EP0565457B1 - Endless belt to be used as printing blanket - Google Patents

Endless belt to be used as printing blanket Download PDF

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Publication number
EP0565457B1
EP0565457B1 EP93400945A EP93400945A EP0565457B1 EP 0565457 B1 EP0565457 B1 EP 0565457B1 EP 93400945 A EP93400945 A EP 93400945A EP 93400945 A EP93400945 A EP 93400945A EP 0565457 B1 EP0565457 B1 EP 0565457B1
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EP
European Patent Office
Prior art keywords
layer
threads
element according
transverse
fibres
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
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EP93400945A
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German (de)
French (fr)
Other versions
EP0565457A1 (en
Inventor
Hélène Biava
Denis Hertzog
Christian Reinhart
Gérard Rich
Jean Francois Van Den Bogaert
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
MacDermid Graphics Solutions Europe SAS
Original Assignee
Rollin SA
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Publication date
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Application filed by Rollin SA filed Critical Rollin SA
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41NPRINTING PLATES OR FOILS; MATERIALS FOR SURFACES USED IN PRINTING MACHINES FOR PRINTING, INKING, DAMPING, OR THE LIKE; PREPARING SUCH SURFACES FOR USE AND CONSERVING THEM
    • B41N10/00Blankets or like coverings; Coverings for wipers for intaglio printing
    • B41N10/02Blanket structure
    • B41N10/04Blanket structure multi-layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41NPRINTING PLATES OR FOILS; MATERIALS FOR SURFACES USED IN PRINTING MACHINES FOR PRINTING, INKING, DAMPING, OR THE LIKE; PREPARING SUCH SURFACES FOR USE AND CONSERVING THEM
    • B41N2210/00Location or type of the layers in multi-layer blankets or like coverings
    • B41N2210/06Backcoats; Back layers; Bottom layers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41NPRINTING PLATES OR FOILS; MATERIALS FOR SURFACES USED IN PRINTING MACHINES FOR PRINTING, INKING, DAMPING, OR THE LIKE; PREPARING SUCH SURFACES FOR USE AND CONSERVING THEM
    • B41N2210/00Location or type of the layers in multi-layer blankets or like coverings
    • B41N2210/14Location or type of the layers in multi-layer blankets or like coverings characterised by macromolecular organic compounds
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S101/00Printing
    • Y10S101/48Endless printing belt for other than selective or progressive printing
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S428/00Stock material or miscellaneous articles
    • Y10S428/909Resilient layer, e.g. printer's blanket
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T442/00Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
    • Y10T442/30Woven fabric [i.e., woven strand or strip material]
    • Y10T442/3707Woven fabric including a nonwoven fabric layer other than paper
    • Y10T442/378Coated, impregnated, or autogenously bonded
    • Y10T442/3813Coating or impregnation contains synthetic polymeric material

