EP0585831B1 - Heater, especially for kitchen appliances - Google Patents

Heater, especially for kitchen appliances Download PDF

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Publication number
EP0585831B1
EP0585831B1 EP93113722A EP93113722A EP0585831B1 EP 0585831 B1 EP0585831 B1 EP 0585831B1 EP 93113722 A EP93113722 A EP 93113722A EP 93113722 A EP93113722 A EP 93113722A EP 0585831 B1 EP0585831 B1 EP 0585831B1
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EP
European Patent Office
Prior art keywords
radiant heater
resistor
heater according
engagement portion
support body
Prior art date
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EP93113722A
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German (de)
French (fr)
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EP0585831A3 (en
EP0585831A2 (en
EP0585831B9 (en
Inventor
Martin Gross
Eugen Wilde
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EGO Elektro Geratebau GmbH
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EGO Elektro Geratebau GmbH
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Application filed by EGO Elektro Geratebau GmbH filed Critical EGO Elektro Geratebau GmbH
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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/68Heating arrangements specially adapted for cooking plates or analogous hot-plates
    • H05B3/74Non-metallic plates, e.g. vitroceramic, ceramic or glassceramic hobs, also including power or control circuits
    • H05B3/748Resistive heating elements, i.e. heating elements exposed to the air, e.g. coil wire heater

