EP0632970A2 - Cellulose acetate based products, their use in the manufacture of filtertows for the production of tobacco smoke filters as well as filtertows and tobacco smoke filters - Google Patents
Cellulose acetate based products, their use in the manufacture of filtertows for the production of tobacco smoke filters as well as filtertows and tobacco smoke filters Download PDFInfo
- Publication number
- EP0632970A2 EP0632970A2 EP94107825A EP94107825A EP0632970A2 EP 0632970 A2 EP0632970 A2 EP 0632970A2 EP 94107825 A EP94107825 A EP 94107825A EP 94107825 A EP94107825 A EP 94107825A EP 0632970 A2 EP0632970 A2 EP 0632970A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- cellulose acetate
- tobacco smoke
- filter tow
- filaments
- filter
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 229920002301 cellulose acetate Polymers 0.000 title claims abstract description 114
- 241000208125 Nicotiana Species 0.000 title claims abstract description 57
- 235000002637 Nicotiana tabacum Nutrition 0.000 title claims abstract description 57
- 239000000779 smoke Substances 0.000 title claims abstract description 57
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 18
- 239000000654 additive Substances 0.000 claims abstract description 27
- 230000000996 additive effect Effects 0.000 claims abstract description 23
- -1 nitrogen-containing organic compound Chemical class 0.000 claims abstract description 21
- 230000015556 catabolic process Effects 0.000 claims abstract description 15
- 230000002906 microbiologic effect Effects 0.000 claims abstract description 11
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 claims abstract description 10
- 238000000354 decomposition reaction Methods 0.000 claims abstract description 6
- 244000005700 microbiome Species 0.000 claims abstract description 6
- 229910021529 ammonia Inorganic materials 0.000 claims abstract description 5
- 239000000835 fiber Substances 0.000 claims description 40
- 239000004014 plasticizer Substances 0.000 claims description 15
- 239000000853 adhesive Substances 0.000 claims description 12
- 230000001070 adhesive effect Effects 0.000 claims description 12
- 125000002777 acetyl group Chemical group [H]C([H])([H])C(*)=O 0.000 claims description 8
- VKYKSIONXSXAKP-UHFFFAOYSA-N hexamethylenetetramine Chemical compound C1N(C2)CN3CN1CN2C3 VKYKSIONXSXAKP-UHFFFAOYSA-N 0.000 claims description 8
- UJOBWOGCFQCDNV-UHFFFAOYSA-N 9H-carbazole Chemical compound C1=CC=C2C3=CC=CC=C3NC2=C1 UJOBWOGCFQCDNV-UHFFFAOYSA-N 0.000 claims description 6
- 108010060630 Lactoglobulins Proteins 0.000 claims description 6
- 102000008192 Lactoglobulins Human genes 0.000 claims description 6
- 238000005520 cutting process Methods 0.000 claims description 5
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 claims description 4
- 239000004202 carbamide Substances 0.000 claims description 4
- 239000007859 condensation product Substances 0.000 claims description 4
- 239000011888 foil Substances 0.000 claims description 4
- 239000003292 glue Substances 0.000 claims description 4
- 239000004312 hexamethylene tetramine Substances 0.000 claims description 4
- 235000010299 hexamethylene tetramine Nutrition 0.000 claims description 4
- 239000000047 product Substances 0.000 claims description 4
- 238000000071 blow moulding Methods 0.000 claims description 3
- 238000001125 extrusion Methods 0.000 claims description 3
- 238000001746 injection moulding Methods 0.000 claims description 3
- 102000004169 proteins and genes Human genes 0.000 claims description 3
- 108090000623 proteins and genes Proteins 0.000 claims description 3
- 229920002472 Starch Polymers 0.000 claims description 2
- 150000001412 amines Chemical class 0.000 claims description 2
- 239000013533 biodegradable additive Substances 0.000 claims description 2
- 150000001923 cyclic compounds Chemical class 0.000 claims description 2
- 239000010408 film Substances 0.000 claims description 2
- 125000002485 formyl group Chemical class [H]C(*)=O 0.000 claims description 2
- 229920002689 polyvinyl acetate Polymers 0.000 claims description 2
- 239000011118 polyvinyl acetate Substances 0.000 claims description 2
- 239000008107 starch Substances 0.000 claims description 2
- 235000019698 starch Nutrition 0.000 claims description 2
- 150000003672 ureas Chemical class 0.000 claims description 2
- 238000006065 biodegradation reaction Methods 0.000 abstract description 14
- 238000006731 degradation reaction Methods 0.000 abstract description 12
- 230000007613 environmental effect Effects 0.000 abstract description 8
- 230000009471 action Effects 0.000 abstract description 2
- 150000007514 bases Chemical class 0.000 abstract 1
- 235000019504 cigarettes Nutrition 0.000 description 31
- 230000000052 comparative effect Effects 0.000 description 21
- 239000000243 solution Substances 0.000 description 20
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 19
- 238000009987 spinning Methods 0.000 description 17
- URAYPUMNDPQOKB-UHFFFAOYSA-N triacetin Chemical compound CC(=O)OCC(OC(C)=O)COC(C)=O URAYPUMNDPQOKB-UHFFFAOYSA-N 0.000 description 14
- 238000012360 testing method Methods 0.000 description 10
- 230000004580 weight loss Effects 0.000 description 9
- 238000000034 method Methods 0.000 description 8
- 235000013773 glyceryl triacetate Nutrition 0.000 description 7
- 239000001087 glyceryl triacetate Substances 0.000 description 7
- 239000000463 material Substances 0.000 description 7
- 229960002622 triacetin Drugs 0.000 description 7
- 235000013305 food Nutrition 0.000 description 6
- 239000004033 plastic Substances 0.000 description 6
- 229920003023 plastic Polymers 0.000 description 6
- SNICXCGAKADSCV-JTQLQIEISA-N (-)-Nicotine Chemical compound CN1CCC[C@H]1C1=CC=CN=C1 SNICXCGAKADSCV-JTQLQIEISA-N 0.000 description 5
- 229960002715 nicotine Drugs 0.000 description 5
- SNICXCGAKADSCV-UHFFFAOYSA-N nicotine Natural products CN1CCCC1C1=CC=CN=C1 SNICXCGAKADSCV-UHFFFAOYSA-N 0.000 description 5
- 238000012937 correction Methods 0.000 description 4
- 230000014759 maintenance of location Effects 0.000 description 4
- 229920000642 polymer Polymers 0.000 description 4
- 239000010865 sewage Substances 0.000 description 4
- 230000000391 smoking effect Effects 0.000 description 4
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 230000033228 biological regulation Effects 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 230000036284 oxygen consumption Effects 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- 239000004677 Nylon Substances 0.000 description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- 230000001133 acceleration Effects 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 239000008367 deionised water Substances 0.000 description 2
- 229910021641 deionized water Inorganic materials 0.000 description 2
- 239000002657 fibrous material Substances 0.000 description 2
- 239000000706 filtrate Substances 0.000 description 2
- 230000007062 hydrolysis Effects 0.000 description 2
- 238000006460 hydrolysis reaction Methods 0.000 description 2
- 150000002506 iron compounds Chemical class 0.000 description 2
- 229920001778 nylon Polymers 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 238000010998 test method Methods 0.000 description 2
- POILWHVDKZOXJZ-ARJAWSKDSA-M (z)-4-oxopent-2-en-2-olate Chemical compound C\C([O-])=C\C(C)=O POILWHVDKZOXJZ-ARJAWSKDSA-M 0.000 description 1
- OVOUKWFJRHALDD-UHFFFAOYSA-N 2-[2-(2-acetyloxyethoxy)ethoxy]ethyl acetate Chemical compound CC(=O)OCCOCCOCCOC(C)=O OVOUKWFJRHALDD-UHFFFAOYSA-N 0.000 description 1
- 241000196324 Embryophyta Species 0.000 description 1
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- 241000700159 Rattus Species 0.000 description 1
- 238000005273 aeration Methods 0.000 description 1
- HSFWRNGVRCDJHI-UHFFFAOYSA-N alpha-acetylene Natural products C#C HSFWRNGVRCDJHI-UHFFFAOYSA-N 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000009530 blood pressure measurement Methods 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 235000019506 cigar Nutrition 0.000 description 1
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical class OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 1
- 238000005352 clarification Methods 0.000 description 1
- 238000009264 composting Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 238000002788 crimping Methods 0.000 description 1
- 238000000578 dry spinning Methods 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- 125000002534 ethynyl group Chemical group [H]C#C* 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000011835 investigation Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 230000004060 metabolic process Effects 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 235000010755 mineral Nutrition 0.000 description 1
- 238000005065 mining Methods 0.000 description 1
- 229930014626 natural product Natural products 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 1
- 231100000252 nontoxic Toxicity 0.000 description 1
- 230000003000 nontoxic effect Effects 0.000 description 1
- 235000015097 nutrients Nutrition 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 150000003014 phosphoric acid esters Chemical class 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000012552 review Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 244000000000 soil microbiome Species 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 229920001059 synthetic polymer Polymers 0.000 description 1
- 239000004408 titanium dioxide Substances 0.000 description 1
- 231100000419 toxicity Toxicity 0.000 description 1
- 230000001988 toxicity Effects 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
- A24D3/00—Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
- A24D3/06—Use of materials for tobacco smoke filters
- A24D3/067—Use of materials for tobacco smoke filters characterised by functional properties
- A24D3/068—Biodegradable or disintegrable
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
- A24D3/00—Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
- A24D3/06—Use of materials for tobacco smoke filters
- A24D3/08—Use of materials for tobacco smoke filters of organic materials as carrier or major constituent
- A24D3/10—Use of materials for tobacco smoke filters of organic materials as carrier or major constituent of cellulose or cellulose derivatives
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
- A24D3/00—Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
- A24D3/06—Use of materials for tobacco smoke filters
- A24D3/14—Use of materials for tobacco smoke filters of organic materials as additive
Definitions
- the invention relates to structures formed from cellulose acetate, in which or on the surface of which an additive is present.
- the invention further relates to the use of structures formed from cellulose acetate in the form of filaments and / or staple fibers for the production of filter tow.
- the invention also relates to a filter tow.
- the invention also relates to the use of a filter tow for producing a tobacco smoke filter element.
