EP0659550A1 - Gas-impermeable, chemical-resistant protective clothing - Google Patents
Gas-impermeable, chemical-resistant protective clothing Download PDFInfo
- Publication number
- EP0659550A1 EP0659550A1 EP94116741A EP94116741A EP0659550A1 EP 0659550 A1 EP0659550 A1 EP 0659550A1 EP 94116741 A EP94116741 A EP 94116741A EP 94116741 A EP94116741 A EP 94116741A EP 0659550 A1 EP0659550 A1 EP 0659550A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- fleece
- fabric
- film
- protective suit
- layer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 230000001681 protective effect Effects 0.000 title claims abstract description 32
- 239000000126 substance Substances 0.000 title claims description 9
- 239000004744 fabric Substances 0.000 claims abstract description 18
- -1 polypropylene Polymers 0.000 claims abstract description 18
- 239000004698 Polyethylene Substances 0.000 claims abstract description 15
- 229920000573 polyethylene Polymers 0.000 claims abstract description 12
- 239000007888 film coating Substances 0.000 claims abstract description 8
- 238000009501 film coating Methods 0.000 claims abstract description 8
- 229920000728 polyester Polymers 0.000 claims abstract description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 8
- 239000002131 composite material Substances 0.000 claims abstract description 7
- 229920000219 Ethylene vinyl alcohol Polymers 0.000 claims abstract description 6
- 239000004743 Polypropylene Substances 0.000 claims abstract description 6
- 238000010521 absorption reaction Methods 0.000 claims abstract description 6
- 239000004715 ethylene vinyl alcohol Substances 0.000 claims abstract description 6
- 229920001155 polypropylene Polymers 0.000 claims abstract description 6
- 229920001410 Microfiber Polymers 0.000 claims abstract description 5
- 239000004952 Polyamide Substances 0.000 claims abstract description 5
- 239000004760 aramid Substances 0.000 claims abstract description 5
- 229920003235 aromatic polyamide Polymers 0.000 claims abstract description 5
- UFRKOOWSQGXVKV-UHFFFAOYSA-N ethene;ethenol Chemical compound C=C.OC=C UFRKOOWSQGXVKV-UHFFFAOYSA-N 0.000 claims abstract description 5
- 239000003658 microfiber Substances 0.000 claims abstract description 5
- 229920002647 polyamide Polymers 0.000 claims abstract description 5
- 239000002318 adhesion promoter Substances 0.000 claims description 4
- 229920000642 polymer Polymers 0.000 abstract description 5
- 239000000835 fiber Substances 0.000 abstract description 4
- 239000000853 adhesive Substances 0.000 abstract description 3
- 230000001070 adhesive effect Effects 0.000 abstract description 3
- 239000004745 nonwoven fabric Substances 0.000 abstract description 3
- 239000010410 layer Substances 0.000 description 18
- 239000000463 material Substances 0.000 description 8
- 239000007789 gas Substances 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 4
- 239000012790 adhesive layer Substances 0.000 description 4
- WEVYAHXRMPXWCK-UHFFFAOYSA-N Acetonitrile Chemical compound CC#N WEVYAHXRMPXWCK-UHFFFAOYSA-N 0.000 description 3
- QGJOPFRUJISHPQ-UHFFFAOYSA-N Carbon disulfide Chemical compound S=C=S QGJOPFRUJISHPQ-UHFFFAOYSA-N 0.000 description 3
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 3
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 3
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 2
- PAYRUJLWNCNPSJ-UHFFFAOYSA-N Aniline Chemical compound NC1=CC=CC=C1 PAYRUJLWNCNPSJ-UHFFFAOYSA-N 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- JUJWROOIHBZHMG-UHFFFAOYSA-N Pyridine Chemical compound C1=CC=NC=C1 JUJWROOIHBZHMG-UHFFFAOYSA-N 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 2
- 229910021529 ammonia Inorganic materials 0.000 description 2
- 238000003490 calendering Methods 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 239000005038 ethylene vinyl acetate Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 2
- LQNUZADURLCDLV-UHFFFAOYSA-N nitrobenzene Chemical compound [O-][N+](=O)C1=CC=CC=C1 LQNUZADURLCDLV-UHFFFAOYSA-N 0.000 description 2
- TVMXDCGIABBOFY-UHFFFAOYSA-N octane Chemical compound CCCCCCCC TVMXDCGIABBOFY-UHFFFAOYSA-N 0.000 description 2
