EP0552252B1 - Gesättigte, lineare polyfluorkohlenwasserstoffe, verfahren zu ihrer herstellung und ihre verwendung in reinigungsmitteln - Google Patents

Gesättigte, lineare polyfluorkohlenwasserstoffe, verfahren zu ihrer herstellung und ihre verwendung in reinigungsmitteln Download PDF

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EP0552252B1
EP0552252B1 EP91918761A EP91918761A EP0552252B1 EP 0552252 B1 EP0552252 B1 EP 0552252B1 EP 91918761 A EP91918761 A EP 91918761A EP 91918761 A EP91918761 A EP 91918761A EP 0552252 B1 EP0552252 B1 EP 0552252B1
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cfcf
chfchfcf
starting material
hydrogen
chfcf
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EP0552252A1 (de
EP0552252A4 (en
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Carl George Krespan
Velliyur Nott Mallikarjuna Rao
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EIDP Inc
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EI Du Pont de Nemours and Co
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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C19/00Acyclic saturated compounds containing halogen atoms
    • C07C19/08Acyclic saturated compounds containing halogen atoms containing fluorine
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C17/00Preparation of halogenated hydrocarbons
    • C07C17/23Preparation of halogenated hydrocarbons by dehalogenation
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C17/00Preparation of halogenated hydrocarbons
    • C07C17/26Preparation of halogenated hydrocarbons by reactions involving an increase in the number of carbon atoms in the skeleton
    • C07C17/272Preparation of halogenated hydrocarbons by reactions involving an increase in the number of carbon atoms in the skeleton by addition reactions
    • C07C17/278Preparation of halogenated hydrocarbons by reactions involving an increase in the number of carbon atoms in the skeleton by addition reactions of only halogenated hydrocarbons
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C17/00Preparation of halogenated hydrocarbons
    • C07C17/35Preparation of halogenated hydrocarbons by reactions not affecting the number of carbon or of halogen atoms in the reaction
    • C07C17/354Preparation of halogenated hydrocarbons by reactions not affecting the number of carbon or of halogen atoms in the reaction by hydrogenation

Definitions

  • This invention relates to fluorine-substituted hydrocarbon compounds, their production, and their use for cleaning solid surfaces, and more particularly to polyfluoropentanes, polyfluorohexanes, and polyfluoroheptanes, their production by the reduction of polyfluoroolefin starting materials, and their use as solvents.
  • Boiling point, flammability and solvent power can often be adjusted by preparing mixtures of solvents.
  • solvents e.g., isopropanol and nitromethane
  • 1,1,2-trichloro-1,2,2-trifluoroethane alone e.g., isopropanol and nitromethane
  • solvents e.g., isopropanol and nitromethane
  • Azeotropic compositions exhibit either a maximum or minimum boiling point and do not fractionate upon boiling. These characteristics are also important in the use of the solvent compositions in certain cleaning operations, such as removing solder fluxes and flux residues from printed circuit boards. Preferential evaporation of the more volatile components of the solvent mixtures, which would be the case if the mixtures were not azeotropes, or azeotrope-like, would result in mixtures with changed compositions which may have less desirable properties (e.g., lower solvency for contaminants such as rosin fluxes and/or less inertness toward the substrates such as electrical components).
  • Azeotropic characteristics are also desirable in vapor degreasing operations where redistilled material is isually used for final rinse-cleaning.
  • the vapor defluxing or degreasing system acts as a still.
  • the solvent composition exhibits a constant boiling point (i.e., is an azeotrope or is azeotrope-like) fractionation will occur and undesirable solvent distribution may act to upset the safety and effectiveness of the cleaning operation.
  • azeotropic compositions based upon halohydrocarbons containing fluorine have been discovered and in some cases used as solvents for the removal of solder fluxes and flux residues from printed circuit boards and for miscellaneous vapor degreasing applications.
  • U.S. Patent No. 2,999,815 discloses the azeotrope of 1,1,2-trichloro-1,2,2-trifluoroethane with acetone
  • U.S. Patent No. 3,903,009 discloses a ternary azeotrope of 1,1,2-trichloro-1,2,2-trifluoroethane with nitromethane and ethanol
  • 3,573,213 discloses an azeotrope of 1,1,2-trichloro-1,2,2-trifluoroethane with nitromethane;
  • U.S. Patent No. 3,789,006 discloses the ternary azeotrope of 1,1,2-trichloro-1,2,2-trifluoroethane with nitromethane and isopropanol;
  • U.S. Patent No. 3,728,268 discloses the ternary azeotrope of 1,1,2-trichloro-1,2,2-trifluoroethane with acetone and ethanol;
  • 2,999,817 discloses the binary azeotrope of 1,1,2-trichloro-1,2,2-trifluoroethane and methylene chloride (i.e., dichloromethane); and U.S. Patent No. 4,715,900 discloses ternary compositions of trichlorotrifluoroethane, dichlorodifluoroethane, and ethanol or methanol.
