EP0527676B1 - Single-use injection nozzle for straw filling machine, especially for artificial insemination of animals and conservation of biological products - Google Patents

Single-use injection nozzle for straw filling machine, especially for artificial insemination of animals and conservation of biological products Download PDF

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Publication number
EP0527676B1
EP0527676B1 EP92402245A EP92402245A EP0527676B1 EP 0527676 B1 EP0527676 B1 EP 0527676B1 EP 92402245 A EP92402245 A EP 92402245A EP 92402245 A EP92402245 A EP 92402245A EP 0527676 B1 EP0527676 B1 EP 0527676B1
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EP
European Patent Office
Prior art keywords
injection nozzle
needle
straw
hoop
diameter
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EP92402245A
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German (de)
French (fr)
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EP0527676A1 (en
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Robert Cassou
Maurice Cassou
Bertrand Cassou
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    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61DVETERINARY INSTRUMENTS, IMPLEMENTS, TOOLS, OR METHODS
    • A61D19/00Instruments or methods for reproduction or fertilisation
    • A61D19/02Instruments or methods for reproduction or fertilisation for artificial insemination
    • A61D19/022Containers for animal semen, e.g. pouches or vials ; Methods or apparatus for treating or handling animal semen containers, e.g. filling or closing
    • A61D19/024Tube-like containers, e.g. straws
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S604/00Surgery
    • Y10S604/905Aseptic connectors or couplings, e.g. frangible, piercable