Definitions

  • the invention relates to a heater according to the preamble of Claim 1.
  • It can be a radiator, especially for Kitchen appliances, e.g. a radiant heater or other Radiator for heating a hotplate, an oven muffle or other.
  • Such radiators usually form a self-contained unit, which then as such the corresponding device, e.g. a hob, a muffle wall or the like. is to be fastened.
  • a heating side of the The radiator then forms the correspondingly large area Output for the thermal output of the radiator.
  • Resistances, such as heating resistors, series resistors or the like Components can be provided in one plane, for Level of the thermal output approximately parallel or at a distance is set back.
  • Isolation is appropriate for the respective resistor assigned, which at the same time is the only carrier for mechanical Can form one or all resistors and expediently has a continuous surface area, which is about is in the order of magnitude of the thermal output for what in particular a flat plate-shaped or only a few Millimeter thick insulation is suitable.
  • the insulation is primarily electrically insulating and can also be thermally insulating, but must be visible for thermal Radiation, e.g. Infrared radiation at least in the range of Intervention of the respective resistance, not impermeable his. At least in these areas, the insulation can too be designed so that from the engaging portion of the Resistance not only in the first phase of commissioning, but also in continuous operation about as much heat as from the non-engaging section or at least the largest Part of it is derived.
  • An insulation e.g. from a mushy cast Fill with mineral fibers, grain sizes, Binder or the like. Formed or pressed and then is dried or cured, are resistances against Taking off is relatively difficult to secure while securing against lateral movements by engaging in recesses or less difficult between protrusions of the insulation is.
  • Fastening elements can be used to secure against lifting off. those in the form of staples, glue dots or similar separate Components or in the form of angled projections can be formed in one piece with the resistor and are connected both to the resistor and into the Intervene insulation.
  • DE-A-2 551 137 shows a support leg which extends up to the insertion into the base body is completely flat and only then angled around a zone parallel to the heating level becomes.
  • US-A-600 057 shows one for a flat resistor Support leg, which in the elastic range back and forth is curved here, so that he relaxes again when relaxing would return to its flat, elongated shape.
  • the invention is further based on the object To create radiators with which disadvantages are known Formations and disadvantages of the type described avoided can be.
  • a resistor with flat cross sections should preferably be used in the area or outside of these cross sections easily secured to the insulation, especially can also be secured against lifting if at least Parts of the respective flat cross section transverse to Heating level.
  • thermal overloads may also occur the insulation avoided and / or as many conductive as possible or metal links that are electrically conductive with the resistor are involved in the electrical resistance work his.
  • Means are proposed through which the respective resistance through direct engagement connection a resistant area with insulation against Taking off is secured.
  • the resistance in the Area of this fastening section and / or subsequently on or in the longitudinal distance from this fastening section at least one elongated longitudinal section with full Flat cross sections that are at least partially transverse to Heating level.
  • the resistor or the fastening section on it edge of the insulation facing the core or on the other edge surface no protruding and compared to the active cross sections the insulation engaging fastener like a Blind branch on, so the respective mounting section or the resistance across its entire one-piece Longitudinal extension only cross sections that are resistant to resistance exhibit.
  • the overall height of the insulation, the resistance and the entire radiator in particular then be reduced if the mentioned longitudinal edge surface in essentially all of the longitudinal sections of the resistor lies in a single plane. Or if none with Distance next to each other and over a curve contiguous longitudinal sections of the resistor are provided, which have different depths in the insulation intervene or their longitudinal direction at an angle to each other lie.
  • the central longitudinal axis of all fastening sections or all longitudinal sections can be in a single plane be provided, through which the heating level can be defined.
  • the heating resistor is to protect against lateral Movements parallel to the heating level are also immediate supported extensively on the insulation, being both Side surfaces essentially under all operating conditions about at the same or different height close to about parallel support surfaces of the insulation. in the Contrary to a support only in the area of a sharp one Edge of an edge surface and not also at a distance from it Edge surface is a very good lateral support achieved.
  • the resistance can also be against movements be well secured to the core of the insulation when it is over at least half of its length or its entire length with the associated edge surface at least in one operating state is supported on the insulation. Is the respective one Resilient section resilient z. B. biased thereby that it is curved approximately parallel to the heating level in the insulation intervenes, so takes place through the expanding and / or narrowing acting spring force an additional securing jamming versus insulation.
  • the respective mounting section or the entire resistance is through a flat wire or a flat band formed, the respective longitudinal edge in the stretched, i.e. longest, almost continuous state is rectilinear and / or its lateral surfaces by any projections or breakthroughs are also free can.
  • the material thickness of the flat cross section can be well below half a millimeter and depending on the Requirements any integer multiple of a tenth Millimeters or a hundredth of a millimeter, e.g. seven hundredths of a millimeter.
  • the material width or The height of the flat cross section is expediently several millimeters, in particular less than 5 mm, and can ever Floor 7 or to their longitudinal direction or against lifting movements secured substantially free of play across the floor 7 are.
  • the resistors 10, here at least as heating resistors partially provided lying freely within the bowl space can be one or multiple in the other Spiral turns or spirals approximately parallel to the edge 8 be arranged.
  • the resistors 10 are preferably essentially evenly distributed over a field that over the entire circumference approximately to the inner circumference of the edge 8 connects and extends to the center of floor 7.
  • Each resistor 10 points continuously over its entire length exactly the same, approximately rectangular flat cross-sections in that it is made of a flat ribbon, the not cutting or removing material is processed to produce the heating resistor.
  • the flat strip is only deformed in a bending manner. It points two parallel side surfaces 12, 13 and two this connecting, very narrow edge surfaces 14, 15, its thickness 29 z. B. about 0.07 mm and its largest Cross-sectional width or width 28 z. B. be about 3 mm can.
  • the respective band end of the resistor 10 can immediately and without additional intermediate links as electrical Connection end 16 formed and by bending or entangling compared to the rest of the resistor 10 in one position brought in which it is compared to the insulation 3 is non-contact and suitable for the electrical connection particularly well suited.
  • a one-piece continuous ribbon can also be two to each other form adjacent, separately switchable resistors, if these are in one piece at their ends via a transverse section merge into one another and / or these individual resistors connecting cross section in one piece with a corresponding Connection end is formed.
  • the respective resistor 10 forms one over the largest Part of its length or its entire length continuously continuous fastening section 17 in that it over this length continuously so directly engaging with the Support body 4 is that he against this against movements is secured in the directions mentioned.
  • the flat cross section 11 forms continuously between the two edge surfaces 14, 15 consistently resistant cross sections, which is why the engagement section 18 is equally resistant is like that protruding freely above the floor 7 Sections of the flat cross section 11.
  • the depth of engagement of the engaging portion 18 may e.g. approximately 2 mm or two thirds of the total width of the ribbon be.
  • the two side surfaces 12, 13 can be in the area of the respective common longitudinal section on different Height on the insulating material of the support body 4 or the same amount, depending on the radiation conditions or coupling effects are to be achieved.
  • Each after whether the respective spiral section is in an area is elastically biased by expansion or contraction, it is under spring tension with the inner or outer Side surface 13 or 12 on.
  • the resistors 10 are on the facing the cup opening Heating side 20 of the base 7 or the base body 2 and determine e.g. with their closer to the thermal output Edge surfaces 15 a heating plane approximately parallel to the floor 7 21.
  • the radiator 1 has a central, to this heating level 21 perpendicular axis 22 around which the resistors 10 are curved.
  • Each resistor 10 has in addition to its elastic large curvature a changing in its longitudinal direction, e.g. sinusoidal curve, that in view of heating level 21 it alternates with opposite, but essentially the same curvatures 23 is provided and adjacent curvatures with their approximate straight or flat legs 24 in one piece pass over.
  • the engagement section 18 and FIG groove-shaped recess 19 permanently curved or rigid, the legs 24 diverge from the respective curvature 23, expediently at an angle of more than 30 °, 60 ° or 90 °.
  • thermal elongations of the Resistance relatively unproblematic namely mainly in the longitudinal direction of the recess 19 on the support body 4 transferred.
  • the attachment section can also be through Extension and / or compression of the corrugation or resistance 10 in individual partial or all longitudinal sections in Be biased in the longitudinal direction so that it springs back with Tension on the corresponding transverse flanks of one or both Side surfaces of the recess 19 abuts.
  • the inner circumference 27 of the edge 8, which according to FIG. 3 also has a can form separate component from the support body 4, limited practically the thermal output of the radiator 1 on the outer circumference. 3 is the free end face 25 of the Edge 8 by a small amount over the end face of the edge 9 before, so that a radiation-permeable cover plate 26 Glass ceramic or the like with its flat back or underside prestressed under pressure against this end face 25 can.
  • the measure of leadership e.g. about the sheet thickness of the Version 6 can be so large that between the Back of the cover plate 26 and the edge 9 only a gap distance is.
  • the heating plane 21 is at a distance from the end face 25 or the cover plate 26 set back.
  • the respective heating resistor or can separate heating resistors different distances over the floor 7 to the heating side 20 project freely, to different depths in the supporting body 4 intervene, different bandwidth and / or different Have strip thickness, creating areas of the heating field with different power density or different Responsiveness of the heating effect and the glowing can be created.
  • the corrugated resistor can be manufactured without prior Well 19 in the dry prefabricated Carrier 4 are pressed.
  • pressing in the insulating body compresses the supporting body 4, after which it springs back against the engaging portion 18 or flows back so that the resistor 10 against lifting from the floor 7 is secured very positively.
  • the resistance 10 can up to the stop of its edge surface 14 or the fastening projections on the insulating body 5 and / or until the edge surface 14 stops on the supporting body 4 be pushed in.
  • All described training, components, units or Rooms can only be used once or in one A plurality of two or more may be provided, e.g. by several Heating fields and / or heating circuits in different To be able to switch power levels.

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Resistance Heating (AREA)
  • Electric Stoves And Ranges (AREA)
  • Baking, Grill, Roasting (AREA)
  • Cookers (AREA)
  • Surface Heating Bodies (AREA)
  • Control Of Resistance Heating (AREA)
  • Electrostatic Charge, Transfer And Separation In Electrography (AREA)

Abstract

Heating and/or bias resistors (10) are curved into an undulating shape from flat strip and are pressed into the base (7) of insulation (3) such that they are in consequence secured only against lifting off from the base (7), namely by friction. The respective resistor (10) has edge surfaces (14,15) which are continuous without any interruptions and without any steps. In consequence, an area-specific high power density can be achieved with a very simple construction. <IMAGE>