Definitions

  • the present invention relates to an element in the form of an endless band, in particular forming a textile printing blanket.
  • Textile printing machines comprising, in general, an endless sheet or strip surrounding two rolls, one of which is driven in rotation so as to drive the endless strip at constant speed and above which strip are arranged successive printing means capable of printing patterns of different colors on a strip of fabric entrained by the endless strip and sandwiched between this strip and the printing means.
  • the textile printing sheet has a sandwich structure of several more or less thick layers of different materials to allow the printing of the fabric resting on the strip by compression of the printing means on the fabric.
  • GB-A-1 307 230 describes a blanket for a printing machine used in particular for covering the intermediate cylinder of a lithographic printing machine.
  • DE-U-89 05 562 describes a printing blanket used for offset printing and arranged so as to reduce smudging and have an easy elastic restoring force as well as a high regeneration effect of the plate cylinder which is of simple construction.
  • the invention therefore proposes to produce an endless cloth or textile printing sheet or strip of a composite structure such that the framing on the fabric is reduced to a value as low as possible, in any case not exceeding about one tenth of a millimeter .
  • the endless strip-shaped element of the invention comprises the technical characteristics set out in claim 1.
  • the longitudinal rigidity of the aforementioned cylinder layer has a value between 1.5 and 2.5 x 10 6 N / m.
  • the aforementioned cylinder layer is constituted by a web of threads and / or longitudinal fibers of monofilaments made of a material based on polyester, polyamide, polyethylene, aramid, glass, carbon, metal or the like.
  • the aforementioned cylinder layer is constituted by a web of wires and / or longitudinal fibers each consisting of multifilaments made of a material based on polyester, polyamide, aramid polyethylene, glass, carbon, metal or the like.
  • the cylinder layer consists of a sheet of threads and / or longitudinal fibers formed from both monofilaments and multifilaments of the same material or from different materials based on polyester, polyamide, polyethylene, aramid , glass, carbon, metal or the like.
  • the aforementioned multifilaments of each thread and / or longitudinal fiber of the cylinder layer are of the same material or of different materials.
  • the element comprises two intermediate layers consisting of a layer of son and / or transverse fibers of monofilaments and a layer of elastomer for bonding between the layer of son and / or fibers transverse and the cylinder layer.
  • the element comprises an intermediate layer consisting of a layer of son and / or transverse fibers of monofilaments.
  • the element comprises three intermediate layers consisting, successively towards the working layer, of a layer of son and / or transverse fibers of monofilaments, of a layer of binding elastomer and of a fabric with low modulus of elasticity in the longitudinal direction consisting of threads and / or transverse fibers of monofilaments joined together by flexible cotton or polyester threads above and below said fibers and / or threads.
  • the element comprises three intermediate layers consisting, successively towards the working layer, of a layer of transverse yarns and / or fibers each consisting of multifilaments, of a layer of binding elastomer and a fabric with low modulus of elasticity in the longitudinal direction, consisting of threads and / or transverse fibers of monofilaments joined together by flexible cotton or polyester threads above and below said fibers and / or threads.
  • the element comprises three intermediate layers consisting, successively towards the working layer, of a layer of son and / or transverse fibers of monofilaments, of a layer of binding elastomer and of '' a balanced canvas with flexible threads in both transverse and longitudinal directions, made of cotton or polyester.
  • transverse yarns and / or fibers are made from a material based on polyester, polyamide, polyethylene, glass, carbon, metal or the like.
  • the longitudinal threads and / or fibers of the cylinder layer and the transverse threads and / or fibers of the above-mentioned intermediate layers are impregnated with elastomer.
  • At least one of the intermediate layers may consist of a layer of transverse yarns and / or fibers formed from both monofilaments and multifilaments of the same material or from different materials based on polyester, polyamide, polyethylene, glass. , carbon, metal or the like.
  • the multifilaments of each yarn and / or transverse fiber of the intermediate layer are of the same material or of different materials.
  • the cylinder layer has a thickness between approximately 0.2 and 1.5 m millimeters, preferably between approximately 0.3 and 0.9 millimeters, the working layer has a thickness between approximately 0.1 and 1.0 millimeter, preferably between about 0.5 and 0.7 millimeter and the total thickness of the element is between about 1.5 and 4 millimeters, preferably between about 1.9 and 2.8 millimeters.
  • the working layer is made of Young's modulus elastomer of between approximately 1.0 and 500 Megapascals (MPa), preferably between 5 and 100 MPa.
  • the reference 1 designates an endless band, in particular a band intended to entrain a fabric to receive successive impressions, surrounding two separate cylinders 2, 3, one of which, for example cylinder 2 , is driven in rotation so that the strip 1 is driven at constant speed in a longitudinal direction indicated by the arrow A.
  • the strip 1 or textile printing sheet is part of a textile printing machine, known per se, comprising, arranged above the strip 1, cylinders or flat frames forming successive printing means capable of printing patterns of different colors on a strip of fabric carried by the strip 1.
  • the strip or sheet 1 is obtained endlessly by a junction made over a reduced area which does not cause any deterioration in the level of performance.
  • This joining is a means known in itself and carried out either on the site of the machine, or at the factory for producing sheets before mounting on the machine.
  • the strip or sheet 1 is a critical component for the quality of the printed fabric and must therefore have a sandwich structure of several layers making it possible to reduce the cropping previously discussed to as low a value as possible.
  • the stiffnesses in directions A and B are defined as the quotient of the belt tension (in N / m) by the extension of this one in percentage.
  • the stiffness of the cylinder layer in direction A has a value between approximately 10 6 and 10 7 Newtons per meter (N / m) of sheet width, this stiffness corresponding to an elongation of 0.1 to 1% under a tension of 100 Newtons per centimeter of sheet width.
  • the rigidity has a value between 1.5 and 2.5 10 6 N / m.
  • the cylinder layer has a thickness of between approximately 0.2 and 1.5 millimeters and preferably between 0.3 and 0.9 millimeters.
  • the working layer is made of Young's modulus elastomer of between approximately 1.0 and 500 Megapascals (MPa) and preferably between 5 and 100 MPa.
  • the thickness of the working layer is between about 0.1 and 1.0 millimeter and is preferably between 0.5 and 0.7 millimeter.
  • the intermediate layer or layers which collectively provide the rigidity of the strip 1 in the directions B and C as well as the connection between all of the layers of the strip, has or have a transverse stiffness in traction in the direction B of between approximately 10 4 and 10 8 N / m. Preferably, this rigidity is between 10 5 and 5 x 10 6 N / m.
  • the rigidity of the intermediate layer (s) in direction C is preferably greater than 0.05 Nm / radian per meter of sheet length. This sheet stiffness corresponds to the product of the Young's modulus E by the inertia I for a homogeneous beam.
  • the limit value corresponds to an arrow, due to the dead weight of the sheet of 2.5 k / m 2 , of 6.25 millimeters for a 10 cm overhang and to an arrow of 10 centimeters for a door - false of 20 centimeters.
  • the total thickness of the strip or sheet 1 is between 1.5 and 4 millimeters and is preferably between 1.9 and 2.8 millimeters.
  • the sandwich structure of the strip 1 comprises a layer of cylinder 4 constituted by a sheet of wires and / or longitudinal fibers 5 oriented in the direction A and each formed by a monofilament in one material based on polyester, polyamide, polyethylene, glass, metal or the like, a layer of connecting elastomer 6 0.7 mm thick arranged on the layer of cylinder 4, a layer 7 consisting of a layer of threads and / or transverse fibers of monofilaments in direction B, 0.35 mm thick, and made of a material based on polyester, polyamide, polyethylene, glass, metal or the like, and an elastomer working layer 8 d '' a thickness of 0.6 millimeter.
  • the cylinder layer 4 has a thickness of 0.35 millimeters, so that the total thickness of the strip 1 is 2 millimeters.
  • the layers 6 and 7 naturally form the intermediate bonding layers with properties of transverse stiffnesses in tension and in bending as defined above.
  • the strip 1 comprises three layers where the cylinder layer 9 and the single intermediate layer 10 are combined together to form a technical weave fabric such as a grid, Malimo (registered trademark), Rachel (registered trademark), the cylinder layer 9 consisting of longitudinal wires and / or fibers 11 with longitudinal rigidity as set out above, each formed of multifilaments made of a material based on polyester, polyethylene, aramid, glass, carbon, metal or the like, various combinations of materials constituting the fibers 11 being possible.
  • a technical weave fabric such as a grid, Malimo (registered trademark), Rachel (registered trademark)
  • the cylinder layer 9 consisting of longitudinal wires and / or fibers 11 with longitudinal rigidity as set out above, each formed of multifilaments made of a material based on polyester, polyethylene, aramid, glass, carbon, metal or the like, various combinations of materials constituting the fibers 11 being possible.
  • the intermediate layer 10 having the transverse stiffnesses in tension and in bending as defined above, is constituted by a sheet of son and / or fibers of monofilaments with a diameter of 0.35 millimeters oriented in the transverse direction B and in a material to base of polyester, polyamide, polyethylene, glass, carbon, metal or the like.
  • the longitudinal wires and / or fibers 11 are assembled to each of the monofilaments of layer 10 by means of fine threads of polyester 12 or the like wound around each monofilament and having no functional role.
  • the elastomer working layer 13 has a thickness of 0.85 millimeters while the cylinder layer 9 has a thickness of 0.87 millimeters so that the total thickness of the strip 1 is 2.07 millimeters.
  • the sandwich structure of the strip 1 forming the third embodiment of the invention shown in FIG. 4A comprises five layers where the cylinder layer 9 and the adjacent intermediate layer 10 are identical to layers 9 and 10 of the second embodiment with, however the cylinder layer 9 having a thickness of 0.82 millimeters and the monofilament yarns and / or fibers of layer 10 with a diameter of 0.35 millimeters, so that the grid structure of layers 9 and 10 has a total thickness 1.17 millimeters.
  • This strip structure also comprises two other intermediate layers disposed between the intermediate layer 10 and the working layer 13 and comprising an elastomer bonding layer 14 with a thickness of 0.18 millimeters and a layer 15 consisting of a canvas low modulus of elasticity in the longitudinal direction consisting of threads and / or transverse fibers of monofilaments 16 and flexible threads of cotton or polyester 17 joining the fibers 15 by passing above and below them.
  • the son and / or transverse fibers 16 are made of a material based on polyester, polyamide, polyethylene, glass, carbon metal or the like.
  • the three intermediate layers 10, 14, 15 contribute to the transverse stiffness in traction and in bending as mentioned previously.
  • the monofilament yarns and / or fibers of the layer 15 have a diameter of 0.25 millimeters, the working layer 13 has a thickness of 0.55 millimeters so that the total thickness of the strip 1 is 2.15 millimeter.
  • the composite structure represented in FIG. 4B is similar to that of FIG. 4A except with regard to the ply of the layer 9 formed of monofilament yarns and / or fibers 11.
  • FIG. 5A represents the fourth embodiment of the strip 1 comprising five layers with functional characteristics identical to those of the five layers of the embodiment shown in Figure 4A.
  • This fourth embodiment differs from that of FIG. 4A only in the layer 10 constituted by a sheet of son and / or transverse fibers of multifilaments oriented in the direction B.
  • the layer 9 has a thickness 0.82 millimeters
  • layer 10 is 0.22 millimeters thick
  • elastomer layer 14 is 0.15 millimeters thick
  • layer 15 is 0.39 millimeters thick
  • working layer 13 has a thickness of 0.6 millimeters, which results in a total thickness of the strip 1 of 2.18 millimeters.
  • the composite structure represented in FIG. 5B is similar to that of FIG. 5A except with regard to the ply of the layer 9 formed of monofilament yarns and / or fibers 11.
  • the fifth embodiment represented in FIG. 6 represents a structure with five layers of the strip 1 comprising three intermediate layers interposed between the cylinder layer 9 and the working layer 13 identical respectively to the cylinder layer 9 and to the working layer 13 of the embodiment of FIG. 4, except with regard to the thickness of the layer 9 in the present case of 0.8 millimeters for a total thickness of the layers 9 and 10 of 1.1 millimeters.
  • the three intermediate layers comprise, successively from the cylinder layer 9 to the working layer 13, the layer 10 formed by a ply of monofilament yarns and / or fibers in the direction B identical to the ply of layer 10 in the figure 4, an elastomeric bonding layer 14 with a thickness of 0.25 millimeters and a layer 18 formed by a balanced fabric with a thickness of 0.40 millimeters with flexible wires 19, 20 in both the transverse and longitudinal directions of band 1 and made of cotton, polyester or the like.
  • the working layer 13 has, as in the embodiment of FIG. 4, a thickness of 0.55 millimeter, which results in a total thickness of the strip 1 of 2.30 millimeters.
  • each ply of yarns and / or fibers of the cylinder layer and / or of the intermediate layer can be formed from both monofilaments and multifilaments of the same material or of different materials.
  • the multifilaments of each yarn and / or the aforementioned longitudinal and / or transverse fiber may be of the same material or of different materials.
  • the longitudinal and transverse multifilament or monofilament yarns and / or fibers of the layers of the various embodiments described above are impregnated with elastomer.
  • the different layers of embodiments of the strip 1 are linked together by self-adhesion or using adhesion agents.
  • the thickness values of the cylinder and intermediate layers defined in the various embodiments above are given in the case where the yarns and / or the fibers constituting these layers are made of polyester, it being understood that different thickness values will be adopted when these yarns and / or fibers are of a different material.
  • This control machine comprises two cylinders 21, 22, one of which 21 is driven in rotation by a motor 23 so as to drive the strip 1 to be tested along the arrow F.
  • An encoder 24 is mechanically connected to the motor shaft 23 and electrically connected by wiring 25 to two injection systems 26, 27 of dye, such as ink, and to a video camera 28.
  • a computer 29 is connected to the video camera 28 and allows the calculation of the cropping involved by the band 1.
  • a strip of adhesive film (not shown) is bonded to the endless strip to be tested 1 in order to serve as a printing medium for the ink drops leaving the injection systems 26, 27.
  • the encoder 24 gives the order to the injection systems 26, 27 for each movement p i of the strip 1, to simultaneously print a drop a, b on the sheet 1, after which the cropping caused by the irregularities of the strip will be monitored by the camera 28, downstream of the injection system 27.
  • the differences X i between two drops a, b are measured by the camera 28 and each difference value between two drops is stored in the computer 29.
  • the screen of the computer 29 will thus visualize in the form of a curve the different values of d i according to the position of the strip to be tested 1.
  • the measured cropping varies between a negative value of approximately - 0.10 millimeter and a positive value of approximately 0.20 millimeter, while according to curve C2, the measured cropping varies between approximately - 0.3 mm and + 0.6 mm, values detrimental to the appearance of the printed fabric.
  • curves C3 and C4 illustrated in FIG. 9 show that the values of the cropping vary between ⁇ 0.08 millimeter (curve C3) for the strip 1 which is the subject of the embodiment of FIG. 4A (distance L between injection systems 26, 27 of 5 meters, distance between two measuring points of 0.5 meter and tape tension of 3.5 kg / cm) and between ⁇ 0.05 millimeter (curve C4) for tape 1 making the object of the embodiment shown in FIG. 5A (distance L of 5 meters, distance between two measurement points of 0.5 meter and belt tension of 3.5 kg / cm).
  • a strip forming a textile printing blanket was produced, allowing extremely low value trimming, in particular due to the relatively high longitudinal stiffness property of the cylinder layer.
  • the invention is not limited only to a textile printing blanket, but can also be applied to any type of endless belt which has to transport or drive precisely, without lag, particular parts or objects.
  • the external working layer 8, 13 of the embodiments described above is advantageously made of thermoplastic elastomer or of vulcanized elastomer.