- the invention relates to a tobacco smoke filter element consisting of a section of a cross-axially compressed filter tow made of cellulose acetate filaments and / or cellulose acetate staple fibers hardened with the aid of a plasticizer for cellulose acetate or an adhesive.
- Cigarette filters rot relatively slowly and are therefore a nuisance for large sections of the population in places where there is a lot of smoking.
- Fibrous cellulose acetate with an acetyl number between 53% and 57% is used for the majority of cigarette filters today (cf., for example, US Pat. No. 2,953,837.
- the numerical values given in this step namely 38% to 41%, correspond to the acetyl content previously mentioned values 53% to 57% for the acetyl number).
- such a cellulose acetate is readily biodegradable, but the periods after which cigarette filters made of such a material are in Fibrous form has at least optically disappeared under the influence of environmental influences, too long from today's point of view.
- cigarette filters for other structures made of cellulose acetate such as films, foils, plates or other objects made of cellulose acetate, for example by injection molding, extrusion or blow molding: when storing such structures in landfills, for example, it takes too long until these structures are completely biological are degraded.
- US Pat. No. 5,141,006 describes filter tow and tobacco smoke filter elements made of cellulose acetate fibers in which an additive is present. According to the US Pat. No. 5,141,006, the additive contained in the cellulose acetate fibers is said in particular to improve the filter effectiveness for nicotine. However, US Pat. No. 5,141,006 also gives no indication of the possibility of accelerating the biodegradability of the filter tow and the tobacco smoke filter elements.
- the invention is therefore based on the object of providing structures formed from cellulose acetate, in particular those which are suitable for mass production and / or are subject to food law and the tobacco regulation, and which have improved biodegradation under the influence of environmental influences.
- the invention is also based on the object of using structures formed from cellulose acetate in the form of filaments and / or staple fibers for the production of filter tow with improved biodegradation under the influence of environmental influences, and the use of such a filter tow for producing a tobacco smoke filter element also with one propose improved biodegradation under the influence of environmental influences.
- the invention is also based on the object of providing a filter tow based on structures formed from cellulose acetate in the form of filaments and / or staple fibers, and a tobacco smoke filter element formed from such a filter tow, which improve biodegradation under the action of Have environmental influences.
- the object is achieved with regard to the structures formed from cellulose acetate by structures formed from cellulose acetate in which or on the surface of which an additive is present, which are characterized in that the additive consists of a nitrogen-containing organic compound, during the degradation of which by microorganisms basic decomposition products, in particular ammonia and / or - basic - compounds which have an NH group or NH groups and / or an NH2 group or NH2 groups.
- the nitrogen-containing organic compound is preferably urea or a urea derivative. These substances are preferred because they are safe under food law and are available in large quantities and at an acceptable price.
- the nitrogen-containing organic compound preferably also consists of a protein, beta-lactoglobulin being very particularly preferred. Proteins are also safe under food law, and beta-lactoglobulin applies to the fact that it is produced in large quantities as a by-product of little use in industry.
- the nitrogen-containing organic compound is a condensation product of an aldehyde with ammonia or with an amine, this condensation product being very particularly preferably hexamethylenetetramine.
- a further, biodegradable additive is preferably present in the structures formed from cellulose acetate.
- the structures formed from cellulose acetate consist of an acetone-soluble cellulose acetate with an acetyl number of less than 53%, preferably an acetylene number between 50% and 52%. This feature means that the hydrolysis of the cellulose acetate preceding the biodegradation takes place in a shorter time.
- the structures formed from cellulose acetate have the form of filaments, staple fibers, films, foils, rats or other objects obtained by injection molding, extrusion or blow molding; Of course, the structures formed from cellulose acetate can also have been obtained using other shaping methods.
- the object is achieved according to the invention by a filter tow which has the features specified in the characterizing part of claim 10.
- the breaking strength of the filter tow is preferably at most preferably at most This feature facilitates mechanical comminution prior to biodegradation.
- the object is achieved according to the invention by a tobacco smoke filter element with the features specified in claim 13.
- the tobacco smoke filter element contains the plasticizer for cellulose acetate in an amount of at most 6% by mass based on the mass of the cellulose acetate filaments and / or on the mass of the cellulose acetate staple fibers.
- the tobacco smoke filter element according to the invention that less than half the surface of the cellulose acetate filaments and the cellulose acetate staple fibers is provided with the plasticizer for cellulose acetate or the adhesive. This also facilitates the mechanical comminution of the tobacco smoke filter element preceding the biodegradation.
- triacetin is preferably used as the plasticizer for cellulose acetate, but other plasticizers, such as triethylene glycol diacetate, can also be used.
- the nitrogen-containing organic compound is either soluble in acetone or dispersible in acetone in such a way that it is used in the manufacture of the filaments also spun out and thus not separated to any appreciable extent in the filtration upstream of the spinning process.
- the additive consists of a nitrogen-containing organic compound.
- the additive can consist of several nitrogen-containing organic compounds, ie a mixture of several nitrogen-containing organic compounds in the sense of the invention.
- the invention is based on the principle that, due to the biodegradation of the nitrogen-containing organic compound and the resulting basic decomposition products, a basic (alkaline) environment is generated on the surface of the structures formed from cellulose acetate, which causes a partial hydrolysis of the cellulose acetate (for the decomposition of nitrogenous natural products see Hans G. Schlegel, Med Mikrobiologie, 6th, revised edition with the collaboration of Karin Schmidt, 1985, Georg Thieme Verlag Stuttgart - New York, pages 430 ff).
- a filter tow in the sense of the invention is to be understood to mean a band of a large number of cellulose acetate filaments and / or cellulose acetate staple fibers (see also the definition of the term "filter tow” in, for example, German Offenlegungsschrift 41 09 603).
- the filter tow according to the invention is preferably a band of a large number of cellulose acetate filaments, these filaments being able to be crimped, in particular crimped in the stuffer box.
- a filament is to be understood as a practically endless fiber, and the term “spinning fiber” means a fiber of limited length (compare to these two definitions "Römpps Chemie-Lexikon", eighth, revised and extended edition, Franckh'sche Verlags Stuttgart, W. Keller & Co., Stuttgart / 1987, respectively volume 2, page 1283, and volume 5, page 3925 - with reference to DIN 60 001 T2 from December 1974).
- the tobacco smoke filter element according to the invention is preferably a cigarette filter, but it can also be a filter for cigars, cigarillos or tobacco pipes.
- acetyl number means the proportion of bound acetic acid in cellulose acetate, expressed in% by mass (see also Ullmann's Encyclopedia of Industrial Chemistry, Fifth, Completely Revised Edition, Volume A 5, pages 444 and 445 - VCH Verlagsgesellschaft mbH, D-6940 Weinheim, Federal Republic of Germany, 1986).
- the structures according to the invention are also suitable for use as mass articles and as structures which are subject to food law and / or the tobacco regulation.
- the structures formed from cellulose acetate according to the invention are cheaper than the known structures formed from cellulose acetate.
- the filter tow and the tobacco smoke filter element according to the invention that, compared to known filter tow and known tobacco smoke filter elements made of cellulose acetate fiber material, they show an acceleration of the rotting rate under environmental influences; nevertheless, the storage of the filter tow and the tobacco smoke filter element according to the invention is readily possible under the conditions customary today without the risk of microbiological degradation.
- the invention not only accelerates the mechanical comminution of the structures formed from cellulose acetate - by the microbiological degradation of the additive - but also accelerates the microbiological degradation of the cellulose acetate itself.
- this additive can be introduced into the aforementioned solution of cellulose acetate in acetone, after which it is spun.
- the tobacco smoke filter element according to the invention is essentially produced by providing the filter tow, consisting of cellulose acetate filaments and / or cellulose acetate staple fibers, with a plasticizer for cellulose acetate or an adhesive, subsequent transverse axial compression and optionally wrapping this filter tow with a wrapping strip, cutting the thus compressed and, if appropriate encased filter tows into individual tobacco smoke filter rods and finally cutting these tobacco smoke filter rods into individual tobacco smoke filter elements.
- a cellulose acetate spinning solution with a solids content of 28% by mass of cellulose acetate and 0.5% by mass of titanium dioxide in acetone was prepared.
- the water content of this spinning solution was adjusted to 3% by mass.
- the cellulose acetate used had an acetyl number of 55.4% and a degree of polymerization (DP) of 220.
- This spinning solution was filtered and spun by dry spinning on a conventional Filtertow spinning system.
- the cellulose acetate filaments formed were combined into a tape, crimped using a stuffer box crimping machine and dried.
- the resulting filter tow of cellulose acetate filaments crimped in the stuffer box was first placed loosely with the aid of a packing machine and then pressed into a bale; the bale had a residual moisture of 5.5% by mass.
- the specification of the filter tow thus produced was 3 Y 35 HK.
- This specification designation means Filament titre: 3.3 dtex Total titer: 38,500 dtex
- the filter tow mentioned above was processed on a filter rod machine of the KDF 2 / AF 2 type from Körber AG, Hamburg, Federal Republic of Germany, at a line speed of 400 m / min to filter rods of the following specification: Length: 126 mm Diameter: 7.85 mm Draw resistance: 390 da Pa Weight of cellulose acetate: 690 mg
- the smoked cigarette filters were carefully freed from tobacco residues and the various papers (cigarette paper, filter wrapping paper, tipping), weighed and individually sewn into a fine-mesh nylon net (polyamide net).
- the samples prepared in this way were introduced into the aeration tank (clarification tank) of the biological purification stage of a sewage treatment plant for a period of 20 days. After taking the samples from the clarifier, the cigarette filters were carefully washed with deionized water, dried and weighed.
- the average weight loss of the samples based on the amount of cellulose acetate was 8% (independent tests have found that both the smoke deposited in the cigarette filters and the triacetin are completely degraded within 20 days under the aforementioned conditions; this was at the calculation of the weight loss of cellulose acetate is taken into account). There was no significant difference in weight loss between the smoked cigarette filter and the un-smoked.
- a spinning solution was prepared as in the comparative example, with the difference that 1.5 mass% of a finely sieved (pore size of the sieve: 20 ⁇ m) beta-lactoglobulin powder, manufactured by Bridel, France, was dispersed into the acetone beforehand.