  • solvent compositions which have proven useful for cleaning contain at least one component which is a halogen-substituted hydrocarbon containing chlorine, and there have been concerns raised over the ozone depletion potential of halogen-substituted hydrocarbons which contain chlorine. Efforts are being made to develop compositions which may at least partially replace the chlorine containing components with other components having lower potential for ozone depletion. Azeotropic compositions of this type are of particular interest.
  • U.S. Patent No. 2,550,953 discloses catalytic hydrogenation of unsaturated fluorohydrocarbons.
  • U.S. Patent No. 2,844,636 discloses that 1,1,2,3,4,4-hexafluorobutene can be made by reacting perfluorocyclobutene with hydrogen, using elemental iodine as the catalyst.
  • U. S. Patent No. 4,902,839 discloses certain tetrahydro derivatives of perfluorobutanes, perfluoropentanes and perfluorohexanes, as well as processes for their preparation.
  • novel compounds which contain no chlorine and which may be used alone or in combination with other miscible solvents (e.g., alcohols, ethers, esters, ketones, nitrogen-containing organic compounds such as acetonitrile and nitromethane, and halogenated hydrocarbons) as agents for cleaning solid surfaces.
  • miscible solvents e.g., alcohols, ethers, esters, ketones, nitrogen-containing organic compounds such as acetonitrile and nitromethane, and halogenated hydrocarbons
  • novel compounds of this invention include the group of linear dihydro and trihydro polyfluoropentanes, polyfluorohexanes and polyfluoroheptanes represented by the structural formulae CF 3 CHFCHFCF 2 CF 3 , CF 3 CH 2 CHFCF 2 CF 3 , CF 3 CHFCH 2 CF 2 CF 3 , CF 3 CHFCHFCF 2 CF 2 CF 3 , CF 3 CH 2 CHFCF 2 CF 2 CF 2 , CF 3 CHFCH 2 CF 2 CF 2 CF 3 , CF 3 CF 2 CH 2 CHFCF 2 CF 3 , CF 3 CF 2 CHFCHFCF 2 CF 2 CF 3 , CF 3 CHFCHFCF 2 CF 2 CF 3 , CF 3 CHFCHFCF 2 CF 2 CF 3 , CF 3 CHFCHFCF 2 CF 2 CF 2 CF 3 , CF 3 CHFCHFCF 2 CF 2 CF 2 CF 3 , CF 3 CHFCH 2
  • a process is provided in accordance with this invention for preparing a linear trihydropolyfluoroalkane selected from the group consisting of CF 3 CH 2 CHFCF 2 CF 3 , CF 3 CHFCH 2 CF 2 CF 3 , CF 3 CH 2 CHFCF 2 CF 2 CF 3 , CF 3 CHFCH 2 CF 2 CF 2 CF 3 , CF 3 CF 2 CH 2 CHFCF 2 CF 3 , CF 3 CHFCH 2 CF 2 CF 2 CF 2 CF 3 , CF 3 CH 2 CHFCF 2 CF 2 CF 2 CF 3 , CF 3 CF 2 CHFCH 2 CF 2 CF 2 CF 3 , and CF 3 CF 2 CH 2 CHFCF 2 CF 2 CF 3 , which comprises the step of reacting an olefinic starting material in the liquid phase with hydrogen over a Group VIII metal catalyst (preferably in the presence of a polar solvent); wherein said olefinic starting material has the same number of carbon
  • Another process is provided in accordance with this invention for preparing a linear trihydropolyfluoroalkane selected from the group consisting of CF 3 CH 2 CHFCF 2 CF 3 , CF 3 CHFCH 2 CF 2 CF 3 , CF 3 CH 2 CHFCF 2 CF 2 CF 3 , CF 3 CHFCH 2 CF 2 CF 2 CF 3 , CF 3 CF 2 CH 2 CHFCF 2 CF 3 , CF 3 CHFCH 2 CF 2 CF 2 CF 2 CF 3 , CF 3 CH 2 CHFCF 2 CF 2 CF 2 CF 3 , CF 3 CF 2 CHFCH 2 CF 2 CF 2 CF 3 , and CF 3 CF 2 CH 2 CHFCF 2 CF 2 CF 3 , which comprises the step of reacting an olefinic starting material at an elevated temperature with hydrogen in the presence of at least one material selected from the group consisting of iodine and hydrogen iodide or with hydrogen iodide
  • This invention provides novel saturated linear polyfluorohydrocarbons (i.e., polyfluoroalkanes) which contain two or three hydrogen atoms per molecule.