Definitions

  • the invention relates to a single-use injection nozzle for a filling machine, in biological product, of tubes commonly known as flakes, formed of tubular sections of polymeric material of millimeter diameter internally packed, near an end, d '' a composite stopper comprising, between two porous pads, a volume of gelling powder in contact with an aqueous liquid, the filling being carried out by gripping the flake between two nozzles provided with seals bearing on the end edges, a nozzle d suction connected to a vacuum source and on the flake edge adjacent to the composite plug, said injection nozzle being provided with a flexible conduit intended to be immersed in a balloon containing the biological product, this injection nozzle comprising a rigid tube, hereinafter called the needle, capable of engaging inside the flake and crimped axially in a body which presents two externally reference surfaces respectively defining the centering and the longitudinal position of the injection nozzle with respect to a nozzle support.
  • the filling of the straws is subject to two fundamental requirements: on the one hand, this filling must be carried out under conditions of aseptics usual in veterinary practice, and which allow a reliable identification of the male donor of semen, and on the other hand the manipulations must be determined for large series operations. On this last point, to fix orders of magnitude, a bull's ejaculate can fill up to around 800 flakes, and an artificial insemination center can operate on around sixty bulls per day.
  • the receptacle or balloon from which the sperm will be drawn will contain the volume necessary to fill the batch of glitter (up to 800), the latter having an individual capacity of approximately 1/2 cm3.
  • the flakes are placed in a hopper, from where a distributor introduces them into calibrated notches equidistant from a conveyor belt, the flakes being perpendicular to the direction of advance of the belt.
  • the carpet advances in steps, comprising, according to the desired rate, one or three notches.
  • nozzles are arranged on movable supports back and forth, transverse to the belt, in equal number, both in suction and in injection, the number of notches per step. The spacing of the supports releases the flakes, and their bringing together ensures the tight contact of the nozzles on the end edges of the flakes.
  • Patent document FR-A-2 651 793 gives relevant information on this filling process.
  • the end of the straw is closed, on the side opposite the composite plug, by crushing and welding, in particular using ultrasound, between anvil and sonotrode.
  • the reliable execution of the weld requires that, over at least the corresponding length, the straw does not contain any liquid. This requires that the injection needle is long enough for the liquid sucked out of the needle to come into contact with the flake wall beyond the area reserved for welding. It will be understood that it is necessary, the outside diameter of the needles being slightly less than the inside diameter of the flakes, that the needles are well coaxial with the flakes, and moreover that the approach stroke of the nozzle supports is precisely adjusted, that the joints between nozzles and slices of straw are well sealed, without the straw being stressed in buckling in a manner dangerous for its integrity, and this, at the rates practiced.
  • nozzles as precision mechanical parts, with a needle rigidly crimped in a metal body which had two reference surfaces for fitting fitted in the nozzle holder, a surface defining the centering.
  • axial generally a cylindrical bearing surface, and the other defining the longitudinal position, generally an upright flat edge forming a connection between the cylindrical bearing surface and a front gripping part.
  • the seal being constituted by a cylindrical elastomer pad with a central passage through which the needle passed with friction, the pad being in abutment on the front edge of the body.
  • the suction nozzles are no problem; the needle may be short; in addition, the suction nozzles do not come into contact with aseptic parts of the straw, due to the isolation provided by the composite stopper, and moreover, placed in depression relative to the straw, they do not risk inject pollutants into the straw. Simple daily maintenance and serious weekly cleaning are sufficient.
  • injection nozzles provided with a flexible conduit to immerse in the seed flask, which can be discarded after a single use, that is to say the filling of a batch of glitter with diluted sperm from a single donor male.
  • the invention also proposes a disposable injection nozzle for a machine for filling, with biological liquid, so-called commonly flake tubes, formed of tubular sections of polymer material of millimeter diameter internally lined, near one end, of a composite stopper comprising between two porous pads a volume of powder, gelling in contact with an aqueous liquid, the filling being carried out by gripping the straw between two nozzles provided with seals bearing on the end edges, a suction nozzle connected to a vacuum source and bearing on the flake edge adjacent to the composite plug, said injection nozzle being provided with a flexible conduit intended to be immersed in a balloon containing the biological liquid, this injection nozzle comprising a tube rigid, hereinafter called the needle, capable of engaging inside the flake and crimped axially in a body which presents two externally reference surfaces respectively defining the centering and the longitudinal position of the injection nozzle with
  • the end edge of the flexible conduit constitutes a joint surface for the glitter edge corresponding to the filling end.
  • the surfaces in contact with the diluted sperm are reduced inside the flexible duct and the needle. This can be shortened by the length of the conventional joint, reducing the point position error resulting from the error of coaxiality of this needle relative to the body.
  • the Applicants have discovered that, since the material of which the flexible conduit was made had an almost perfect elastomer behavior, with reversible deformations without variation in volume creating tensions normal to the deformation surfaces, that the stresses created in the wall mass by repercussion of the forces applied to the boundary surfaces of the duct were very substantially distributed in revolution around the axis of the internal duct, and the thickness of the duct wall being large enough to regularize this distribution of revolution, it was possible to center the needle in a tubular hoop with a precision of mechanical quality, provided, moreover, that the needle is inserted into the internal channel over at least five times its external diameter, that the hooping is established over a length of at least five times the external diameter of the conduit, and that 'it is not induced asymmetric efforts.
  • any effort directed from the outside to depress a surface of the conduit results in a tendency to expansion of the neighboring parts.
  • pressing the glitter end edge on the straight end section of the duct tends to force the outer wall surface of the duct on the hoop, and the surface of the inner channel on the needle, the recoil of the conduit in the hoop being prevented by the friction of the elastomer in the hoop, friction which increases with the radial expansion of the conduit.
  • the joint surface has an excellent reversible elasticity.
  • the needle protrudes from the straight end section of the flexible conduit of sufficient length to provide at the end of the straw where the needle enters, an unfilled area available for closing the straw and the wall welding.
  • an air bubble which acts as a buffer to prevent rupture of the straw during the freezing and thawing of the contents of the straw, the preservation of which is, as usual, ensured. by storage in liquid nitrogen.
  • the needle at its free end spaced from the flexible conduit, has a bevel cut, which facilitates introduction into the straw.
  • the outside diameter of the needle will preferably be around 2.0 and 1.4 mm, depending on whether the corresponding flakes are said to be normal, with an outside diameter of 3 mm, or fine, with an outside diameter of 2 mm.
  • the nominal outside diameter, that is to say in the absence of constraints, of the flexible conduit will preferably be 4.5 mm.
  • the preferred elastomer will be a biologically compatible block copolymer of styrene and butadiene.
