 38a, 38b of the half-plates 34a, 34b receive a seal 36.
- a cable gland 35 is engaged in these cylindrical openings and fixed by horizontal screws 42 to the half-plates 34a, 34b for compress the seal 36 and seal the body 3 at the rotors 1.
- the screws 42 are tightened in threads of the half-plates 34a, 34b.
- the two half-bearings 7a, 7b of a bearing 7 trap, for each rotor 1, a bearing 43 of guiding this rotor 1.
- Each lower half-bearing 7a is fixed to the frame 6 by bolts 44.
- Each rotor 1 is extended on one side of the body 3 beyond the bearing 7 to be coupled to a motor 45 carried by the chassis 6.
- the crusher further comprises combs 46 scrapers interposed between the grinding teeth 2 which are carried by each rotor 1.
- Each scraper comb 46 is consisting of an upper half-comb 46b surrounding a upper section of rotor 1, and a half-comb lower 46a surrounding a section portion lower rotor 1.
- Each half-comb 46a, 46b is formed of a plate extending in a radial plane to the axis 16 of the rotor 1.
- the two half-combs 46a, 46b are mounted one above the other along a parting line 47 horizontal passing through the axes 16 of the rotor 1.
- the two half-combs 46a, 46b are rigidly fixed together but removably on a side wall 4 of the body 3 parallel to rotor 1 thanks to a fixing angle common 48 horizontal interposed between them and extending to the interior of this side wall 4 on which it is mounted by accessible horizontal clamping screws 49 from outside the box 3.
- the fixing angle 48 joint forms upper longitudinal rails 50 and lower 51 engaged in recesses 52, 53 correspondents of the upper half-comb 46b, respectively of the lower half-comb 46a.
- the upper half-combs 46b are also fixed by an upper angle 54 horizontal extending inside the side wall 4 on which it is mounted by clamping screws 55 accessible from the outside.
- This upper angle 54 defines a rail 56 engaged in a recess 57 formed at the upper angle of each upper half-comb 46b.
- each lower half-comb 46a is fixed by a horizontal bottom angle 58 mounted inside the side wall 4 by accessible clamping screws 59 from the outside.
- the bottom angle 58 defines a rail 60 engaged in a recess 61 formed at the lower corner of each half-comb 46a. So all the combs 46 are fixed on the side wall 4 parallel to and facing the rotor 1 by the fixing angles 48, 54, 58 extending along and inside the side wall 4 on which they are mounted by screws 49, 55, 59 accessible from outside the box 3.
- each half-comb 46a, 46b can be removed simply by loosening the screws 49 for tightening the common angle iron 48 and by removing the upper angle 54 or the angle lower 58.
- This disassembly can be carried out without having to remove the rotors 1.
- the upper half-combs are released from the top and the lower half-combs are released from below.
- the mill 1 according to the invention can be easily and quickly assembled and disassembled, which facilitates its maintenance and lowers labor costs. It is nevertheless extremely rigid and can bear significant powers relative to its dimensions.
- the horizontal connecting plate 9 has also to protect the seals 36 and the cable glands 35 for output from rotors 1 and bearings 43 of the bearings 7 of the liquid projections, especially those that come from the hopper superior.
- the invention is also applicable to any another type of grinder than that shown in the figures.
- the number of rotors can be different, and the mill can have one rotor or more than two rotors.
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- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Crushing And Pulverization Processes (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
- Crushing And Grinding (AREA)
Abstract
Description
L'invention concerne un broyeur à déchets comprenant au moins un rotor de broyage muni d'organes de broyage tels que des dents rotatives et qui s'étend en partie inférieure et à l'intérieur d'une caisse de broyage traversée par les déchets lors de leur broyage.The invention relates to a waste shredder. comprising at least one grinding rotor provided with grinding such as rotating teeth and which extends into lower part and inside a grinding box crossed by the waste during its grinding.
On connaít déjà de tels broyeurs à déchets mono ou multirotors de formes et dimensions variables en fonction de la nature et du volume des déchets à traiter, et de l usage qui est fait du broyeur. La caisse est généralement formée de quatre parois latérales montées sur un châssis, à savoir deux parois latérales parallèles au(x) rotor(s) et deux parois latérales d'extrémité perpendiculaires au(x) rotor(s) qui traversent au moins une de ces parois. Chaque rotor est porté et guidé à l'extérieur de la caisse et en regard de chaque paroi latérale d'extrémité qu'il traverse, par un palier extérieur monté sur le châssis.We already know such waste shredders mono or multirotors of variable shapes and dimensions in depending on the nature and volume of the waste to be treated, and the use that is made of the grinder. The case is generally formed by four side walls mounted on a frame, namely two side walls parallel to (x) rotor (s) and two end side walls perpendicular to the rotor (s) which pass through at least one of these walls. Each rotor is carried and guided to the exterior of the body and facing each wall lateral end which it crosses, by a landing exterior mounted on the chassis.