Landscapes

  • Printing Plates And Materials Therefor (AREA)
  • Laminated Bodies (AREA)
  • Belt Conveyors (AREA)
  • Woven Fabrics (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Press Drives And Press Lines (AREA)
  • Paper (AREA)
  • Handling Of Sheets (AREA)
  • Electrophotography Configuration And Component (AREA)
  • Screen Printers (AREA)

Abstract

The present invention relates to an element in the form of an endless belt forming, in particular, a textile printing blanket. The element, of the type comprising a roller layer (4) associated with at least one working layer (8) is characterised in that only the roller layer (4) has a high characteristic of longitudinal rigidity, lying between approximately 10<6> and 10<7> newtons per metre. The invention finds an application in the field of textiles. <IMAGE>

Description

La présente invention concerne un élément en forme de bande sans fin formant en particulier blanchet d'impression textile.The present invention relates to an element in the form of an endless band, in particular forming a textile printing blanket.

On connaît des machines d'impression textile comprenant, d'une manière générale, un drap ou une bande sans fin entourant deux cylindres dont l'un est entraîné en rotation de façon à entraîner la bande sans fin à vitesse constante et au-dessus de laquelle bande sont disposés des moyens d'impression successifs pouvant imprimer des motifs de différentes couleurs sur une bande de tissu entraînée par la bande sans fin et prise en sandwich entre cette bande et les moyens d'impression.Textile printing machines are known comprising, in general, an endless sheet or strip surrounding two rolls, one of which is driven in rotation so as to drive the endless strip at constant speed and above which strip are arranged successive printing means capable of printing patterns of different colors on a strip of fabric entrained by the endless strip and sandwiched between this strip and the printing means.

Le drap d'impression textile possède une structure sandwich de plusieurs couches plus ou moins épaisses de matières différentes pour permettre l'impression du tissu reposant sur la bande par compression des moyens d'impression sur le tissu.The textile printing sheet has a sandwich structure of several more or less thick layers of different materials to allow the printing of the fabric resting on the strip by compression of the printing means on the fabric.

Cependant, les différentes structures composites des draps d'impression textile qui ont été conçues jusqu'à maintenant n'ont pas donné entière satisfaction. En effet, ces structures connues confèrent au drap une élasticité quelque peu variable occasionnant une irrégularité de vitesse de défilement du drap. Il en résulte alors un "décalage" ou "décadrage" des motifs colorés imprimés de façon superposée sur les tissus disposés sur le drap d'impression par les moyens successifs d'impression.However, the various composite structures of the textile printing sheets which have been designed up to now have not been entirely satisfactory. Indeed, these known structures give the sheet a somewhat variable elasticity causing an irregularity in the running speed of the sheet. This then results in an "offset" or "framing" of the colored patterns printed superimposed on the fabrics arranged on the printing sheet by the successive printing means.

Un tel décalage peut atteindre quelques dixièmes de millimètres, ce qui est préjudiciable à la qualité du tissu. En effet, un décadrage supérieur à ± 0,1 mm (décalage de deux couleurs) devient visible pour des dessins imprimés très "cadrants" et peut provoquer le rejet de la production réalisée sur la machine dans des cas extrêmes.Such an offset can reach a few tenths of a millimeter, which is detrimental to the quality of the fabric. Indeed, a cropping greater than ± 0.1 mm (offset of two colors) becomes visible for very "framing" printed designs and can cause rejection of the production carried out on the machine in extreme cases.

GB-A-1 307 230 décrit un blanchet pour une machine d'impression utilisé en particulier pour couvrir le cylindre intermédiaire d'une machine d'impression lithographique.GB-A-1 307 230 describes a blanket for a printing machine used in particular for covering the intermediate cylinder of a lithographic printing machine.

DE-U-89 05 562 décrit un blanchet d'impression utilisé pour l'impression offset et agencé de manière à réduire le maculage et posséder une force de rétablissement élastique aisée ainsi qu'un effet élevé de régénération du cylindre porte-plaque qui soit d'une construction simple.DE-U-89 05 562 describes a printing blanket used for offset printing and arranged so as to reduce smudging and have an easy elastic restoring force as well as a high regeneration effect of the plate cylinder which is of simple construction.

L'invention propose donc de réaliser un drap ou bande sans fin d'impression textile d'une structure composite telle que le décadrage sur le tissu soit réduit à une valeur aussi faible que possible, ne dépassant pas en tout cas environ un dixième de millimètre.The invention therefore proposes to produce an endless cloth or textile printing sheet or strip of a composite structure such that the framing on the fabric is reduced to a value as low as possible, in any case not exceeding about one tenth of a millimeter .

A cet effet, l'élément en forme de bande sans fin de l'invention comprend les caractéristiques techniques énoncées dans la revendication 1.To this end, the endless strip-shaped element of the invention comprises the technical characteristics set out in claim 1.

De préférence, la rigidité longitudinale de la couche de cylindre précitée a une valeur comprise entre 1,5 et 2,5 x 106 N/m.Preferably, the longitudinal rigidity of the aforementioned cylinder layer has a value between 1.5 and 2.5 x 10 6 N / m.

De préférence, la couche de cylindre précitée est constituée par une nappe de fils et/ou de fibres longitudinales de monofilaments en une matière à base de polyester, polyamide, polyéthylène, aramide, verre, carbone, métal ou analogue.Preferably, the aforementioned cylinder layer is constituted by a web of threads and / or longitudinal fibers of monofilaments made of a material based on polyester, polyamide, polyethylene, aramid, glass, carbon, metal or the like.

Selon une variante de réalisation, la couche de cylindre précitée est constituée par une nappe de fils et/ou de fibres longitudinales constituées chacune de multifilaments en une matière à base de polyester, polyamide, polyéthylène aramide, verre, carbone, métal ou analogue.According to an alternative embodiment, the aforementioned cylinder layer is constituted by a web of wires and / or longitudinal fibers each consisting of multifilaments made of a material based on polyester, polyamide, aramid polyethylene, glass, carbon, metal or the like.

Selon une autre variante de réalisation, la couche de cylindre est constituée par une nappe de fils et/ou de fibres longitudinales formées à la fois de monofilaments et de multifilaments de même matière ou de matières différentes à base de polyester, polyamide, polyéthylène, aramide, verre, carbone, métal ou analogue.According to another alternative embodiment, the cylinder layer consists of a sheet of threads and / or longitudinal fibers formed from both monofilaments and multifilaments of the same material or from different materials based on polyester, polyamide, polyethylene, aramid , glass, carbon, metal or the like.

Les multifilaments précités de chaque fil et/ou fibre longitudinal de la couche de cylindre sont de même matière ou de matières différentes.The aforementioned multifilaments of each thread and / or longitudinal fiber of the cylinder layer are of the same material or of different materials.

Selon un premier mode de réalisation, l'élément comprend deux couches intermédiaires se composant d'une nappe de fils et/ou de fibres transversales de monofilaments et d'une couche d'élastomère de liaison entre la nappe de fils et/ou de fibres transversales et la couche de cylindre.According to a first embodiment, the element comprises two intermediate layers consisting of a layer of son and / or transverse fibers of monofilaments and a layer of elastomer for bonding between the layer of son and / or fibers transverse and the cylinder layer.

Selon un deuxième mode de réalisation, l'élément comprend une couche intermédiaire constituée d'une nappe de fils et/ou fibres transversales de monofilaments.According to a second embodiment, the element comprises an intermediate layer consisting of a layer of son and / or transverse fibers of monofilaments.

Selon un troisième mode de réalisation, l'élément comprend trois couches intermédiaires se composant, successivement vers la couche de travail, d'une nappe de fils et/ou fibres transversales de monofilaments, d'une couche d'élastomère de liaison et d'une toile à faible module d'élasticité en direction longitudinale constituée de fils et/ou de fibres transversales de monofilaments jointes entre elles par des fils souples de coton ou de polyester en dessus et en dessous desdites fibres et/ou fils.According to a third embodiment, the element comprises three intermediate layers consisting, successively towards the working layer, of a layer of son and / or transverse fibers of monofilaments, of a layer of binding elastomer and of a fabric with low modulus of elasticity in the longitudinal direction consisting of threads and / or transverse fibers of monofilaments joined together by flexible cotton or polyester threads above and below said fibers and / or threads.