  • the preferred material of the needle is a polyester copolymer called PETG.
  • the flexible conduit at its end remote from the needle, comprises a section of rigid tube inserted into the inner channel by one end, the other end being cut at a bevel. This arrangement, known per se, allows the diluted semen contained in the balloon to be used up.
  • the hoop is permanently placed on the flexible duct. It can in this case be made of a molded polymer material, and formed, either by overmolding, or by assembling two half shells assembled along a plane passing through the axis.
  • a straw 1 according to the usual terminology used in this description, has been put in place at a filling position of an automatic machine for filling straws with diluted animal sperm.
  • This straw 1 consists, in the usual way of a section of approximately 130 mm long and with an external diameter of 3 mm, with a wall thickness of approximately 2/10 of mm, in a transparent thermoplastic polymer material (this glitter, with a practical capacity of 1/2 cm3 is said to be normal).
  • a first end section 12 is provided for filling.
  • the straw 1 ends at its other end with a wafer 13, and comprises, inside and near the wafer 13, a composite stopper 11 conventionally formed from a cylinder of a powder 11a, capable of gelling on contact of an aqueous liquid, taken between two porous pads 11b and 11c.
  • the straw 1 is taken between two nozzles, a suction nozzle 2, and an injection nozzle 3, both mounted on respective nozzle supports 20 and 30, movable parallel to the length of the straw 1, to disengage away from the latter after filling and, in approximation, make tight contact by the edges 12 and 13 on the joint surfaces 34a and 23.
  • the suction nozzle 2 as a whole is conventional and consists of a body of revolution 21 pierced with a central bore, and where is crimped, in axial position, a needle 22 formed here of a thin stainless steel tube cut at a bevel at its end, which penetrates axially in the tube 10 of the straw 1, on the side of the composite plug 11.
  • the body 21 is shaped as a nozzle, on which is engaged an elastomer tube 24, connected to a source of vacuum consisting of a vacuum pump.
  • the tube 24 is, not shown, caught between two jaws capable of tightening to crush the tube 24 and form a valve.
  • the injection nozzle 3 as a whole, according to the invention, is held in a nozzle support 30, movable back and forth as has been said above.
  • This nozzle has a needle 33, taken in an extruded tube of PETG polyester copolymer, marketed by Eastman under the name of KODAR PETG 6763, with an outside diameter of 1.7 mm and a wall thickness of 0.1 mm.
  • This needle terminated at a bevel 33a at its free end, has a total length of 25 mm, and is inserted, over a length of 10 mm, in a flexible elastomeric conduit 34, which has an inner channel diameter 34a of about 1.8 mm, and a nominal outside diameter of 4.5 mm.
  • nominal outside diameter is meant the outside diameter of the conduit when the latter is not deformed by external forces.
  • the elastomer chosen here is a block copolymer of styrene and butadiene, with a Shore hardness of 44, and capable of a reversible elongation of at least 250%.
  • This polymer is marketed under the brand name of Kraton by the Polymer Division of the Shell Chemical Company, it is intended for pharmaceutical, medical and food packaging applications.
  • the flexible conduit 34 is inserted into a hoop 31, 32, the internal diameter of which is less than the nominal diameter of the conduit 34, in a tightening ratio such that the needle 33 will be kept watertight.
  • a flexible conduit 34 with a nominal diameter 4.5 mm, an internal channel diameter 34c ′ of 1.8 mm, and an external needle diameter of 2, 0 mm, the inner diameter of the hoop will be 4.0 mm.
  • the hoop has a first part 31, anterior, of external shape here hexagonal, which extends towards the front (side of the needle 33) flush with the terminal straight section 34a of the conduit 34, which forms a seal for section 12 of the straw 1 (this hexagonal shape was chosen to facilitate gripping and handling, but is not necessary).
  • the rear part 32 has a cylindrical outer surface, which forms a reference for centering the needle 33 relative to the support 30 and thus to the glitter tube 10.
  • the rear part 32 is connected to the front part 31 by a flat radial shoulder. 32a, which forms a reference surface for its longitudinal position, abutting on the front face of the support 30.
  • the conduit 34 passes between jaws 38a and 38b provided for obliterating the inner channel 34c of the conduit 34 by crushing the wall by bringing these jaws together, and thus acting as a valve.
  • a rigid tube 35 allows the end 35a to bear on the bottom, to aspirate all the contents of the balloon.
  • the suction nozzle 2 For filling a straw 1, the latter being held in a leaktight manner by its edges 12, 13 bearing on the joint surfaces 34a and 23, the suction nozzle 2 is placed in communication with the vacuum source (the vacuum pump) through the non-crushed elastomer tube 24. Depression is transmitted, successively through the needle 22, the composite stopper 11 (the powder 11a of which is not gelled) the tube 10 of the straw, the needle 33, the internal channel 34c of the flexible conduit 34 (the jaws 38a and 38b being separated) and the rigid tube section 35. In response, the diluted sperm 37 rises through the internal channel 34c of the flexible conduit 34, until it spurts through the beveled end 33a of the needle 33, to fill the straw 1.
  • the vacuum source the vacuum pump
  • Depression is transmitted, successively through the needle 22, the composite stopper 11 (the powder 11a of which is not gelled) the tube 10 of the straw, the needle 33, the internal channel 34c of the flexible conduit 34 (the jaws 38a and 38b being separated
  • the diluted sperm comes into contact with the composite plug 11, it passes through the porous pad 11c to wet the powder 11a which gels and becomes impermeable.
  • the filled straw, the tube 24 and the flexible conduit 34 are obliterated by tightening the valve jaws (38a, 38b for the conduit 34) and the supports 20 and 30 move apart to release the straw 1, which will be transferred to a post of welding. There, it will be clamped between the anvil and the sonotrode of an ultrasonic welder, at its end close to its edge 12, in an area spared from filling due to the length of penetration of the needle 33 into the straw 1.
  • the hoop 31, 32 unlike the bodies of injection nozzles of the prior art, was not in contact with sperm. It is therefore possible to use reusable hoops, and to discard, as suggested in FIG. 4, only the flexible conduit 34 with its needle 33, and to insert a needle assembly 33, conduit 34 taken out sterile from a package, in a reusable fret.
  • the nozzle constitutes a one-piece assembly of the needle 83, of the flexible conduit 84, and of a hoop 81, 82 tightened on the flexible conduit 84, for example by overmolding with a two-component resin.
  • FIGS. 6 and 7 where the references of the corresponding elements are increased by 100, by injection molding shells 131a, 132a and 131b, 132b, of identical shapes and capable of being joined along a plane passing through the axis of the hoop.
  • parts 131a and 131b there will have been housings 138a, 138b, and complementary pins 139a, 139b, to ensure the axial and longitudinal coincidences of the shells.
  • the flexible conduit 134 is trapped between the shells 131a, 132a and 131b, 132b, the opposite faces of which have been glued, for example using a cyanoacrylic adhesive.
  • the complete nozzles thus produced can be manufactured at low cost, to be delivered ready to use in sterile packages, and will be discarded after use at no significant cost, even if no action was taken. not take into account the costs of cleaning the injection nozzles of the state of the art.
  • the dimensions of the duct that is 4.5 mm, and externally and 1.8 internally can be kept, to reduce the number of models of parts when this is not imposed by the dimensions of glitter; but the inner diameter of the hoop will be reduced to 3.6 mm.
  • the inner channel diameter 34c must be kept within relatively narrow limits. Indeed, the volume of the internal channel, which is a dead volume, increases with the square of the diameter. On the other hand, the viscosity of the diluted sperm imposes a minimum diameter of the channel to obtain a pressure drop in the channel compatible with the source of vacuum, and the desired filling speed.