En disposant ainsi les paliers à l'extérieur de la caisse, on accroít la durée de vie de ces paliers, on peut laver l'intérieur de la caisse et les rotors à l'eau ou à la vapeur sous pression sans risque pour les paliers, et on peut broyer des déchets en milieu liquide ou sous aspersion de liquide. Par ailleurs, les tolérances de fabrication sévères imposées pour les paliers de guidage du(des) rotor(s) ne sont pas répercutées sur la fabrication de la caisse.By thus arranging the bearings at the outside of the body, we increase the lifespan of these the inside of the box and the safely pressurized water or steam rotors for the bearings, and we can shred waste in the middle liquid or under liquid spray. In addition, severe manufacturing tolerances for bearings of the rotor (s) are not passed on to the manufacture of the case.
Néanmoins, on constate en pratique que les broyeurs à paliers extérieurs sont généralement moins rigides que les broyeurs à paliers intérieurs dont les rotors sont directement montés sur la caisse. En particulier les broyeurs à paliers extérieurs sont sujets aux vibrations, aux déformations et à une usure plus rapide des éléments constitutifs et des assemblages principaux. De plus, la structure porteuse du châssis du broyeur (piètement, charpente, support, dalle, scellement...) est soumise à ces vibrations et déformations.However, it has been observed in practice that external bearing shredders are generally less rigid than internal bearing mills whose rotors are directly mounted on the body. In especially shredders with external bearings are subject vibration, deformation and faster wear main components and assemblies. Of plus, the supporting structure of the mill frame (base, frame, support, slab, sealing ...) is subject to these vibrations and deformations.
L'invention vise donc à pallier ces inconvénients en proposant un broyeur à paliers extérieurs ayant une fiabilité et une longévité accrues. En particulier, l'invention vise à proposer un broyeur à palier extérieur moins sujet aux vibrations et aux déformations.The invention therefore aims to overcome these disadvantages by proposing a crusher with external bearings having increased reliability and longevity. In particular, the invention aims to provide a grinder external bearing less subject to vibrations and deformations.
L'invention vise en outre à proposer un tel broyeur dont la maintenance est facilitée, et notamment dont les éléments constitutifs, et en particulier le(les) rotor(s) peut (peuvent) être démonté(s) sans nécessiter le démontage intégral du broyeur et de la caisse.The invention further aims to provide such a crusher whose maintenance is facilitated, and in particular of which the constituent elements, and in particular the (the) rotor (s) can (can) be dismantled without requiring the full disassembly of the shredder and the body.
Pour ce faire, l'invention concerne un broyeur à déchets comprenant au moins un rotor de broyage s'étendant à l'intérieur d'une caisse de broyage formée de quatre parois latérales montées sur un châssis, au moins un rotor s'étendant à travers au moins une paroi latérale d'extrémité de la caisse et étant porté à l'extérieur de la caisse et en regard de chaque paroi latérale d'extrémité qu'il traverse, par un palier extérieur monté sur le châssis, caractérisé en ce qu'il comporte des moyens rigides de liaison s'étendant entre chaque palier extérieur et la caisse au-dessus du(des) rotor(s), ces moyens rigides de liaison étant fixés rigidement au palier extérieur et à la caisse qu'ils relient.To do this, the invention relates to a waste crusher comprising at least one grinding rotor extending inside a grinding box formed of four side walls mounted on a frame, at least one rotor extending through at least one side wall end of the box and being worn outside the body and opposite each end side wall that it crosses, by an external bearing mounted on the chassis, characterized in that it comprises means rigid connections extending between each outer bearing and the body above the rotor (s), these rigid means of connection being rigidly fixed to the external bearing and to the crate they link.
Avantageusement et selon l'invention, les moyens rigides de liaison sont fixés au sommet du palier, et comportent une plaque rigide horizontale de liaison et une plaque de fixation à la paroi latérale d'extrémité correspondante de la caisse. La plaque de fixation s'étend parallèlement à la paroi latérale d'extrémité, contre cette paroi latérale d'extrémité et à l'intérieur de la caisse.Advantageously and according to the invention, the rigid connection means are fixed to the top of the bearing, and include a rigid horizontal connecting plate and a fixing plate to the end side wall cash desk correspondent. The fixing plate extends parallel to the end side wall, against this end side wall and inside the body.