  • the trihydropolyfluoroalkanes of this invention include the trihydropolyfluoropentanes represented by the structural formulae CF 3 CH 2 CHFCF 2 CF 3 and CF 3 CHFCH 2 CF 2 CF 3 ; the trihydropolyfluorohexanes represented by the structural formulae CF 3 CH 2 CHFCF 2 CF 2 CF 3 , CF 3 CHFCH 2 CF 2 CF 2 CF 3 , and CF 3 CF 2 CH 2 CHFCF 2 CF 3 ; and the trihydropolyfluoroheptanes represented by the structural formulae CF 3 CHFCH 2 CF 2 CF 2 CF 2 CF 3 , CF 3 CH 2 CHFCF 2 CF 2 CF 3 , CF 3 CF 2 CHFCH 2 CF 2 CF 2
  • a process is provided in accordance with this invention for preparing these trihydropolyfluoroalkanes which comprises the step of reacting an olefinic starting material in the liquid phase with hydrogen over a Group VIII metal catalyst, preferably from the palladium group (i.e., Pd, Rh and/or Ru).
  • a Group VIII metal catalyst preferably from the palladium group (i.e., Pd, Rh and/or Ru).
  • Palladium and rhodium are the more preferred metals, with palladium being most preferred.
  • the metal catalyst may be supported, for example on carbon or on alumina.
  • the reduction can be carried out at temperatures in the range of from 0°C to 200°C.
  • the preferred temperature range is from 25°C to 100°C.
  • the pressure of the hydrogenation may be within a wide range, from less than 1 atmosphere to extremely high pressures, but normally pressures from 1 atmosphere to 10 atmospheres is preferred.
  • the molar ratio of hydrogen to olefinic starting material for this process is preferably between about 1:1 and 100:1; and is more preferably between about 2:1 and 10:1.
  • the hydrogen may be provided by continuous or intermittent addition to a reactor containing the olefinic starting material and the catalyst until the desired ratio (based upon the initial amount of starting material) is attained.
  • the hydrogenation is preferably conducted in the presence of a polar solvent.
  • a polar solvent is essential for high selectivity to the trihydro derivatives from the perfluoroolefin starting materials.
  • Suitable polar solvents which may be employed include water, alcohols, glycol, acetic acid, dimethylformamide, N-methyl pyrollidone and triethylamine, or mixtures thereof. Methanol is a preferred polar solvent.
  • polyfluoroolefins having at least 5 carbon atoms may be manufactured by reacting together two selected polyfluoroolefins in the presence of a catalyst of the formula AlX 3 where X is one or more of F, Cl or Br (provided that X is not entirely F).
  • a five carbon perfluoroolefinic starting material may be prepared by the reaction of hexafluoropropene (HFP) with tetrafluoroethylene (TFE).
  • Three carbon perfluoro-olefinic starting materials may be prepared by the reaction, substantially according to the procedure of Example A, of 1,1,1,4,4,4-hexafluoro-2,3-dichloro-2-butene with TFE to yield an intermediate product comprising perfluoro-2,3-dichloro-2-hexene which may then be converted to a mixture of perfluoro-2-hexene and perfluoro-3-hexene by reaction with potassium fluoride in refluxing N-methyl pyrolidone.
  • a mixture of seven carbon perfluoroolefinic starting materials may be prepared by the reaction, substantially according to the procedure of Example A, of hexafluoro-propene with 2 moles of TFE.
  • Another process is provided in accordance with this invention for preparing a linear trihydropolyfluoroalkane selected from the group consisting of CF 3 CH 2 CHFCF 2 CF 3 , CF 3 CHFCH 2 CF 2 CF 3 , CF 3 CH 2 CHFCF 2 CF 2 CF 3 , CF 3 CHFCH 2 CF 2 CF 2 CF 3 , CF 3 CF 2 CH 2 CHFCF 2 CF 3 , CF 3 CHFCH 2 CF 2 CF 2 CF 2 CF 3 , CF 3 CH 2 CHFCF 2 CF 2 CF 2 CF 3 , CF 3 CF 2 CHFCH 2 CF 2 CF 2 CF 3 , and CF 3 CF 2 CH 2 CHFCF 2 CF 2 CF 3 , which comprises the step of reacting an olefinic starting material at an elevated temperature with hydrogen in the presence of at least one material selected from the group consisting of iodine and hydrogen iodide or with hydrogen iodide
  • Hydrogen iodide for the reaction may be provided by several methods.
  • the reaction may be run with stoichiometric HI.
  • the reaction may be run with catalytic amounts of HI in the presence of hydrogen.
  • the reaction may also be run with hydrogen using catalytic amounts of iodine. This latter method is preferred for batch reactions and for ease of handling.
  • This reaction may be accomplished in the absence of supported metal catalysts; and indeed the catalyst for this reaction typically consists essentially of iodine and/or hydrogen iodide.
  • the reaction temperature for this reaction should generally be from 100°C to 500°C.
  • a preferred temperature range is from 200°C to 400°C.
  • This reaction may be run at a pressure of from 3.4 to 340 atm. (50 psi to 5000 psi), with 34 to 102 atm. (500 psi to 1500 psi) being preferred.
  • the amount of hydrogen provided for contact with the olefinic starting material should represent at least one molecule of hydrogen for each olefinic bond to be saturated, and is preferably 10 times said minimum, or less (i.e., the molar ratio of hydrogen available for reacting to olefinic starting material is preferably between 10:1 and 1:1).
  • the hydrogen can be fed either in the pure state or diluted with an inert gas (e.g., nitrogen, helium or argon).