- this spinning solution was made into 50 kg filter tow with a tensile strength based on its total titer of spun, the cellulose acetate filaments being crimped and dried again in the stuffer box, and filter sticks, and again cigarette filters, were produced from the filter tow, as in the comparative example;
- filter cigarettes were manufactured and smoked.
- the smoking results were as follows: Condensate: 18.1 mg Nicotine: 1.25 mg Condensate retention: 42.0%
- the weight loss based on the amount of cellulose acetate was on average 15% for both the smoked and the un-smoked cigarette filters (in independent tests it was found that beta-lactoglobulin degrades completely under the test conditions mentioned; this fact was additionally increased according to the procedure in the comparative example correction due to the complete elimination of the smoke and triacetin separated in the cigarette filters).
- a spinning solution was prepared as in the comparative example, but with the difference that 1.5% by mass of urea had previously been introduced into the acetone and dissolved with heating at 60.degree.
- the degradation test was carried out on the smoked and un-smoked cigarette filters in the clarifier of the sewage treatment plant.
- the weight loss based on the amount of cellulose acetate was 10.5% on average in the case of the smoked and un-smoked cigarette filters (in independent studies it was found that urea is completely biologically complete under the test conditions mentioned degrades; This was taken into account, in accordance with the procedure in the comparative example and in Example 1, when calculating the weight loss of cellulose acetate - plus the correction due to the complete breakdown of the smoke and triacetin separated in the cigarette filters).
- a spinning solution was prepared as in the comparative example, but with the difference that 1.5% by mass of hexamethylenetetramine had previously been introduced into the acetone and dissolved.
- the degradation test was carried out on the smoked and un-smoked cigarette filters in the clarifier of the sewage treatment plant.
- the weight loss in relation to the amount of cellulose acetate in the smoked and un-smoked cigarette filters averaged 25% (in independent tests it was found that hexamethylenetetramine degrades completely under the test conditions mentioned; this was, in accordance with the procedure in the comparative example, in Example 1 and in example 2, when calculating the weight loss of cellulose acetate - plus the correction because of the complete breakdown of the smoke and triacetin separated in the cigarette filters - again taken into account).
- a film A with a thickness of 0.05 mm was cast from the spinning solution according to the comparative example.
- a film B likewise with a thickness of 0.05 mm, was cast using the spinning solution according to Example 1.
- a film C likewise with a thickness of 0.05 mm, was cast using the spinning solution according to Example 3.
- the three films A, B and C were carefully washed with deionized water to remove any remaining acetone.
- a modified test method for water-insoluble samples was developed based on the degradation test for water-soluble substances described in DIN 38 409 H52.
- the microbiological degradation is measured by measuring the oxygen consumption of the microorganisms determined during the mining process.
- the oxygen consumption is determined manometrically.
- the carbon dioxide formed by the metabolism of the microorganisms is bound by sodium hydroxide and does not affect the pressure measurement.
Abstract
Description
Die Erfindung betrifft aus Celluloseacetat geformte Gebilde, in denen oder auf deren Oberfläche ein Zusatzstoff vorhanden ist.
Die Erfindung betrifft ferner die Verwendung von aus Celluloseacetat geformten Gebilden in Form von Filamenten und/oder Spinnfasern zur Herstellung von Filtertow.
Die Erfindung betrifft auch ein Filtertow.
Außerdem betrifft die Erfindung die Verwendung eines Filtertows zur Herstellung eines Tabakrauchfilterelements.
Schließlich betrifft die Erfindung ein Tabakrauchfilterelement, bestehend aus einem Abschnitt eines queraxial verdichteten, mit Hilfe eines Weichmachers für Celluloseacetat oder eines Klebstoffes gehärteten Filtertows aus Celluloseacetatfilamenten und/oder Celluloseacetatspinnfasern.The invention relates to structures formed from cellulose acetate, in which or on the surface of which an additive is present.
The invention further relates to the use of structures formed from cellulose acetate in the form of filaments and / or staple fibers for the production of filter tow.
The invention also relates to a filter tow.
The invention also relates to the use of a filter tow for producing a tobacco smoke filter element.
Finally, the invention relates to a tobacco smoke filter element consisting of a section of a cross-axially compressed filter tow made of cellulose acetate filaments and / or cellulose acetate staple fibers hardened with the aid of a plasticizer for cellulose acetate or an adhesive.
Zigarettenfilter verrotten vergleichsweise langsam und sind deshalb an Plätzen, an denen viel geraucht wird, für weite Teile der Bevölkerung ein Ärgernis.Cigarette filters rot relatively slowly and are therefore a nuisance for large sections of the population in places where there is a lot of smoking.
Für die überwiegende Zahl der Zigarettenfilter wird heute faserförmiges Celluloseacetat mit einer Acetylzahl zwischen 53 % und 57 % eingesetzt (vgl. dazu beispielsweise die US-Patentschrift 2,953,837. Die in dieser Schritt angegebenen Zahlenwerte, nämlich 38 % bis 41 %, für den Acetylgehalt entsprechen den zuvor erwähnten Werten 53 % bis 57 % für die Acetylzahl).
Im Vergleich mit anderen, insbesondere synthetischen Polymeren ist ein solches Celluloseacetat zwar gut biologisch abbaubar, jedoch sind die Zeiträume, nach denen Zigarettenfilter aus einem solchen Material in Faserform unter der Einwirkung von Umgebungseinflüssen zumindest optisch verschwunden sind, unter heutigen Gesichtspunkten zu lang.Fibrous cellulose acetate with an acetyl number between 53% and 57% is used for the majority of cigarette filters today (cf., for example, US Pat. No. 2,953,837. The numerical values given in this step, namely 38% to 41%, correspond to the acetyl content previously mentioned values 53% to 57% for the acetyl number).
In comparison with other, in particular synthetic polymers, such a cellulose acetate is readily biodegradable, but the periods after which cigarette filters made of such a material are in Fibrous form has at least optically disappeared under the influence of environmental influences, too long from today's point of view.
Ähnliches wie für Zigarettenfilter gilt auch für andere Gebilde aus Celluloseacetat, wie Filme, Folien, Platten oder andere durch beispielsweise Spritzgießen, Extrudieren oder Blasformen erhaltene Gegenstände aus Celluloseacetat: bei der Lagerung solcher Gebilde auf beispielsweise Deponien dauert es zu lang, bis diese Gebilde vollständig biologisch abgebaut sind.The same applies as for cigarette filters for other structures made of cellulose acetate, such as films, foils, plates or other objects made of cellulose acetate, for example by injection molding, extrusion or blow molding: when storing such structures in landfills, for example, it takes too long until these structures are completely biological are degraded.
Filtertow und Tabakrauchfilterelemente aus Celluloseacetatfasern, auf deren Oberfläche ein Zusatzstoff vorhanden ist, sind beispielsweise aus der deutschen Patentschritt 1 079 521 bekannt. Gemäß der deutschen Patentschritt 1 079 521 dient der auf die Oberfläche der Celluloseacetatfasern aufgebrachte Zusatzstoff dazu, die Rauhheit dieser Fasern zu verbessern. Der deutschen Patentschrift 1 079 521 ist jedoch keinerlei Anregung zu entnehmen, die biologische Abbaubarkeit des Filtertows und der Tabakrauchfilterelemente zu beschleunigen.Filter tow and tobacco smoke filter elements made of cellulose acetate fibers, on the surface of which an additive is present, are known, for example, from German patent step 1 079 521. According to German patent step 1 079 521, the additive applied to the surface of the cellulose acetate fibers serves to improve the roughness of these fibers. However, no suggestion can be found in German patent specification 1 079 521 to accelerate the biodegradability of the filter tow and the tobacco smoke filter elements.
Ferner beschreibt die US-Patentschritt 5,141,006 Filtertow und Tabakrauchfilterelemente aus Celluloseacetatfasern, in denen ein Zusatzstoff vorhanden ist. Mit dem in den Celluloseacetatfasern befindlichen Zusatzstoff soll gemäß der US-Patentschrift 5,141,006 insbesondere die Filterwirksamkeit für Nikotin verbessert werden. Die US-Patentschrift 5,141,006 gibt jedoch ebenfalls keinen Hinweis auf die Möglichkeit zur Beschleunigung der biologischen Abbaubarkeit des Filtertows und der Tabakrauchfilterelemente.Furthermore, US Pat. No. 5,141,006 describes filter tow and tobacco smoke filter elements made of cellulose acetate fibers in which an additive is present. According to the US Pat. No. 5,141,006, the additive contained in the cellulose acetate fibers is said in particular to improve the filter effectiveness for nicotine. However, US Pat. No. 5,141,006 also gives no indication of the possibility of accelerating the biodegradability of the filter tow and the tobacco smoke filter elements.
Die deutsche Offenlegungsschrift 40 13 293 und die deutsche Offenlegungsschrift 40 13 304 beschreiben zwar Zigarettenfilter, die unter Einwirkung von Umgebungseinflüssen relativ schnell zersetzbar sind, jedoch bestehen diese Zigarettenfilter aus einem Abschnitt eines queraxial verdichteten Faserstrangs aus Fasern aus gesponnenem PHB (Polyhydroxybuttersäure) oder einem Copolymer aus PHB und PHV (Polyhydroxyvaleriansäure). Solche Polymere werden jedoch derzeit nicht, zumindest nicht in nennenswertem Umfang, zur Herstellung von Filtertow und Tabakrauchfilterelementen verwendet, was sich möglicherweise
- mit der zu geringen industriellen Verfügbarkeit dieser Polymere,
- mit der gegenüber Celluloseacetat unterschiedlichen Geschmacksbeeinflussung des Rauches
- mit noch ungeklärten verfahrenstechnischen Problemen bei der Verarbeitung solcher Polymere zu Filtertow und Tabakrauchfilterelementen (beispielsweise in Zusammenhang mit der Härtung solcher Tabakrauchfilterelemente oder in Zusammenhang mit der Verwendung von problematischen Lösungsmitteln beim Erspinnen von Fäden aus diesen Polymeren)
- with the insufficient industrial availability of these polymers,
- with the different taste influence of the smoke compared to cellulose acetate
- with still unsettled procedural problems in the processing of such polymers into filter tow and tobacco smoke filter elements (for example in connection with the hardening of such tobacco smoke filter elements or in connection with the use of problematic solvents when spinning threads from these polymers)
Schließlich sind aus der deutschen Offenlegungsschrift 39 14 022 neue, biologisch durch Kompostieren leicht abbaubare Kunststoffmaterialien und ihre Verwendung zur Herstellung von Hüllen/Behältern für Öllichte, Ewiglichtölkerzen, Kompositionsöllichte, anderer Grablichtausführungen, Opferlichten und Folien bekannt. Als Kunststoffmaterial wird in der deutschen Offenlegungsschrift 39 14 022 ein solches auf der Basis von z.B. Celluloseacetat mit Zusätzen, wie Zitronensäureestern, Polyester, Phosphorsäureestern und organischen Eisenverbindungen, genannt. Als organische Eisenverbindungen können beispielsweise Ferrocene, d.h., Derivate von Bis-(zyklopentadienyl)-Eisen oder Eisen (II)-acetylacetonat, eingesetzt werden.