Par ailleurs et selon l'invention, la plaque de fixation à la paroi latérale d'extrémité comporte, pour chaque rotor traversant cette paroi latérale, une échancrure ouverte vers le bas permettant le montage/le démontage de cette plaque de fixation par-dessus le rotor. De plus, la paroi latérale d'extrémité de la caisse comporte, pour chaque rotor la traversant, une échancrure ouverte vers le haut permettant l'engagement/le dégagement du rotor par le haut. Egalement, chaque palier extérieur est constitué d'un demi-palier inférieur et d'un demi-palier supérieur serrés l'un contre l'autre autour du(des) rotor(s) selon un plan de joint horizontal passant par l'axe (les axes) du(des) rotor(s). Egalement, le broyeur selon l'invention comporte une plaque externe de réception d'un joint et d'un presse-étoupe pour chaque rotor, et cette plaque externe est constituée d'une demi-plaque supérieure et d'une demi-plaque inférieure montées l'une sur l'autre à l'extérieur de chaque paroi latérale d'extrémité et, autour de chaque rotor selon un plan de joint horizontal passant par l'axe (les axes) du(des) rotor(s). Selon l'invention, le broyeur comporte en outre des peignes de raclage interposés entre des dents de broyage portées par chaque rotor et chaque peigne de raclage est constitué d'un demi-peigne supérieur entourant une portion de section supérieure du rotor et d'un demi-peigne inférieur entourant une portion de section inférieure du rotor. Ainsi, le montage et le démontage des pièces maítresses du broyeur selon l'invention (palier, rotor(s), dents de broyage, parois, peignes...) sont grandement facilités. En particulier, on peut démonter chaque rotor par le haut sans avoir à démonter toute la caisse.Furthermore and according to the invention, the fixing plate to the end side wall comprises, for each rotor passing through this wall side, a notch open towards the bottom allowing the mounting / dismounting of this fixing plate over the rotor. In addition, the end side wall of the body includes, for each rotor passing through, a notch open upwards allowing engagement / rotor clearance from above. Also, each outer bearing consists of a lower half-bearing and an upper half bearing tight against each other around the rotor (s) along a horizontal joint plane passing through the axis (axes) of the rotor (s). Also, the grinder according to the invention comprises an external plate of receipt of a seal and a cable gland for each rotor, and this outer plate consists of a half plate upper and lower half plate mounted one on the other outside each side wall end and around each rotor in a plane of horizontal joint passing through the axis (axes) of the rotor (s). According to the invention, the crusher further comprises scraping combs interposed between teeth grinding carried by each rotor and each comb scraping consists of an upper half-comb surrounding a portion of upper section of the rotor and a half-comb lower surrounding a section portion lower rotor. Thus, the assembly and disassembly of the master parts of the crusher according to the invention (bearing, rotor (s), grinding teeth, walls, combs ...) are greatly facilitated. In particular, we can disassemble each rotor from above without having to dismantle the entire checkout.
L'invention concerne aussi un broyeur comportant en combinaison tout ou partie des caractéristiques mentionnées ci-dessus ou ci-après.The invention also relates to a grinder comprising in combination all or part of features mentioned above or below.
D'autres caractéristiques et avantages de l'invention apparaítront à la lecture de la description suivante qui se réfère aux figures annexées dans lesquelles :
- la figure 1 est une vue de dessus d'un broyeur selon l'invention,
- la figure 2 est une vue de face et en coupe partielle selon la ligne II-II de la figure 1,
- la figure 3 est une vue partielle en perspective éclatée illustrant l'assemblage des moyens rigides de liaison d'un broyeur selon l'invention,
- la figure 4 est une vue en coupe selon la ligne IV-IV de la figure 2,
- la figure 5 est une vue en perspective éclatée illustrant l'assemblage des peignes d'un broyeur selon l'invention.
- FIG. 1 is a top view of a grinder according to the invention,
- FIG. 2 is a front view and in partial section along the line II-II of FIG. 1,
- FIG. 3 is a partial exploded perspective view illustrating the assembly of the rigid connection means of a grinder according to the invention,
- FIG. 4 is a sectional view along the line IV-IV of FIG. 2,
- Figure 5 is an exploded perspective view illustrating the assembly of the combs of a grinder according to the invention.