Description

Die Erfindung betrifft einen Heizer nach dem Oberbegriff des Patentanspruchs 1. Es kann ein Heizkörper, insbesondere für Küchengeräte, z.B. ein Strahlungsheizkörper oder anderer Heizkörper zur Beheizung einer Kochstelle, einer Backofenmuffel oder anderem sein. Derartige Heizkörper bilden meist eine in sich geschlossene Baueinheit, die als solche dann an dem entsprechenden Gerät, z.B. einer Herdmulde, einer Muffelwandung oder dgl. zu befestigen ist. Eine Heizseite des Heizkörpers bildet dann den entsprechend großflächigen Ausgang für die thermische Leistung des Heizkörpers. Widerstände, wie Heizwiderstände, Vorwiderstände oder ähnliche Bauteile, können in einer Ebene vorgesehen sein, die zur Ebene des thermischen Ausganges etwa parallel bzw. im Abstand zurückversetzt liegt.The invention relates to a heater according to the preamble of Claim 1. It can be a radiator, especially for Kitchen appliances, e.g. a radiant heater or other Radiator for heating a hotplate, an oven muffle or other. Such radiators usually form a self-contained unit, which then as such the corresponding device, e.g. a hob, a muffle wall or the like. is to be fastened. A heating side of the The radiator then forms the correspondingly large area Output for the thermal output of the radiator. Resistances, such as heating resistors, series resistors or the like Components can be provided in one plane, for Level of the thermal output approximately parallel or at a distance is set back.

Dem jeweiligen Widerstand ist zweckmäßig eine Isolierung zugeordnet, die gleichzeitig den einzigen Träger zur mechanischen Halterung eines oder aller Widerstände bilden kann und zweckmäßig eine durchgehende Flächenausdehnung hat, die etwa in der Größenordnung des thermischen Ausganges liegt, wofür sich insbesondere eine eben plattenförmige bzw. nur wenige Millimeter dicke Ausbildung der Isolierung eignet. Die Isolierung ist vorrangig elektrisch isolierend und kann auch thermisch isolierend sein, muß aber für sichtbare thermische Strahlung, z.B. Infrarotstrahlung wenigstens im Bereich des Eingriffes des jeweiligen Widerstandes, nicht undurchlässig sein. Wenigstens in diesen Bereichen kann die Isolierung auch so ausgebildet sein, daß vom eingreifenden Abschnitt des Widerstandes nicht nur in der ersten Phase der Inbetriebsetzung, sondern ebenfalls im Dauerbetrieb etwa soviel Wärme wie vom nichteingreifenden Abschnitt oder mindestens der größte Teil davon abgeleitet wird.Isolation is appropriate for the respective resistor assigned, which at the same time is the only carrier for mechanical Can form one or all resistors and expediently has a continuous surface area, which is about is in the order of magnitude of the thermal output for what in particular a flat plate-shaped or only a few Millimeter thick insulation is suitable. The insulation is primarily electrically insulating and can also be thermally insulating, but must be visible for thermal Radiation, e.g. Infrared radiation at least in the range of Intervention of the respective resistance, not impermeable his. At least in these areas, the insulation can too be designed so that from the engaging portion of the Resistance not only in the first phase of commissioning, but also in continuous operation about as much heat as from the non-engaging section or at least the largest Part of it is derived.

An einer Isolierung, die z.B. aus einer breiig in Form gegossenen Schüttung mit mineralischen Fasern, Körnungen, Bindemittel oder dgl. in Form gebracht bzw. gepreßt und dann getrocknet bzw. ausgehärtet wird, sind Widerstände gegen Abheben verhältnismäßig schwer zu sichern, während die Sicherung gegen seitliche Bewegungen durch Eingriff in Vertiefungen bzw. zwischen Vorsprünge der Isolierung weniger schwierig ist. Zur Abheb-Sicherung können Befestigungsglieder dienen, die in Form von Krampen, Klebepunkten oder ähnlichen gesonderten Bauteilen bzw. in Form von abgewinkelten Vorsprüngen einteilig mit dem Widerstand ausgebildet sein können und sowohl mit dem Widerstand verbunden sind als auch in die Isolierung eingreifen.An insulation, e.g. from a mushy cast Fill with mineral fibers, grain sizes, Binder or the like. Formed or pressed and then is dried or cured, are resistances against Taking off is relatively difficult to secure while securing against lateral movements by engaging in recesses or less difficult between protrusions of the insulation is. Fastening elements can be used to secure against lifting off. those in the form of staples, glue dots or similar separate Components or in the form of angled projections can be formed in one piece with the resistor and are connected both to the resistor and into the Intervene insulation.

Insbesondere im Falle von Flachwiderständen bilden derartige Befestigungsglieder dann aber widerstandsinaktive Bauteile insofern, als sie zum elektrischen Widerstandswert nicht beitragen, nämlich eher nach Art von Blindabzweigungen vom Strom nicht oder gegenüber den Abschnitten mit maximaler Durchflußdichte nur wesentlich reduziert durchflossen sind. Diese Befestigungsglieder erhöhen im Fall bestimmter Ausbildungen die Kompliziertheit sowie ggf. nicht vernachlässigbar das Gewicht des Heizkörpers und werden im wesentlichen nur durch Wärmeleitung bzw. Strahlung von den widerstandsaktiven Bereichen des Heizwiderstandes erwärmt, nicht jedoch durch eigene Widerstandsarbeit. Runddraht-Widerstandwendeln können demgegenüber mit widerstandsaktiven Befestigungsabschnitten unmittelbar in die Isolierung dicht umschlossen eingebettet sein. Dies gilt auch für Flachwiderstände, die z.B. als nicht eigenstabile aufgedampfte Schicht wenigstens teilweise liegend oder vollständig zwischen Isolierschichten eingebettet an der Isolierung befestigt sind. Gegenüber solchen Widerständen haben Flachwiderstände, deren widerstandsaktive Querschnitte wenigstens teilweise nicht parallel zur Heizseite bzw. Heizebene, sondern demgegenüber geneigt bis rechtwinklig liegen, wesentliche Vorteile, weil sie auch bei hoher Widerstandleistung quer zu ihrer Längsrichtung und etwa parallel zur Heizebene weniger Raum beanspruchen und daher in höherer Leistungsdichte angeordnet und gegen Kriechströme besser isoliert werden können. Ihre Sicherung gegen Abheben ist dagegen aus den oben genannten Gründen schwieriger und aufwendiger.In the case of flat resistors in particular, they form Fasteners then resistance-inactive components insofar as they don't relate to the electrical resistance value Contribute, namely rather in the manner of blind branches from No electricity or compared to the sections with maximum Flow density are only significantly reduced. These fasteners increase in the case of certain training the complexity and possibly not negligible the weight of the radiator and are essentially only through heat conduction or radiation from the resistant ones Areas of the heating resistor are heated, but not by own resistance work. Round wire resistance coils can on the other hand with resistant fastening sections embedded directly in the insulation tightly enclosed his. This also applies to flat resistors, e.g. as not self-stable vapor-deposited layer at least partially lying or completely embedded between insulating layers are attached to the insulation. Towards such Resistors have flat resistors, their resistive ones Cross sections at least partially not parallel to the heating side or heating level, but inclined to right-angled are significant advantages because they are also high Resistance power transverse to their longitudinal direction and about take up less space parallel to the heating level and therefore in arranged higher power density and against leakage currents can be better isolated. Your security against taking off is, however, more difficult for the reasons mentioned above and more complex.