  • the dihydropolyfluoroalkanes of this invention include the dihydropolyfluoropentane represented by the structural formula CF 3 CHFCHFCF 2 CF 3 ; the dihydropolyfluorohexane represented by the structural formula CF 3 CHFCHFCF 2 CF 2 CF 3 ; and the dihydropolyfluoroheptanes represented by the structural formulae CF 3 CF 2 CHFCHFCF 2 CF 2 CF 3 and CF 3 CHFCHFCF 2 CF 2 CF 2 CF 3 .
  • a process is provided in accordance with this invention for preparing a linear dihydropolyfluoroalkane selected from the group consisting of CF 3 CHFCHFCF 2 CF 3 , CF 3 CHFCHFCF 2 CF 2 CF 3 , CF 3 CF 2 CHFCHFCF 2 CF 2 CF 3 , CF 3 CHFCHFCF 2 CF 2 CF 3 , and CF 3 CF 2 CHFCHFCF 2 CF 3 , which comprises the step of reacting an olefinic starting material in the vapor phase with hydrogen over a Group VIII metal catalyst.
  • the catalyst is from the palladium group.
  • Unsupported metal catalysts and supported metal catalysts wherein the metal is palladium, rhodium, or ruthenium are particularly suitable for use in this process.
  • Supports such as carbon or alumina may be employed.
  • Supported palladium catalysts are preferred.
  • the vapor phase reduction can be carried out at temperatures in the range of from 50°C to 250°C; the preferred temperature range is from 100°C to 200°C.
  • the pressure of the hydrogenation may vary widely from less than 1 atmosphere to 20 or more atmospheres.
  • the molar ratio of hydrogen to olefinic starting material for this process is preferably between 0.5:1 and 4:1, and is more preferably between 0.5:1 and 1.5:1.
  • Palladium and rhodium are the preferred metals, with palladium being the most preferred.
  • the metal catalysts may be supported, for example, on carbon or on alumina, with carbon the preferred support.
  • the liquid phase reduction can be carried out at temperatures ranging from 0°C to 200°C, with a preferred range being from 25°C to 100°C.
  • the pressure of the hydrogenation may vary widely from less than 1 atmosphere to 30 atmospheres or more.
  • the molar ratio of hydrogen to olefinic starting material for this process is preferably between 1:1 and 100:1 and is more preferably between 1:1 and 10:1.
  • This hydrogenation is preferably carried out in the absence of a polar solvent.
  • the reduction may be carried out neat (i.e., using no solvent or diluent) or in the presence of a non-polar solvent.
  • Suitable non-polar solvents which may be employed include inert low dielectric alkanes (e.g., nonane and cyclohexane) or low dielectric aromatics (e.g., toluene, benzene and orthoxylene).
  • Hydrogen iodide for the reaction may be provided by several methods.
  • the reaction may be run with stoichiometric HI.
  • the reaction may be run with catalytic amounts of HI in the presence of hydrogen.
  • the reaction may also be run with hydrogen using catalytic amounts of iodine. This latter method is preferred for batch reactions and for ease of handling.
  • This reaction may be accomplished in the absence of supported metal catalysts; and indeed the catalyst for this reaction typically consists essentially of iodine and/or hydrogen iodide.
  • the reaction temperature for this reaction should generally be from 100°C to 500°C.
  • a preferred temperature range is from 200°C to 400°C.
  • This reaction may be run at a pressure of from 3.4 to 340 atm. (50 psi to 5000 psi), with 34 to 102 atm. (500 psi to 1500 psi) being preferred.
  • the amount of hydrogen provided for contact with the olefinic starting material should represent at least one molecule of hydrogen for each olefinic bond to be saturated, and is preferably 10 times said minimum, or less (i.e., the molar ratio of hydrogen available for reacting to olefinic starting material is preferably between 10:1 and 1:1).
  • the hydrogen can be fed either in the pure state or diluted with an inert gas (e.g., nitrogen, helium or argon).
  • the processes of this invention wherein the olefinic starting material is hydrogenated over a palladium group metal catalyst allow for selecting between processes wherein the major product (i.e., above 50 mole percent based upon the amount of olefinic starting material hydrogenated) is a dihydropolyfluoroalkane, and processes wherein the major product is a trihydropolyfluoroalkane.
  • liquid phase processes wherein polar solvents are used favor the production of trihydropolyfluoroalkanes and may thus be used to produce trihydropolyfluoroalkanes as the major product.
  • a liquid phase process using polar solvents may be used to produce about 65 mole percent or more trihydropolyfluoroalkane product.
  • Examples 1, 2, 4, 7, 10 and 15 herein are referenced as examples of trihydrononafluoropentane preparation
  • vapor phase processes, neat liquid phase processes, and liquid phase processes using non-polar solvents favor production of dihydropolyfluoroalkanes and may thus be used to produce dihydropolyfluoroalkanes as the major product of the reaction.