Description

L'invention se rapporte à une buse d'injection à usage unique pour machine de remplissage, en produit biologique, de tubes dits communément paillettes, formés de tronçons tubulaires de matériau polymère de diamètre millimétrique garni intérieurement, à proximité d'une extrémité, d'un bouchon composite comprenant, entre deux tampons poreux, un volume de poudre gélifiant au contact d'un liquide aqueux, le remplissage s'effectuant en saisissant la paillette entre deux buses munies de joints portant sur les tranches d'extrémité, une buse d'aspiration reliée à une source de dépression et portant sur la tranche de paillette voisine du bouchon composite, ladite buse d'injection étant munie d'un conduit souple destiné à être plongé dans un ballon contenant le produit biologique, cette buse d'injection comprenant un tube rigide, dit ci-après aiguille, apte à s'engager à l'intérieur de la paillette et sertie axialement dans un corps qui présente extérieurement deux surfaces de référence définissant respectivement le centrage et la position longitudinale de la buse d'injection par rapport à un support de buse.The invention relates to a single-use injection nozzle for a filling machine, in biological product, of tubes commonly known as flakes, formed of tubular sections of polymeric material of millimeter diameter internally packed, near an end, d '' a composite stopper comprising, between two porous pads, a volume of gelling powder in contact with an aqueous liquid, the filling being carried out by gripping the flake between two nozzles provided with seals bearing on the end edges, a nozzle d suction connected to a vacuum source and on the flake edge adjacent to the composite plug, said injection nozzle being provided with a flexible conduit intended to be immersed in a balloon containing the biological product, this injection nozzle comprising a rigid tube, hereinafter called the needle, capable of engaging inside the flake and crimped axially in a body which presents two externally reference surfaces respectively defining the centering and the longitudinal position of the injection nozzle with respect to a nozzle support.

Une telle buse est exposée dans le document FR-A-2 651 793.Such a nozzle is described in document FR-A-2 651 793.

Les tubes dits paillettes dont il est question ici ont été abondamment décrits dans la technique, depuis le document de brevet FR-A-995 878 du 20 septembre 1949. Leur usage a connu depuis lors un développement considérable, parallèlement à celui de l'insémination artificielle des animaux, notamment bovins.The so-called glitter tubes in question here have been abundantly described in the art, since patent document FR-A-995 878 of September 20, 1949. Their use has since experienced considerable development, parallel to that of insemination artificial animals, especially cattle.

La présente description portera particulièrement sur l'insémination des bovins, dont la pratique s'est répandue depuis l'origine et qui peut être considérée comme typique, encore que l'insémination artificielle se pratique sur les équidés, les ovins, les porcs, les lapins, les gallinacés, et en aquaculture, cette liste n'étant pas exhaustive.This description will focus on the insemination of cattle, the practice of which has spread since the beginning and which can be considered typical, although artificial insemination is practiced on equines, sheep, pigs, rabbits, gallinaceous animals, and in aquaculture, this list is not exhaustive.

Le remplissage des paillettes est soumis à deux exigences fondamentales : d'une part, ce remplissage doit être exécuté dans des conditions d'asepsie usuelle en pratique vétérinaire, et qui permettent une identification sûre du mâle donneur de semence, et d'autre part les manipulations doivent être déterminées pour des opérations de grandes séries. Sur ce dernier point, pour fixer des ordres de grandeur, un éjaculat de taureau permet de remplir jusqu'à 800 paillettes environ, et un centre d'insémination artificielle peut opérer sur une soixantaine de taureaux par jour.The filling of the straws is subject to two fundamental requirements: on the one hand, this filling must be carried out under conditions of aseptics usual in veterinary practice, and which allow a reliable identification of the male donor of semen, and on the other hand the manipulations must be determined for large series operations. On this last point, to fix orders of magnitude, a bull's ejaculate can fill up to around 800 flakes, and an artificial insemination center can operate on around sixty bulls per day.

On passera rapidement sur le processus de récolte, de contrôle de qualité du sperme récolté, et de dilution ; on précisera toutefois que le réceptacle ou ballon où sera puisé le sperme contiendra le volume nécessaire pour remplir le lot de paillettes (jusqu'à 800), ces dernières ayant une contenance individuelle d'environ 1/2 cm3.We will quickly go over the harvesting process, quality control of the sperm harvested, and dilution; it should however be specified that the receptacle or balloon from which the sperm will be drawn will contain the volume necessary to fill the batch of glitter (up to 800), the latter having an individual capacity of approximately 1/2 cm3.

On a évoqué ci-dessus le processus de remplissage des paillettes par aspiration du sperme dilué à travers le conduit souple, la buse d'injection et le corps de paillette, grâce à la mise en dépression de l'ensemble à travers la buse d'aspiration et le bouchon composite, qui reste perméable à l'air tant que la poudre, incluse entre les deux tampons poreux n'a pas gélifié par contact avec un liquide aqueux, dans le présent cas, le liquide de dilution du sperme. Lorsque la paillette est remplie, le bouchon composite obture l'extrémité de la paillette.We have mentioned above the process of filling the flakes by suction of the diluted semen through the flexible duct, the injection nozzle and the flake body, thanks to the depressurization of the assembly through the nozzle. suction and the composite stopper, which remains permeable to air as long as the powder, included between the two porous pads has not gelled by contact with an aqueous liquid, in this case, the semen dilution liquid. When the straw is filled, the composite stopper closes the end of the straw.