Le broyeur selon l'invention représenté sur
les figures comporte deux rotors 1 parallèles tournant en
sens inverses et portant des dents 2 de broyage. Les deux
rotors s'étendent à l'intérieur d'une caisse 3 de broyage
qui est formée de quatre parois latérales, à savoir deux
parois latérales 4 parallèles aux rotors 1, et deux parois
latérales d'extrémité 5 perpendiculaires aux rotors 1. La
caisse 3 de broyage est en forme de trémie sans fond et
contient les rotors 1. Les parois latérales 4, 5 sont
montées sur un châssis 6 qui est formé de poutres, et qui
supporte l'ensemble des éléments du broyeur. Les deux
rotors 1 traversent les deux parois latérales d'extrémité 5
de la caisse 3, et sont portés, à l'extérieur de cette
caisse 3, par des paliers 7 extérieurs montés sur le
châssis 6 en regard respectivement de chaque paroi latérale
d'extrémité 5.The mill according to the invention shown in
the figures comprises two
Le broyeur selon l'invention comporte des
moyens 8 rigides de liaison qui s'étendent entre chaque
palier 7 extérieur et la caisse 3 au-dessus des rotors 1,
et qui sont fixés rigidement d'une part au palier
extérieur 7, et d'autre part à la caisse 3 qu'ils relient
et solidarisent.The mill according to the invention comprises
8 rigid connecting means which extend between each
Dans le mode de réalisation représenté, le broyeur présente une symétrie par rapport à un axe vertical central, et ses deux extrémités axiales sont identiques. Par la suite, une seule de ces extrémités axiales et décrite.In the embodiment shown, the mill has symmetry about a vertical axis central, and its two axial ends are identical. Thereafter, only one of these axial ends and described.
Les moyens 8 rigides de liaison sont fixés
rigidement d'un côté au sommet du palier 7 extérieur qui
porte les deux rotors 1, et de l'autre côté à la paroi
latérale d'extrémité 5 qui est traversée par les rotors 1
et qui s'étend en regard du palier 7 extérieur.The rigid connection means 8 are fixed
rigidly on one side at the top of the
Les moyens 8 rigides de liaison sont
constitués d'un renfort en équerre 8 formant une plaque 9
rigide horizontale de liaison, et une plaque 10 verticale
de fixation à la paroi latérale d'extrémité 5 de la caisse
3. Le palier 7 extérieur comporte une face supérieure
horizontale 11, et la plaque 9 de liaison repose et est
fixée sur cette face 11 par quatre vis verticales 12
s'étendant à travers des perçages 13 de la plaque 9. Les
vis 12 sont engagées dans des taraudages 14 à axe vertical
ménagés dans le palier 7. La plaque 9 de liaison a un
contour qui correspond à celui de la face supérieure 11 du
palier 7, de sorte que cette plaque 9 de liaison recouvre
entièrement cette face supérieure 11 sur laquelle elle
prend appui.The rigid connection means 8 are
consisting of a
Par ailleurs, le palier 7 extérieur est
constitué d'un demi-palier inférieur 7a, et d'un demi-palier
supérieur 7b, ces deux demi-paliers 7a, 7b étant
serrés l'un contre l'autre autour des deux rotors 1 selon
un plan de joint horizontal 15 passant par les axes 16 des
rotors 1. Les deux demi-paliers 7a, 7b sont serrés l'un
contre l'autre par des vis 17 de serrage disposées par
paires de chaque côté de chaque rotor 1. Les six vis 17 de
serrage s'étendent verticalement vers le bas à travers des
perçages 18 verticaux traversants du demi-palier
supérieur 7b, et sont engagées dans des taraudages 19
verticaux ménagés dans le demi-palier inférieur 7a.Furthermore, the
La plaque 9 de liaison comporte des
lumières cylindriques 20 traversantes dans lesquelles les
têtes des vis 17 viennent se loger et par lesquelles elles
sont accessibles. On peut ainsi au besoin serrer ou
desserrer les vis 17 de serrage par le haut sans avoir à
démonter les moyens 8 rigides de liaison.The connecting
La caisse 3 de broyage a une hauteur
identique à celle des paliers 7 extérieurs. Au besoin, une
trémie d'alimentation des déchets peut être montée au-dessus
de la caisse 3 de broyage avec des parois latérales
verticales ou inclinées prolongeant vers le haut les parois
latérales 4, 5 verticales de la caisse 3 de broyage sur
lesquelles elles sont montées grâce à des boulons engagés
dans des perçages verticaux 62 des parois de la caisse 3.