  • a vapor phase process, a neat liquid process, or a liquid phase process using non-polar solvents may be used to produce about 65 mole percent or more dihydropolyfluoroalkane product. Examples 5, 6, 8, 9, 11, 12, 13 and 14 herein are referenced as examples of dihydropolyfluoroalkane preparation.
  • Example 13 and 14 indicate further that the use of an appropriate solvent can result in the formation of one diastereomeric dihydro compound selectively.
  • Example 8 illustrates the high selectivity for introduction of two hydrogens which is possible in a vapor phase reaction using a palladium catalyst.
  • the processes of this invention which do not use metal catalysts and which react olefinic starting material with hydrogen in the presence of iodine and/or hydrogen iodide or with hydrogen iodide, allow for producing as the major product a polyfluoroalkane wherein exactly two hydrogens have been added to said olefinic starting material.
  • the processes using iodine and/or hydrogen iodide may be used to produce about 95 mole percent or more of product wherein exactly two hydrogens have been added to the olefinic starting material.
  • 2,3-dihydrodecafluoropentane of over 99% purity can be obtained by the reaction of one part perfluoropentene-2 with excess hydrogen and about 0.5 part of iodine at 300°C and 68 atm (1000 psi) for 20 hours (see Example 3 herein).
  • the dihydro and trihydro linear polyfluoropentanes, polyfluorohexanes and polyfluoroheptanes of this invention are useful as solvents (especially those compounds having boiling points of 100°C or less). They are replacements for currently environmentally suspect chlorofluorocarbons such as trichlorotrifluoroethane. They have zero ozone depletion potential. They are non-flammable. These polyfluoroalkanes may be used by themselves or in combination with other miscible solvents as cleaning agents or defluxing agents for solid surfaces, for example, printed wire boards.
  • the compounds having boiling points above 75°C are useful as vapor degreasers.
  • the compounds of this invention may also be used as drying agents.
  • compositions suitable for use in cleaning operations can be prepared which comprise a mixture of dihydro- and/or trihydropolyfluoroalkanes of this invention with one or more compounds selected from the group consisting of alcohols, ethers, esters, ketones, nitromethane, acetonitrile, and halogenated hydrocarbons.
  • the preferred alcohols and halogenated hydrocarbons contain from 1 to 4 carbon atoms; the preferred ethers contain from 2 to 6 carbon atoms; and the preferred esters and ketones contain from 3 to 6 carbon atoms.
  • suitable alcohols include methanol, ethanol and isopropanol.
  • suitable ethers include tetrahydrofuran and diethylether.
  • suitable ketones include acetone and methylethylketone.
  • suitable halogenated hydrocarbons include methylene chloride (i.e., dichloromethane), 1,1,2-trichloro-1,2,2-trifluoroethane, dichlorodifluoroethane, trichloroethene, and trans-1,2-dichloroethylene.
  • such compositions contain at least about 5 percent by weight total of the polyfluoroalkanes of this invention; and can contain up to 99 percent by weight, or even more thereof.
  • compositions include mixtures of CF 3 CHFCHFCF 2 CF 3 , CF 3 CH 2 CHFCF 2 CF 3 or CF 3 CHFCH 2 CF 2 CF 3 (especially CF 3 CHFCHFCF 2 CF 3 ) with one or more of said alcohols, ethers, esters, ketones, nitromethane, acetonitrile and halogenated hydrocarbons.
  • Most preferred with respect to ozone depletion potential are compositions in which no component contains chlorine.
  • the mixtures of this invention are useful in a wide variety of processes for cleaning solid surfaces which comprise treating said surface therewith. Applications include removal of flux and flux residues from printed circuit boards contaminated therewith.
  • compositions which comprise an admixture of effective amounts of one or more of the dihydropolyfluoroalkanes and trihydropolyfluoroalkanes of this invention with one or more solvents selected from the group consisting of alcohols, ethers, esters, ketones, nitromethane, acetonitrile and halogenated hydrocarbons to form an azeotrope or azeotrope-like mixture are considered especially useful.
  • solvents selected from the group consisting of alcohols, ethers, esters, ketones, nitromethane, acetonitrile and halogenated hydrocarbons to form an azeotrope or azeotrope-like mixture.
  • azeotropic compositions consisting essentially of 95.3 weight percent CF 3 CHFCHFCF 2 CF 3 and 4.7 weight percent methanol (boiling point 39.9°C); consisting essentially of 97.1 weight percent CF 3 CHFCHFCF 2 CF 3 and 2.9 weight percent ethanol (boiling point 43.4°C); consisting essentially of 97.4 weight percent CF 3 CHFCHFCF 2 CF 3 and 2.6 weight isopropanol (boiling point 45.5°C); consisting essentially of 60.5 weight percent CF 3 CHFCHFCF 2 CF 3 , 36.2 weight percent trans 1,2-dichloroethylene, and 3.3 weight percent methanol (boiling point about 35.3°C); and consisting essentially of 63.9 weight percent CF 3 CHFCHFCF 2 CF 3 , 35.1 weight percent trans 1,2-dichloroethylene and 1.0 weight percent ethanol (boiling point 35.1°C) are considered useful for cleaning printed circuit board contaminated with flux and flux-re
  • compositions of the invention may be used in conventional apparatus, employing conventional operating techniques.