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 2
- 230000002787 reinforcement Effects 0.000 description 2
- WSLDOOZREJYCGB-UHFFFAOYSA-N 1,2-Dichloroethane Chemical compound ClCCCl WSLDOOZREJYCGB-UHFFFAOYSA-N 0.000 description 1
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 1
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 1
- 239000004677 Nylon Substances 0.000 description 1
- CYTYCFOTNPOANT-UHFFFAOYSA-N Perchloroethylene Chemical group ClC(Cl)=C(Cl)Cl CYTYCFOTNPOANT-UHFFFAOYSA-N 0.000 description 1
- 229920001328 Polyvinylidene chloride Polymers 0.000 description 1
- XBDQKXXYIPTUBI-UHFFFAOYSA-M Propionate Chemical compound CCC([O-])=O XBDQKXXYIPTUBI-UHFFFAOYSA-M 0.000 description 1
- KXKVLQRXCPHEJC-UHFFFAOYSA-N acetic acid trimethyl ester Natural products COC(C)=O KXKVLQRXCPHEJC-UHFFFAOYSA-N 0.000 description 1
- WETWJCDKMRHUPV-UHFFFAOYSA-N acetyl chloride Chemical compound CC(Cl)=O WETWJCDKMRHUPV-UHFFFAOYSA-N 0.000 description 1
- 239000012346 acetyl chloride Substances 0.000 description 1
- 238000007605 air drying Methods 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- DQXBYHZEEUGOBF-UHFFFAOYSA-N but-3-enoic acid;ethene Chemical compound C=C.OC(=O)CC=C DQXBYHZEEUGOBF-UHFFFAOYSA-N 0.000 description 1
- 229920005549 butyl rubber Polymers 0.000 description 1
- 230000001914 calming effect Effects 0.000 description 1
- 239000003518 caustics Substances 0.000 description 1
- 239000000460 chlorine Substances 0.000 description 1
- 229910052801 chlorine Inorganic materials 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000011888 foil Substances 0.000 description 1
- 230000006870 function Effects 0.000 description 1
- 231100001261 hazardous Toxicity 0.000 description 1
- RZXDTJIXPSCHCI-UHFFFAOYSA-N hexa-1,5-diene-2,5-diol Chemical compound OC(=C)CCC(O)=C RZXDTJIXPSCHCI-UHFFFAOYSA-N 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 210000002414 leg Anatomy 0.000 description 1
- 230000000873 masking effect Effects 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 230000006996 mental state Effects 0.000 description 1
- 229910017604 nitric acid Inorganic materials 0.000 description 1
- LYGJENNIWJXYER-UHFFFAOYSA-N nitromethane Chemical compound C[N+]([O-])=O LYGJENNIWJXYER-UHFFFAOYSA-N 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 239000005033 polyvinylidene chloride Substances 0.000 description 1
- 230000009993 protective function Effects 0.000 description 1
- UMJSCPRVCHMLSP-UHFFFAOYSA-N pyridine Natural products COC1=CC=CN=C1 UMJSCPRVCHMLSP-UHFFFAOYSA-N 0.000 description 1
- 238000009418 renovation Methods 0.000 description 1
- 239000005871 repellent Substances 0.000 description 1
- 230000002441 reversible effect Effects 0.000 description 1
- 238000009958 sewing Methods 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 210000004243 sweat Anatomy 0.000 description 1
- 230000035900 sweating Effects 0.000 description 1
- 230000008961 swelling Effects 0.000 description 1
- 229950011008 tetrachloroethylene Drugs 0.000 description 1
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
- 210000000689 upper leg Anatomy 0.000 description 1
- 230000004584 weight gain Effects 0.000 description 1
- 235000019786 weight gain Nutrition 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Images
Classifications
-
- A—HUMAN NECESSITIES
- A62—LIFE-SAVING; FIRE-FIGHTING
- A62B—DEVICES, APPARATUS OR METHODS FOR LIFE-SAVING
- A62B17/00—Protective clothing affording protection against heat or harmful chemical agents or for use at high altitudes
- A62B17/006—Protective clothing affording protection against heat or harmful chemical agents or for use at high altitudes against contamination from chemicals, toxic or hostile environments; ABC suits
-
- A—HUMAN NECESSITIES
- A62—LIFE-SAVING; FIRE-FIGHTING
- A62D—CHEMICAL MEANS FOR EXTINGUISHING FIRES OR FOR COMBATING OR PROTECTING AGAINST HARMFUL CHEMICAL AGENTS; CHEMICAL MATERIALS FOR USE IN BREATHING APPARATUS
- A62D5/00—Composition of materials for coverings or clothing affording protection against harmful chemical agents
Definitions
- the invention relates to a gas-impermeable, chemical-resistant protective suit, which is made from a film-coated fleece.