En variante non représentée, les parois 4, 5 latérales de
la caisse 3 de broyage peuvent également être légèrement
inclinées par rapport à la verticale pour faciliter la
circulation des déchets à travers les rotors de broyage.Crushing
Le chant supérieur 21 horizontal de la
paroi latérale d'extrémité 5 est de niveau avec la face
supérieure 11 du palier 7 extérieur, et la plaque 9 de
liaison repose sur ce chant supérieur 21 horizontal de la
paroi latérale 5 d'extrémité.The upper
La plaque 10 de fixation à la paroi
latérale 5 de la caisse 3 s'étend à l'intérieur de cette
caisse 3 verticalement contre la face interne 22 de la
paroi latérale d'extrémité 5. La plaque 10 de fixation est
soudée à la plaque 9 de liaison ou usinée d'un seul tenant
avec cette plaque 9 de liaison. La plaque 9 de liaison est
fixée à la paroi latérale 5 par deux vis 23 verticales
traversant des perçages 24 de la plaque 9 et engagées dans
des taraudages 25 borgnes ménagés dans le chant supérieur
21 de la paroi latérale d'extrémité 5 entre les deux rotors
1. Egalement, le chant supérieur 21 de la paroi latérale
d'extrémité 5 est prolongé parallèlement aux axes 16 des
rotors et à l'extérieur de la caisse 3 par des extensions
26 horizontales sur lesquelles viennent reposer des ailes
latérales 27 de la plaque 9 de liaison. Ces ailes latérales
27 s'étendent horizontalement en saillie dans la direction
perpendiculaire aux rotors 1. Des boulons 28 à axes
verticaux permettent de serrer les ailes 27 sur les
extensions 26.The
La plaque 10 de fixation comporte, pour
chaque rotor 1 traversant la paroi latérale d'extrémité 5,
une échancrure 29 dont l'ouverture est orientée vers le bas
et qui permet le montage/le démontage de la plaque 10 de
fixation par-dessus les rotors 1. Le sommet 30 de ces
échancrures 29 est hémicylindrique et vient entourer le
rotor 1 par-dessus. The
Egalement, la paroi latérale d'extrémité 5
de la caisse 3 comporte, pour chaque rotor 1 la traversant,
une échancrure 31 ouverte vers le haut et permettant
l'engagement/le dégagement des rotors 1 par le haut. Le
fond 32 de ces échancrures 31 est hémicylindrique et
entoure par-dessous le rotor 1. Ainsi, chaque rotor 1 est
coincé entre l'échancrure 29 de la plaque 10 de fixation,
et l'échancrure 31 de la paroi latérale 5.Also, the
La plaque 10 de fixation est constituée en
acier renforcé et/ou recouverte d'un blindage de
protection. La plaque 10 de fixation porte un carter 33
supérieur venant recouvrir la première dent de broyage de
l'un des deux rotors 1.The fixing
Une plaque externe 34 est rapportée contre
la face extérieure de la paroi latérale d'extrémité 5 pour
le montage d'un joint 36 d'étanchéité et d'un presse-étoupe
35 autour de chaque rotor 1. Chaque presse-étoupe 35
est constitué d'un demi presse-étoupe supérieur et d'un
demi presse-étoupe inférieur, montés l'un sur l'autre avec
un plan de joint passant par l'axe 16 du rotor 1. Cette
plaque 34 est constituée d'une demi-plaque supérieure 34b
et d'une demi-plaque inférieure 34a montées l'une sur
l'autre à l'extérieur de la paroi latérale d'extrémité 5 et
autour de chaque rotor 1 selon un plan de joint 37
horizontal passant par les axes 16 des rotors 1. Une
échancrure 38a hémicylindrique à ouverture orientée vers le
haut est ménagée dans la demi-plaque inférieure 34a pour
chaque rotor 1. Egalement, une échancrure 38b de section
hémicylindrique à ouverture orientée vers le bas est
ménagée dans la demi-plaque supérieure 34b pour chaque
rotor 1. Ainsi, chaque rotor 1 est emprisonné dans une
ouverture cylindrique formée par les échancrures 38a, 38b
dans la plaque 34 après serrage des demi-plaques
supérieure 34b et inférieure 34a l'une sur l'autre. La
demi-plaque inférieure 34a est fixée contre la face externe
de la paroi latérale d'extrémité 5 grâce à des vis 40a
horizontales engagées à travers des perçages horizontaux
39a de cette demi-plaque inférieure 34a et dont les
extrémités libres filetées sont engagées dans des
taraudages horizontaux 64 ménagés dans la plaque latérale
d'extrémité 5. La demi-plaque supérieure 34b est fixée
contre la face externe de la paroi latérale d'extrémité 5
grâce à des vis 40b horizontales engagées à travers des
perçages horizontaux 39b de cette demi-plaque supérieure
34b, à travers des perçages horizontaux 63 ménagés à
travers la paroi latérale d'extrémité 5, et dont les
extrémités libres filetées sont engagées dans des
taraudages horizontaux 41 ménagés dans la plaque 10 de
fixation. La demi-plaque supérieure 34b est donc assemblée