Die in der deutschen Offenlegungsschritt 39 14 022 beschriebenen Kunststoffmaterialien sind jedoch für die Anwendung zur Herstellung von Massenartikeln kaum oder nicht geeignet, da
- die erforderliche Menge an den genannten Additiven sehr hoch ist, was im übrigen auch die Einsatzmöglichkeiten solcher Kunststoffmaterialien erheblich einschränkt,
- die erwähnten Additive aufgrund ihres hohen Preises auch die aus den beschriebenen Kunststoffmaterialien hergestellten Gegenstände erheblich verteuern.
The plastic materials described in the German disclosure step 39 14 022 are, however, hardly or not suitable for use in the production of mass articles, since
- the required amount of the additives mentioned is very high, which also considerably limits the possible uses of such plastic materials,
- because of their high price, the additives mentioned also make the articles made from the plastic materials described considerably more expensive.
Hinzu kommt, daß für manche der in der deutschen Offenlegungsschrift 39 14 022 beschriebenen Additive eine lebensmittelrechtliche Zulassung oder eine Zulassung gemäß TVO (Tabakverordnung) sowohl wegen der erforderlichen Mengen als auch wegen deren Toxizität kaum oder nicht möglich ist, was der Einsatz der in der deutschen Offenlegungsschrift 30 14 022 beschriebenen Kunststoffmaterialien für beispielsweise Filtertow und Tabakrauchtilterelemente, wie Zigarettenfilter, unmöglich macht. Im übrigen ist der deutschen Offenlegungsschrift 39 14 022 keinerlei Hinweis auf die Möglichkeit zur Beschleunigung des biologischen Abbaus von Filtertow und Tabakrauchfilterelementen zu entnehmen; die in der deutschen Offenlegungsschrift 39 14 022 beschriebene Rezeptur wäre zur Herstellung von Filtertow und Tabakrauchfilterelementen wegen des zu hohen Weichmacheranteils im Celluloseacetat auch nicht geeignet.In addition, for some of the additives described in German Offenlegungsschrift 39 14 022, approval under food law or approval under the TVO (Tobacco Ordinance) is hardly possible or not possible, both because of the quantities required and because of their toxicity, which is what the use of in German Laid-open specification 30 14 022 plastic materials described for example filter tow and tobacco smoke filter elements, such as cigarette filters, makes impossible. For the rest, there is no reference to the possibility of accelerating the biodegradation of filter tow and tobacco smoke filter elements from German laid-open specification 39 14 022; the recipe described in German Offenlegungsschrift 39 14 022 would also not be suitable for the production of filter tow and tobacco smoke filter elements because of the excessive plasticizer content in the cellulose acetate.
Eine Zusammenschau des Standes der Technik zeigt also, daß
- für Massenartikel aus Celluloseacetat immer noch ein Bedürfnis besteht, sie besser biologisch abbaubar zu machen,
- auch für Gebilde aus Celluloseacetat, die dem Lebensmittelrecht und/oder der Tabakverordnung unterliegen, wie aus Celluloseacetatfasermaterial bestehendes Filtertow sowie Tabakrauchfilterelemente, die aus einem solchen Filtertow hergestellt sind, noch keine Lösung bekannt ist, deren biologischer Abbau zu beschleunigen.
- for bulk articles made from cellulose acetate there is still a need to make them more biodegradable,
- also for structures made of cellulose acetate, which are subject to food law and / or the tobacco regulation Cellulose acetate fiber material existing filter tow and tobacco smoke filter elements that are made from such a filter tow, no solution is known to accelerate their biodegradation.
Der Erfindung liegt somit die Aufgabe zugrunde, aus Celluloseacetat geformte Gebilde, insbesondere solche, die als Massenartikel geeignet sind und/oder dem Lebensmittelrecht und der Tabakverordnung unterliegen, zur Verfügung zu stellen, die einen verbesserten biologischen Abbau unter der Einwirkung von Umgebungseinflüssen aufweisen.
Der Erfindung liegt auch die Aufgabe zugrunde, die Verwendung von aus Celluloseacetat geformten Gebilden in Form von Filamenten und/oder Spinnfasern zur Herstellung von Filtertow mit einem verbesserten biologischen Abbau unter der Einwirkung von Umgebungseinflüssen sowie die Verwendung eines solchen Filtertows zur Herstellung eines Tabakrauchfilterelements mit ebenfalls einem verbesserten biologischen Abbau unter der Einwirkung von Umgebungseinflüssen vorzuschlagen.
Schließlich liegt der Erfindung auch noch die Aufgabe zugrunde, ein Filtertow auf der Basis von aus Celluloseacetat geformten Gebilden in Form von Filamenten und/oder Spinnfasern sowie ein aus einem solchen Filtertow gebildetes Tabakrauchfilterelement zur Verfügung zu stellen, die einen verbesserten biologischen Abbau unter der Einwirkung von Umgebungseinflüssen aufweisen.The invention is therefore based on the object of providing structures formed from cellulose acetate, in particular those which are suitable for mass production and / or are subject to food law and the tobacco regulation, and which have improved biodegradation under the influence of environmental influences.
The invention is also based on the object of using structures formed from cellulose acetate in the form of filaments and / or staple fibers for the production of filter tow with improved biodegradation under the influence of environmental influences, and the use of such a filter tow for producing a tobacco smoke filter element also with one propose improved biodegradation under the influence of environmental influences.
Finally, the invention is also based on the object of providing a filter tow based on structures formed from cellulose acetate in the form of filaments and / or staple fibers, and a tobacco smoke filter element formed from such a filter tow, which improve biodegradation under the action of Have environmental influences.
Die Aufgabe wird bezüglich der aus Celluloseacetat geformten Gebilde gelöst durch aus Celluloseacetat geformte Gebilde, in denen oder auf deren Oberfläche ein Zusatzstoff vorhanden ist, die dadurch gekennzeichnet sind, daß der Zusatzstoff aus einer stickstoffhaltigen organischen Verbindung besteht, bei deren Abbau durch Mikroorganismen basische Zersetzungsprodukte, insbesondere Ammoniak und/oder - basische - Verbindungen, die eine NH-Gruppe oder NH-Gruppen und/oder eine NH₂-Gruppe oder NH₂-Gruppen aufweisen, entstehen.The object is achieved with regard to the structures formed from cellulose acetate by structures formed from cellulose acetate in which or on the surface of which an additive is present, which are characterized in that the additive consists of a nitrogen-containing organic compound, during the degradation of which by microorganisms basic decomposition products, in particular ammonia and / or - basic - compounds which have an NH group or NH groups and / or an NH₂ group or NH₂ groups.
Bevorzugt ist die stickstoffhaltige organische Verbindung Harnstoff oder ein Harnstoffderivat.
Diese Substanzen sind deshalb bevorzugt, da sie lebensmittelrechtlich unbedenklich und in großen Mengen und zu einem akzeptablen Preis verfügbar sind.The nitrogen-containing organic compound is preferably urea or a urea derivative.
These substances are preferred because they are safe under food law and are available in large quantities and at an acceptable price.
Bevorzugt besteht die stickstoffhaltige organische Verbindung auch aus einem Protein, wobei ganz besonders bevorzugt das Betalactoglobulin ist. Auch Proteine sind lebensmittelrechtlich unbedenklich, und für das Betalactoglobulin gilt, daß es bei der Käseherstellung in großen Mengen als industriell wenig genutztes Nebenprodukt anfällt.The nitrogen-containing organic compound preferably also consists of a protein, beta-lactoglobulin being very particularly preferred. Proteins are also safe under food law, and beta-lactoglobulin applies to the fact that it is produced in large quantities as a by-product of little use in industry.
Ferner ist es bevorzugt, daß die stickstoffhaltige organische Verbindung ein Kondensationsprodukt aus einem Aldehyd mit Ammoniak oder mit einem Amin ist, wobei dieses Kondensationsprodukt ganz besonders bevorzugt Hexamethylentetramin ist.It is further preferred that the nitrogen-containing organic compound is a condensation product of an aldehyde with ammonia or with an amine, this condensation product being very particularly preferably hexamethylenetetramine.
Schließlich ist es bevorzugt, daß die stickstoffhaltige organische Verbindung eine cyclische Verbindung, insbesondere Carbazol (= Dibenzopyrrol, Diphenylenimid), ist.Finally, it is preferred that the nitrogen-containing organic compound is a cyclic compound, in particular carbazole (= dibenzopyrrole, diphenylene imide).
Selbstverständlich können jedoch auch andere stickstoffhaltige organische Verbindungen eingesetzt werden, wobei man jedoch darauf achten sollte, daß diese möglichst nicht toxisch sind.Of course, however, other nitrogen-containing organic compounds can also be used, although care should be taken to ensure that these are as non-toxic as possible.
Vorzugsweise ist in den aus Celluloseacetat geformten Gebilden noch ein weiter, biologisch abbaubarer Zusatzstoff vorhanden.A further, biodegradable additive is preferably present in the structures formed from cellulose acetate.
Ferner ist es bevorzugt, daß die aus Celluloseacetat geformten Gebilde aus einem acetonlöslichen Celluloseacetat mit einer Acetylzahl von weniger als 53 %, vorzugsweise einer Acetyzahl zwischen 50 % und 52 %, bestehen.