  • the solvent(s) may be used without heat if desired, but the cleaning action of the solvent may be assisted by conventional means (e.g., heating, agitation, etc.).
  • conventional means e.g., heating, agitation, etc.
  • ultrasonic irradiation it may be advantageous to use ultrasonic irradiation in combination with the solvent(s).
  • compositions provided in accordance with this invention can be used in cleaning processes such as is described in U.S. Patent No. 3,881,949 and U.S. Patent No. 4,715,900, both of which are incorporated herein by reference.
  • the mixtures of the instant invention can be prepared by any convenient method including mixing or combining the desired amounts of the components.
  • a preferred method is to weigh the desired amounts of each component and thereafter combine them in an appropriate container.
  • the product mixture of this example was shown (by further exposing it to hydrogen in the presence of a Pd/C catalyst) to be stable to reduction conditions once it is formed, indicating that loss of F - or HF leading to trihydro product occurs while the olefin is reacting on the catalyst surface.
  • a metal rocker tube charged with 97.4 g (0.384 mol) of iodine and 191.8 g (0.767 mol) of perfluoropentene-2 was cooled, evacuated, pressured with 6,8 atm. (100 psi) of hydrogen, and heated to 300°C. Hydrogen pressure was raised to 68 atm. (1000 psi) and maintained there while the vessel was kept at 300°C for 1 day.
  • the vessel was cooled to 5°C, gases were vented, and the cold product (157.2 g, 99% pure by GC) was washed with cold aqueous Na 2 S 2 O 3 , dried over Na 2 SO 4 , to give perfluoro-2H,3H-pentane, bp 43-52°C, as two diastereomers in 49:51 ratio.
  • the distillate was shown by GC and NMR analyses to be composed of 5% of unreacted perfluoropentene-2, 26% of the olefins perfluoro-2H-pentene-2/perfluoro-3H-pentene-2, 64% of perfluoro-2H,2H,3H-pentane and perfluoro-2H,3H,3H-pentane, and 13% of perfluoro-2H,3H-pentane.
  • the ratio of trihydro- to dihydropentanes was 83:17. It is expected that this ratio would be higher if the monohydroolefins were further reduced.
  • the mixture was treated with 4.2 g of NaF and distilled to give 17.6 g of crude product, bp 47-48°C.
  • This reaction provided a preferred polar solvent for very selectively reducing perfluorinated linear internal olefins to trihydro derivatives with hydrogen and metal catalyst under mild conditions.
  • Example 8 was substantially repeated except that the catalyst was 5.0 g of 1% ruthenium on carbon and the operating temperature was 200°C. Under these conditions perfluoropentene-2 conversion was 41.2% and the combined selectivity to the perfluoro-2H,3H-pentane isomers was 70.4%.

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  • Chemical & Material Sciences (AREA)
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  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
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Claims (25)

  1. Verbindung, ausgewählt aus der Gruppe, bestehend aus CF3CHFCHFCF2CF3, CF3CH2CHFCF2CF3, CF3CHFCH2CF2CF3, CF3CH2CH2CF2CF3, CF3CHFCHFCF2CF2CF3, CF3CH2CHFCF2CF2CF3, CF3CHFCH2CF2CF2CF3, CF3CF2CH2CHFCF2CF3, CF3CF2CHFCHFCF2CF2CF3, CF3CHFCHFCF2CF2CF3, CF3CHFCH2CF2CF2CF2CF3, CF3CH2CHFCF2CF2CF2CF3, CF3CF2CHFCH2CF2CF2CF3 und CF3CF2CH2CHFCF2CF2CF3.