Sur la machine, les paillettes sont placées dans une trémie, d'où un distributeur les introduits dans des encoches calibrées équidistantes d'un tapis transporteur, les paillettes étant perpendiculaires au sens d'avance du tapis. Le tapis avance par pas, comportant, suivant la cadence recherchée, une ou trois encoches. A un premier poste de travail, des buses sont disposées sur des supports mobiles en va-et-vient, transversalement au tapis, en nombre égal, tant en aspiration qu'en injection, au nombre d'encoches par pas. L'écartement des supports libère les paillettes, et leur rapprochement assure le contact étanche des buses sur les tranches d'extrémité des paillettes. Le document de brevet FR-A-2 651 793 donne des informations pertinentes sur ce processus de remplissage.On the machine, the flakes are placed in a hopper, from where a distributor introduces them into calibrated notches equidistant from a conveyor belt, the flakes being perpendicular to the direction of advance of the belt. The carpet advances in steps, comprising, according to the desired rate, one or three notches. At a first work station, nozzles are arranged on movable supports back and forth, transverse to the belt, in equal number, both in suction and in injection, the number of notches per step. The spacing of the supports releases the flakes, and their bringing together ensures the tight contact of the nozzles on the end edges of the flakes. Patent document FR-A-2 651 793 gives relevant information on this filling process.

On notera qu'actuellement les machines les plus performantes peuvent opérer à un rythme atteignant 72 cycles par minute, trois paillettes étant remplies simultanément à chaque cycle, soit 216 paillettes/minutes.It should be noted that currently the most efficient machines can operate at a rate reaching 72 cycles per minute, three flakes being filled simultaneously with each cycle, that is to say 216 flakes / minute.

A un second poste de travail, en aval du premier, on ferme l'extrémité de paillette, du côté opposé au bouchon composite, par écrasement et soudure, notamment à l'aide d'ultra-sons, entre enclume et sonotrode.At a second workstation, downstream from the first, the end of the straw is closed, on the side opposite the composite plug, by crushing and welding, in particular using ultrasound, between anvil and sonotrode.

On remarquera que l'exécution fiable de la soudure exige que, sur la longueur correspondante au moins, la paillette ne contienne pas de liquide. Il faut pour cela que l'aiguille d'injection soit suffisamment longue pour que le liquide aspiré sorte de l'aiguille pour venir au contact de la paroi de paillette au-delà de la zone réservée à la soudure. On comprendra qu'il faut, le diamètre extérieur des aiguilles étant de peu inférieur au diamètre intérieur des paillettes, que les aiguilles se présentent bien coaxiales aux paillettes, et en outre que la course de rapprochement des supports de buses soit réglée avec précision, pour que les joints entre buses et tranches de paillette soient bien étanches, sans que la paillette soit sollicitée en flambage de façon dangereuse pour son intégrité, et ce, aux cadences pratiquées.It will be noted that the reliable execution of the weld requires that, over at least the corresponding length, the straw does not contain any liquid. This requires that the injection needle is long enough for the liquid sucked out of the needle to come into contact with the flake wall beyond the area reserved for welding. It will be understood that it is necessary, the outside diameter of the needles being slightly less than the inside diameter of the flakes, that the needles are well coaxial with the flakes, and moreover that the approach stroke of the nozzle supports is precisely adjusted, that the joints between nozzles and slices of straw are well sealed, without the straw being stressed in buckling in a manner dangerous for its integrity, and this, at the rates practiced.

Les précisions nécessaires conduisaient l'homme du métier à concevoir les buses comme des pièces mécaniques de précision, avec une aiguille sertie rigidement dans un corps métallique qui présentait deux surfaces de référence pour le montage ajusté dans le support de buse, une surface définissant le centrage axial, généralement une portée cylindrique, et l'autre définissant la position longitudinale, généralement une tranche plane dressée formant raccord entre la portée cylindrique et une partie de préhension avant. Le joint étant constitué par un tampon cylindrique en élastomère avec un passage central où passait à frottement l'aiguille, le tampon étant en butée sur la tranche avant du corps.The necessary details led the person skilled in the art to design the nozzles as precision mechanical parts, with a needle rigidly crimped in a metal body which had two reference surfaces for fitting fitted in the nozzle holder, a surface defining the centering. axial, generally a cylindrical bearing surface, and the other defining the longitudinal position, generally an upright flat edge forming a connection between the cylindrical bearing surface and a front gripping part. The seal being constituted by a cylindrical elastomer pad with a central passage through which the needle passed with friction, the pad being in abutment on the front edge of the body.

Les buses d'aspiration ne font pas problème ; l'aiguille peut être courte ; de plus, les buses d'aspiration ne viennent pas en contact avec des parties aseptiques de la paillette, en raison de l'isolement procuré par le bouchon composite, et de plus, mises en dépression par rapport à la paillette, elles ne risquent pas d'injecter dans la paillette des polluants. Un entretien simple journalier et un nettoyage sérieux hebdomadaire sont suffisants.The suction nozzles are no problem; the needle may be short; in addition, the suction nozzles do not come into contact with aseptic parts of the straw, due to the isolation provided by the composite stopper, and moreover, placed in depression relative to the straw, they do not risk inject pollutants into the straw. Simple daily maintenance and serious weekly cleaning are sufficient.

Mais la situation est toute différente pour les buses d'injection. Ces dernières, avec leur conduit souple, doivent être montées rigoureusement propres et sèches à l'origine du remplissage avec du sperme d'un mâle donneur déterminé, et doivent être donc démontées après épuisement de la semence, pour être remplacées par des buses stériles pour le remplissage d'un nouveau lot de paillettes avec du sperme d'un autre mâle donneur.But the situation is quite different for the injection nozzles. The latter, with their flexible conduit, must be rigorously clean and dry at the origin of the filling with sperm of a determined donor male, and must therefore be disassembled after exhaustion of the semen, to be replaced by sterile nozzles for filling a new batch of glitter with sperm from another male donor.