Die DE-A-2 551 137 zeigt einen Stützschenkel, der bis nach dem Einsetzen in den Grundkörper durchgehend eben ist und dann erst um eine zur Heizebene parallele Zone abgewinkelt wird.DE-A-2 551 137 shows a support leg which extends up to the insertion into the base body is completely flat and only then angled around a zone parallel to the heating level becomes.

Die US-A-600 057 zeigt für einen Flachwiderstand einen Stützschenkel, welcher im elastischen Bereich hin- und hergehend gekrümmt ist, so daß er bei Entspannung wieder in seine ebene, gestreckte Form zurückkehren würde.US-A-600 057 shows one for a flat resistor Support leg, which in the elastic range back and forth is curved here, so that he relaxes again when relaxing would return to its flat, elongated shape.

Der Erfindung liegt des weiteren die Aufgabe zugrunde, einen Heizkörper zu schaffen, mit welchem Nachteile bekannter Ausbildungen bzw. Nachteile der beschriebenen Art vermieden werden können. Bevorzugt soll ein Widerstand mit Flachquerschnitten im Bereich oder außerhalb dieser Querschnitte auf einfache Weise an der Isolierung lagegesichert, insbesondere gegen Abheben auch dann gesichert werden können, wenn wenigstens Teile des jeweiligen Flachquerschnittes quer zur Heizebene liegen. Ferner sollen ggf. thermische Überlastungen der Isolierung vermieden und/oder möglichst viele leitende bzw. Metallglieder, die elektrisch leitend mit dem Widerstand verbunden sind, in die elektrische Widerstandsarbeit einbezogen sein.The invention is further based on the object To create radiators with which disadvantages are known Formations and disadvantages of the type described avoided can be. A resistor with flat cross sections should preferably be used in the area or outside of these cross sections easily secured to the insulation, especially can also be secured against lifting if at least Parts of the respective flat cross section transverse to Heating level. In addition, thermal overloads may also occur the insulation avoided and / or as many conductive as possible or metal links that are electrically conductive with the resistor are involved in the electrical resistance work his.

Erfindungsgemäß sind die Merkmale nach Patentanspruch 1 vorgesehen.According to the invention, the features according to claim 1 intended.

Es werden Mittel vorgeschlagen, durch die der jeweilige Widerstand durch unmittelbare Eingriffsverbindung eines widerstandsaktiven Bereiches mit der Isolierung gegen Abheben gesichert ist. Zweckmäßig weist der Widerstand im Bereich dieses Befestigungsabschnittes und/oder anschließend an bzw. im Längsabstand von diesem Befestigungsabschnitt mindestens einen langgestreckten Längsabschnitt mit vollen Flachquerschnitten auf, die wenigstens teilweise quer zur Heizebene liegen.Means are proposed through which the respective resistance through direct engagement connection a resistant area with insulation against Taking off is secured. The resistance in the Area of this fastening section and / or subsequently on or in the longitudinal distance from this fastening section at least one elongated longitudinal section with full Flat cross sections that are at least partially transverse to Heating level.

Weist der Widerstand bzw. der Befestigungsabschnitt an seiner dem Kern der Isolierung zugekehrten Kantenfläche bzw. an der anderen Kantenfläche keinerlei abgesetzt vorspringendes und gegenüber den widerstandsaktiven Querschnitten vertieft in die Isolierung eingreifendes Befestigungsglied nach Art einer Blindabzweigung auf, so kann der jeweilige Befestigungsabschnitt bzw. der Widerstand über seine gesamte einteilige Längserstreckung ausschließlich widerstandsaktive Querschnitte aufweisen. Ferner kann dadurch die Bauhöhe der Isolierung, des Widerstandes und des gesamten Heizkörpers insbesondere dann reduziert werden, wenn die genannte Längskantenfläche im wesentlichen aller Längsabschnitte des Widerstands im wesentlichen in einer einzigen Ebene liegt. Oder wenn keine mit Abstand nebeneinanderliegenden und über einen Krümmungsbogen aneinanderschließenden Längsabschnitte des Widerstands vorgesehen sind, die unterschiedlich tief in die Isolierung eingreifen oder deren Längsrichtung im Winkel zueinander liegen. Die mittlere Längsachse aller Befestigungsabschnitte bzw. aller Längsabschnitte kann in einer einzigen Ebene vorgesehen sein, durch die die Heizebene definierbar ist. Has the resistor or the fastening section on it edge of the insulation facing the core or on the other edge surface no protruding and compared to the active cross sections the insulation engaging fastener like a Blind branch on, so the respective mounting section or the resistance across its entire one-piece Longitudinal extension only cross sections that are resistant to resistance exhibit. Furthermore, the overall height of the insulation, the resistance and the entire radiator in particular then be reduced if the mentioned longitudinal edge surface in essentially all of the longitudinal sections of the resistor lies in a single plane. Or if none with Distance next to each other and over a curve contiguous longitudinal sections of the resistor are provided, which have different depths in the insulation intervene or their longitudinal direction at an angle to each other lie. The central longitudinal axis of all fastening sections or all longitudinal sections can be in a single plane be provided, through which the heating level can be defined.