avec la plaque 10 de fixation sur la paroi latérale
d'extrémité 5 prise en sandwich entre cette demi-plaque 34b
et la plaque 10 de fixation. Les ouvertures cylindriques
formées par les échancrures 38a, 38b des demi-plaques 34a,
34b reçoivent un joint 36 d'étanchéité. Un presse-étoupe 35
est engagé dans ces ouvertures cylindriques et fixé par des
vis horizontales 42 aux demi-plaques 34a, 34b pour
comprimer le joint 36 et assurer l'étanchéité de la caisse
3 au niveau des rotors 1. Les vis 42 sont serrées dans des
taraudages des demi-plaques 34a, 34b.An
Les deux demi-paliers 7a, 7b d'un palier 7
emprisonnent, pour chaque rotor 1, un roulement 43 de
guidage de ce rotor 1. Chaque demi-palier inférieur 7a est
fixé sur le châssis 6 grâce à des boulons 44. Chaque
rotor 1 est prolongé d'un côté de la caisse 3 au-delà du
palier 7 pour être accouplé à un moteur 45 porté par le
châssis 6.The two half-
Le broyeur comporte en outre des peignes 46
de raclage interposés entre les dents de broyage 2 qui sont
portées par chaque rotor 1. Chaque peigne 46 de raclage est
constitué d'un demi-peigne supérieur 46b entourant une
portion de section supérieure du rotor 1, et d'un demi-peigne
inférieur 46a entourant une portion de section
inférieure du rotor 1. Chaque demi-peigne 46a, 46b est
formé d'une plaque s'étendant dans un plan radial à
l'axe 16 du rotor 1. Les deux demi-peignes 46a, 46b sont
montés l'un au-dessus de l'autre selon un plan de joint 47
horizontal passant par les axes 16 du rotor 1. Et les deux
demi-peignes 46a, 46b sont fixés ensemble rigidement mais
de façon amovible sur une paroi latérale 4 de la caisse 3
parallèle au rotor 1 grâce à une cornière de fixation
commune 48 horizontale interposée entre eux et s'étendant à
l'intérieur de cette paroi latérale 4 sur laquelle elle est
montée par des vis de serrage 49 horizontales accessibles
de l'extérieur de la caisse 3. La cornière 48 de fixation
commune forme des rails longitudinaux supérieur 50 et
inférieur 51 engagés dans des évidements 52, 53
correspondants du demi-peigne supérieur 46b, respectivement
du demi-peigne inférieur 46a. Les demi-peignes supérieurs
46b sont également fixés grâce à une cornière supérieure 54
horizontale s'étendant à l'intérieur de la paroi latérale 4
sur laquelle elle est montée par des vis de serrage 55
accessibles de l'extérieur. Cette cornière supérieure 54
définit un rail 56 engagé dans un évidement 57 ménagé à
l'angle supérieur de chaque demi-peigne supérieur 46b. De
même, chaque demi-peigne inférieur 46a est fixé par une
cornière inférieure 58 horizontale montée à l'intérieur de
la paroi latérale 4 par des vis de serrage 59 accessibles
de l'extérieur. La cornière inférieure 58 définit un rail
60 engagé dans un évidement 61 ménagé au coin inférieur de
chaque demi-peigne 46a. Ainsi, tous les peignes 46 sont
fixés sur la paroi latérale 4 parallèle à et en regard du
rotor 1 par les cornières 48, 54, 58 de fixation s'étendant
le long et à l'intérieur de la paroi latérale 4 sur
laquelle elles sont montées par des vis 49, 55, 59
accessibles de l'extérieur de la caisse 3. Ainsi, chaque
demi-peigne 46a, 46b peut être démonté simplement en
desserrant les vis 49 de serrage de la cornière commune 48
et en ôtant la cornière supérieure 54 ou la cornière
inférieure 58. Ce démontage peut être effectué sans avoir à
démonter les rotors 1. Les demi-peignes supérieurs sont
dégagés par le haut et les demi-peignes inférieurs sont
dégagés par le bas.The crusher further comprises
Le broyeur 1 selon l'invention peut être
aisément et rapidement monté et démonté, ce qui facilite sa
maintenance et diminue les coûts de main-d'oeuvre. Il est
néanmoins d'une extrêmement grande rigidité et peut
supporter des puissances importantes relativement à ses
dimensions. En outre, la plaque 9 de liaison horizontale a
également pour fonction de protéger les joints 36 et les
presse-étoupes 35 de sortie des rotors 1 et les
roulements 43 des paliers 7 des projections de liquide,
notamment celles qui proviendraient de la trémie
supérieure.The
L'invention est applicable également à tout autre type de broyeur que celui représenté sur les figures. En particulier, le nombre des rotors peut être différent, et le broyeur peut comporter un rotor ou plus de deux rotors.The invention is also applicable to any another type of grinder than that shown in the figures. In particular, the number of rotors can be different, and the mill can have one rotor or more than two rotors.