- the fabric of the protective suits is impregnated or impregnated with liquid-repellent substances.
- Other materials that have a protective function have different polymer outer layers.
- Protective suits are also known, the outer sides of which are rubberized.
- a protective suit coated with butyl rubber is described in DE-OS-35 02 300.
- a suit material which consists of several layers.
- This material consists of a polypropylene fabric, on the one hand a coating of ethylene vinyl alcohol / nylon / polyethylene and on the other hand a coating of polyvinylidene chloride / ethylene vinyl acetate / polyethylene is applied.
- the object of the present invention was therefore to provide a hermetically sealed protective suit which avoids the disadvantages mentioned above.
- a protective suit made of a film-coated nonwoven is made available, in which the nonwoven is reinforced with fabric or knitted fabric, consists of polyester, polyamide, aramid or polypropylene microfibers and is capillary-active on the body side of the wearer, and wherein the film coating consists of at least five layers in a composite.
- the polyester, polyamide, aramid or polypropylene fabrics or knits have a basis weight of 30 to 300 g / m2, preferably 80 to 160 g / m2.
- a needle punched fleece is preferably used which has a weight per unit area of 30 to 300 g / m2, preferably 80 to 160 g / m2.
- the individual fibers contained in the fleece have a fineness structure of 0.1 to 30 dtex.
- the woven or knit-reinforced nonwoven is produced from the woven or knitted fabric and the individual fibers by methods known per se by means of lamination, thermal calendering or needling. Binder-free bonded nonwovens are preferred by needling.
- the same polymer is preferably used for the woven or knitted fabric and the microfibers.
- Polyester is particularly preferred as the nonwoven material.
- the fleece 10 shows the schematic structure of the fleece 10 used according to the invention.
- the fleece 10 consists of the fleece layer 1 and the composite film 11.
- the fleece layer 1 contains a fabric reinforcement 2.
- An inner polyethylene layer 7 is applied to the fleece layer 1, followed by an adhesive layer 6 , an EVOH layer 5, a further adhesive layer 4 and the outer polyethylene layer 3.
- the polyethylene layer 3 faces the outside 9 of the protective suit, while the fleece layer 1 forms the body side 8 facing the body of the wearer.
- the fleece used according to the invention has a high water absorption capacity.
- the fleece is capillary active and changed its structure does not absorb water. There is neither swelling nor softening of the fleece.
- the water absorption capacity was determined according to DIN 53923 and was at least 150%.
- the fleece can be welded by high frequency. Not only is the film structure welded, but also the fleece itself. The usual effects of burning or melting away of the fleece are not observed.
- halogen-free materials ensures that protective suits can be disposed of safely, for example by burning them.
- protective suits according to the invention have excellent mechanical strength.
- VFDB guideline 0801 VFDB: Association for the Promotion of German Fire Protection
- protective suits should have a tensile strength of at least 600 N in warp and weft.
- the protective suit according to the invention has so far met this directive as the first suit.
- Table 1 Tear strength according to VFDB in N Direction of tearing Tensile strength standard > 600 N. Chain 620 N Shot 800 N
- the mechanical strength of the surface fabric is higher than the adhesive strength during high-frequency welding of the film-coated nonwoven. Therefore, the material is preferably connected to one another by sewing to manufacture the protective suits.
- the techniques of seam guidance and formation are known per se.
- the seams can be covered with a possibly multi-layer masking tape made of film material, which can possibly be identical to that of the suit material, in order to achieve absolute gas tightness.
- Parts of the protective suits according to the invention which are particularly mechanically stressed are preferably produced from those film-coated nonwovens in which the film coating is applied twice to the nonwoven.
- Such heavily used areas can be found in the area of the chest, upper arms, under the armpits, on the thighs and between the legs of the suit.
- a fleece is used, which has the film coating arranged two above one another.
- the protective suits according to the invention also have excellent resistance to a number of frequently used chemicals.
- the durability parameters are given in Table 2.
- Table 2 Results of permeation measurements according to VFDB guideline 0801 chemical Breakthrough (min) acetone > 240 Acetonitrile > 240 Acetyl chloride > 240 Ammonia (gas) > 240 Ammonia, aq.