Der Heizwiderstand ist zur Sicherung gegen seitliche Bewegungen parallel zur Heizebene ebenfalls unmittelbar flächig an der Isolierung abgestützt, wobei seine beiden Seitenflächen im wesentlichen unter allen Betriebsbedingungen etwa auf gleicher oder unterschiedlicher Höhe eng an etwa parallelen Stützflächen der Isolierung anliegen können. Im Gegensatz zu einer Abstützung nur im Bereich einer scharfen Kante einer Kantenfläche und nicht auch im Abstand von dieser Kantenfläche wird dadurch eine sehr gute seitliche Abstützung erzielt. Der Widerstand kann außerdem auch gegen Bewegungen zum Kern der Isolierung gut gesichert werden, wenn er über mindestens die Hälfte seiner Länge oder seine gesamte Länge mit der zugehörigen Kantenfläche zumindest in einem Betriebszustand an der Isolierung abgestützt ist. Ist der jeweilige Befestigungsabschnitt rückfedernd z. B. dadurch vorgespannt, daß er etwa parallel zur Heizebene gekrümmt in die Isolierung eingreift, so erfolgt durch die aufweitend und/oder verengend wirkende Federkraft eine zusätzlich sichernde Verklemmung gegenüber der Isolierung.The heating resistor is to protect against lateral Movements parallel to the heating level are also immediate supported extensively on the insulation, being both Side surfaces essentially under all operating conditions about at the same or different height close to about parallel support surfaces of the insulation. in the Contrary to a support only in the area of a sharp one Edge of an edge surface and not also at a distance from it Edge surface is a very good lateral support achieved. The resistance can also be against movements be well secured to the core of the insulation when it is over at least half of its length or its entire length with the associated edge surface at least in one operating state is supported on the insulation. Is the respective one Resilient section resilient z. B. biased thereby that it is curved approximately parallel to the heating level in the insulation intervenes, so takes place through the expanding and / or narrowing acting spring force an additional securing jamming versus insulation.

Der jeweilige Befestigungsabschnitt bzw. der gesamte Widerstand ist durch einen Flachdraht bzw. ein Flachband gebildet, dessen jeweilige Längskante im gestreckten, also längsten Zustand, durchgehend annähernd geradlinig ist und/oder dessen seitliche Flächen von eventuellen Vorsprüngen oder Durchbrüchen auch frei sein können. Die Materialdicke des Flachquerschnittes kann dabei weit unter einem halben Millimeter liegen und je nach den Erfordernissen jedes ganzzahlige Vielfache eines zehntel Millimeters oder eines hundertstel Millimeters, z.B. sieben hundertstel Millimeter, betragen. Die Materialbreite bzw. Höhe des Flachquerschnittes beträgt zweckmäßig mehrere Millimeter, insbesondere weniger als 5 mm, und kann je Boden 7 bzw. zu ihrer Längsrichtung bzw. gegen Abhebbewegungen quer vom Boden 7 im wesentlichen spielfrei gesichert sind. Die Widerstände 10, die hier als Heizwiderstände wenigstens teilweise frei innerhalb des Napfraumes liegend vorgesehen sind, können in ineinanderliegenden ein- oder mehrfachen Spiralwindungen bzw. Spiralen etwa parallel zum Rand 8 angeordnet sein. Die Widerstände 10 sind bevorzugt im wesentlichen gleichmäßig über ein Feld verteilt, das über den gesamten Umfang annähernd an den Innenumfang des Randes 8 anschließt und bis ins Zentrum des Bodens 7 reicht.The respective mounting section or the entire resistance is through a flat wire or a flat band formed, the respective longitudinal edge in the stretched, i.e. longest, almost continuous state is rectilinear and / or its lateral surfaces by any projections or breakthroughs are also free can. The material thickness of the flat cross section can be well below half a millimeter and depending on the Requirements any integer multiple of a tenth Millimeters or a hundredth of a millimeter, e.g. seven hundredths of a millimeter. The material width or The height of the flat cross section is expediently several millimeters, in particular less than 5 mm, and can ever Floor 7 or to their longitudinal direction or against lifting movements secured substantially free of play across the floor 7 are. The resistors 10, here at least as heating resistors partially provided lying freely within the bowl space can be one or multiple in the other Spiral turns or spirals approximately parallel to the edge 8 be arranged. The resistors 10 are preferably essentially evenly distributed over a field that over the entire circumference approximately to the inner circumference of the edge 8 connects and extends to the center of floor 7.

Jeder Widerstand 10 weist über seine gesamte Länge durchgehend genau gleiche, annähernd rechteckige Flachquerschnitte dadurch auf, daß er aus einem Flachband hergestellt ist, das nicht schneidend bzw. unter Entfernung von Materialanteilen weiterverarbeitet wird, um den Heizwiderstand herzustellen.Each resistor 10 points continuously over its entire length exactly the same, approximately rectangular flat cross-sections in that it is made of a flat ribbon, the not cutting or removing material is processed to produce the heating resistor.

Vielmehr wird das Flachband nur biegend verformt. Es weist zwei im Querschnitt parallele Seitenflächen 12, 13 und zwei diese verbindende, sehr schmale Kantenflächen 14, 15 auf, wobei seine Dicke 29 z. B. etwa 0,07 mm und seine größte Querschnittsweite bzw. Breite 28 z. B. etwa 3 mm betragen kann. Das jeweilige Bandende des Widerstandes 10 kann unmittelbar und ohne zusätzliche Zwischenglieder als elektrisches Anschlußende 16 ausgebildet sowie durch Biegen bzw. Verschränken gegenüber dem übrigen Widerstand 10 in eine Lage gebracht sein, in welcher es gegenüber der Isolierung 3 berührungfrei ist und sich für den elektrischen Anschluß besonders gut eignet.Rather, the flat strip is only deformed in a bending manner. It points two parallel side surfaces 12, 13 and two this connecting, very narrow edge surfaces 14, 15, its thickness 29 z. B. about 0.07 mm and its largest Cross-sectional width or width 28 z. B. be about 3 mm can. The respective band end of the resistor 10 can immediately and without additional intermediate links as electrical Connection end 16 formed and by bending or entangling compared to the rest of the resistor 10 in one position brought in which it is compared to the insulation 3 is non-contact and suitable for the electrical connection particularly well suited.