Selon un quatrième mode de réalisation, l'élément comprend trois couches intermédiaires se composant, successivement vers la couche de travail, d'une nappe de fils et/ou fibres transversales constituées chacune de multifilaments, d'une couche d'élastomère de liaison et d'une toile à faible module d'élasticité en direction longitudinale, constituée de fils et/ou fibres transversales de monofilaments jointes entre elles par des fils souples de coton ou de polyester en dessus et en dessous desdites fibres et/ou fils.According to a fourth embodiment, the element comprises three intermediate layers consisting, successively towards the working layer, of a layer of transverse yarns and / or fibers each consisting of multifilaments, of a layer of binding elastomer and a fabric with low modulus of elasticity in the longitudinal direction, consisting of threads and / or transverse fibers of monofilaments joined together by flexible cotton or polyester threads above and below said fibers and / or threads.

Selon un cinquième mode de réalisation, l'élément comprend trois couches intermédiaires se composant, successivement vers la couche de travail, d'une nappe de fils et/ou de fibres transversales de monofilaments, d'une couche d'élastomère de liaison et d'une toile équilibrée à fils souples dans les deux directions transversale et longitudinale, réalisés en coton ou en polyester.According to a fifth embodiment, the element comprises three intermediate layers consisting, successively towards the working layer, of a layer of son and / or transverse fibers of monofilaments, of a layer of binding elastomer and of '' a balanced canvas with flexible threads in both transverse and longitudinal directions, made of cotton or polyester.

Les fils et/ou fibres transversales précitées sont en une matière à base de polyester, polyamide, polyéthylène, verre, carbone, métal ou analogue.The abovementioned transverse yarns and / or fibers are made from a material based on polyester, polyamide, polyethylene, glass, carbon, metal or the like.

Les fils et/ou fibres longitudinales de la couche de cylindre et les fils et/ou fibres transversales des couches intermédiaires précitées sont imprégnées d'élastomère.The longitudinal threads and / or fibers of the cylinder layer and the transverse threads and / or fibers of the above-mentioned intermediate layers are impregnated with elastomer.

Par ailleurs, au moins l'une des couches intermédiaires peut être constituée par une nappe de fils et/ou fibres transversales formées à la fois de monofilaments et de multifilaments de même matière ou de matières différentes à base de polyester, polyamide, polyéthylène, verre, carbone, métal ou analogue.Furthermore, at least one of the intermediate layers may consist of a layer of transverse yarns and / or fibers formed from both monofilaments and multifilaments of the same material or from different materials based on polyester, polyamide, polyethylene, glass. , carbon, metal or the like.

Les multifilaments de chaque fil et/ou fibre transversale de la couche intermédiaire sont de même matière ou de matières différentes.The multifilaments of each yarn and / or transverse fiber of the intermediate layer are of the same material or of different materials.

La couche de cylindre a une épaisseur comprise entre environ 0,2 et 1,5 m millimètres, de préférence entre environ 0,3 et 0,9 millimètre, la couche de travail a une épaisseur comprise entre environ 0,1 et 1,0 millimètre, de préférence entre environ 0,5 et 0,7 millimètre et l'épaisseur totale de l'élément est comprise entre environ 1,5 et 4 millimètres, de préférence entre environ 1,9 et 2,8 millimètres.The cylinder layer has a thickness between approximately 0.2 and 1.5 m millimeters, preferably between approximately 0.3 and 0.9 millimeters, the working layer has a thickness between approximately 0.1 and 1.0 millimeter, preferably between about 0.5 and 0.7 millimeter and the total thickness of the element is between about 1.5 and 4 millimeters, preferably between about 1.9 and 2.8 millimeters.

La couche de travail est en élastomère de module d'Young compris entre environ 1,0 et 500 Mégapascals (MPa), de préférence entre 5 et 100 MPa.The working layer is made of Young's modulus elastomer of between approximately 1.0 and 500 Megapascals (MPa), preferably between 5 and 100 MPa.

Les différentes couches précitées de l'élément sont liées entre elles par auto-adhésion ou par des agents d'adhérisation.The above-mentioned different layers of the element are linked together by self-adhesion or by adhesion agents.

L'invention sera mieux comprise et d'autres buts, caractéristiques, détails et avantages de celle-ci apparaîtront plus clairement au cours de la description explicative qui va suivre faite en référence aux dessins schématiques annexés donnés uniquement à titre d'exemple illustrant plusieurs modes de réalisation de l'invention et dans lesquels :

  • La figure 1 représente schématiquement un élément en forme de bande sans fin destiné à former un blanchet d'impression textile.
  • La figure 2 est une vue en coupe transversale suivant la ligne II-II de la figure 1 représentant une structure composite de l'élément suivant un mode de réalisation préféré de l'invention.
  • Les figures 3, 4A, 4B, 5A, 5B et 6 sont des vues en coupe semblables à celle de la figure 2 et représentant d'autres modes de réalisation de l'élément conforme à l'invention.
  • La figure 7 illustre de façon schématique une machine permettant de mesurer avec une grande précision la valeur de décadrage résultant de l'utilisation du blanchet d'impression conforme à l'invention comparativement à des blanchets d'impression connus.
  • La figure 8 représente deux courbes de variation du décadrage résultant de l'utilisation de deux draps d'impression textile classiques.
  • La figure 9 représente deux courbes de variation du décadrage résultant de l'utilisation respectivement de deux draps d'impression textile conformes à l'invention.
The invention will be better understood and other objects, characteristics, details and advantages thereof will appear more clearly during the explanatory description which follows, made with reference to the appended schematic drawings given solely by way of example illustrating several modes. of the invention and in which:
  • FIG. 1 schematically represents an element in the form of an endless strip intended to form a textile printing blanket.
  • Figure 2 is a cross-sectional view along line II-II of Figure 1 showing a composite structure of the element according to a preferred embodiment of the invention.
  • Figures 3, 4A, 4B, 5A, 5B and 6 are sectional views similar to that of Figure 2 and showing other embodiments of the element according to the invention.
  • FIG. 7 schematically illustrates a machine making it possible to measure with great precision the cropping value resulting from the use of the printing blanket according to the invention compared to known printing blankets.
  • FIG. 8 represents two curves of variation of the cropping resulting from the use of two conventional textile printing sheets.
  • FIG. 9 represents two curves of variation of the cropping resulting from the use respectively of two textile printing sheets in accordance with the invention.

En se reportant à la figure 1, la référence 1 désigne une bande sans fin, en particulier une bande destinée à entraîner un tissu devant recevoir des impressions successives, entourant deux cylindres séparés 2, 3, dont l'un, par exemple le cylindre 2, est entraîné en rotation de façon que la bande 1 soit entraînée à vitesse constante suivant une direction longitudinale indiquée par la flèche A.Referring to FIG. 1, the reference 1 designates an endless band, in particular a band intended to entrain a fabric to receive successive impressions, surrounding two separate cylinders 2, 3, one of which, for example cylinder 2 , is driven in rotation so that the strip 1 is driven at constant speed in a longitudinal direction indicated by the arrow A.

La bande 1 ou drap d'impression textile fait partie d'une machine d'impression textile, connue en soi, comprenant, disposés au-dessus de la bande 1, des cylindres ou des cadres plats formant moyens d'impression successifs pouvant imprimer des motifs de différentes couleurs sur une bande de tissu entraînée par la bande 1.The strip 1 or textile printing sheet is part of a textile printing machine, known per se, comprising, arranged above the strip 1, cylinders or flat frames forming successive printing means capable of printing patterns of different colors on a strip of fabric carried by the strip 1.

La bande ou drap 1 est obtenu sans fin par une jonction réalisée sur une zone réduite ne provoquant pas de détérioration du niveau de performance. Cette jonction est un moyen connu en soi et réalisée soit sur le site de la machine, soit à l'usine de production des draps avant montage sur la machine.The strip or sheet 1 is obtained endlessly by a junction made over a reduced area which does not cause any deterioration in the level of performance. This joining is a means known in itself and carried out either on the site of the machine, or at the factory for producing sheets before mounting on the machine.

La bande ou drap 1 est un composant critique pour la qualité du tissu imprimé et doit ainsi posséder une structure sandwich de plusieurs couches permettant de réduire à une valeur aussi faible que possible le décadrage discuté précédemment.The strip or sheet 1 is a critical component for the quality of the printed fabric and must therefore have a sandwich structure of several layers making it possible to reduce the cropping previously discussed to as low a value as possible.