- a film-coated fleece was used, which has the following layer sequence in the film structure from the outside in: PE 3020 D 40 ⁇ m Adhesion promoter (PVA) 10 ⁇ m EVOH 15 ⁇ m Adhesion promoter (PVA) 10 ⁇ m PE 361 HF + 4% EVA 45 ⁇ m
- This composite film which is produced by processes known per se, is bonded by conventional processes to a polyester fabric with a basis weight of 120 g / m 2 and a suspension of polyester microfibers with an average fine structure of the individual fibers of 15 dtex by means of thermal calendering treatment.
- the film-coated nonwoven is tested for tear strength in accordance with VFDB guideline 0801. The results are shown in Table 1.
- the water absorption capacity is measured according to DIN 53923. The value found is more than 150%.
- the gas tightness of the complete suit was also measured.
- the protective suit is inflated to 25 mbar with oil-free compressed air. After a calming period the overpressure was reduced from 3 min to 16 mbar (test pressure). The observed pressure drop is within the permissible range (permissible pressure drop according to VFDB guideline 0801: 2 mbar after 3 min).
Landscapes
- Health & Medical Sciences (AREA)
- Toxicology (AREA)
- General Health & Medical Sciences (AREA)
- Business, Economics & Management (AREA)
- Emergency Management (AREA)
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Laminated Bodies (AREA)
- Manufacturing Of Multi-Layer Textile Fabrics (AREA)
- Professional, Industrial, Or Sporting Protective Garments (AREA)
- Respiratory Apparatuses And Protective Means (AREA)
Abstract
Description
Die Erfindung betrifft einen gasundurchlässigen chemikalienbeständigen Schutzanzug, der aus einem folienbeschichteten Vlies gefertigt ist.The invention relates to a gas-impermeable, chemical-resistant protective suit, which is made from a film-coated fleece.
Bei bekannten Schutzanzüge, wie sie beispielsweise bei Chemieunfällen, Havarien, Sanierungsarbeiten usw. eingesetzt werden, wird das Gewebe der Schutzanzüge mit flüssigkeitsabweisenden Stoffen imprägniert oder getränkt. Andere Materialien, die eine Schutzfunktion ausüben, weisen unterschiedliche Polymer-Außenschichten auf.In known protective suits, such as those used in chemical accidents, accidents, renovation work, etc., the fabric of the protective suits is impregnated or impregnated with liquid-repellent substances. Other materials that have a protective function have different polymer outer layers.
Ferner sind Schutzanzüge bekannt, deren Außenseiten gummiert sind. Ein mit Butylkautschuk beschichteter Schutzanzug ist in der DE-OS-35 02 300 beschrieben.Protective suits are also known, the outer sides of which are rubberized. A protective suit coated with butyl rubber is described in DE-OS-35 02 300.
Diese gummierten Anzüge weisen ein hohes Gewicht auf und verursachen erhebliche Geräusche. Diese Eigenschaften der Anzüge empfindet der Träger als unangenehm.These rubberized suits are heavy and make a lot of noise. The wearer finds these properties of the suits uncomfortable.
Ferner haben die beschriebenen Anzüge in der Regel den Nachteil, daß sie nur gegen einige Chemikalien schützen, von anderen dagegen leicht angegriffen werden.Furthermore, the suits described generally have the disadvantage that they only protect against some chemicals, but are easily attacked by others.
In der US-PS-4,833,010 wird ein Anzugmaterial beschrieben, welches aus mehreren Schichten besteht. Dieses Material besteht aus einem Polypropylengewebe, auf welches zur einen Seite eine Beschichtung aus Ethylenvinylalkohol/Nylon/Polyethylen und zur anderen Seite eine Beschichtung aus Polyvinylidenchlorid/ Ethylenvinylacetat/Polyethylen aufgebracht ist.In US-PS-4,833,010 a suit material is described which consists of several layers. This material consists of a polypropylene fabric, on the one hand a coating of ethylene vinyl alcohol / nylon / polyethylene and on the other hand a coating of polyvinylidene chloride / ethylene vinyl acetate / polyethylene is applied.