Claims (15)
- Waste disintegrator comprising at least one disintegrating rotor (1) extending inside a disintegrating casing (3) formed of four lateral walls (4, 5) mounted on a frame (6), at least one rotor (1) extending through at least one end lateral wall (5) of the casing (3) and being supported outside the casing (3) and facing each end lateral wall (5) through which it passes, by an outer bearing (7) mounted on the frame (6), characterized in that it includes rigid means of connection (8) extending between each outer bearing (7) and the casing (3) above the said rotor(s) (1), these rigid means of connection (8) being rigidly fixed to the outer bearing (7) and to the casing (3) which they connect.
- Disintegrator according to claim 1, characterized in that the rigid means of connection (8) are rigidly fixed to the top of the bearing (7).
- Disintegrator according to either of claims 1 or 2, characterized in that the rigid means of connection (8) are rigidly fixed to the end lateral wall (5) which is traversed by the rotor(s) (1) and which extends facing the outer bearing (7).
- Disintegrator according to one of claims 1 to 3, characterized in that the rigid means of connection (8) comprise a rigid horizontal connecting plate (9).
- Disintegrator according to claim 4, characterized in that the connecting plate (9) rests on and is fixed to a horizontal upper face (11) of the bearing (7).
- Disintegrator according to either of claims 4 or 5, characterized in that the upper horizontal edge (21) of the lateral wall (5) is level with the upper face (11) of the bearing (7), and in that the connecting plate (9) rests on the upper horizontal edge (21) of the lateral wall (5).
- Disintegrator according to one of claims 1 to 6, characterized in that the rigid means of connection (8) consist of a reinforcing angle bracket (8) forming a rigid horizontal connecting plate (9) and a plate (10) for attachment to the end lateral wall (5) of the casing (3).
- Disintegrator according to claim 7, characterized in that the plate (10) for attachment to the lateral wall (5) of the casing (3) extends inside the casing (3).
- Disintegrator according to either of claims 7 or 8, characterized in that the plate (10) for attachment to the lateral wall (5) includes, for each rotor (1) passing through this lateral wall (5), a cutaway (29) opening downwards enabling this attachment plate (10) to be attached/detached above the rotor (1).
- Disintegrator according to one of claims 1 to 9, characterized in that the end lateral wall (5) of the casing (3) includes, for each rotor (1) passing through it, a cutaway (31) opening upwards enabling the rotor (1) to be attached/detached from above.
- Disintegrator according to one of claims 1 to 10, characterized in that each outer bearing (7) consists of a lower half-bearing (7a) and an upper half-bearing (7b) clamped one against the other around the rotor(s) (1) along a horizontal joint face (15) passing through the axis (axes) (16) of the rotor(s) (1).
- Disintegrator according to one of claims 1 to 11, characterized in that it includes an outer plate (34) for receiving a seal (36) and a gland (35) for each rotor (1) and in that this outer plate (34) consists of an upper half-plate (34b) and a lower half-plate (34a) mounted on each other outside each end lateral wall (5) and about each rotor (1) along a horizontal joint face (37) passing through the axis (axes) (16) of the rotor(s) (1).
- Disintegrator according to one of claims 1 to 12, characterized in that it includes scraping combs (46) interposed between the disintegrating teeth (2) carried by each rotor (1) and in that each scraping comb (46) consists of an upper half-comb (46b) surrounding a portion of the upper section of the rotor (1) and a lower half-comb (46a) surrounding a portion of the lower section of the rotor (1).