A cet effet et selon l'invention, la structure sandwich de la bande ou drap 1 est définie d'une manière générale par les différentes couches essentielles suivantes :

  • une couche inférieure ou couche de cylindre ayant une contribution exclusive à la rigidité longitudinale ou circonférentielle suivant la direction A, exclusivité correspondant techniquement au fait que les autres couches prises isolément ou dans leur ensemble contribuent de manière négligeable à cette rigidité ;
  • une couche extérieure ou couche de travail sur laquelle est disposée le tissu à imprimer et ayant des caractéristiques chimiques et mécaniques adaptées au procédé d'impression textile, c'est-à-dire à propriétés chimiques et/ou mécaniques compatibles avec les produits d'impression, de souplesse en surface, de non-marquage du tissu imprimé par les couches de renfort sous-jacentes qui ne sont pas homogènes et de résistance aux chocs, aux rayures et à l'abrasion ; et
  • une ou plusieurs couches intermédiaires assurant ensemble la rigidité transversale de la bande ou drap 1 en traction suivant la direction B perpendiculaire à la direction A et en flexion ou degré de liberté de rotation autour de l'axe longitudinal de la bande 1 comme indiqué par la flèche en arc de cercle C. Les couches intermédiaires constituent également des couches de liaison assurant l'intégralité de la bande 1.
To this end and according to the invention, the sandwich structure of the strip or sheet 1 is generally defined by the following different essential layers:
  • a lower layer or cylinder layer having an exclusive contribution to the longitudinal or circumferential rigidity in the direction A, exclusivity corresponding technically to the fact that the other layers taken individually or as a whole contribute negligibly to this rigidity;
  • an outer layer or working layer on which is disposed the fabric to be printed and having chemical and mechanical characteristics adapted to the textile printing process, that is to say chemical and / or mechanical properties compatible with the products of impression, flexibility on the surface, non-marking of the printed fabric by the underlying reinforcing layers which are not homogeneous and of resistance to shocks, scratches and abrasion; and
  • one or more intermediate layers together ensuring the transverse rigidity of the strip or sheet 1 in traction in direction B perpendicular to direction A and in bending or degree of freedom of rotation around the longitudinal axis of strip 1 as indicated by the arrow in an arc of a circle C. The intermediate layers also constitute bonding layers ensuring the entirety of the strip 1.

Les rigidités dans les directions A et B sont définies comme étant le quotient de la tension de bande (en N/m) par l'allongement de celle-ci en pourcentage.The stiffnesses in directions A and B are defined as the quotient of the belt tension (in N / m) by the extension of this one in percentage.

La rigidité de la couche de cylindre dans la direction A a une valeur comprise entre environ 106 et 107 Newtons par mètre (N/m) de largeur de drap, cette rigidité correspondant à un allongement de 0,1 à 1% sous une tension de 100 Newtons par centimètre de largeur de drap. De préférence, la rigidité a une valeur comprise entre 1,5 et 2,5 106 N/m. La couche de cylindre a une épaisseur comprise entre environ 0,2 et 1,5 millimètres et de préférence comprise entre 0,3 et 0,9 millimètre.The stiffness of the cylinder layer in direction A has a value between approximately 10 6 and 10 7 Newtons per meter (N / m) of sheet width, this stiffness corresponding to an elongation of 0.1 to 1% under a tension of 100 Newtons per centimeter of sheet width. Preferably, the rigidity has a value between 1.5 and 2.5 10 6 N / m. The cylinder layer has a thickness of between approximately 0.2 and 1.5 millimeters and preferably between 0.3 and 0.9 millimeters.

La couche de travail est en élastomère de module d'Young compris entre environ 1,0 et 500 Mégapascals (MPa) et de préférence entre 5 et 100 MPa. L'épaisseur de la couche de travail est comprise entre environ 0,1 et 1,0 millimètre et est, de préférence, comprise entre 0,5 et 0,7 millimètre.The working layer is made of Young's modulus elastomer of between approximately 1.0 and 500 Megapascals (MPa) and preferably between 5 and 100 MPa. The thickness of the working layer is between about 0.1 and 1.0 millimeter and is preferably between 0.5 and 0.7 millimeter.

La ou les couches intermédiaires, qui assurent collectivement la rigidité de la bande 1 dans les directions B et C ainsi que la liaison entre l'ensemble des couches de la bande, a ou ont une rigidité transversale en traction dans la direction B comprise entre environ 104 et 108 N/m. De préférence, cette rigidité est comprise entre 105 et 5 x 106 N/m. La rigidité de la ou des couches intermédiaires dans la direction C est, de préférence, supérieure à 0,05 N.m/radian par mètre de longueur de drap. Cette rigidité de drap correspond au produit du module d'Young E par l'inertie I pour une poutre homogène. La valeur limite correspond à une flèche, due au poids propre du drap de 2,5 k/m2, de 6,25 millimètres pour un porte-à-faux de 10 centimètres et à une flèche de 10 centimètres pour un porte-à-faux de 20 centimètres.The intermediate layer or layers, which collectively provide the rigidity of the strip 1 in the directions B and C as well as the connection between all of the layers of the strip, has or have a transverse stiffness in traction in the direction B of between approximately 10 4 and 10 8 N / m. Preferably, this rigidity is between 10 5 and 5 x 10 6 N / m. The rigidity of the intermediate layer (s) in direction C is preferably greater than 0.05 Nm / radian per meter of sheet length. This sheet stiffness corresponds to the product of the Young's modulus E by the inertia I for a homogeneous beam. The limit value corresponds to an arrow, due to the dead weight of the sheet of 2.5 k / m 2 , of 6.25 millimeters for a 10 cm overhang and to an arrow of 10 centimeters for a door - false of 20 centimeters.

L'épaisseur totale de la bande ou drap 1 est comprise entre 1,5 et 4 millimètres et est, de préférence, comprise entre 1,9 et 2,8 millimètres.The total thickness of the strip or sheet 1 is between 1.5 and 4 millimeters and is preferably between 1.9 and 2.8 millimeters.

Les différents modes de réalisation de la bande ou drap 1, dont les différentes couches possèdent les caractéristiques fonctionnelles ci-dessus, vont être maintenant décrits successivement.The different embodiments of the strip or sheet 1, the different layers of which have the above functional characteristics, will now be described successively.

Selon le mode de réalisation préféré représenté en figure 2, la structure sandwich de la bande 1 comprend une couche de cylindre 4 constituée par une nappe de fils et/ou de fibres longitudinales 5 orientées suivant la direction A et formées chacune par un monofilament en une matière à base de polyester, polyamide, polyéthylène, verre, métal ou analogue, une couche d'élastomère de liaison 6 de 0,7 millimètre d'épaisseur disposée sur la couche de cylindre 4, une couche 7 constituée par une nappe de fils et/ou de fibres transversales de monofilaments suivant la direction B, d'épaisseur de 0,35 millimètre, et en une matière à base de polyester, polyamide, polyéthylène, verre, métal ou analogue, et une couche de travail d'élastomère 8 d'une épaisseur de 0,6 millimètre. La couche de cylindre 4 a une épaisseur de 0,35 millimètre, de sorte que l'épaisseur totale de la bande 1 est de 2 millimètres. Les couches 6 et 7 forment bien entendu les couches intermédiaires de liaison à propriétés de rigidités transversales en traction et en flexion telles que définies précédemment.According to the preferred embodiment represented in FIG. 2, the sandwich structure of the strip 1 comprises a layer of cylinder 4 constituted by a sheet of wires and / or longitudinal fibers 5 oriented in the direction A and each formed by a monofilament in one material based on polyester, polyamide, polyethylene, glass, metal or the like, a layer of connecting elastomer 6 0.7 mm thick arranged on the layer of cylinder 4, a layer 7 consisting of a layer of threads and / or transverse fibers of monofilaments in direction B, 0.35 mm thick, and made of a material based on polyester, polyamide, polyethylene, glass, metal or the like, and an elastomer working layer 8 d '' a thickness of 0.6 millimeter. The cylinder layer 4 has a thickness of 0.35 millimeters, so that the total thickness of the strip 1 is 2 millimeters. The layers 6 and 7 naturally form the intermediate bonding layers with properties of transverse stiffnesses in tension and in bending as defined above.