Diese bekannten Folien-Schutzanzüge weisen ein Reihe erheblicher Nachteile auf. So schwitzt der Träger leicht in Schutzanzügen der bekannten Art, da sowohl die Innenseite als auch die Außenseite der Schutzanzüge von einer undurchlässigen Kunststoffschicht gebildet werden. Ferner ist durch den Einsatz halogenierter Polymere die Entsorgung solcher Anzüge wegen der Freisetzung giftiger und ätzender Gase problematisch.These known protective films have a number of significant disadvantages. So the wearer sweats easily in protective suits of the known type, since both the inside and the outside of the protective suits are formed by an impermeable plastic layer. Furthermore, the disposal of such suits is problematic due to the release of toxic and caustic gases through the use of halogenated polymers.
Zwar werden Schutzanzüge, insbesondere hermetisch abgeschlossene, nur kurzzeitig getragen, aber durch den gefahrbehafteten Einsatz ist der Träger einer außergewöhnlichen Situation (Streß) ausgesetzt. Dies führt regelmäßig zu erhöhten Körperfunktionen, welche insbesondere durch mehr Schweißabsonderungen als gewöhnlich gekennzeichnet sind. Das Klima innerhalb des Anzuges beeinflußt aber in hohem Maße die physische und insbesondere die psychische Verfassung des Trägers. Günstige Trageeigenschaften verbessern somit die Sicherheit des Trägers und das Ergebnis der von ihm zu bewältigenden Aufgabe.Protective suits, especially hermetically sealed ones, are only worn for a short time, but due to their hazardous use, the wearer is exposed to an unusual situation (stress). This regularly leads to increased bodily functions, which are characterized in particular by more sweating than usual. The climate inside the suit, however, influences the physical and especially the mental state of the wearer to a large extent. Favorable wearing properties thus improve the safety of the wearer and the result of the task to be accomplished by him.
Aufgabe der vorliegenden Erfindung war es daher, einen hermetisch abgeschlossenen Schutzanzug zur Verfügung zu stellen, welcher die oben genannten Nachteile vermeidet.The object of the present invention was therefore to provide a hermetically sealed protective suit which avoids the disadvantages mentioned above.
Diese Aufgabe wird dadurch gelöst, daß ein aus einem folienbeschichteten Vlies gefertigter Schutzanzug zur Verfügung gestellt wird, bei dem das Vlies gewebe- oder gewirkverstärkt ist, aus Polyester-, Polyamid-, Aramid- oder Polypropylenmikrofasern besteht und zur Körperseite des Trägers kapillaraktiv ist, und wobei die Folienbeschichtung aus mindestens fünf Schichten in einem Verbund besteht.This object is achieved in that a protective suit made of a film-coated nonwoven is made available, in which the nonwoven is reinforced with fabric or knitted fabric, consists of polyester, polyamide, aramid or polypropylene microfibers and is capillary-active on the body side of the wearer, and wherein the film coating consists of at least five layers in a composite.
Weitere vorteilhafte Ausgestaltungen des erfindungsgemäßen Schutzanzuges sind in den abhängigen Schutzansprüchen wiedergegeben.Further advantageous refinements of the protective suit according to the invention are given in the dependent protective claims.
Die Polyester-, Polyamid-, Aramid- oder Polypropylengewebe oder -gewirke haben ein Flächengewicht von 30 bis 300 g/m², vorzugsweise 80 bis 160 g/m².The polyester, polyamide, aramid or polypropylene fabrics or knits have a basis weight of 30 to 300 g / m², preferably 80 to 160 g / m².
Als Vlies wird vorzugsweise ein Nadelvlies verwendet, welches ein Flächengewicht von 30 bis 300 g/m², vorzugsweise von 80 bis 160 g/m², aufweist.A needle punched fleece is preferably used which has a weight per unit area of 30 to 300 g / m², preferably 80 to 160 g / m².
Die im Vlies enthaltenen Einzelfasern weisen eine Feinheitsstruktur von 0,1 bis 30 dtex aus.The individual fibers contained in the fleece have a fineness structure of 0.1 to 30 dtex.
Das gewebe- oder gewirkverstärkte Vlies wird nach an sich bekannten Methoden mittels Kaschierung, thermischer Kalandrierung oder Vernadelung aus dem Gewebe bzw. Gewirk und den Einzelfasern hergestellt. Bevorzugt sind durch Vernadelung bindemittelfreie verbundene Vliese.The woven or knit-reinforced nonwoven is produced from the woven or knitted fabric and the individual fibers by methods known per se by means of lamination, thermal calendering or needling. Binder-free bonded nonwovens are preferred by needling.