Pour reprendre les exemples précédents et définir des ordres de grandeur, dans une journée, à raison de 60 taureaux et 3 buses d'injection par machine, ce n'est pas moins de 180 buses qui seront utilisées chaque jour. Après usage, les conduits souples sont arrachés des olives de connexion dés buses, et mis au déchet, tandis que les buses sont entreposées dans l'alcool. En fin de journée, les buses sont nettoyées soigneusement, regarnies de conduits souples et mises en stérilisation pour être réutilisées le lendemain. Cela suppose un volant de buses d'injection important, des manipulations coûteuses en temps et qui nécessitent des contrôles soignés, et laissent toujours subsister un risque qu'une buse contiennent des traces de sperme d'un taureau précédent.To use the previous examples and define orders of magnitude, in a day, at the rate of 60 bulls and 3 injection nozzles per machine, no less than 180 nozzles will be used each day. After use, the flexible conduits are torn from the connection olives of the nozzles, and put in waste, while the nozzles are stored in alcohol. At the end of the day, the nozzles are cleaned thoroughly, filled with flexible conduits and sterilized to be reused the next day. This presupposes a large flywheel of injection nozzles, handling which is costly in time and which requires careful checks, and always leaves a risk that a nozzle may contain traces of sperm from a previous bull.

En fait, les opérations de préparation quotidienne des buses d'injection consomment pratiquement autant de main-d'oeuvre que les opérations de remplissage proprement dites.In fact, the daily preparation operations of the injection nozzles consume almost as much labor as the actual filling operations.

Depuis fort longtemps, il apparaissait souhaitable de disposer de buses d'injection, munies d'un conduit souple à immerger dans le ballon porte semence, que l'on puisse jeter après un usage unique, c'est-à-dire le remplissage d'un lot de paillettes avec du sperme dilué provenant d'un mâle donneur unique.For a very long time, it appeared desirable to have injection nozzles, provided with a flexible conduit to immerse in the seed flask, which can be discarded after a single use, that is to say the filling of a batch of glitter with diluted sperm from a single donor male.

Mais la précision mécanique requise des buses, comme il a été expliqué ci-dessus, laissait supposer un prix de revient prohibitif, c'est-à-dire tel qu'il apparaîtrait aux utilisateurs plus rentable de continuer les errements antérieurs que de jeter les buses après usage.But the required mechanical precision of the nozzles, as explained above, suggested a prohibitive cost price, that is to say that it would appear to users more profitable to continue the previous errors than to throw away the nozzles after use.

Les demandeurs, forts de leur expérience en la matière, ont entrepris de réétudier, sous tous ses aspects, le problème des buses d'injection à usage unique. Aussi l'invention propose une buse d'injection à usage unique pour machine de remplissage, en liquide biologique, de tubes dits communément paillettes, formées de tronçons tubulaires de matériau polymère de diamètre millimétrique garnis intérieurement, à proximité d'une extrémité, d'un bouchon composite comprenant entre deux tampons poreux un volume de poudre, gélifiant au contact d'un liquide aqueux, le remplissage s'effectuant en saisissant la paillette entre deux buses munies de joints portant sur les tranches d'extrémité, une buse d'aspiration reliée à une source de dépression et portant sur la tranche de paillette voisine du bouchon composite, ladite buse d'injection étant munie d'un conduit souple destiné à être plongé dans un ballon contenant le liquide biologique, cette buse d'injection comprenant un tube rigide dit ci-après aiguille, apte à s'engager à l'intérieur de la paillette et sertie axialement dans un corps qui présente extérieurement deux surfaces de référence définissant respectivement le centrage et la position longitudinale de la buse d'injection par rapport à un support de buse, cette buse d'injection étant caractérisée en ce que le conduit souple, constitué d'un élastomère de dureté Shore comprise entre 41 et 47 et avec une capacité d'élongation réversible d'au moins 250 %, présente, avec un diamètre de canal intérieur du même ordre de grandeur que le diamètre extérieur d'aiguille, un diamètre extérieur nominal au moins 2 fois supérieur à celui du canal intérieur, et forme, par une section droite d'extrémité où s'insère l'aiguille sur une longueur d'au moins 5 fois son diamètre extérieur, portée de joint pour la tranche de paillette éloignée du bouchon composite, le conduit souple étant, au moins lorsque la buse est montée sur la machine, tenu sur au moins cinq fois son diamètre extérieur nominal en partant de la section droite d'extrémité, dans une frette tubulaire en matière rigide de diamètre intérieur adapté au diamètre extérieur nominal du conduit, avec un serrage suffisant pour le maintien étanche d'aiguille, frette comportant les deux surfaces de référence du corps.The applicants, with their experience in this area, undertook to re-study, in all its aspects, the problem of single-use injection nozzles. The invention also proposes a disposable injection nozzle for a machine for filling, with biological liquid, so-called commonly flake tubes, formed of tubular sections of polymer material of millimeter diameter internally lined, near one end, of a composite stopper comprising between two porous pads a volume of powder, gelling in contact with an aqueous liquid, the filling being carried out by gripping the straw between two nozzles provided with seals bearing on the end edges, a suction nozzle connected to a vacuum source and bearing on the flake edge adjacent to the composite plug, said injection nozzle being provided with a flexible conduit intended to be immersed in a balloon containing the biological liquid, this injection nozzle comprising a tube rigid, hereinafter called the needle, capable of engaging inside the flake and crimped axially in a body which presents two externally reference surfaces respectively defining the centering and the longitudinal position of the injection nozzle with respect to a nozzle support, this injection nozzle being characterized in that the flexible conduit, consisting of an elastomer of Shore hardness between 41 and 47 and with a reversible elongation capacity of at least 250%, has, with an inner channel diameter of the same order of magnitude as the outer needle diameter, an outer diameter nominal at least 2 times greater than that of the internal channel, and forms, by a straight end section into which the needle is inserted over a length of at least 5 times its external diameter, joint surface for the flake edge away from the composite plug, the flexible conduit being, at least when the nozzle is mounted on the machine, held over at least five times its nominal outside diameter starting from the straight end section, in a tubular hoop made of rigid material of diameter interior adapted to the nominal outside diameter of the conduit, with sufficient tightening to keep the needle sealed, hoop comprising the two reference surfaces of the body.

