EP0661159A1 - Mit Schaumstoff gefüllte Behälter für wässrige Flüssigkeiten - Google Patents
Mit Schaumstoff gefüllte Behälter für wässrige Flüssigkeiten Download PDFInfo
- Publication number
- EP0661159A1 EP0661159A1 EP93310609A EP93310609A EP0661159A1 EP 0661159 A1 EP0661159 A1 EP 0661159A1 EP 93310609 A EP93310609 A EP 93310609A EP 93310609 A EP93310609 A EP 93310609A EP 0661159 A1 EP0661159 A1 EP 0661159A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- container
- foam
- ink
- polyurethane foam
- liquid
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000007788 liquid Substances 0.000 title claims abstract description 54
- 239000006260 foam Substances 0.000 title abstract description 35
- 229920005830 Polyurethane Foam Polymers 0.000 claims abstract description 55
- 239000011496 polyurethane foam Substances 0.000 claims abstract description 55
- 230000008961 swelling Effects 0.000 claims abstract description 11
- 238000007639 printing Methods 0.000 abstract description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 7
- 210000004027 cell Anatomy 0.000 description 11
- 229920005862 polyol Polymers 0.000 description 11
- 150000003077 polyols Chemical class 0.000 description 11
- 230000000052 comparative effect Effects 0.000 description 10
- GOOHAUXETOMSMM-UHFFFAOYSA-N Propylene oxide Chemical compound CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 description 9
- 239000004721 Polyphenylene oxide Substances 0.000 description 8
- 229920000570 polyether Polymers 0.000 description 8
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 7
- 238000003780 insertion Methods 0.000 description 7
- 230000037431 insertion Effects 0.000 description 7
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 4
- 239000003054 catalyst Substances 0.000 description 3
- 210000000170 cell membrane Anatomy 0.000 description 3
- 230000006835 compression Effects 0.000 description 3
- 238000007906 compression Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- DVKJHBMWWAPEIU-UHFFFAOYSA-N toluene 2,4-diisocyanate Chemical compound CC1=CC=C(N=C=O)C=C1N=C=O DVKJHBMWWAPEIU-UHFFFAOYSA-N 0.000 description 3
- 235000011187 glycerol Nutrition 0.000 description 2
- 239000012948 isocyanate Substances 0.000 description 2
- 150000002513 isocyanates Chemical class 0.000 description 2
- 230000014759 maintenance of location Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 239000000376 reactant Substances 0.000 description 2
- 238000007151 ring opening polymerisation reaction Methods 0.000 description 2
- 239000003381 stabilizer Substances 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- IMNIMPAHZVJRPE-UHFFFAOYSA-N triethylenediamine Chemical compound C1CN2CCN1CC2 IMNIMPAHZVJRPE-UHFFFAOYSA-N 0.000 description 2
- FKTHNVSLHLHISI-UHFFFAOYSA-N 1,2-bis(isocyanatomethyl)benzene Chemical compound O=C=NCC1=CC=CC=C1CN=C=O FKTHNVSLHLHISI-UHFFFAOYSA-N 0.000 description 1
- 239000004604 Blowing Agent Substances 0.000 description 1
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 229920002323 Silicone foam Polymers 0.000 description 1
- UKLDJPRMSDWDSL-UHFFFAOYSA-L [dibutyl(dodecanoyloxy)stannyl] dodecanoate Chemical compound CCCCCCCCCCCC(=O)O[Sn](CCCC)(CCCC)OC(=O)CCCCCCCCCCC UKLDJPRMSDWDSL-UHFFFAOYSA-L 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000012975 dibutyltin dilaurate Substances 0.000 description 1
- 235000013870 dimethyl polysiloxane Nutrition 0.000 description 1
- 239000004205 dimethyl polysiloxane Substances 0.000 description 1
- 239000004872 foam stabilizing agent Substances 0.000 description 1
- 239000004088 foaming agent Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000002401 inhibitory effect Effects 0.000 description 1
- 238000007641 inkjet printing Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- UKODFQOELJFMII-UHFFFAOYSA-N pentamethyldiethylenetriamine Chemical compound CN(C)CCN(C)CCN(C)C UKODFQOELJFMII-UHFFFAOYSA-N 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920000435 poly(dimethylsiloxane) Polymers 0.000 description 1
- -1 polypropylene Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 239000013514 silicone foam Substances 0.000 description 1
- 230000002522 swelling effect Effects 0.000 description 1
- 239000012974 tin catalyst Substances 0.000 description 1
- KSBAEPSJVUENNK-UHFFFAOYSA-L tin(ii) 2-ethylhexanoate Chemical compound [Sn+2].CCCCC(CC)C([O-])=O.CCCCC(CC)C([O-])=O KSBAEPSJVUENNK-UHFFFAOYSA-L 0.000 description 1
- 238000010023 transfer printing Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
- B41J2/17—Ink jet characterised by ink handling
- B41J2/175—Ink supply systems ; Circuit parts therefor
- B41J2/17503—Ink cartridges
- B41J2/17513—Inner structure
Definitions
- This invention relates to an aqueous liquid container, and more particularly, to a container having a liquid retainer received therein for storing an aqueous liquid, typically an ink retainer for storing an aqueous ink for providing an ink supply to a printing head.