Bevorzugterweise wird das gleiche Polymer für das Gewebe oder Gewirk und die Mikrofasern verwendet.The same polymer is preferably used for the woven or knitted fabric and the microfibers.
Besonders bevorzugt als Vliesmaterial sind Polyester.Polyester is particularly preferred as the nonwoven material.
Fig. 1 zeigt den schematischen Aufbau des erfindungsgemäß eingesetzten Vlieses 10. Das Vlies 10 besteht aus der Vliesschicht 1 und der Verbundfolie 11. Die Vliesschicht 1 enthält eine Gewebeverstärkung 2. Auf die Vliesschicht 1 ist eine innere Polyethylenschicht 7 aufgebracht, gefolgt von einer Klebeschicht 6, einer EVOH-Schicht 5, einer weiteren Klebeschicht 4 und der äußeren Polyethylenschicht 3. Die Polyethylenschicht 3 weist zur Außenseite 9 des Schutzanzuges, während die Vliesschicht 1 die zum Körper des Trägers gerichtete Körperseite 8 bildet.1 shows the schematic structure of the fleece 10 used according to the invention. The fleece 10 consists of the
Es wurde überraschenderweise gefunden, daß das erfindungsgemäß eingesetzte Vlies ein großes Wasseraufnahmevermögen aufweist. Das Vlies ist kapillaraktiv und verändert bei der Wasseraufnahme seine Struktur nicht. Es findet weder ein Aufquellen noch ein Aufweichen des Vlieses statt.It has surprisingly been found that the fleece used according to the invention has a high water absorption capacity. The fleece is capillary active and changed its structure does not absorb water. There is neither swelling nor softening of the fleece.
Dieser physikalische Vorgang der Absorption von Wasser ist leicht reversibel, so daß der Anzug durch Trocknen, gegebenenfalls in einem Umlufttrockenschrank, wieder in den ursprünglichen Zustand versetzt werden kann, ohne das Wasseraufnahmevermögen zu beeinträchtigen.This physical process of absorbing water is easily reversible, so that the suit can be restored to its original state by drying, possibly in a forced-air drying cabinet, without impairing the water absorption capacity.
Das Wasseraufnahmevermögen wurde nach der DIN 53923 bestimmt und betrug mindestens 150%.The water absorption capacity was determined according to DIN 53923 and was at least 150%.
Überraschenderweise wurde ferner gefunden, daß das Vlies hochfrequenzschweißbar ist. Dabei wird nicht nur der Folienaufbau verschweißt, sondern auch das Vlies selbst. Die üblicherweise auftretenden Effekte des Verbrennens oder Wegschmelzens des Vlieses werden nicht beobachtet.Surprisingly, it was also found that the fleece can be welded by high frequency. Not only is the film structure welded, but also the fleece itself. The usual effects of burning or melting away of the fleece are not observed.
Diese Eigenschaft hat erhebliche Konsequenzen für die Fertigung von Schutzanzügen. So lassen sich beispielsweise problemlos Sichtscheiben und gasdichte Reißverschlüsse in den Anzug einarbeiten.This property has significant consequences for the production of protective suits. For example, viewing windows and gas-tight zippers can be easily incorporated into the suit.
Durch die Verwendung halogenfreier Materialien ist die gefahrlose Entsorgung der Schutzanzüge bespielsweise durch Verbrennen gewährleistet.The use of halogen-free materials ensures that protective suits can be disposed of safely, for example by burning them.
Es wurde ferner gefunden, daß die erfindungsgemäßen Schutzanzüge eine hervorragende mechanische Festigkeit aufweisen. Nach der VFDB-Richtlinie 0801 (VFDB: Verein zur Förderung des Deutschen Brandschutzes) sollen Schutzanzüge eine Reißfestigkeit von mindestens 600 N in Kette und Schuß aufweisen. Der erfindungsgemäße Schutzanzug erfüllt bisher als erster Anzug diese Richtlinie. Die Werte sind in Tabelle 1 wiedergegeben.
Die mechanische Festigkeit des Flächenstoffes ist höher als die Haftfestigkeit bei der Hochfrequenzverschweißung des folienbeschichteten Vlieses. Daher wird zur Fertigung der Schutzanzüge das Material vorzugsweise durch Nähen miteinander verbunden. Die Techniken der Nahtführung und -bildung sind an sich bekannt. Zusätzlich können die Nähte mit einem gegebenenfalls mehrschichtigen Abdeckband aus Folienmaterial, welches gegebenenfalls identisch mit dem des Anzugmaterials sein kann, abgedeckt werden, um absolute Gasdichtheit zu erzielen.The mechanical strength of the surface fabric is higher than the adhesive strength during high-frequency welding of the film-coated nonwoven. Therefore, the material is preferably connected to one another by sewing to manufacture the protective suits. The techniques of seam guidance and formation are known per se. In addition, the seams can be covered with a possibly multi-layer masking tape made of film material, which can possibly be identical to that of the suit material, in order to achieve absolute gas tightness.