Dieses Merkmal bewirkt, daß die dem biologischen Abbau vorausgehende Hydrolyse des Celluloseacetats in kürzerer Zeit vonstatten geht.It is further preferred that the structures formed from cellulose acetate consist of an acetone-soluble cellulose acetate with an acetyl number of less than 53%, preferably an acetylene number between 50% and 52%.
This feature means that the hydrolysis of the cellulose acetate preceding the biodegradation takes place in a shorter time.
Außerdem ist es bevorzugt, daß die aus Celluloseacetat geformten Gebilde die Form von Filamenten, Spinnfasern, Filmen, Folien, Ratten oder anderen durch Spritzgießen, Extrudieren oder Blasformen erhaltenen Gegenständen aufweisen; selbstverständlich können die aus Celluloseacetat geformten Gebilde auch mit Hilfe von anderen Formgebungsmethoden erhalten worden sein.It is also preferred that the structures formed from cellulose acetate have the form of filaments, staple fibers, films, foils, rats or other objects obtained by injection molding, extrusion or blow molding; Of course, the structures formed from cellulose acetate can also have been obtained using other shaping methods.
Bezüglich der Verwendung der aus Celluloseacetat geformten Gebilde in Form von Filamenten und/oder Spinnfasern zur Herstellung von Filtertow wird die Aufgabe durch die im Anspruch 9 angegebenen Merkmale gelöst.With regard to the use of the structures formed from cellulose acetate in the form of filaments and / or staple fibers for the production of filter tow, the object is achieved by the features specified in claim 9.
Bezüglich des Filtertows wird die gestellte Aufgabe erfindungsgemäß gelöst durch ein Filtertow, das die im Kennzeichen des Anspruchs 10 angegebenen Merkmale aufweist.With regard to the filter tow, the object is achieved according to the invention by a filter tow which has the features specified in the characterizing part of claim 10.
Bevorzugt beträgt die auf den Gesamttiter bezogene Reißkraft des Filtertows höchstens
vorzugsweise höchstens
Durch dieses Merkmal wird die dem biologischen Abbau vorausgehende mechanische Zerkleinerung erleichtert.The breaking strength of the filter tow, based on the total titer, is preferably at most
preferably at most
This feature facilitates mechanical comminution prior to biodegradation.
Bezüglich der Verwendung des Filtertows zur Herstellung eines Tabakrauchfilterelements wird die gestellte Aufgabe erfindungsgemäß gelöst durch die im Anspruch 12 angegebenen Merkmale.With regard to the use of the filter tow for producing a tobacco smoke filter element, the object is achieved according to the invention by the features specified in claim 12.
Bezüglich des Tabakrauchfilterelements wird die gestellte Aufgabe erfindungsgemäß gelöst durch ein Tabakrauchfilterelement mit den im Anspruch 13 angegebenen Merkmalen.With regard to the tobacco smoke filter element, the object is achieved according to the invention by a tobacco smoke filter element with the features specified in claim 13.
Beim erfindungsgemäßen Tabakrauchfilterelement ist es bevorzugt, daß
- der Weichmacher für Celluloseacetat biologisch abbaubar ist und/oder den mikrobiologischen Bewuchs der Celluloseacetatfilamente und der Celluloseacetatspinnfasern beschleunigt
- der Klebstoff wasserlöslich und/oder biologisch abbaubar ist,
Durch Einsatz eines wasserlöslichen und/oder biologisch abbaubaren Klebstoffes wird erreicht, daß die dem biologischen Abbau vorausgehende mechanische Zerkleinerung des Tabakrauchfilterelements erleichtert wird.In the tobacco smoke filter element according to the invention, it is preferred that
- the plasticizer for cellulose acetate is biodegradable and / or accelerates the microbiological growth of the cellulose acetate filaments and the cellulose acetate staple fibers
- the adhesive is water-soluble and / or biodegradable,
The use of a water-soluble and / or biodegradable adhesive ensures that the mechanical comminution of the tobacco smoke filter element preceding the biodegradation is facilitated.
Ferner ist es bevorzugt, daß das Tabakrauchfilterelement den Weichmacher für Celluloseacetat in einer Menge von höchstens 6 Masse-% bezogen auf die Masse der Celluloseacetatfilamente und/oder auf die Masse der Celluloseacetatspinnfasern enthält.
Obwohl mit diesem Merkmal eine gewisse Reduzierung der Härte des Tabakrauchfilterelements in Kauf genommen wird, erreicht man damit wiederum eine Erleichterung der dem biologischen Abbau vorausgehenden mechanischen Zerkleinerung des Tabakrauchfilterelements.It is further preferred that the tobacco smoke filter element contains the plasticizer for cellulose acetate in an amount of at most 6% by mass based on the mass of the cellulose acetate filaments and / or on the mass of the cellulose acetate staple fibers.
Although a certain reduction in the hardness of the tobacco smoke filter element is accepted with this feature, the mechanical comminution of the tobacco smoke filter element preceding the biodegradation is again facilitated.
Schließlich ist es beim erfindungsgemäßen Tabakrauchfilterelement noch bevorzugt, daß weniger als die Hälfte der Oberfläche der Celluloseactatfilamente und der Celluloseacetatspinnfasern mit dem Weichmacher für Celluloseacetat oder dem Klebstoff versehen ist. Auch hiermit wird die dem biologischen Abbau vorausgehende mechanische Zerkleinerung des Tabakrauchfilterelements erleichtert.Finally, it is still preferred in the tobacco smoke filter element according to the invention that less than half the surface of the cellulose acetate filaments and the cellulose acetate staple fibers is provided with the plasticizer for cellulose acetate or the adhesive. This also facilitates the mechanical comminution of the tobacco smoke filter element preceding the biodegradation.
Als Weichmacher für Celluloseacetat wird gemäß der Erfindung bevorzugt Triacetin eingesetzt, jedoch können auch andere Weichmacher, wie Triethylenglykoldiacetat, verwendet werden.According to the invention, triacetin is preferably used as the plasticizer for cellulose acetate, but other plasticizers, such as triethylene glycol diacetate, can also be used.
Soweit die erfindungsgemäßen Gebilde in Form von Filamenten oder Fasern vorliegen, ist es bevorzugt, daß die stickstoffhaltige organische Verbindung entweder in Aceton löslich oder in der Weise in Aceton dispergierbar ist, daß sie bei der Herstellung der Filamente mitausgesponnen und somit bei der dem Spinnprozeß vorgeschalteten Filtration nicht in nennenswertem Umfang abgeschieden wird.If the structures according to the invention are in the form of filaments or fibers, it is preferred that the nitrogen-containing organic compound is either soluble in acetone or dispersible in acetone in such a way that it is used in the manufacture of the filaments also spun out and thus not separated to any appreciable extent in the filtration upstream of the spinning process.
Gemäß der Erfindung besteht der Zusatzstoff aus einer stickstoffhaltigen organischen Verbindung. Selbstverständlich beinhaltet dieses auch, daß der Zusatzstoff aus mehreren stickstoffhaltigen organischen Verbindungen, also aus einem Gemisch aus mehreren stickstoffhaltigen organischen Verbindungen im Sinne der Erfindung bestehen kann.According to the invention, the additive consists of a nitrogen-containing organic compound. Of course, this also means that the additive can consist of several nitrogen-containing organic compounds, ie a mixture of several nitrogen-containing organic compounds in the sense of the invention.
Der Erfindung liegt das Prinzip zugrunde, daß, bedingt durch den biologischen Abbau der stickstoffhaltigen organischen Verbindung und die dabei entstehenden basischen Zersetzungsprodukte, auf der Oberfläche der aus Celluloseacetat geformten Gebilde ein basisches (alkalisches) Milieu erzeugt wird, das eine partielle Hydrolyse des Celluloseacetats bewirkt (zum Abbau von stickstoffhaltigen Naturstoffen vgl. Hans G. Schlegel, Allgemeine Mikrobiologie, 6., überarbeitete Auflage unter Mitarbeit von Karin Schmidt, 1985, Georg Thieme Verlag Stuttgart - New York, Seiten 430 ff).The invention is based on the principle that, due to the biodegradation of the nitrogen-containing organic compound and the resulting basic decomposition products, a basic (alkaline) environment is generated on the surface of the structures formed from cellulose acetate, which causes a partial hydrolysis of the cellulose acetate ( for the decomposition of nitrogenous natural products see Hans G. Schlegel, Allgemeine Mikrobiologie, 6th, revised edition with the collaboration of Karin Schmidt, 1985, Georg Thieme Verlag Stuttgart - New York, pages 430 ff).
Unter einem Filtertow im Sinne der Erfindung soll ein Band aus einer Vielzahl von Celluloseacetatfilamenten und/oder Celluloseacetatspinnfasern verstanden werden (vergleiche dazu auch die Definition des Begriffes "Filtertow" in beispielsweise der deutschen Offenlegungsschrift 41 09 603). Vorzugsweise ist das erfindungsgemäße Filtertow ein Band aus einer Vielzahl von Celluloseacetatfilamenten, wobei diese Filamente gekräuselt, insbesondere stauchkammergekräuselt sein können.
Unter einem Filament ist eine praktisch endlose Faser zu verstehen, und der Ausdruck "Spinnfaser" bedeutet eine Faser begrenzter Länge (vergleiche zu diesen beiden Definitionen "Römpps Chemie-Lexikon", achte, neubearbeitete und erweiterte Auflage, Franckh'sche Verlagshandlung, W. Keller & Co., Stuttgart/1987, resp. Band 2, Seite 1283, und Band 5, Seite 3925 - unter Hinweis auf DIN 60 001 T2 vom Dezember 1974).A filter tow in the sense of the invention is to be understood to mean a band of a large number of cellulose acetate filaments and / or cellulose acetate staple fibers (see also the definition of the term "filter tow" in, for example, German Offenlegungsschrift 41 09 603). The filter tow according to the invention is preferably a band of a large number of cellulose acetate filaments, these filaments being able to be crimped, in particular crimped in the stuffer box.
A filament is to be understood as a practically endless fiber, and the term "spinning fiber" means a fiber of limited length (compare to these two definitions "Römpps Chemie-Lexikon", eighth, revised and extended edition, Franckh'sche Verlagshandlung, W. Keller & Co., Stuttgart / 1987, respectively volume 2, page 1283, and volume 5, page 3925 - with reference to DIN 60 001 T2 from December 1974).