Ein einteilig durchgehendes Flachband kann auch zwei zueinander benachbarte, gesondert schaltbare Widerstände bilden, wenn diese an ihren Enden über einen Querabschnitt einteilig ineinander übergehen und/oder der diese Einzelwiderstände verbindende Querabschnitt einteilig mit einem entsprechenden Anschlußende ausgebildet ist.A one-piece continuous ribbon can also be two to each other form adjacent, separately switchable resistors, if these are in one piece at their ends via a transverse section merge into one another and / or these individual resistors connecting cross section in one piece with a corresponding Connection end is formed.

Der jeweilige Widerstand 10 bildet einen über den größten Teil seiner Länge bzw. seine gesamte Länge ununterbrochen durchgehenden Befestigungsabschnitt 17 dadurch, daß er über diese Länge ununterbrochen unmittelbar so in Eingriff mit dem Tragkörper 4 steht, daß er gegenüber diesem gegen Bewegungen in den genannten Richtungen gesichert ist. Hierzu ist ein an eine Kantenfläche 14 streifenförmig anschließender Eingriffsabschnitt 18 in eine entsprechend nutförmige Vertiefung 19 des Tragkörpers 4 ununterbrochen eingebettet. Der Flachquerschnitt 11 bildet zwischen beiden Kantenflächen 14, 15 ununterbrochen durchgehend widerstandsaktive Querschnitte, weshalb auch der Eingriffsabschnitt 18 in gleichen Maße widerstandsaktiv ist, wie die frei über den Boden 7 vorstehenden Abschnitte des Flachquerschnittes 11.The respective resistor 10 forms one over the largest Part of its length or its entire length continuously continuous fastening section 17 in that it over this length continuously so directly engaging with the Support body 4 is that he against this against movements is secured in the directions mentioned. There is an on an edge surface 14 strip-like engaging portion 18 into a corresponding groove-shaped depression 19 of the support body 4 continuously embedded. The flat cross section 11 forms continuously between the two edge surfaces 14, 15 consistently resistant cross sections, which is why the engagement section 18 is equally resistant is like that protruding freely above the floor 7 Sections of the flat cross section 11.

Die Eingriffstiefe des Eingriffsabschnittes 18 kann z.B. etwa 2 mm bzw. zwei Drittel der Gesamtbreite des Flachbandes betragen. Die beiden Seitenflächen 12, 13 können im Bereich des jeweils gemeinsamen Längsabschnittes auf unterschiedlicher Höhe an dem Isolierwerkstoff des Tragkörpers 4 oder auf gleicher Höhe anliegen, je nachdem, welche Abstrahlungsverhältnisse bzw. Kopplelungswirkungen erzielt werden sollen. Je nachdem, ob der jeweilige Spiralabschnitt in einem Bereich durch Aufweitung oder Verengung elastisch vorgespannt ist, liegt er unter Federspannung mit der inneren oder äußeren Seitenfläche 13 bzw. 12 an.The depth of engagement of the engaging portion 18 may e.g. approximately 2 mm or two thirds of the total width of the ribbon be. The two side surfaces 12, 13 can be in the area of the respective common longitudinal section on different Height on the insulating material of the support body 4 or the same amount, depending on the radiation conditions or coupling effects are to be achieved. Each after whether the respective spiral section is in an area is elastically biased by expansion or contraction, it is under spring tension with the inner or outer Side surface 13 or 12 on.

Die Widerstände 10 liegen an der der Napföffnung zugekehrten Heizseite 20 des Bodens 7 bzw. des Grundkörpers 2 und bestimmen z.B. mit ihren näher beim thermischen Ausgang liegenden Kantenflächen 15 eine zum Boden 7 etwa parallele Heizebene 21. Der Heizkörper 1 weist eine mittlere, zu dieser Heizebene 21 rechtwinklige Achse 22 auf, um welche die Widerstände 10 gekrümmt sind. Jeder Widerstand 10 hat zusätzlich zu seiner elastischen Großkrümmung einen in seiner Längsrichtung wechselnden, z.B. sinuswellenförmig gekrümmten Verlauf dadurch, daß er in Ansicht auf die Heizebene 21 abwechselnd mit entgegengesetzten, jedoch im wesentlichen gleichen Krümmungen 23 versehen ist und benachbarte Krümmungen mit ihren annähernd geradlinigen bzw. ebenen Schenkeln 24 einteilig ineinander übergehen.The resistors 10 are on the facing the cup opening Heating side 20 of the base 7 or the base body 2 and determine e.g. with their closer to the thermal output Edge surfaces 15 a heating plane approximately parallel to the floor 7 21. The radiator 1 has a central, to this heating level 21 perpendicular axis 22 around which the resistors 10 are curved. Each resistor 10 has in addition to its elastic large curvature a changing in its longitudinal direction, e.g. sinusoidal curve, that in view of heating level 21 it alternates with opposite, but essentially the same curvatures 23 is provided and adjacent curvatures with their approximate straight or flat legs 24 in one piece pass over.