Selon le deuxième mode de réalisation représenté en figure 3, la bande 1 comprend trois couches où la couche de cylindre 9 et la couche intermédiaire unique 10 sont combinées ensemble pour former un tissu technique d'armure telle que grille, Malimo (marque déposée), Rachel (marque déposée), la couche de cylindre 9 étant constituée par des fils et/ou des fibres longitudinales 11 à rigidité longitudinale telle qu'exposée précédemment, formées chacune de multifilaments en une matière à base de polyester, polyéthylène, aramide, verre, carbone, métal ou analogue, diverses combinaisons de matières constituant les fibres 11 étant possibles. La couche intermédiaire 10 ayant les rigidités transversales en traction et en flexion telles que définies précédemment, est constituée par une nappe de fils et/ou de fibres de monofilaments de diamètre de 0,35 millimètre orientées suivant la direction transversale B et en une matière à base de polyester, polyamide, polyéthylène, verre, carbone, métal ou analogue. Les fils et/ou fibres longitudinales 11 sont assemblées à chacun des monofilaments de la couche 10 par l'intermédiaire de fils fins de polyester 12 ou analogue enroulés autour de chaque monofilament et n'ayant aucun rôle fonctionnel. La couche de travail d'élastomère 13 a une épaisseur de 0,85 millimètre tandis que la couche de cylindre 9 a une épaisseur de 0,87 millimètre de façon que l'épaisseur totale de la bande 1 soit de 2,07 millimètres.According to the second embodiment shown in FIG. 3, the strip 1 comprises three layers where the cylinder layer 9 and the single intermediate layer 10 are combined together to form a technical weave fabric such as a grid, Malimo (registered trademark), Rachel (registered trademark), the cylinder layer 9 consisting of longitudinal wires and / or fibers 11 with longitudinal rigidity as set out above, each formed of multifilaments made of a material based on polyester, polyethylene, aramid, glass, carbon, metal or the like, various combinations of materials constituting the fibers 11 being possible. The intermediate layer 10 having the transverse stiffnesses in tension and in bending as defined above, is constituted by a sheet of son and / or fibers of monofilaments with a diameter of 0.35 millimeters oriented in the transverse direction B and in a material to base of polyester, polyamide, polyethylene, glass, carbon, metal or the like. The longitudinal wires and / or fibers 11 are assembled to each of the monofilaments of layer 10 by means of fine threads of polyester 12 or the like wound around each monofilament and having no functional role. The elastomer working layer 13 has a thickness of 0.85 millimeters while the cylinder layer 9 has a thickness of 0.87 millimeters so that the total thickness of the strip 1 is 2.07 millimeters.

La structure sandwich de la bande 1 formant le troisième mode de réalisation de l'invention représenté en figure 4A comprend cinq couches où la couche de cylindre 9 et la couche intermédiaire adjacente 10 sont identiques aux couches 9 et 10 du deuxième mode de réalisation avec cependant la couche de cylindre 9 ayant une épaisseur de 0,82 millimètre et les fils et/ou fibres de monofilaments de la couche 10 de diamètre de 0,35 millimètre, de façon que la structure de grille des couches 9 et 10 ait une épaisseur totale de 1,17 millimètres. Cette structure de bande comprend également deux autres couches intermédiaires disposées entre la couche intermédiaire 10 et la couche de travail 13 et comprenant une couche de liaison en élastomère 14 d'une épaisseur de 0,18 millimètre et une couche 15 constituée d'une toile à faible module d'élasticité en direction longitudinale constituée de fils et/ou de fibres transversales de monofilaments 16 et de fils souples de coton ou de polyester 17 joignant les fibres 15 en passant au dessus et en dessous de celles-ci. Les fils et/ou fibres transversales 16 sont réalisées en une matière à base de polyester, polyamide, polyéthylène, verre, carbone métal ou analogue. Bien entendu, les trois couches intermédiaires 10, 14, 15 contribuent à la rigidité transversale en traction et en flexion comme mentionné précédemment. Les fils et/ou fibres de monofilaments de la couche 15 ont un diamètre de 0,25 millimètre, la couche de travail 13 a une épaisseur de 0,55 millimètre de sorte que l'épaisseur totale de la bande 1 est de 2,15 millimètre. La structure composite représentée en figure 4B est semblable à celle de la figure 4A sauf en ce qui concerne la nappe de la couche 9 formée de fils et/ou fibres à monofilaments 11.The sandwich structure of the strip 1 forming the third embodiment of the invention shown in FIG. 4A comprises five layers where the cylinder layer 9 and the adjacent intermediate layer 10 are identical to layers 9 and 10 of the second embodiment with, however the cylinder layer 9 having a thickness of 0.82 millimeters and the monofilament yarns and / or fibers of layer 10 with a diameter of 0.35 millimeters, so that the grid structure of layers 9 and 10 has a total thickness 1.17 millimeters. This strip structure also comprises two other intermediate layers disposed between the intermediate layer 10 and the working layer 13 and comprising an elastomer bonding layer 14 with a thickness of 0.18 millimeters and a layer 15 consisting of a canvas low modulus of elasticity in the longitudinal direction consisting of threads and / or transverse fibers of monofilaments 16 and flexible threads of cotton or polyester 17 joining the fibers 15 by passing above and below them. The son and / or transverse fibers 16 are made of a material based on polyester, polyamide, polyethylene, glass, carbon metal or the like. Of course, the three intermediate layers 10, 14, 15 contribute to the transverse stiffness in traction and in bending as mentioned previously. The monofilament yarns and / or fibers of the layer 15 have a diameter of 0.25 millimeters, the working layer 13 has a thickness of 0.55 millimeters so that the total thickness of the strip 1 is 2.15 millimeter. The composite structure represented in FIG. 4B is similar to that of FIG. 4A except with regard to the ply of the layer 9 formed of monofilament yarns and / or fibers 11.

La figure 5A représente le quatrième mode de réalisation de la bande 1 comprenant cinq couches à caractéristiques fonctionnelles identiques à celles des cinq couches du mode de réalisation représenté en figure 4A. Ce quatrième mode de réalisation ne diffère de celui de la figure 4A que par la couche 10 constituée par une nappe de fils et/ou de fibres transversales de multifilaments orientées suivant la direction B. Selon ce mode de réalisation, la couche 9 a une épaisseur de 0,82 millimètre, la couche 10 a une épaisseur de 0,22 millimètre, la couche d'élastomère 14 a une épaisseur de 0,15 millimètre, la couche 15 a une épaisseur de 0,39 millimètre et la couche de travail 13 a une épaisseur de 0,6 millimètre, ce qui aboutit à une épaisseur totale de la bande 1 de 2,18 millimètres. La structure composite représentée en figure 5B est semblable à celle de la figure 5A sauf en ce qui concerne la nappe de la couche 9 formée de fils et/ou fibres à monofilaments 11.FIG. 5A represents the fourth embodiment of the strip 1 comprising five layers with functional characteristics identical to those of the five layers of the embodiment shown in Figure 4A. This fourth embodiment differs from that of FIG. 4A only in the layer 10 constituted by a sheet of son and / or transverse fibers of multifilaments oriented in the direction B. According to this embodiment, the layer 9 has a thickness 0.82 millimeters, layer 10 is 0.22 millimeters thick, elastomer layer 14 is 0.15 millimeters thick, layer 15 is 0.39 millimeters thick, and working layer 13 has a thickness of 0.6 millimeters, which results in a total thickness of the strip 1 of 2.18 millimeters. The composite structure represented in FIG. 5B is similar to that of FIG. 5A except with regard to the ply of the layer 9 formed of monofilament yarns and / or fibers 11.

Le cinquième mode de réalisation représenté en figure 6 représente une structure à cinq couches de la bande 1 comprenant trois couches intermédiaires interposées entre la couche de cylindre 9 et la couche de travail 13 identiques respectivement à la couche de cylindre 9 et à la couche de travail 13 du mode de réalisation de la figure 4, sauf en ce qui concerne l'épaisseur de la couche 9 dans le cas présent de 0,8 millimètre pour une épaisseur totale des couches 9 et 10 de 1,1 millimètres. Les trois couches intermédiaires comprennent, successivement de la couche cylindre 9 à la couche de travail 13, la couche 10 formée par une nappe de fils et/ou de fibres de monofilaments dans la direction B identique à la nappe de la couche 10 de la figure 4, une couche de liaison en élastomère 14 d'une épaisseur de 0,25 millimètre et une couche 18 formée d'une toile équilibrée d'épaisseur de 0,40 millimètre à fils souples 19, 20 dans les deux directions transversale et longitudinale de la bande 1 et réalisés en coton, polyester ou analogue. La couche de travail 13 a, comme dans le mode de réalisation de la figure 4, une épaisseur de 0,55 millimètre, ce qui se traduit par une épaisseur totale de la bande 1 de 2,30 millimètres.The fifth embodiment represented in FIG. 6 represents a structure with five layers of the strip 1 comprising three intermediate layers interposed between the cylinder layer 9 and the working layer 13 identical respectively to the cylinder layer 9 and to the working layer 13 of the embodiment of FIG. 4, except with regard to the thickness of the layer 9 in the present case of 0.8 millimeters for a total thickness of the layers 9 and 10 of 1.1 millimeters. The three intermediate layers comprise, successively from the cylinder layer 9 to the working layer 13, the layer 10 formed by a ply of monofilament yarns and / or fibers in the direction B identical to the ply of layer 10 in the figure 4, an elastomeric bonding layer 14 with a thickness of 0.25 millimeters and a layer 18 formed by a balanced fabric with a thickness of 0.40 millimeters with flexible wires 19, 20 in both the transverse and longitudinal directions of band 1 and made of cotton, polyester or the like. The working layer 13 has, as in the embodiment of FIG. 4, a thickness of 0.55 millimeter, which results in a total thickness of the strip 1 of 2.30 millimeters.