Mechanisch besonders beanspruchte Teile der erfindungsgemäßen Schutzanzüge werden vorzugsweise aus solchen folienbeschichteten Vliesen hergestellt, bei denen die Folienbeschichtung zweimal übereinander auf das Vlies aufgebracht wird.Parts of the protective suits according to the invention which are particularly mechanically stressed are preferably produced from those film-coated nonwovens in which the film coating is applied twice to the nonwoven.
Solche stark beanspruchten Stellen finden sich im Bereich der Brust, der Oberarme, unter den Achseln, an den Oberschenkeln und zwischen den Beinen des Anzuges. An diesen oder anderen gefährdeten Stellen wird ein Vlies verwendet, welches die Folienbeschichtung zweimal übereinander angeordnet aufweist.Such heavily used areas can be found in the area of the chest, upper arms, under the armpits, on the thighs and between the legs of the suit. At these or other vulnerable points, a fleece is used, which has the film coating arranged two above one another.
Dies führt vorteilhafterweise nur zu einer geringen Gewichtszunahme des gesamten Anzuges und erhöht dennoch die Sicherheit des Trägers erheblich.This advantageously only leads to a slight weight gain of the entire suit and nevertheless significantly increases the safety of the wearer.
Die erfindungsgemäßen Schutzanzüge weisen ferner eine hervorragende Beständigkeit gegen eine Reihe von häufig verwendeten Chemikalien auf. Die Beständigkeitsparameter sind in Tabelle 2 angegeben.
Das folgende Beispiel soll die Erfindung erläutern.The following example is intended to explain the invention.
Es wurde ein folienbeschichtetes Vlies verwendet, das im Folienaufbau folgende Schichtenfolge von außen nach innen aufweist:
Diese nach an sich bekannten Verfahren hergestellte Verbundfolie wird nach üblichen Verfahren mit einem Polyestergewebe mit einem Flächengewicht von 120 g/m² und einer Suspension von Polyestermikrofasern mit einer mittleren Feinstruktur der Einzelfasern von 15 dtex mittels thermischer Kalandrierbehandlung verbunden.This composite film, which is produced by processes known per se, is bonded by conventional processes to a polyester fabric with a basis weight of 120 g / m 2 and a suspension of polyester microfibers with an average fine structure of the individual fibers of 15 dtex by means of thermal calendering treatment.
Das folienbeschichtete Vlies wird nach der VFDB-Richtlinie 0801 auf die Reißfestigkeit hin untersucht. Die Ergebnisse sind in Tabelle 1 dargestellt.The film-coated nonwoven is tested for tear strength in accordance with VFDB guideline 0801. The results are shown in Table 1.
Die Untersuchung des Permeationsvermögens bei Einwirkung verschiedener Chemikalien erfolgt ebenfalls nach der VFDB-Richtlinie 0801. Diese Versuchsergebnisse sind in Tabelle 2 zusammengestellt.The permeability under the action of various chemicals is also investigated in accordance with VFDB guideline 0801. These test results are summarized in Table 2.
Die Messung des Wasseraufnahmevermögens erfolgt nach der DIN 53923. Der gefundene Wert beträgt mehr als 150%.The water absorption capacity is measured according to DIN 53923. The value found is more than 150%.
Ferner wurde die Gasdichtheit der kompletten Anzuges gemessen. Dazu wird der Schutzanzug mit ölfreier Druckluft auf 25 mbar aufgeblasen. Nach einer Druckberuhigungszeit von 3 min wurde der Überdruck auf 16 mbar (Prüfdruck) abgesenkt. Der beobachtete Druckabfall liegt im zulässigen Bereich (zulässiger Druckabfall nach der VFDB-Richtlinie 0801: 2 mbar nach 3 min).The gas tightness of the complete suit was also measured. For this purpose, the protective suit is inflated to 25 mbar with oil-free compressed air. After a calming period the overpressure was reduced from 3 min to 16 mbar (test pressure). The observed pressure drop is within the permissible range (permissible pressure drop according to VFDB guideline 0801: 2 mbar after 3 min).