Das Tabakrauchfilterelement gemäß der Erfindung ist vorzugsweise ein Zigarettenfilter, es kann jedoch auch ein Filter für Zigarren, Zigarillos oder Tabakpfeifen sein.
Unter Acetylzahl versteht man im Sinne der Erfindung den Anteil an gebundener Essigsäure im Celluloseacetat, ausgedrückt in Masse-% (vergleiche dazu auch Ullmann's Encyclopedia of Industrial Chemistry, Fifth, Completely Revised Edition, Volume A 5, Seiten 444 und 445 - VCH Verlagsgesellschaft mbH, D-6940 Weinheim, Federal Republic of Germany, 1986).The tobacco smoke filter element according to the invention is preferably a cigarette filter, but it can also be a filter for cigars, cigarillos or tobacco pipes.
For the purposes of the invention, acetyl number means the proportion of bound acetic acid in cellulose acetate, expressed in% by mass (see also Ullmann's Encyclopedia of Industrial Chemistry, Fifth, Completely Revised Edition, Volume A 5, pages 444 and 445 - VCH Verlagsgesellschaft mbH, D-6940 Weinheim, Federal Republic of Germany, 1986).
Mit der Erfindung werden folgende Vorteile erreicht:
Die erfindungsgemäßen, aus Celluloseacetat geformten Gebilde eignen sich auch für die Anwendung als Massenartikel sowie als Gebilde, die dem Lebensmittelrecht und/oder der Tabakverordnung unterliegen. Außerdem sind die erfindungsgemäßen, aus Celluloseacetat geformten Gebilde preiswerter als die bekannten, aus Celluloseacetat geformten Gebilde.The following advantages are achieved with the invention:
The structures according to the invention, formed from cellulose acetate, are also suitable for use as mass articles and as structures which are subject to food law and / or the tobacco regulation. In addition, the structures formed from cellulose acetate according to the invention are cheaper than the known structures formed from cellulose acetate.
Für das Filtertow und das Tabakrauchfilterelement gemäß der Erfindung gilt, daß sie gegenüber bekanntem Filtertow und bekannten Tabakrauchfilterelementen aus Celluloseacetatfasermaterial eine Beschleunigung der Verrottungsgeschwindigkeit unter Umgebungseinflüssen zeigen; dennoch ist die Lagerung des Filtertows und des Tabakrauchfilterelements gemäß der Erfindung unter den heute üblichen Bedingungen ohne die Gefahr des mikrobiologischen Abbaus ohne weiteres möglich.It applies to the filter tow and the tobacco smoke filter element according to the invention that, compared to known filter tow and known tobacco smoke filter elements made of cellulose acetate fiber material, they show an acceleration of the rotting rate under environmental influences; nevertheless, the storage of the filter tow and the tobacco smoke filter element according to the invention is readily possible under the conditions customary today without the risk of microbiological degradation.
Mit der Erfindung wird nicht nur eine Beschleunigung der mechanischen Zerkleinerung der aus Celluloseacetat geformten Gebilde - durch den mikrobiologischen Abbau des Zusatzstoffes - erreicht, sondern auch eine Beschleunigung des mikrobiologischen Abbaus des Celluloseacetats selbst.The invention not only accelerates the mechanical comminution of the structures formed from cellulose acetate - by the microbiological degradation of the additive - but also accelerates the microbiological degradation of the cellulose acetate itself.
Die Herstellung des Filtertows gemäß der Erfindung erfolgt durch im wesentlichen
- Erspinnen von Celluloseacetatfilamenten durch Pressen einer Lösung von Celluloseacetat in Aceton durch eine Spinndüse mit mehreren Öffnungen und gegebenenfalls anschließendes Zerschneiden der Celluloseacetatfilamente zu Celluloseacetatspinnfasern
- Zusammenfassen einer Vielzahl der so erhaltenen Celluloseacetatfilamente und/oder Celluloseacetatspinnfasern zu einem Filtertow.
- Spinning of cellulose acetate filaments by pressing a solution of cellulose acetate in acetone through a spinneret with several openings and optionally subsequently cutting the cellulose acetate filaments into cellulose acetate staple fibers
- Combining a large number of the cellulose acetate filaments and / or cellulose acetate staple fibers thus obtained to form a filter tow.
Um zu erreichen, daß der Zusatzstoff (die stickstoffhaltige organische Verbindung oder mehrere dieser Verbindungen) in den Celluloseacetatfilamenten und in den Celluloseacetatspinnfasern vorhanden ist, kann dieser Zusatzstoff in die zuvor erwähnte Lösung von Celluloseacetat in Aceton eingegeben werden, wonach diese versponnen wird.In order to ensure that the additive (the nitrogen-containing organic compound or several of these compounds) is present in the cellulose acetate filaments and in the cellulose acetate staple fibers, this additive can be introduced into the aforementioned solution of cellulose acetate in acetone, after which it is spun.
Die Herstellung des Tabakrauchfilterelements gemäß der Erfindung erfolgt im wesentlichen durch Versehen des Filtertows, bestehend aus Celluloseacetatfilamenten und/oder Celluloseacetatspinnfasern, mit einem Weichmacher für Celluloseacetat oder einem Klebstoff, anschließendes queraxiales Verdichten und gegebenenfalls Umhüllen dieses Filtertows mit einem Umhüllungsstreifen, Zerschneiden des so verdichteten und gegebenenfalls umhüllten Filtertows in einzelne Tabakrauchfilterstäbe und schließlich Zerschneiden dieser Tabakrauchfilterstäbe in einzelne Tabakrauchfilterelemente.The tobacco smoke filter element according to the invention is essentially produced by providing the filter tow, consisting of cellulose acetate filaments and / or cellulose acetate staple fibers, with a plasticizer for cellulose acetate or an adhesive, subsequent transverse axial compression and optionally wrapping this filter tow with a wrapping strip, cutting the thus compressed and, if appropriate encased filter tows into individual tobacco smoke filter rods and finally cutting these tobacco smoke filter rods into individual tobacco smoke filter elements.
Um zu erreichen, daß der Zusatzstoff (die stickstoffhaltige organische Verbindung oder mehrere dieser Verbindungen) auf der Oberfläche der Celluloseacetatfilamente und der Celluloseacetatspinnfasern vorhanden ist, kann dieser Zusatzstoff
- während der Herstellung des Filtertows, aber nach der Bildung der Celluloseacetatfilamente auf diese Filamente oder auf die daraus gebildeten Celluloseacetatspinnfasern aufgebracht werden (beispielsweise kann der Zusatzstoff unmittelbar vor dem Zerschneiden der Celluloseacetatfilamente zu Celluloseacetatspinnfasern auf die Filamente aufgebracht werden, oder der Zusatzstoff kann auf das fertige Filtertow, also nach dem Zusammenfassen der Celluloseacetatfilamente und/oder Celluloseacetatspinnfasern zu einem Filtertow auf die Filamente und/oder Spinnfasern aufgebracht werden)
- während der Herstellung des Tabakrauchfilterelements, aber vor dem queraxialen Verdichten des Filtertows auf die Celluloseacetatfilamente und/oder Celluloseacetatspinnfasern aufgebracht werden (bevorzugt wird der Zusatzstoff unmittelbar nach dem Versehen des Filtertows mit einem Weichmacher oder einem Klebstoff auf die Celluloseacetatfilamente und/oder Celluloseacetatspinnfasern aufgebracht).
- during the manufacture of the filter tow, but after the formation of the cellulose acetate filaments are applied to these filaments or to the cellulose acetate staple fibers formed therefrom (for example, the additive can be applied to the filaments immediately before the cellulose acetate filaments are cut into cellulose acetate staple fibers, or the additive can be applied to the finished filter tow after combining the cellulose acetate filaments and / or cellulose acetate staple fibers to form a filter tow onto which the filaments and / or staple fibers are applied)
- be applied to the cellulose acetate filaments and / or cellulose acetate staple fibers during the manufacture of the tobacco smoke filter element, but before the filter tow is compressed axially (the additive is preferably applied to the cellulose acetate filaments and / or cellulose acetate staple fibers immediately after the filter tow has been provided with a plasticizer or an adhesive).
Die Erfindung wird nachstehend anhand von Beispielen noch näher erläutert.The invention is explained in more detail below with the aid of examples.
Es wurde eine Celluloseacetat-Spinnlösung mit einem Feststoffgehalt von 28 Masse-% Celluloseacetat und 0,5 Masse-% Titandioxid in Aceton hergestellt. Der Wassergehalt dieser Spinnlösung wurde auf 3 Masse-% eingestellt.
Das eingesetzte Celluloseacetat hatte eine Acetylzahl von 55,4 % und einen Polymerisationsgrad (DP) von 220. Diese Spinnlösung wurde filtriert und durch Trockenspinnen auf einer herkömmlichen Filtertow-Spinnanlage versponnen. Die gebildeten Celluloseacetatfilamente wurden zu einem Band zusammengefaßt, mit Hilfe einer Stauchkammerkräuselmaschine gekräuselt und getrocknet. Das so entstandene Filtertow aus stauchkammergekräuselten Celluloseacetatfilamenten wurde mit Hilfe einer Packmaschine zunächst lose abgelegt und anschließend zu einem Ballen verpresst; der Ballen hatte eine Restfeuchte von 5,5 Masse-%.
Die Spezifikation des so hergestellten Filtertows war 3 Y 35 HK. Diese Spezifikationsbezeichnung bedeutet
The cellulose acetate used had an acetyl number of 55.4% and a degree of polymerization (DP) of 220. This spinning solution was filtered and spun by dry spinning on a conventional Filtertow spinning system. The cellulose acetate filaments formed were combined into a tape, crimped using a stuffer box crimping machine and dried. The resulting filter tow of cellulose acetate filaments crimped in the stuffer box was first placed loosely with the aid of a packing machine and then pressed into a bale; the bale had a residual moisture of 5.5% by mass.