  2. Verbindung nach Anspruch 1, die CF3CHFCHFCF2CF3 ist.
  3. Verbindung nach Anspruch 1, die CF3CH2CHFCF2CF3 ist.
  4. Verbindung nach Anspruch 1, die CF3CHFCH2CF2CF3 ist.
  5. Verbindung nach Anspruch 1, die CF3CHFCHFCF2CF2CF3 ist.
  6. Verbindung nach Anspruch 1, die CF3CH2CHFCF2CF2CF3 ist.
  7. Verbindung nach Anspruch 1, die CF3CHFCH2CF2CF2CF3 ist.
  8. Verbindung nach Anspruch 1, die CF3CF2CH2CHFCF2CF3 ist.
  9. Verbindung nach Anspruch 1, die CF3CF2CHFCHFCF2CF2CF3 ist.
  10. Verbindung nach Anspruch 1, die CF3CHFCHFCF2CF2CF2CF3 ist.
  11. Verbindung nach Anspruch 1, die CF3CHFCH2CF2CF2CF2CF3 ist.
  12. Verbindung nach Anspruch 1, die CF3CH2CHFCF2CF2CF2CF3 ist.
  13. Verbindung nach Anspruch 1, die CF3CF2CHFCH2CF2CF2CF3 ist.
  14. Verbindung nach Anspruch 1, die CF3CF2CH2CHFCF2CF2CF3 ist.
  15. Verfahren zur Herstellung eines linearen Trihydropolyfluoralkans, ausgewählt aus der Gruppe, bestehend aus CF3CH2CHFCF2CF3, CF3CHFCH2CF2CF3, CF3CH2CHFCF2CF2CF3, CF3CHFCH2CF2CF2CF3, CF3CF2CH2CHFCF2CF3, CF3CHFCH2CF2CF2CF2CF3, CF3CH2CHFCF2CF2CF2CF3, CF3CF2CHFCH2CF2CF2CF3 und CF3CF2CH2CHFCF2CF2CF3, umfassend die Stufe: Umsetzen eines olefinischen Ausgangsmaterials in der flüssigen Phase mit Wasserstoff über einem Metallkatalysator aus der Palladiumgruppe in Gegenwart eines polaren Lösungsmittels, bei dem das olefinische Ausgangsmaterial dieselbe Anzahl von Kohlenstoffatomen wie das Trihydropolyfluoralkan aufweist und ausgewählt wird aus der Gruppe, bestehend aus CF3CF=CFCF2CF3, CF3CF=CFCF2CF2CF3, CF3CF2CF=CFCF2CF3, CF3CF2CF=CFCF2CF2CF3 und CF3CF=CFCF2CF2CF2CF3, und bei dem das olefinische Ausgangsmaterial seine olefinische Bindung zwischen den Kohlenstoffatomen aufweist, die den Kohlenstoffen entsprechen, die den Wasserstoff in dem Trihydropolyfluoralkan tragen.
  16. Verfahren nach Anspruch 15, bei dem das olefinische Ausgangsmaterial über einem Palladiumkatalysator bei einer Temperatur im Bereich von 0 °C bis 200 °C hydriert wird, bei dem das Molverhältnis von Wasserstoff zu olefinischem Ausgangsmaterial zwischen 1:1 und 100:1 liegt und bei dem das lineare Trihydropolyfluorlalkan das Hauptprodukt der Hydrierung ist.
  17. Verfahren zur Herstellung eines linearen Trihydropolyfluoralkans, ausgewählt aus der Gruppe, bestehend aus CF3CH2CHFCF2CF3, CF3CHFCH2CF2CF3, CF3CH2CHFCF2CF2CF3, CF3CHFCH2CF2CF2CF3, CF3CF2CH2CHFCF2CF3, CF3CHFCH2CF2CF2CF2CF3, CF3CH2CHFCF2CF2CF2CF3, CF3CF2CHFCH2CF2CF2CF3 und CF3CF2CH2CHFCF2CF2CF3, umfassend die Stufe: Umsetzen eines olefinischen Ausgangsmaterials bei einer erhöhten Temperatur mit Wasserstoff in Gegenwart von wenigstens einem Material, das aus der Gruppe ausgewählt wird, die besteht aus Iod, Iodwasserstoff, oder mit Iodwasserstoff, bei dem das olefinische Ausgangsmaterial dieselbe Anzahl von Kohlenstoffatomen wie das Trihydropolyfluoralkan aufweist und ausgewählt wird aus der Gruppe, die besteht aus CF3CH=CFCF2CF3, CF3CF=CHCF2CF3, CF3CH=CFCF2CF2CF3, CF3CF=CHCF2CF2CF3, CF3CF2CH=CFCF2CF3, CF3CF2CH=CFCF2CF2CF3, CF3CF2CF=CHCF2CF2CF3, CF3CH=CFCF2CF2CF2CF3 und CF3CF=CHCF2CF2CF2CF3, und bei dem das olefinische Ausgangsmaterial seine olefinische Bindung zwischen den Kohlenstoffatomen aufweist, die den Kohlenstoffen entsprechen, die den Wasserstoff in dem Trihydropolyfluoralkan tragen.
  18. Verfahren zur Herstellung eines linearen Dihydropolyfluoralkans, ausgewählt aus der Gruppe, bestehend aus CF3CHFCHFCF2CF3, CF3CHFCHFCF2CF2CF3, CF3CF2CHFCHFCF2CF2CF3, CF3CHFCHFCF2CF2CF2CF3 und CF3CF2CHFCHFCF2CF3, umfassend die Stufe: Umsetzen eines olefinischen Ausgangsmaterials mit Wasserstoff in der Dampfphase über einem Metallkatalysator aus der Palladiumgruppe, wobei das olefinische Ausgangsmaterial dieselbe Anzahl von Kohlenstoffatomen wie das Dihydropolyfluoralkan besitzt und ausgewählt wird aus der Gruppe, bestehend aus CF3CF=CFCF2CF3, CF3CF=CFCF2CF2CF3, CF3CF2CF=CFCF2CF3, CF3CF2CF=CFCF2CF2CF3 und CF3CF=CFCF2CF2CF2CF3, und bei dem das olefinische Ausgangsmaterial seine olefinische Bindung zwischen den Kohlenstoffatomen besitzt, die den Kohlenstoffen entsprechen, die den Wasserstoff in dem Dihydropolyfluoralkan tragen.