- Disintegrator according to claim 13, characterized in that each half-comb (46a, 46b) is formed of a plate extending in a radial plane, in that the two half-combs (46a, 46b) are mounted one above the other along a horizontal joint face (47) passing through the axis (axes) (16) of the rotor(s) (1), and in that the two half-combs (46a, 46b) are fixed together in a detachable manner on a lateral wall (4) of the casing (3) parallel to the rotor (1) by a common fixing angle bar (48) interposed between them extending inside this lateral wall (4) on which it is mounted by clamping screws (49) accessible from the outside.
- Disintegrator according to either of claims 13 or 14, characterized in that all the combs (46) are fixed to a lateral wall (4) parallel to the rotor (1) by at least one fixing angle bar (48, 54, 58) extending along and inside this lateral wall (4) on which it is mounted by clamping screws (49, 55, 59) accessible from the outside.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR9401775A FR2716125B1 (en) | 1994-02-11 | 1994-02-11 | Waste crusher with external bearings linked to the body. |
FR9401775 | 1994-02-11 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0667187A1 EP0667187A1 (en) | 1995-08-16 |
EP0667187B1 true EP0667187B1 (en) | 1999-05-12 |
Family
ID=9460147
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP95200300A Expired - Lifetime EP0667187B1 (en) | 1994-02-11 | 1995-02-07 | Waste shredder with external bearings connected to the housing |
Country Status (5)
Country | Link |
---|---|
EP (1) | EP0667187B1 (en) |
AT (1) | ATE179910T1 (en) |
DE (1) | DE69509568T2 (en) |
ES (1) | ES2132512T3 (en) |
FR (1) | FR2716125B1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6772971B1 (en) | 1999-11-13 | 2004-08-10 | Udo Becker | Shredder |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE4423424C2 (en) * | 1994-07-06 | 2002-03-14 | Svedala Lindemann Gmbh | Rotor shears for crushing particularly bulky waste |
FR2737979B1 (en) * | 1995-08-25 | 1997-11-07 | Kuczer Didier | DEVICE FOR SHEARING BODIES OF DIFFERENT NATURE |
FR2785203B1 (en) | 1998-10-30 | 2000-12-08 | Didier Kuczer | KNIFE FOR ROTATING SHEAR CHIPPER GRINDER SUITABLE FOR THREADING ON A CROSS-SECTIONAL SHAFT OF REGULAR POLYGONAL SHAPE AND CRUSHER COMPRISING SUCH A KNIFE |
GB9827573D0 (en) * | 1998-12-15 | 1999-02-10 | Mmd Design & Consult | A mineral breaker |
DE102007040046B4 (en) * | 2007-08-24 | 2011-03-10 | Amni Maschinenbau Gmbh | Rotorshredder |
CN104722551A (en) * | 2013-12-23 | 2015-06-24 | 环创(厦门)科技股份有限公司 | Garbage pulverizer |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3240436A (en) * | 1963-07-02 | 1966-03-15 | Buell Engineering Company Inc | Apparatus for breaking up solids |
US3910510A (en) * | 1971-12-13 | 1975-10-07 | Victor Danberg | Solid waste chopper of rotary type |
DE2817097A1 (en) * | 1977-04-22 | 1978-11-02 | Dresser Europe Sa | ROTATING CRUSHING DEVICE |
US4099678A (en) * | 1977-05-31 | 1978-07-11 | Garbalizer Machinery Corporation | Shredder structure and improvements therein |
US4576339A (en) * | 1983-05-10 | 1986-03-18 | Uniroyal, Inc. | Scrap tire cutting apparatus |
-
1994
- 1994-02-11 FR FR9401775A patent/FR2716125B1/en not_active Expired - Fee Related
-
1995
- 1995-02-07 AT AT95200300T patent/ATE179910T1/en not_active IP Right Cessation
- 1995-02-07 DE DE69509568T patent/DE69509568T2/en not_active Expired - Lifetime
- 1995-02-07 ES ES95200300T patent/ES2132512T3/en not_active Expired - Lifetime
- 1995-02-07 EP EP95200300A patent/EP0667187B1/en not_active Expired - Lifetime
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6772971B1 (en) | 1999-11-13 | 2004-08-10 | Udo Becker | Shredder |
Also Published As
Publication number | Publication date |
---|---|
EP0667187A1 (en) | 1995-08-16 |
FR2716125A1 (en) | 1995-08-18 |
FR2716125B1 (en) | 1996-04-26 |
ES2132512T3 (en) | 1999-08-16 |
DE69509568D1 (en) | 1999-06-17 |
ATE179910T1 (en) | 1999-05-15 |
DE69509568T2 (en) | 2000-01-13 |
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