D'autres modes de réalisation de la structure composite du drap 1 peuvent être envisagés. Ainsi, chaque nappe de fils et/ou de fibres de couche de cylindre et/ou de couche intermédiaire peut être formée à la fois de monofilaments et de multifilaments de même matière ou de matières différentes. De plus, les multifilaments de chaque fil et/ou fibre longitudinale et/ou transversale susmentionnée peuvent être de la même matière ou de matières différentes.Other embodiments of the composite structure of the sheet 1 can be envisaged. Thus, each ply of yarns and / or fibers of the cylinder layer and / or of the intermediate layer can be formed from both monofilaments and multifilaments of the same material or of different materials. In addition, the multifilaments of each yarn and / or the aforementioned longitudinal and / or transverse fiber may be of the same material or of different materials.

Les fils et/ou fibres longitudinales et transversales à multifilaments ou à monofilaments des couches des différents modes de réalisation ci-dessus décrits sont imprégnées d'élastomère. Les différentes couches de modes de réalisation de la bande 1 sont liées entre elles par autoadhésion ou à l'aide d'agents d'adhérisation.The longitudinal and transverse multifilament or monofilament yarns and / or fibers of the layers of the various embodiments described above are impregnated with elastomer. The different layers of embodiments of the strip 1 are linked together by self-adhesion or using adhesion agents.

On notera par ailleurs que les valeurs d'épaisseurs des couches de cylindre et intermédiaires définies dans les différents modes de réalisation ci-dessus sont données dans le cas où les fils et/ou les fibres constituant ces couches sont en polyester, étant bien entendu que des valeurs différentes d'épaisseurs seront adoptées lorsque ces fils et/ou fibres seront d'une matière différente.It will also be noted that the thickness values of the cylinder and intermediate layers defined in the various embodiments above are given in the case where the yarns and / or the fibers constituting these layers are made of polyester, it being understood that different thickness values will be adopted when these yarns and / or fibers are of a different material.

La structure composite de la bande 1 formant blanchet d'impression textile telle que définie dans chacun des modes de réalisation représentés aux figures 2 à 6 diminue considérablement la valeur du décadrage, dont les variations en fonction du développement du drap sont toujours inférieures à un dixième de millimètre comme cela ressort de la figure 9.The composite structure of the strip 1 forming a textile printing blanket as defined in each of the embodiments shown in FIGS. 2 to 6 considerably reduces the value of the cropping, the variations of which depending on the development of the sheet are always less than one tenth millimeter as shown in Figure 9.

Plus précisément, deux des modes de réalisation de la bande 1, à savoir ceux représentés aux figures 4A et 5A, ont été testés à titre d'exemple en comparaison à deux bandes formant blanchets d'impression textile classiques dont les résultats d'essai sont représentés en figure 8.More specifically, two of the embodiments of the strip 1, namely those represented in FIGS. 4A and 5A, were tested by way of example in comparison with two strips forming conventional textile printing blankets whose test results are shown in figure 8.

La machine qui a été utilisée pour contrôler les différents blanchets d'impression ci-dessus est représentée schématiquement en figure 7 et a déjà été décrite de façon détaillée dans FR-B-2 672 879, correspondant à EP-A-0 500 467, au nom de la demanderesse.The machine which was used to control the various printing blankets above is shown diagrammatically in FIG. 7 and has already been described in detail in FR-B-2 672 879, corresponding to EP-A-0 500 467, in the name of the plaintiff.

Cette machine de contrôle comprend deux cylindres 21, 22 dont l'un 21 est entraîné en rotation par un moteur 23 de façon à entraîner la bande 1 à tester suivant la flèche F. Un codeur 24 est mécaniquement relié à l'arbre du moteur 23 et électriquement relié par un câblage 25 à deux systèmes d'injection 26, 27 de colorant, tels que de l'encre, et à une caméra vidéo 28.This control machine comprises two cylinders 21, 22, one of which 21 is driven in rotation by a motor 23 so as to drive the strip 1 to be tested along the arrow F. An encoder 24 is mechanically connected to the motor shaft 23 and electrically connected by wiring 25 to two injection systems 26, 27 of dye, such as ink, and to a video camera 28.

Un ordinateur 29 est relié à la caméra vidéo 28 et permet le calcul du décadrage impliqué par la bande 1.A computer 29 is connected to the video camera 28 and allows the calculation of the cropping involved by the band 1.

Pour cela, une bande de film adhésif (non représentée) est collée sur la bande sans fin à tester 1 afin de servir de support d'impression pour les gouttes d'encre sortant des systèmes d'injection 26, 27. On notera que le codeur 24 donne l'ordre aux systèmes d'injection 26, 27 pour chaque déplacement pi de la bande 1, d'imprimer simultanément une goutte a, b sur le drap 1, ce après quoi le décadrage engendré par les irrégularités de la bande sera contrôlé par la caméra 28, en aval du système d'injection 27.For this, a strip of adhesive film (not shown) is bonded to the endless strip to be tested 1 in order to serve as a printing medium for the ink drops leaving the injection systems 26, 27. It will be noted that the encoder 24 gives the order to the injection systems 26, 27 for each movement p i of the strip 1, to simultaneously print a drop a, b on the sheet 1, after which the cropping caused by the irregularities of the strip will be monitored by the camera 28, downstream of the injection system 27.

Plus précisément, les écarts Xi entre deux gouttes a, b sont mesurés par la caméra 28 et chaque valeur d'écart entre deux gouttes est mémorisée dans l'ordinateur 29.More precisely, the differences X i between two drops a, b are measured by the camera 28 and each difference value between two drops is stored in the computer 29.

L'ordinateur 29 calcule la moyenne des différents écarts xi mesurés par la caméra 28, c'est-à-dire : X = 1/n i=1 n X i

Figure imgb0001
The computer 29 calculates the average of the different deviations x i measured by the camera 28, that is to say: X = 1 / n i = 1 not X i
Figure imgb0001

L'ordinateur 29 effectue ensuite la différence entre l'écart Xi actuellement mesuré par la caméra 28 et la moyenne précitée des écarts X ¯

Figure imgb0002
, pour donner la valeur di du décadrage, soit : d i = X i - X ¯
Figure imgb0003
The computer 29 then makes the difference between the difference X i currently measured by the camera 28 and the above-mentioned average of the differences X ¯
Figure imgb0002
, to give the value di of the cropping, that is: d i = X i - X ¯
Figure imgb0003

L'écran de l'ordinateur 29 visualisera ainsi sous la forme d'une courbe les différentes valeurs de di suivant la position de la bande à tester 1.The screen of the computer 29 will thus visualize in the form of a curve the different values of d i according to the position of the strip to be tested 1.

Ainsi, on voit sur la figure 8 deux courbes C1 et C2 illustrant les valeurs du décadrage de deux draps d'impression textile classiques en fonction de la distance le long de chaque bande ou drap 1. Ces courbes ont été obtenues à partir des paramètres suivants :

  • distance L entre les deux systèmes d'injection 26, 27 : 3 mètres ;
  • distance entre deux points de mesure, c'est-à-dire entre deux gouttes successives a et b : 0,5 mètre ; et
  • tension de la bande 1 : 3,5 Kg/cm.
Thus, we see in Figure 8 two curves C1 and C2 illustrating the values of the cropping of two conventional textile printing sheets in function of the distance along each strip or sheet 1. These curves were obtained from the following parameters:
  • distance L between the two injection systems 26, 27: 3 meters;
  • distance between two measurement points, that is to say between two successive drops a and b: 0.5 meters; and
  • belt tension 1: 3.5 Kg / cm.

On constate ainsi selon la courbe obtenue C1 que le décadrage mesuré varie entre une valeur négative d'environ - 0,10 millimètre et une valeur positive d'environ 0,20 millimètre, tandis que selon la courbe C2 le décadrage mesuré varie entre environ -0,3 mm et + 0,6 mm, valeurs préjudiciables à l'aspect du tissu imprimé.It can thus be seen that, according to the curve obtained C1, the measured cropping varies between a negative value of approximately - 0.10 millimeter and a positive value of approximately 0.20 millimeter, while according to curve C2, the measured cropping varies between approximately - 0.3 mm and + 0.6 mm, values detrimental to the appearance of the printed fabric.