- liquid containers are stationary, but some are used in a movable state. As a container is moved back and forth in a horizontal direction or up and down in a vertical direction, the liquid in the container is waved, giving rise to a sloshing phenomenon in the container. If liquid in the container is waving and sloshing, it is difficult to discharge the liquid from the container at a constant flow rate.
- ink retainers used for feeding ink to printing heads.
- the field of business machine printers now sees a switch from the wire dot and thermal transfer printing systems to the ink jet and laser beam printing systems.
- aqueous ink is generally used and an ink retainer is typically inserted in a container in order to retain the ink uniformly in the container. Without such an ink retainer, the container is difficult to feed ink at a constant rate because the feed rate of ink can vary with the residual amount of ink in the container.
- the ink In the printing system wherein the ink container is moved together with the printing head, the ink always waves and sloshes in the container, hindering constant ink supply.
- ink retainers are essentially needed and generally made of flexible polyurethane foams.
- polyurethane foams as produced possess thin cell membranes, those polyurethane foams from which cell membranes have been removed as by heating are often used.
- polyurethane foams are received in the containers in a compressed state. As a result of compression, the foams have an increased density of cells which is advantageous as an ink retainer.
- an object of the present invention is to provide a novel and improved liquid storing container having a flexible polyurethane foam received therein for not only retaining liquid, but also preventing liquid from sloshing when the container is moved so that liquid can be delivered from the container at a constant flow rate.
- a container having an inner wall defining an interior volume.
- a flexible polyurethane foam is received in the container for storing an aqueous liquid.
- the polyurethane foam is swellable with the liquid. When swollen, the polyurethane foam comes in close contact with the container inner wall.
- the flexible polyurethane foam to be inserted into the container is swellable with an aqueous liquid to be charged.
- the foam need not closely contact the container inner wall.
- a gap may be left between the foam and the container inner wall, that is, the foam may have a volume slightly smaller than the container interior volume. This looseness facilitates insertion of the foam into the container.
- the invention is not limited to such a foam of smaller dimensions and a foam which is compressed upon insertion into a container is also acceptable herein.
- the foam When the aqueous liquid is introduced into the container, the foam is impregnated and swollen with the liquid so that the foam expands into close contact with the container inner wall.
- the swollen foam fully occupies the container inner volume and remains uniform. There is left no gap or empty space in the container.
- the ink-swollen or impregnated foam is effective for not only retaining liquid, but also preventing liquid from sloshing when the container is moved. It is then possible to deliver liquid from the container at a constant flow rate. Therefore, the container of the invention is particularly useful as an ink retainer container for providing a constant ink supply to the printing heat.
- FIG. 1 is a partially cut-away perspective view of a container according to one embodiment of the invention.
- the liquid storage container of the present invention is illustrated in FIG. 1 as comprising a container casing 10 and a liquid retainer 20 placed therein for absorbing and retaining an aqueous liquid.
- the material and shape of the container casing 10 may be selected in accordance with a particular purpose of the container.
- the container is an ink container from which ink is supplied to the printing head
- the container casing is of a box shape having an air vent 30 at the top and an ink exit port 32 at the bottom as shown in FIG. 1 and made of any plastic material such as polypropylene.
- the liquid retainer 20 is made of flexible polypolyurethane foam which is swellable with an aqueous liquid to be contained in the container, for example, aqueous ink.
- the swellable polyurethane foam may be a hydrophilic polyurethane foam if the liquid with which the container is to be charged is aqueous, typically aqueous ink.
- Such a hydrophilic polyurethane foam is generally obtained by using a polyol having a higher proportion of ethylene oxide added than propylene oxide as one starting reactant for the manufacture of polypolyurethane.
- a desired swelling factor is obtained by properly selecting various parameters of the polyurethane foam manufacturing process.
- At least one polyether polyol in which the average weight ratio of ethylene oxide (EO) to propylene oxide (PO) ranges from 20:80 to 50:50 is used as one starting reactant.