The specification of the filter tow thus produced was 3 Y 35 HK. This specification designation means
Die Reißkraft des Filtertows bezogen auf den Gesamttiter dieses Filtertows betrug The tear strength of the filter tow based on the total titer of this filter tow was
Das zuvor erwähnte Filtertow wurde auf einer Filterstabmaschine des Typs KDF 2/AF 2 der Firma Körber AG, Hamburg, Bundesrepublik Deutschland, mit einer Stranggeschwindigkeit von 400 m/min zu Filterstäben folgender Spezifikation verarbeitet:
Bei der Produktion dieser Filterstäbe wurde als Weichmacher für das Celluloseacetat Triacetin aufgebracht, und zwar so, daß die fertigen Filterstäbe 55 mg Triacetin pro Filterstab enthielten.In the production of these filter rods, triacetin was applied as a plasticizer for the cellulose acetate, in such a way that the finished filter rods contained 55 mg of triacetin per filter rod.
Diese Filterstäbe wurden auf einer Laborfilteransetzmaschine des Typs Lab Max der zuvor erwähnten Firma Körber AG auf eine Länge von zunächst 84 mm gekürzt und anschließend nach dem üblichen Filteransetzverfahren auf der zuvor erwähnten Lab Max genannten Vorrichtung mit einem Tabakstrang des Typs "American Blend" gekoppelt, wodurch schließlich Filterzigaretten mit einer Filterlänge von 21 mm entstanden.These filter rods were first shortened to a length of 84 mm on a laboratory filter attachment machine of the type Lab Max from the aforementioned company Körber AG and then using the conventional filter attachment method on the device named Lab Max with a tobacco rod of the "American Blend" type. coupled, which ultimately resulted in filter cigarettes with a filter length of 21 mm.
Von den so hergestellten Filterzigaretten wurden danach in 10 Rauchgängen je 20 Stück auf einer Standardrauchmaschine des Typs RM 20 der Firma Borgwaldt, Hamburg, Bundesrepublik Deutschland, nach CORESTA-Norm (Methode No. 23) mit folgendem Resultat abgeraucht:
Die berauchten Zigarettenfilter wurden sorgfältig von Tabakresten und den diversen Papieren (Zigarettenpapier, Filterumhüllungspapier, Tipping) befreit, gewogen und einzeln in ein feinmaschiges Nylonnetz (Polyamidnetz) eingenäht.The smoked cigarette filters were carefully freed from tobacco residues and the various papers (cigarette paper, filter wrapping paper, tipping), weighed and individually sewn into a fine-mesh nylon net (polyamide net).
Die gleiche Menge an unberauchten Zigarettenfiltern mit ebenfalls einer Länge von 21 mm wurde auch von Papier befreit, gewogen und genauso in ein feinmaschiges Nylonsäckchen eingenäht.The same amount of unsmoked cigarette filters, also 21 mm long, was also freed from paper, weighed and sewn into a fine-mesh nylon bag.
Die so präparierten Proben wurden für einen Zeitraum von 20 Tagen in das Belebungsbecken (Klärbecken) der biologischen Reinigungsstufe einer Kläranlage eingebracht.
Nach Entnahme der Proben aus dem Klärbecken wurden die Zigarettenfilter sorgfältig mit entionisiertem Wasser gewaschen, getrocknet und gewogen.The samples prepared in this way were introduced into the aeration tank (clarification tank) of the biological purification stage of a sewage treatment plant for a period of 20 days.
After taking the samples from the clarifier, the cigarette filters were carefully washed with deionized water, dried and weighed.
Der durchschnittliche Gewichtsverlust der Proben bezogen auf die Menge an Celluloseacetat betrug 8 % (durch unabhängige Tests wurde festgestellt, daß sowohl der in den Zigarettenfiltern abgeschiedene Rauch als auch das Triacetin innerhalb von 20 Tagen unter den zuvor erwähnten Bedingungen vollständig abgebaut wird; dieses wurde bei der Berechnung des Gewichtsverlustes an Celluloseacetat berücksichtigt).
Es war kein signifikanter Unterschied an Gewichtsverlust zwischen den berauchten Zigarettenfilter und den unberauchten feststellbar.The average weight loss of the samples based on the amount of cellulose acetate was 8% (independent tests have found that both the smoke deposited in the cigarette filters and the triacetin are completely degraded within 20 days under the aforementioned conditions; this was at the calculation of the weight loss of cellulose acetate is taken into account).
There was no significant difference in weight loss between the smoked cigarette filter and the un-smoked.
Es wurde eine Spinnlosung wie im Vergleichsbeispiel hergestellt, jedoch mit dem Unterschied, daß in das Aceton zuvor 1,5 Masse-% eines feingesiebten (Porengröße des Siebes: 20 µm) Betalactoglobulin-Pulvers, hergestellt von der Firma Bridel, Frankreich, eindispergiert wurde.
Diese Spinnlösung wurde wie im Vergleichsbeispiel zu 50 kg Filtertow mit einer Reißkraft bezogen auf dessen Gesamttiter von
versponnen, wobei die Celluloseacetatfilamente auch wieder stauchkammergekräuselt und getrocknet wurden, und aus dem Filtertow wurden, wie im Vergleichsbeispiel, Filterstäbe und daraus wiederum Zigarettenfilter hergestellt; wie im Vergleichsbeispiel wurden Filterzigaretten gefertigt und abgeraucht. Die Abrauchergebnisse waren wie folgt:
As in the comparative example, this spinning solution was made into 50 kg filter tow with a tensile strength based on its total titer of
spun, the cellulose acetate filaments being crimped and dried again in the stuffer box, and filter sticks, and again cigarette filters, were produced from the filter tow, as in the comparative example; As in the comparative example, filter cigarettes were manufactured and smoked. The smoking results were as follows:
Wie im Vergleichsbeispiel beschrieben, wurde die biologische Abbaubarkeit der berauchten und unberauchten Zigarettenfilter im Klärbecken der Kläranlage untersucht. In einem solchen Klärbecken sind immer genügend Mikroorganismen der Art vorhanden, die in der Lage sind, den Stickstoff aus Betalactoglobulin derart umzusetzen, daß basische Zersetzungsprodukte entstehen und somit auf der Oberfläche der Celluloseacetatfilamente ein basisches (alkalisches) Milieu erzeugt wird.As described in the comparative example, the biodegradability of the smoked and un-smoked cigarette filters in the clarifier of the sewage plant was examined. In such a clarifier, there are always enough microorganisms of the type which are able to convert the nitrogen from beta-lactoglobulin in such a way that basic decomposition products are formed and thus a basic (alkaline) medium is generated on the surface of the cellulose acetate filaments.
Der auf die Menge an Celluloseacetat bezogene Gewichtsverlust betrug sowohl für die berauchten als auch für die unberauchten Zigarettenfilter im Mittel 15 % (in unabhängigen Versuchen wurde festgestellt, daß Betalactoglobulin sich unter den genannten Versuchsbedingungen vollständig abbaut; diese Tatsache wurde entsprechend der Vorgehensweise im Vergleichsbeispiel zuzüglich zu der Korrektur wegen des vollständigen Abbaus des in den Zigarettenfiltern abgeschiedenen Rauches und Triacetins berücksichtigt).The weight loss based on the amount of cellulose acetate was on average 15% for both the smoked and the un-smoked cigarette filters (in independent tests it was found that beta-lactoglobulin degrades completely under the test conditions mentioned; this fact was additionally increased according to the procedure in the comparative example correction due to the complete elimination of the smoke and triacetin separated in the cigarette filters).
Es wurde eine Spinnlösung wie im Vergleichsbeispiel hergestellt, jedoch mit dem Unterschied, daß zuvor in das Aceton 1,5 Masse-% Harnstoff eingebracht und unter Erwärmung bei 60°C gelöst wurde.A spinning solution was prepared as in the comparative example, but with the difference that 1.5% by mass of urea had previously been introduced into the acetone and dissolved with heating at 60.degree.
Mit Hilfe dieser Spinnlösung wurde, wie im Vergleichsbeispiel, 200 kg Filtertow aus stauchkammergekräuselten Celluloseacetatfilamenten hergestellt, das wiederum zu Filterstäben und schließlich zu Zigarettenfiltern verarbeitet wurde. Das Filtertow hatte eine Reißkraft bezogen auf den Gesamttiter von
Die Abrauchung der mit diesen Filtern versehenen Filterzigaretten (siehe Vergleichsbeispiel) ergab folgende Ergebnisse:
The smoking of the filter cigarettes provided with these filters (see comparative example) gave the following results:
Wie im Vergleichsbeispiel und im Beispiel 1 geschildert, wurde der Abbautest an den berauchten und unberauchten Zigarettenfiltern im Klärbecken der Kläranlage durchgeführt.
Der auf die Menge an Celluloseacetat bezogene Gewichtsverlust lag bei den berauchten und unberauchten Zigarettenfilter im Mittel bei 10,5 % (in unabhängigen Untersuchungen wurde festgestellt, daß Harnstoff sich unter den genannten Versuchsbedingungen biologisch vollständig abbaut; dieses wurde, entsprechend der Vorgehensweise im Vergleichsbeispiel und im Beispiel 1, bei der Errechnung des Gewichtsverlustes an Celluloseacetat - zuzüglich zu der Korrektur wegen des vollständigen Abbaus des in den Zigarettenfiltern abgeschiedenen Rauches und Triacetins - wiederum berücksichtigt).As described in the comparative example and in example 1, the degradation test was carried out on the smoked and un-smoked cigarette filters in the clarifier of the sewage treatment plant.
The weight loss based on the amount of cellulose acetate was 10.5% on average in the case of the smoked and un-smoked cigarette filters (in independent studies it was found that urea is completely biologically complete under the test conditions mentioned degrades; This was taken into account, in accordance with the procedure in the comparative example and in Example 1, when calculating the weight loss of cellulose acetate - plus the correction due to the complete breakdown of the smoke and triacetin separated in the cigarette filters).
Es wurde eine Spinnlösung wie im Vergleichsbeispiel hergestellt, jedoch mit dem Unterschied, daß zuvor in das Aceton 1,5 Masse-% Hexamethylentetramin eingebracht und gelöst wurde.A spinning solution was prepared as in the comparative example, but with the difference that 1.5% by mass of hexamethylenetetramine had previously been introduced into the acetone and dissolved.