- 11
- VliesschichtFleece layer
- 22nd
- GewebeverstärkungTissue reinforcement
- 33rd
- äußere Polyethylenschichtouter polyethylene layer
- 44th
- KlebeschichtAdhesive layer
- 55
- EVOH-SchichtEVOH layer
- 66
- KlebeschichtAdhesive layer
- 77
- innere Polyethylenschichtinner polyethylene layer
- 88th
- KörperseiteBody side
- 99
- AußenseiteOutside
- 1010th
- folienbeschichtetes Vliesfoil-coated fleece
- 1111
- VerbundfolieComposite film
Claims (7)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE4336788A DE4336788C2 (en) | 1993-10-25 | 1993-10-25 | Gas-impermeable chemical-resistant protective suit |
DE4336788 | 1993-10-25 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0659550A1 true EP0659550A1 (en) | 1995-06-28 |
EP0659550B1 EP0659550B1 (en) | 2001-05-30 |
Family
ID=6501224
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP94116741A Expired - Lifetime EP0659550B1 (en) | 1993-10-25 | 1994-10-24 | Gas-impermeable, chemical-resistant protective clothing |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP0659550B1 (en) |
AT (1) | ATE201630T1 (en) |
DE (2) | DE4336788C2 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107645990A (en) * | 2015-03-24 | 2018-01-30 | 安塞尔有限公司 | Protective composite |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE202009015514U1 (en) | 2009-11-11 | 2010-02-18 | Sächsisches Textilforschungsinstitut e.V. | Multilayer non-woven protective suit |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB783558A (en) * | 1954-09-30 | 1957-09-25 | Kimberly Clark Co | Absorbent, laminated, fibrous sheet material |
WO1983003205A1 (en) * | 1982-03-12 | 1983-09-29 | Henning Risvig Henriksen | Protective garment |
EP0294178A2 (en) * | 1987-06-02 | 1988-12-07 | E.I. Du Pont De Nemours And Company | Fabric for protective garments |
WO1989011392A1 (en) * | 1988-05-16 | 1989-11-30 | Bodigard Technologies, Inc. | Multilayer film for chemical protective clothing |
EP0360208A2 (en) * | 1988-09-19 | 1990-03-28 | E.I. Du Pont De Nemours And Company | Composite chemical barrier fabric |
EP0434572A1 (en) * | 1989-12-22 | 1991-06-26 | Manufacture De Vetements Paul Boye S.A. | Material for the manufacture of protective equipment against nuclear, biological and chemical attacks |
-
1993
- 1993-10-25 DE DE4336788A patent/DE4336788C2/en not_active Expired - Fee Related
-
1994
- 1994-10-24 EP EP94116741A patent/EP0659550B1/en not_active Expired - Lifetime
- 1994-10-24 AT AT94116741T patent/ATE201630T1/en not_active IP Right Cessation
- 1994-10-24 DE DE59409766T patent/DE59409766D1/en not_active Expired - Lifetime
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB783558A (en) * | 1954-09-30 | 1957-09-25 | Kimberly Clark Co | Absorbent, laminated, fibrous sheet material |
WO1983003205A1 (en) * | 1982-03-12 | 1983-09-29 | Henning Risvig Henriksen | Protective garment |
EP0294178A2 (en) * | 1987-06-02 | 1988-12-07 | E.I. Du Pont De Nemours And Company | Fabric for protective garments |
WO1989011392A1 (en) * | 1988-05-16 | 1989-11-30 | Bodigard Technologies, Inc. | Multilayer film for chemical protective clothing |
EP0360208A2 (en) * | 1988-09-19 | 1990-03-28 | E.I. Du Pont De Nemours And Company | Composite chemical barrier fabric |
EP0434572A1 (en) * | 1989-12-22 | 1991-06-26 | Manufacture De Vetements Paul Boye S.A. | Material for the manufacture of protective equipment against nuclear, biological and chemical attacks |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107645990A (en) * | 2015-03-24 | 2018-01-30 | 安塞尔有限公司 | Protective composite |
Also Published As
Publication number | Publication date |
---|---|
DE4336788C2 (en) | 1996-01-25 |
EP0659550B1 (en) | 2001-05-30 |
ATE201630T1 (en) | 2001-06-15 |
DE4336788A1 (en) | 1995-05-11 |
DE59409766D1 (en) | 2001-07-05 |
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