Grâce à ces dispositions, la tranche d'extrémité du conduit souple constitue une portée de joint pour la tranche de paillette correspondant à l'extrémité de remplissage. Déjà ainsi les surfaces en contact avec le sperme dilué se réduisent à l'intérieur du conduit souple et à l'aiguille. Celle-ci peut être raccourcie de la longueur du joint classique, diminuant l'erreur de position de la pointe résultant de l'erreur de coaxialité de cette aiguille par rapport au corps.Thanks to these provisions, the end edge of the flexible conduit constitutes a joint surface for the glitter edge corresponding to the filling end. Already the surfaces in contact with the diluted sperm are reduced inside the flexible duct and the needle. This can be shortened by the length of the conventional joint, reducing the point position error resulting from the error of coaxiality of this needle relative to the body.

Par ailleurs, il pouvait sembler à priori que l'insertion de l'aiguille dans le canal intérieur d'un conduit en élastomère à grande souplesse ne pouvait assurer la précision mécanique de position et d'orientation de l'aiguille, en raison même de la souplesse du conduit, et que l'utilisation de la section droite terminale du conduit comme portée de joint ne pouvait assurer l'étanchéité du joint en l'absence de maintien positif du conduit à l'encontre de la poussée de tranche de paillette. Or les Demandeurs ont découvert que, dès lors que la matière dont était constitué le conduit souple avait un comportement d'élastomère presque parfait, avec des déformations réversibles sans variation de volume créant des tensions normales aux surfaces de déformation, que les contraintes créées dans la masse de paroi par répercussion des efforts appliqués aux surfaces limites du conduit étaient très sensiblement réparties de révolution autour de l'axe du conduit interne, et que l'épaisseur de paroi de conduit était suffisamment grande pour régulariser cette répartition de révolution, il était possible d'obtenir un centrage de l'aiguille dans une frette tubulaire avec une précision de qualité mécanique, à condition en outre que l'aiguille soit insérée dans le canal intérieur sur au moins cinq fois son diamètre extérieur, que le frettage soit établi sur une longueur d'au moins cinq fois le diamètre extérieur du conduit, et qu'il ne soit pas induit des efforts asymétriques.In addition, it might seem a priori that the insertion of the needle into the inner channel of a highly flexible elastomeric duct could not ensure the mechanical precision of position and orientation of the needle, because of the flexibility of the conduit, and that the use of the terminal cross-section of the conduit as the joint surface could not ensure the sealing of the joint in the absence of positive maintenance of the conduit against the push of the flake edge. However, the Applicants have discovered that, since the material of which the flexible conduit was made had an almost perfect elastomer behavior, with reversible deformations without variation in volume creating tensions normal to the deformation surfaces, that the stresses created in the wall mass by repercussion of the forces applied to the boundary surfaces of the duct were very substantially distributed in revolution around the axis of the internal duct, and the thickness of the duct wall being large enough to regularize this distribution of revolution, it was possible to center the needle in a tubular hoop with a precision of mechanical quality, provided, moreover, that the needle is inserted into the internal channel over at least five times its external diameter, that the hooping is established over a length of at least five times the external diameter of the conduit, and that 'it is not induced asymmetric efforts.

En outre, en raison du mode de déformation de l'élastomère constituant le conduit, tout effort dirigé de l'extérieur pour déprimer une surface du conduit se traduit par une tendance à l'expansion des parties voisines. Ainsi, l'appui de la tranche d'extrémité de paillette sur la section droite d'extrémité du conduit tend à forcer la surface extérieure de paroi du conduit sur la frette, et la surface du canal intérieur sur l'aiguille, le recul du conduit dans la frette étant empêché par le frottement de l'élastomère dans la frette, frottement qui croît avec l'expansion radiale du conduit. La portée de joint présente un caractère élastique réversible excellent.In addition, due to the mode of deformation of the elastomer constituting the conduit, any effort directed from the outside to depress a surface of the conduit results in a tendency to expansion of the neighboring parts. Thus, pressing the glitter end edge on the straight end section of the duct tends to force the outer wall surface of the duct on the hoop, and the surface of the inner channel on the needle, the recoil of the conduit in the hoop being prevented by the friction of the elastomer in the hoop, friction which increases with the radial expansion of the conduit. The joint surface has an excellent reversible elasticity.