Entsprechend sind auch der Eingriffsabschnitt 18 und die nutförmige Vertiefung 19 bleibend bzw. eigensteif gekrümmt, wobei die Schenkel 24 von der jeweiligen Krümmung 23 divergieren, zweckmäßig unter einem Winkel von mehr als 30°, 60° oder 90°. Dadurch werden thermische Längendehnungen des Widerstandes verhältnismäßig unproblematisch, nämlich hauptsächlich in Längsrichtung der Vertiefung 19 auf den Tragkörper 4 übertragen. Der Befestigungsabschnitt kann auch durch Streckung und/oder Stauchung der Wellung bzw. des Widerstandes 10 in einzelnen Teil- oder allen Längsabschnitten in Längsrichtung vorgespannt sein, so daß er rückfedernd mit Spannung an entsprechenden Querflanken einer oder beider Seitenflächen der Vertiefung 19 anliegt. Auch können die beiden Schenkel 24 jeweils eines Wellenbogens eine entsprechend verengt oder aufgeweitet vorgespannte Klammer bilden, die mit der Vorspannung an der zugehörigen Seitenfläche der Vertiefung 19 anliegt. Wenigstens im Bereich dieser Seitenflächen ist der Tragkörper 4 unter diesen Spannkräften rückfedernd druckelastisch nachgiebig, so daß sich eine sehr sicher haltende Verkrallung des Widerstandes 10 ergibt. Die Druckfestigkeit des Materials des Widerstandes 10 ist demgegenüber wesentlich höher. The engagement section 18 and FIG groove-shaped recess 19 permanently curved or rigid, the legs 24 diverge from the respective curvature 23, expediently at an angle of more than 30 °, 60 ° or 90 °. As a result, thermal elongations of the Resistance relatively unproblematic, namely mainly in the longitudinal direction of the recess 19 on the support body 4 transferred. The attachment section can also be through Extension and / or compression of the corrugation or resistance 10 in individual partial or all longitudinal sections in Be biased in the longitudinal direction so that it springs back with Tension on the corresponding transverse flanks of one or both Side surfaces of the recess 19 abuts. They can also two legs 24 each corresponding to a wave arc form narrowed or widened pre-tensioned brackets, with the preload on the associated side surface of the Recess 19 is present. At least in the area of these side surfaces the support body 4 resilient under these clamping forces resilient to pressure, so that there is a very securely holding claw of the resistor 10 results. The In contrast, the compressive strength of the material of the resistor 10 is significantly higher.

Der Innenumfang 27 des Randes 8, der gemäß Fig. 3 auch einen vom Tragkörper 4 gesonderten Bauteil bilden kann, begrenzt praktisch den thermischen Ausgang des Heizkörpers 1 am Außenumfang. Gemäß Fig. 3 steht die freie Stirnfläche 25 des Randes 8 um ein geringes Maß über die Stirnfläche des Randes 9 vor, so daß eine strahlungsdurchlässige Deckplatte 26 aus Glaskeramik oder dgl. mit ihrer ebenen Rück- bzw. Unterseite unter Druck vorgespannt an dieser Stirnfläche 25 anliegen kann. Das Vorstehmaß, das z.B. etwa der Blechdicke der Fassung 6 entsprechen kann, ist so groß, daß zwischen der Rückseite der Deckplatte 26 und dem Rand 9 nur ein Spaltabstand ist. Weicht die Stirnfläche 25 unter dem Druck bzw. durch Alterung des Randes 8 zur Heizebene 21 aus, so kann dadurch der Rand 9 nicht in unmittelbare Berührung mit der Deckplatte 26 gelangen, sondern der Spaltabstand kann sich höchstens auf ein Minimum von z.B. 1 mm oder dgl. verringern.The inner circumference 27 of the edge 8, which according to FIG. 3 also has a can form separate component from the support body 4, limited practically the thermal output of the radiator 1 on the outer circumference. 3 is the free end face 25 of the Edge 8 by a small amount over the end face of the edge 9 before, so that a radiation-permeable cover plate 26 Glass ceramic or the like with its flat back or underside prestressed under pressure against this end face 25 can. The measure of leadership, e.g. about the sheet thickness of the Version 6 can be so large that between the Back of the cover plate 26 and the edge 9 only a gap distance is. Does the end face 25 give way under the pressure or by aging the edge 8 to the heating level 21, so can thereby the edge 9 is not in direct contact with the Cover plate 26 arrive, but the gap distance can at most to a minimum of e.g. Reduce 1 mm or the like.

Die Heizebene 21 liegt im Abstand gegenüber der Stirnfläche 25 bzw. der Deckplatte 26 zurückversetzt. Allerdings kann der jeweilige Heizwiderstand bzw. können gesonderte Heizwiderstände unterschiedlich weit über den Boden 7 zur Heizseite 20 frei vorstehen, unterschiedlich tief in den Tragkörper 4 eingreifen, unterschiedliche Bandbreite und/oder unterschiedliche Banddicke haben, wodurch Bereiche des Heizfeldes mit unterschiedlicher Leistungsdichte bzw. unterschiedlicher Ansprechempfindlichkeit der Heizwirkung und des Aufglühens geschaffen werden können.The heating plane 21 is at a distance from the end face 25 or the cover plate 26 set back. However, the respective heating resistor or can separate heating resistors different distances over the floor 7 to the heating side 20 project freely, to different depths in the supporting body 4 intervene, different bandwidth and / or different Have strip thickness, creating areas of the heating field with different power density or different Responsiveness of the heating effect and the glowing can be created.

Der gewellte Widerstand kann ohne vorherige Herstellung der Vertiefung 19 in den trocken vorgefertigten Tragkörper 4 eingedrückt werden. Beim Eindrücken in den Tragkörper 4 weicht das Isoliermaterial verdichtend aus, wonach es gegen den Eingriffsabschnitt 18 zurückfedert oder zurückfließt, so daß der Widerstand 10 dann gegen Abheben vom Boden 7 sehr gut formschlüssig gesichert ist. Der Widerstand 10 kann dabei bis zum Anschlag seiner Kantenfläche 14 bzw. der Befestigungsvorsprünge an dem Isolierkörper 5 und/oder bis zum Anschlag der Kantenfläche 14 am Tragkörper 4 eingedrückt werden.The corrugated resistor can be manufactured without prior Well 19 in the dry prefabricated Carrier 4 are pressed. When pressing in the insulating body compresses the supporting body 4, after which it springs back against the engaging portion 18 or flows back so that the resistor 10 against lifting from the floor 7 is secured very positively. The resistance 10 can up to the stop of its edge surface 14 or the fastening projections on the insulating body 5 and / or until the edge surface 14 stops on the supporting body 4 be pushed in.