Au contraire, les courbes C3 et C4 illustrées à la figure 9 montrent que les valeurs du décadrage varient entre ± 0,08 millimètre (courbe C3) pour la bande 1 faisant l'objet du mode de réalisation de la figure 4A (distance L entre systèmes d'injection 26, 27 de 5 mètres, distance entre deux points de mesure de 0,5 mètre et tension de bande de 3,5 kg/cm) et entre ± 0,05 millimètre (courbe C4) pour la bande 1 faisant l'objet du mode de réalisation représenté en figure 5A (distance L de 5 mètres, distance entre deux points de mesure de 0,5 mètre et tension de bande de 3,5 kg/cm).On the contrary, the curves C3 and C4 illustrated in FIG. 9 show that the values of the cropping vary between ± 0.08 millimeter (curve C3) for the strip 1 which is the subject of the embodiment of FIG. 4A (distance L between injection systems 26, 27 of 5 meters, distance between two measuring points of 0.5 meter and tape tension of 3.5 kg / cm) and between ± 0.05 millimeter (curve C4) for tape 1 making the object of the embodiment shown in FIG. 5A (distance L of 5 meters, distance between two measurement points of 0.5 meter and belt tension of 3.5 kg / cm).

On a donc réalisé suivant l'invention une bande formant blanchet d'impression textile permettant un décadrage de valeur extrêmement réduite grâce en particulier à la propriété de rigidité longitudinale relativement élevée de la couche de cylindre. Bien entendu, l'invention n'est pas limitée uniquement à un blanchet d'impression textile, mais peut également s'appliquer à tout type de bande sans fin devant transporter ou entraîner de façon précise, sans décalage, des pièces ou objets particuliers. De plus, la couche externe de travail 8, 13 des modes de réalisation ci-dessus décrits est avantageusement en élastomère thermoplastique ou en élastomère vulcanisé.Therefore, according to the invention, a strip forming a textile printing blanket was produced, allowing extremely low value trimming, in particular due to the relatively high longitudinal stiffness property of the cylinder layer. Of course, the invention is not limited only to a textile printing blanket, but can also be applied to any type of endless belt which has to transport or drive precisely, without lag, particular parts or objects. In addition, the external working layer 8, 13 of the embodiments described above is advantageously made of thermoplastic elastomer or of vulcanized elastomer.

Claims (19)

  1. Element in the shape of an endless web used in particular as a textile printing blanket, characterized in that the endless web (1) is shaped to surround two cylinders (2;3) spaced from each other of a textile printing machine and comprises an internal cylinder layer (4;9) and at least one external elastomer layer (8;13), the internal cylinder layer (4;9) comprising a sheet of longitudinally oriented fibers and/or of longitudinally oriented threads (5), and having a longitudinal rigidity lying between 106 and 107 Newtons per meter (N/m), the endless web (1) also comprising one or several intermediate layers sandwiched between the working layer (8;13) and the cylinder layer (4;9) and contributing to the transverse tensile and bending rigidity of the element and in that the transverse tensile rigidity of the intermediate layer(s) is lying between about 104 and 108 N/m and the transverse bending rigidity of this intermediate layer(s) is at least 0.05 Nm/radian, so as to reduce the offset or misframing resulting from the endless web (1) to a value lower than 0.1 mm.
  2. Element according to claim 1, characterized in that the aforesaid longitudinal rigidity value is lying between 1.5 and 2.5x106 N/m.
  3. Element according to claim 1 or 2, characterized in that the aforesaid cylinder layer (4) is constituted by a sheet of threads and/or of longitudinal fibres of monofilaments in a polyester-based, polyamide-based, polyethylene-based, aramide-based, glass-based, carbon-based, metal-based material or the like.
  4. Element according to claim 1 or 2, characterized in that the aforesaid cylinder layer (9) is constituted by a sheet of threads and/or of longitudinal fibres consisting each one of multifilaments and of a polyester-based, polyamide-based, polyethylene-based, aramide-based, glass-based, carbon-based, metal-based material or the like.
  5. Element according to claim 1 or 2, characterized in that the cylinder layer (9) is constituted by a sheet of threads and/or of longitudinal fibres formed of both monofilaments and multifilaments (11) in the same material or in different materials.
  6. Element according to claim 4 or 5, characterized in that the multi filaments of each thread and/or longitudinal fibre of the cylinder layer (9) are in the same material or in different materials.
  7. Element according to one of the foregoing claims, characterized in that the aforesaid working layer (8;13) is in an elastomer with a Young modulus lying between about 1.0 and 500 Megapascals (MPa) and preferably between 5 and 100 MPa.
  8. Element according to one of claims 1 to 7, characterized in that it comprises two intermediate layers (6,7) consisting of a sheet of threads and/or of transverse fibres of monofilaments (7) and of an elastomer layer (6) for connection between the sheet of threads and/or transverse fibres (7) and the cylinder layer (4).
  9. Element according to one of claims 1 to 7, characterized in that it comprises an intermediate layer (10) consisting of a sheet of threads and/or of transverse fibres of monofilaments.
  10. Element according to one of claims 1 to 7, characterized in that it comprises three intermediate layers (10, 14, 15) consisting successively towards the working layer (13), of a sheet of threads and/or of transverse fibres of monofilaments (10), of a connecting elastomer layer (14) and of a cloth with a small modulus of elasticity in the longitudinal direction, consisting of threads and/or of transverse fibres of monofilaments (16) joined to each other by flexible cotton or polyester threads (17) above and below the said threads and/or fibres (16).
  11. Element according to one of claims 1 to 7, characterized in that it comprises three intermediate layers (10, 14, 15) consisting successively towards the working layer (13), of a sheet of threads and/or of transverse fibres (10) consisting each one of multifilaments, of a connecting elastomer layer (14) and of a cloth with a small modulus of elasticity in the longitudinal direction, consisting of threads and/or of transverse fibres of monofilaments (16) joined to each other by flexible cotton or polyester threads (17) above and below the said threads and/or fibres (16).
  12. Element according to one of claims 1 to 7, characterized in that it comprises three intermediate layers (10, 14, 15) consisting successively towards the working layer (13), of a sheet of threads and/or of transverse fibres of monofilaments (10), of a connecting elastomer layer (14) and of a balanced cloth (19) with flexible threads (20) in both transverse and longitudinal directions and made from cotton, polyester or the like.
  13. Element according to one of claims 1 to 7, characterized in that at least one of the aforesaid intermediate layers consists of a sheet of threads and/or of transverse fibres formed of both monofilaments and multifilaments in the same material or in different materials.
  14. Element according to one of claims 8 to 13, characterized in that the aforesaid multifilaments of each thread and/or of transverse fibre of an intermediate layer are in the same material or in different materials.
  15. Element according to one of claims 8 to 14, characterized in that the threads and/or aforesaid transverse fibres are made from a polyester-based, polyamide-based, polyethylene-based, glass-based, carbon-based, metal-based material or the like.
  16. Element according to one of claims 8 to 15, characterized in that the threads and/or longitudinal fibres of the aforesaid cylinder layer and the threads and/or transverse fibres of the aforesaid intermediate layers are impregnated with elastomer.
  17. Element according to one of the foregoing claims, characterized in that the aforesaid cylinder layer has a thickness lying between about 0.2 and 1.5 millimetre, preferably between about 0.3 and 0.9 millimetre, the working layer has a thickness lying between about 0.1 and 1.0 millimetre, preferably between about 0.5 and 0.7 millimetre and the total thickness of the element is lying between about 1.5 and 4 millimetres, preferably between about 1.9 and 2.8 millimetres.
  18. Element according to one of the foregoing claims, characterized in that the aforesaid different layers are connected to each other by self-adhesion or by adhesion agents.
  19. Element according to one of the foregoing claims, characterized in that the external layer (8;13) is in a thermoplastic elastomer or in a cured elastomer.
EP93400945A 1992-04-10 1993-04-09 Endless belt to be used as printing blanket Expired - Lifetime EP0565457B1 (en)

Applications Claiming Priority (2)

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FR9204452 1992-04-10
FR9204452A FR2689815B1 (en) 1992-04-10 1992-04-10 ENDLESS BAND-SHAPED ELEMENT IN PARTICULAR PRINTING BLANCHET

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EP0565457A1 EP0565457A1 (en) 1993-10-13
EP0565457B1 true EP0565457B1 (en) 1997-11-05

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EP (1) EP0565457B1 (en)
JP (1) JPH0681243A (en)
KR (1) KR0139186B1 (en)
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DE69314987D1 (en) 1997-12-11
KR930021381A (en) 1993-11-22
FR2689815A1 (en) 1993-10-15
AU670070B2 (en) 1996-07-04
DE69314987T2 (en) 1998-05-28
KR0139186B1 (en) 1998-04-28
JPH0681243A (en) 1994-03-22
EP0565457A1 (en) 1993-10-13
FR2689815B1 (en) 1996-05-15
ATE159895T1 (en) 1997-11-15
SG47892A1 (en) 1998-04-17
ES2111721T3 (en) 1998-03-16
US5456171A (en) 1995-10-10

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