- To 100 parts by weight of the polyether polyol is added 2 to 5 parts by weight of water as a blowing agent.
- the resulting polyurethane foam will have a desired swelling factor.
- the polyol component used is a mixture of a first polyether polyol which is obtained by ring-opening polymerization of propylene oxide with glycerin and a second polyether polyol which is obtained by ring-opening polymerization of ethylene oxide and propylene oxide in a weight ratio of 75:25 with glycerin, the first and second polyether polyols being mixed in a weight ratio of from 74:26 to 33:67.
- the isocyanate component is preferably selected from tolylene diisocyanate and xylylene diisocyanate. To 100 parts by weight of the polyol component is added 20 to 60 parts by weight of the isocyanate component. A catalyst and a foam stabilizer are also added.
- the catalysts used herein include amine catalysts such as triethylenediamine and pentamethyldiethylenetriamine and tin catalysts such as stannous octoate and dibutyltin dilaurate and are used in an amount of 0.01 to 1.0 parts by weight.
- the foam stabilizers include silicone foam stabilizers such as dimethylpolysiloxane having polyether polyol added thereto and are used in an amount of 0.1 to 2.0 parts by weight. Water is added to this mixture as a foaming agent whereupon polyurethane reaction takes place to produce a flexible polypolyurethane foam.
- the polyurethane foam should preferably have a swelling factor of 5 to 60% by volume, more preferably 10 to 40% by volume with the aqueous liquid. With a swelling factor of less than 5% by volume, the polyurethane foam must be shaped to closely conform to the container interior to impose difficulty in inserting the foam into the container, and after admission of aqueous liquid, an empty space can be left unoccupied by the swollen foam.
- polyurethane foam with a swelling factor of more than 60% by volume would take up a too large amount of aqueous liquid, so that the amount of aqueous liquid that can be taken out of the container is reduced, which means that the container becomes an ineffective liquid supplier.
- a polyurethane foam before insertion has a sufficient cell diameter to retain an aqueous liquid without a need for compression, its swelling factor may be relatively low. If a polyurethane foam has a relatively large cell diameter, the foam is preferably inserted into the container in a compressed state insofar as it is possible to take advantage of the swelling property.
- the number of cells in the polyurethane foam may be property selected although it is generally 30 to 200 cells/25 mm.
- foams having 50 to 200 cells/25 mm, especially 70 to 200 cells/25 mm are preferably because such foams can be used as an ink retainer without compression.
- polyurethane foam is an open-cell reticulated urethane foam having no cell membranes.
- a polyurethane foam which must be compressed before it can be inserted into the container is acceptable in the present invention. Even when the foam is in incomplete form, for example, deformed or wrinkled at the time of insertion, the foam itself cures such defects as it is swollen with an aqueous ink, becoming a fully effective ink retainer.
- a flexible polyurethane foam (A) was prepared using a polyether polyol formed from propylene oxide alone and having a molecular weight of 3,000 and another polyether polyol having an ethylene oxide/propylene oxide (EO/PO) weight ratio of 75/25 and a molecular weight of 3,000 and tolylene diisocyanate (TDI).
- EO/PO ethylene oxide/propylene oxide
- TDI tolylene diisocyanate
- the polyurethane foam (A) had 60 cells/25 mm and a swelling factor of 15% by volume with water.
- the container was visually observed from the outside to find no empty space at the container inner wall. Ink was slowly discharged from an exit port at the bottom of the container under a constant negative pressure. A constant flow rate could be maintained. There was created no air shortcut path connecting a vent at the top and the exit port at the bottom.
- Comparative Example 1 used a flexible polyurethane foam (B) which had 60 cells/25 mm and was little swellable with water. This polyurethane foam (B) was inserted into the same container as in Example 1. The polyurethane foam (B) was also shaped to conform to the container interior as in Example 1.
- Containers had an interior of 30 mm ⁇ 40 mm ⁇ 50 mm as in Example 1.
- a polyurethane foam block having a volume 4 times the container interior volume was compressed and inserted into each container.
- the ink was discharged by suction from the exit port at the bottom at a constant flow rate of 10 ml/min.
- the suction test was terminated at the point of time when ink delivery from the exit port ceased, that is, when air came out first. The amount of ink sucked till then was measured.
- the suction amount was 49 g and 45 g in Examples 2 and 3, respectively.
- the suction amount was as small as 22 g despite a sufficient amount of ink left in the container because an air path was created to provide communication between the vent and the exit port.