  19. Verfahren nach Anspruch 18, bei dem das olefinische Ausgangsmaterial über einem Palladium-auf-Aluminiumoxid-Katalysator bei einer Temperatur im Bereich von 50 °C bis 250 °C hydriert wird, bei dem das Molverhältnis von Wasserstoff zu olefinischem Ausgangsmaterial zwischen 0,5:1 und 4:1 liegt und bei dem das lineare Dihydropolyfluoralkan das Hauptprodukt der Hydrierung ist.
  20. Verfahren zur Herstellung eines linearen Dihydropolyfluoralkans, ausgewählt aus der Gruppe, bestehend aus CF3CHFCHFCF2CF3, CF3CHFCHFCF2CF2CF3, CF3CF2CHFCHFCF2CF2CF3, CF3CHFCHFCF2CF2CF2CF3 und CF3CF2CHFCHFCF2CF3, umfassend die Stufe: Hydrierung eines olefinischen Ausgangsmaterials in der flüssigen Phase über einem Metallkatalysator aus der Palladiumgruppe in Abwesenheit eines polaren Lösungsmittel, bei dem das olefinische Ausgangsmaterial dieselbe Anzahl von Kohlenstoffatomen wie das Dihydropolyfluoralkan besitzt und ausgewählt wird aus der Gruppe, bestehend aus CF3CF=CFCF2CF3, CF3CF=CFCF2CF2CF3, CF3CF2CF=CFCF2CF3, CF3CF2CF=CFCF2CF2CF3 und CF3CF=CFCF2CF2CF2CF3, und bei dem das olefinische Ausgangsmaterial seine olefinische Bindung zwischen den Kohlenstoffatomen besitzt, die den Kohlenstoffen entsprechen, die den Wasserstoff in dem Dihydropolyfluoralkan tragen.
  21. Verfahren nach Anspruch 20, bei dem das olefinische Ausgangsmaterial über einem Palladiumkatalysator bei einer Temperatur im Bereich von 0 °C bis 200 °C hydriert wird, bei dem das Molverhältnis von Wasserstoff zu olefinischem Ausgangsmaterial zwischen 1:1 und 100:1 liegt und bei dem das lineare Dihydropolyfluoralkan das Hauptprodukt der Hydrierung ist.
  22. Verfahren zur Herstellung eines linearen Dihydropolyfluoralkans, ausgewählt aus der Gruppe, bestehend aus CF3CHFCHFCF2CF3, CF3CHFCHFCF2CF2CF3, CF3CF2CHFCHFCF2CF2CF3, CF3CHFCHFCF2CF2CF2CF3 und CF3CF2CHFCHFCF2CF3, umfassend die Stufe: Umsetzen eines olefinischen Ausgangsmaterials bei einer erhöhten Temperatur mit Wasserstoff in Gegenwart von wenigstens einem Material, das aus der Gruppe ausgewählt wird, die besteht aus Iod und Iodwasserstoff, oder mit Iodwasserstoff, bei dem das olefinische Ausgangsmaterial dieselbe Anzahl von Kohlenstoffatomen wie das Dihydropolyfluoralkan besitzt und ausgewählt wird aus der Gruppe, bestehend aus CF3CF=CFCF2CF3, CF3CF=CFCF2CF2CF3, CF3CF2CF=CFCF2CF3, CF3CF2CF=CFCF2CF2CF3 und CF3CF=CFCF2CF2CF2CF3, und bei dem das olefinische Ausgangsmaterial seine olefinische Bindung zwischen den Kohlenstoffatomen besitzt, die den Kohlenstoffen entsprechen, die den Wasserstoff in dem Dihydropolyfluoralkan tragen.
  23. Zusammensetzung, die ein Gemisch umfaßt aus einem oder mehreren der Verbindungen nach Anspruch 1 mit einer oder mehreren Verbindungen, ausgewählt aus der Gruppe, bestehend aus Alkoholen, die 1 bis 4 Kohlenstoffatome enthalten, Estern, die 3 bis 6 Kohlenstoffatome enthalten, Ethern, die 2 bis 6 Kohlenstoffatome enthalten, Ketonen, die 3 bis 6 Kohlenstoffatome enthalten, halogenierten Kohlenwasserstoffen, die 1 bis 4 Kohlenstoffatome enthalten, Acetonitril und Nitromethan.
  24. Zusammensetzung nach Anspruch 23, welches ein Gemisch ist aus CF3CHFCHFCF2CF3, CF3CH2CHFCF2CF3 oder CF3CHFCH2CF2CF3 mit einem oder mehreren der Alkohole, Ether, Ester, Ketone, halogenierten Kohlenwasserstoffe, Acetonitril und Nitromethan.
  25. Zusammensetzung nach Anspruch 24, die ein Gemisch mit CF3CHFCHFCF2CF3 ist.
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