Mit Hilfe dieser Spinnlösung wurde, wie im Vergleichsbeispiel, 200 kg Filtertow aus stauchkammergekräuselten Celluloseacetatfilamenten hergestellt, das wiederum zu Filterstäben und schließlich zu Zigarettenfiltern verarbeitet wurde. Das Filtertow hatte eine Reißkratt bezogen auf den Gesamttiter von
Die Abrauchung der mit diesen Filtern versehenen Filterzigaretten (siehe Vergleichsbeispiel) ergab folgende Ergebnisse:
The smoking of the filter cigarettes provided with these filters (see comparative example) gave the following results:
Wie im Vergleichsbeispiel und im Beispiel 1 geschildert, wurde der Abbautest an den berauchten und unberauchten Zigarettenfiltern im Klärbecken der Kläranlage durchgeführt.
Der auf die Menge an Celluloseacetat bezogene Gewichtsverlust lag bei den berauchten und unberauchten Zigarettenfiltern im Mittel bei 25 % (in unabhängigen Untersuchungen wurde festgestellt, daß Hexamethylentetramin sich unter den genannten Versuchsbedingungen vollständig abbaut; dieses wurde, entsprechend der Vorgehensweise im Vergleichsbeispiel, im Beispiel 1 und im Beispiel 2, bei der Errechnung des Gewichtsverlustes an Celluloseacetat - zuzüglich zu der Korrektur wegen des vollständigen Abbaus des in den Zigarettenfiltern abgeschiedenen Rauches und Triacetins - wiederum berücksichtigt).As described in the comparative example and in example 1, the degradation test was carried out on the smoked and un-smoked cigarette filters in the clarifier of the sewage treatment plant.
The weight loss in relation to the amount of cellulose acetate in the smoked and un-smoked cigarette filters averaged 25% (in independent tests it was found that hexamethylenetetramine degrades completely under the test conditions mentioned; this was, in accordance with the procedure in the comparative example, in Example 1 and in example 2, when calculating the weight loss of cellulose acetate - plus the correction because of the complete breakdown of the smoke and triacetin separated in the cigarette filters - again taken into account).
Aus der Spinnlösung gemäß Vergleichsbeispiel wurde eine Folie A mit einer Dicke von 0,05 mm gegossen.A film A with a thickness of 0.05 mm was cast from the spinning solution according to the comparative example.
Mit Hilfe der Spinnlösung gemäß Beispiel 1 wurde eine Folie B, ebenfalls mit einer Dicke von 0,05 mm gegossen.A film B, likewise with a thickness of 0.05 mm, was cast using the spinning solution according to Example 1.
Mit Hilfe der Spinnlösung gemäß Beispiel 3 wurde eine Folie C, ebenfalls mit einer Dicke von 0,05 mm gegossen.A film C, likewise with a thickness of 0.05 mm, was cast using the spinning solution according to Example 3.
Die drei Folien A, B und C wurden zur Entfernung von eventuell noch vorhandenem Restaceton sorgfältig mit entionisiertem Wasser gewaschen.The three films A, B and C were carefully washed with deionized water to remove any remaining acetone.
Die Untersuchung der biologischen Abbaubarkeit der Folien A, B und C wurde wie im Kontrollbeispiel beschrieben unter kontrollierten mikrobiologischen Bedingungen durchgeführt.The biodegradability of films A, B and C was investigated as described in the control example under controlled microbiological conditions.
Um die aufgrund der erfindungsgemäßen Merkmale bedingte Beschleunigung des biologischen Abbaus unter definierten mikrobiologischen Bedingungen zu veritizieren, wurde in Anlehnung an dem in der DIN 38 409 H52 beschriebenen Abbautest für wasserlösliche Substanzen eine modifizierte Testmethode für wasserunlösliche Proben entwickelt.
Nach diesem modifizierten Testverfahren wird der mikrobiologische Abbau durch Messung des Sauerstoffverbrauchs der Mikroorganismen während des Abbauvorgangs bestimmt. Der Sauerstoffverbrauch wird manometrisch bestimmt. Das durch den Stoffwechsel der Mikroorganismen gebildete Kohlendioxid wird durch Natriumhydroxid gebunden und beeinflußt dadurch die Druckmessung nicht.In order to verify the acceleration of the biological degradation due to the features according to the invention under defined microbiological conditions, a modified test method for water-insoluble samples was developed based on the degradation test for water-soluble substances described in DIN 38 409 H52.
According to this modified test method, the microbiological degradation is measured by measuring the oxygen consumption of the microorganisms determined during the mining process. The oxygen consumption is determined manometrically. The carbon dioxide formed by the metabolism of the microorganisms is bound by sodium hydroxide and does not affect the pressure measurement.
Pro Test wurden jeweils 200 mg Filtertow gemäß Vergleichsbeispiel, Beispiel 1, Beispiel 2 und Beispiel 3 sowie jeweils 200 mg der Folien A, B und C gemäß Beispiel 4 in eine mineralische Nährlösung eingebracht. Die für den mikrobiologischen Abbau benötigten Bodenbakterien wurden aus Erdfiltrat gewonnen; die Nährlösungen wurden mit je 2 ml dieser Erdfiltratlösung angeimpft.
Der aus dem Sauerstoffverbrauch errechnete prozentuale Massenverlust der Proben ist in der nachfolgenden Tabelle aufgelistet.
The percentage mass loss of the samples calculated from the oxygen consumption is listed in the table below.
Bei der Berechnung dieser Meßergebnisse wurde im Unterschied zum Vorgehen gemäß Vergleichsbeispiel, Beispiel 1, Beispiel 2 und Beispiel 3 keine Korrektur für den biologischen Abbau des jeweiligen Zusatrstoffes durchgeführt.In contrast to the procedure according to comparative example, example 1, example 2 and example 3, no correction for the biodegradation of the respective additive was carried out when calculating these measurement results.
Claims (17)
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DE4322966 | 1993-07-09 | ||
DE4322966A DE4322966C2 (en) | 1993-07-09 | 1993-07-09 | Cellulose acetate molded structures and their use as filter tow and tobacco smoke filter element |
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EP0632970A2 true EP0632970A2 (en) | 1995-01-11 |
EP0632970A3 EP0632970A3 (en) | 1995-04-19 |
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US (1) | US5495860A (en) |
EP (1) | EP0632970B1 (en) |
JP (1) | JP2838256B2 (en) |
KR (1) | KR0144648B1 (en) |
CN (2) | CN1097962A (en) |
CA (1) | CA2124629C (en) |
DE (2) | DE4322966C2 (en) |
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JP2820981B2 (en) * | 1989-11-20 | 1998-11-05 | ダイセル化学工業株式会社 | Filter for cigarette smoke |
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-
1993
- 1993-07-09 DE DE4322966A patent/DE4322966C2/en not_active Expired - Fee Related
- 1993-07-20 US US08/094,563 patent/US5495860A/en not_active Expired - Lifetime
-
1994
- 1994-05-20 EP EP94107825A patent/EP0632970B1/en not_active Expired - Lifetime
- 1994-05-20 DE DE59409066T patent/DE59409066D1/en not_active Expired - Lifetime
- 1994-05-30 CA CA002124629A patent/CA2124629C/en not_active Expired - Fee Related
- 1994-06-20 KR KR1019940013953A patent/KR0144648B1/en not_active IP Right Cessation
- 1994-07-08 RU RU9494026291A patent/RU2082302C1/en active
- 1994-07-08 LT LTIP1995A patent/LT3712B/en unknown
- 1994-07-08 CN CN94108241A patent/CN1097962A/en active Pending
- 1994-07-11 JP JP6158834A patent/JP2838256B2/en not_active Expired - Fee Related
- 1994-11-17 EE EE9400221A patent/EE03200B1/en unknown
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1996
- 1996-12-19 CN CN96123282A patent/CN1176077A/en active Pending
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Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0716117B1 (en) * | 1994-12-05 | 2000-09-06 | Daicel Chemical Industries, Ltd. | Cellulose ester compositions and shaped articles |
US6062228A (en) * | 1995-09-29 | 2000-05-16 | Biotec Biologische Natuverpackungen Gmbh & Co., Kg | Biodegradable filter material and method for its manufacture |
WO1997033026A1 (en) * | 1996-03-08 | 1997-09-12 | Rhodia Acetow Ag | Melt-blown non woven fabric, process for producing same and the uses thereof |
WO2000053832A1 (en) * | 1999-03-11 | 2000-09-14 | Japan Tobacco Inc. | Biodegradable cellulose acetate constructions and tobacco filter |
US6739344B2 (en) | 1999-03-11 | 2004-05-25 | Japan Tobacco Inc. | Biodegradable cellulose acetate structure and tobacco filter |
WO2009007851A2 (en) * | 2007-06-04 | 2009-01-15 | Philip Morris Products S.A. | Cellulose acetate fiber modification |
WO2009007851A3 (en) * | 2007-06-04 | 2009-06-04 | Philip Morris Prod | Cellulose acetate fiber modification |
EP2837296A1 (en) * | 2013-08-12 | 2015-02-18 | Solvay Acetow GmbH | Catalytically degradable plastic and its use |
WO2015022190A1 (en) * | 2013-08-12 | 2015-02-19 | Solvay Acetow Gmbh | Catalytically degradable plastic and use of same |
Also Published As
Publication number | Publication date |
---|---|
DE59409066D1 (en) | 2000-02-17 |
DE4322966C2 (en) | 1995-10-26 |
CA2124629A1 (en) | 1995-01-10 |
CN1176077A (en) | 1998-03-18 |
KR950002655A (en) | 1995-02-16 |
DE4322966A1 (en) | 1995-01-12 |
CN1097962A (en) | 1995-02-01 |
US5495860A (en) | 1996-03-05 |
LTIP1995A (en) | 1995-02-27 |
CA2124629C (en) | 2001-04-17 |
JP2838256B2 (en) | 1998-12-16 |
RU2082302C1 (en) | 1997-06-27 |
LT3712B (en) | 1996-02-26 |
KR0144648B1 (en) | 1998-07-01 |
RU94026291A (en) | 1996-07-20 |
JPH0799959A (en) | 1995-04-18 |
EE03200B1 (en) | 1999-08-16 |
EP0632970A3 (en) | 1995-04-19 |
EP0632970B1 (en) | 2000-01-12 |
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