- Comparative Example 3 performed better than Comparative Example 2, but a large amount of ink was taken up by the polyurethane foam and the suction amount was 32 g.
- the polyurethane foam when used as an aqueous ink retainer, should have a volumetric swelling factor with water between 5% and 60%.
- a container for storing an aqueous liquid typically aqueous ink in which a flexible polyurethane foam which is swellable with the aqueous liquid is received.
- the foam need not closely conform to the container inner wall.
- the polyurethane foam swells therewith to come in close contact with the container inner wall. The swollen foam completely occupies the container interior.
- the foam In swollen state, the foam is not only effective for retaining the aqueous liquid against wavy motion, but also allows the aqueous liquid to be released therefrom if a suction force is applied. Even when the container is moved or swung, the liquid in the container is prevented from sloshing and can be discharged from the exit port at a constant flow rate.
- the container of the invention is thus a useful ink reservoir for storing and supplying an aqueous ink to a printing head. It also finds application as tanks to be attached to vehicles.
Landscapes
- Ink Jet (AREA)
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP4199092A JPH0624491A (ja) | 1992-07-02 | 1992-07-02 | 容 器 |
DE69317569T DE69317569T2 (de) | 1993-12-29 | 1993-12-29 | Mit Schaumstoff gefüllte Behälter für wässrige Flüssigkeiten |
EP93310609A EP0661159B1 (de) | 1992-07-02 | 1993-12-29 | Mit Schaumstoff gefüllte Behälter für wässrige Flüssigkeiten |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP4199092A JPH0624491A (ja) | 1992-07-02 | 1992-07-02 | 容 器 |
EP93310609A EP0661159B1 (de) | 1992-07-02 | 1993-12-29 | Mit Schaumstoff gefüllte Behälter für wässrige Flüssigkeiten |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0661159A1 true EP0661159A1 (de) | 1995-07-05 |
EP0661159B1 EP0661159B1 (de) | 1998-03-18 |
Family
ID=26134625
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP93310609A Expired - Lifetime EP0661159B1 (de) | 1992-07-02 | 1993-12-29 | Mit Schaumstoff gefüllte Behälter für wässrige Flüssigkeiten |
Country Status (2)
Country | Link |
---|---|
EP (1) | EP0661159B1 (de) |
JP (1) | JPH0624491A (de) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1277586A1 (de) * | 2001-07-17 | 2003-01-22 | Foamex L.P. | Tinte absorbierender Polyurethan Schaum |
EP1277587A1 (de) * | 2001-07-17 | 2003-01-22 | Foamex L.P. | Tinte absorbierender Polyurethan Schaum |
EP1329323A3 (de) * | 2002-01-17 | 2004-01-07 | Pelikan Hardcopy Production AG | Tintenbehälter mit Schwamm und Verfahren zu dessen Herstellung |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4088132A (en) * | 1975-05-07 | 1978-05-09 | W. R. Grace & Co. | Hydrophilic polyurethane foams for use in catamenial devices |
EP0520695A2 (de) * | 1991-06-24 | 1992-12-30 | Bridgestone Corporation | Mit Polyurethanschaumstoff gefüllte Behälter und Verfahren zu ihrer Herstellung |
-
1992
- 1992-07-02 JP JP4199092A patent/JPH0624491A/ja active Pending
-
1993
- 1993-12-29 EP EP93310609A patent/EP0661159B1/de not_active Expired - Lifetime
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4088132A (en) * | 1975-05-07 | 1978-05-09 | W. R. Grace & Co. | Hydrophilic polyurethane foams for use in catamenial devices |
EP0520695A2 (de) * | 1991-06-24 | 1992-12-30 | Bridgestone Corporation | Mit Polyurethanschaumstoff gefüllte Behälter und Verfahren zu ihrer Herstellung |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1277586A1 (de) * | 2001-07-17 | 2003-01-22 | Foamex L.P. | Tinte absorbierender Polyurethan Schaum |
EP1277587A1 (de) * | 2001-07-17 | 2003-01-22 | Foamex L.P. | Tinte absorbierender Polyurethan Schaum |
US6596785B2 (en) | 2001-07-17 | 2003-07-22 | Foamex L.P. | Ink retaining foam structure |
EP1329323A3 (de) * | 2002-01-17 | 2004-01-07 | Pelikan Hardcopy Production AG | Tintenbehälter mit Schwamm und Verfahren zu dessen Herstellung |
Also Published As
Publication number | Publication date |
---|---|
EP0661159B1 (de) | 1998-03-18 |
JPH0624491A (ja) | 1994-02-01 |
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