Alle beschriebenen Ausbildungen, Bauteile, Baueinheiten bzw. Räume können jeweils nur ein einziges Mal oder in einer Mehrzahl von zwei oder mehr vorgesehen sein, z.B. um mehrere Heizfelder und/oder Heizkreise in unterschiedlichen Leistungsstufen schalten zu können.All described training, components, units or Rooms can only be used once or in one A plurality of two or more may be provided, e.g. by several Heating fields and / or heating circuits in different To be able to switch power levels.

Claims (15)

  1. Radiant heater for heating a cooking point, which is to be positioned below a cover plate and is formed by at least one base member (2), which has a support body (5) made from insulating material, as well as several components (10, 17, 18), whereof at least two are interconnected to form a subassembly in an unassembled fitting state of the heater (1), one component being a resistor (10), which is formed from a flat strip, whose material thickness is below 0.5 mm and whose material width is below 5 mm, which has a prefabricated wavy path and is fixed with an engagement portion (18) connected in strip-like manner to an edge (14) by pressing into the dry, prefabricated support body (5).
  2. Radiant heater according to claim 1, characterized in that the engagement portion (18) is free from resistance-inactive fastening members.
  3. Radiant heater according to claim 1 or 2, characterized in that the resistor (10) has a maximum material thickness of approximately 0.1 mm and/or a maximum material width (28) of approximately 30 to 50 times the material thickness (29).
  4. Radiant heater according to one of the preceding claims, characterized in that the resistor (10) engages in the support body forming an insulation (3) over a height which is at least approximately 20 to 30 times the material thickness (29).
  5. Radiant heater according to one of the preceding claims, characterized in that the resistor (10) engages approximately uniformly in the support body (5) over a length which is between one tenth of its linear, stress-free, stretched operating length and its total operating length, the engagement portions (18) having a smaller cross-sectional height compared with the length thereof and the resistor (10) is secured exclusively by friction contact on at least one of its lateral faces (12, 13) against lifting transverse to the heating plane (21) and in its right-angled cross-sections to the heating plane (21) is free from bends and/or openings.
  6. Radiant heater according to one of the preceding claims, characterized in that at least in the vicinity of the engagement portion (18) the support body (5) contains for its visible thermal radiation at least partly unfiltered, permeable and preferably substantially opacifier-free radiotransparent granular material or quartz resistant to the operating temperatures of the support device (17).
  7. Radiant heater according to one of the preceding claims, characterized in that at least in the vicinity of the engagement portion (18) in the direction of the thermal expansion-caused shape changes of the component, the support body (5) is substantially temperature-neutral, resilient and in particular rebound elastic or unsinterable under the operating conditions.
  8. Radiant heater according to one of the preceding claims, characterized in that the engagement portion (18) of the resistor (10) is resistance-active.
  9. Radiant heater according to one of the preceding claims, characterized in that the wavy path of the resistor (10) forms a bent profiling resulting from permanent and non-resilient deformation of the starting material, but forms a resilient, stretchable compensating profile for stresses.
  10. Radiant heater according to one of the preceding claims, characterized in that the engagement portion (18) is constructed in one piece with the resistor (10).
  11. Radiant heater according to one of the preceding claims, characterized in that the engagement portion (18) forms a projection.
  12. Radiant heater according to one of the preceding claims, characterized in that the engagement portion (18) has cross-sections, whose extension in two directions at right angles to one another is greater than the material thickness (29) of the starting material and in particular the profiling is curved in groove-like manner over the entire longitudinal extension and/or that the longitudinal extension of the particular support leg (18) exceeds the residual height of the member (10).
  13. Radiant heater according to one of the preceding claims, characterized in that with its end apex (14) the engagement portion (18) forms a plug-in edge projecting at right angles to the operating length extension and is in particular plate-like.
  14. Radiant heater according to one of the preceding claims, characterized in that the engagement portions (18) are substantially uniformly distributed over the heating field (20) or resistor (10).
  15. Radiant heater according to one of the preceding claims, characterized in that two legs (24) of the engagement portion (18) of the resistor (20) form a clip engaging with pretension on a lateral face of a depression (19) formed by pressing into the support body (5).
EP93113722A 1992-09-03 1993-08-27 Heater, especially for kitchen appliances Expired - Lifetime EP0585831B9 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE4229373A DE4229373A1 (en) 1992-09-03 1992-09-03 Radiators, in particular for cooking appliances
DE4229373 1992-09-03

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EP0585831A2 EP0585831A2 (en) 1994-03-09
EP0585831A3 EP0585831A3 (en) 1994-12-28
EP0585831B1 true EP0585831B1 (en) 2001-06-27
EP0585831B9 EP0585831B9 (en) 2003-01-29

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US (1) US5393958A (en)
EP (1) EP0585831B9 (en)
JP (1) JP2639783B2 (en)
CN (1) CN1132503C (en)
AT (1) ATE202671T1 (en)
AU (1) AU667734B2 (en)
DE (2) DE4229373A1 (en)
ES (1) ES2160583T3 (en)
GR (1) GR3036181T3 (en)
SI (1) SI9300459B (en)
TR (1) TR27675A (en)
TW (1) TW256981B (en)
ZA (1) ZA936468B (en)

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CN1087771A (en) 1994-06-08
ES2160583T3 (en) 2001-11-16
ATE202671T1 (en) 2001-07-15
CN1132503C (en) 2003-12-24
JP2639783B2 (en) 1997-08-13
JPH06201139A (en) 1994-07-19
AU667734B2 (en) 1996-04-04
SI9300459B (en) 2003-12-31
TW256981B (en) 1995-09-11
SI9300459A (en) 1994-03-31
AU4484793A (en) 1994-03-10
EP0585831A3 (en) 1994-12-28
US5393958A (en) 1995-02-28
DE59310182D1 (en) 2001-08-02
EP0585831A2 (en) 1994-03-09
GR3036181T3 (en) 2001-10-31
ZA936468B (en) 1994-03-22
TR27675A (en) 1995-06-16
DE4229373A1 (en) 1994-03-10
EP0585831B9 (en) 2003-01-29
DE59310182C5 (en) 2011-05-12

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