On notera que l'égalité pratique des diamètres extérieurs d'aiguille et intérieurs du canal de conduit, en l'absence de la frette, autorise une insertion aisée de l'aiguille.It will be noted that the practical equality of the outside needle and inside diameter of the duct channel, in the absence of the hoop, allows easy insertion of the needle.

De préférence l'aiguille fait saillie de la section droite d'extrémité du conduit souple d'une longueur suffisante pour ménager à l'extrémité de la paillette où pénètre l'aiguille, une zone non remplie disponible pour la fermeture de la paillette et la soudure de la paroi. Il reste, entre le liquide dans la paillette et la soudure une bulle d'air qui fait tampon pour éviter une rupture de la paillette lors de la congélation et de la décongélation du contenu de la paillette, dont la conservation est, comme usuellement, assurée par stockage dans l'azote liquide.Preferably the needle protrudes from the straight end section of the flexible conduit of sufficient length to provide at the end of the straw where the needle enters, an unfilled area available for closing the straw and the wall welding. There remains, between the liquid in the straw and the weld, an air bubble which acts as a buffer to prevent rupture of the straw during the freezing and thawing of the contents of the straw, the preservation of which is, as usual, ensured. by storage in liquid nitrogen.

De préférence également l'aiguille, à son extrémité libre écartée du conduit souple, présente une coupe en biseau, qui facilite l'introduction dans la paillette.Preferably also the needle, at its free end spaced from the flexible conduit, has a bevel cut, which facilitates introduction into the straw.

Le diamètre extérieur d'aiguille sera de préférence d'environ 2,0 et 1,4 mm, selon que les paillettes correspondantes seront dites normales, avec un diamètre extérieur de 3 mm, ou fines, avec un diamètre extérieur de 2 mm.The outside diameter of the needle will preferably be around 2.0 and 1.4 mm, depending on whether the corresponding flakes are said to be normal, with an outside diameter of 3 mm, or fine, with an outside diameter of 2 mm.

Le diamètre extérieur nominal, c'est-à-dire en l'absence de contraintes, du conduit souple sera de préférence de 4,5 mm.The nominal outside diameter, that is to say in the absence of constraints, of the flexible conduit will preferably be 4.5 mm.

L'élastomère préféré sera un copolymère en blocs de styrène et de butadiène, biologiquement compatible.The preferred elastomer will be a biologically compatible block copolymer of styrene and butadiene.

La matière préférée de l'aiguille est un copolymère polyester dit PETG.The preferred material of the needle is a polyester copolymer called PETG.

On préfèrera que le conduit souple, à son extrémité distante de l'aiguille, comporte un tronçon de tube rigide inséré dans le canal intérieur par une extrémité, l'autre extrémité étant coupée en biseau. Cette disposition, en soi connue, permet d'épuiser la semence diluée contenue dans le ballon.It is preferred that the flexible conduit, at its end remote from the needle, comprises a section of rigid tube inserted into the inner channel by one end, the other end being cut at a bevel. This arrangement, known per se, allows the diluted semen contained in the balloon to be used up.

En disposition préférée, la frette est disposée à demeure sur le conduit souple. Elle peut en ce cas être constituée d'une matière polymère moulée, et formée, soit par surmoulage, soit par assemblage de deux demi coquilles assemblées suivant un plan passant par l'axe.In a preferred arrangement, the hoop is permanently placed on the flexible duct. It can in this case be made of a molded polymer material, and formed, either by overmolding, or by assembling two half shells assembled along a plane passing through the axis.

Des caractéristiques secondaires et des avantages de l'invention ressortiront d'ailleurs de la description qui va suivre, à titre d'exemple, en référence aux dessins annexés dans lesquels :

  • la figure 1 représente, schématiquement, une position de remplissage de paillette équipée d'une buse d'injection selon l'invention ;
  • la figure 2 est une coupe de la buse d'injection proprement dite ;
  • la figure 3 est une vue en bout, par l'arrière, de la buse de la figure 2 ;
  • la figure 4 est une vue analogue à celle de la figure 2, mais avec suppression de la frette ;
  • la figure 5 est une vue latérale d'une buse, munie d'une frette à demeure ;
  • la figure 6 est une vue analogue à la figure 5, avec une frette en deux coquilles collées ;
  • la figure 7 est une coupe éclatée prise dans le plan VII - VII de la figure 6.
Secondary characteristics and advantages of the invention will emerge from the description which follows, by way of example, with reference to the appended drawings in which:
  • Figure 1 shows, schematically, a straw filling position equipped with an injection nozzle according to the invention;
  • Figure 2 is a section of the injection nozzle itself;
  • Figure 3 is an end view, from the rear, of the nozzle of Figure 2;
  • Figure 4 is a view similar to that of Figure 2, but with elimination of the hoop;
  • Figure 5 is a side view of a nozzle, provided with a permanent hoop;
  • Figure 6 is a view similar to Figure 5, with a hoop in two glued shells;
  • FIG. 7 is an exploded section taken in plane VII - VII of FIG. 6.

Selon la forme de réalisation choisie et représentée figure 1, une paillette 1, selon la terminologie usuelle que reprend la présente description, a été mise en place à une position de remplissage d'une machine automatique à remplir des paillettes en sperme animal dilué. Cette paillette 1 est constituée, de façon usuelle d'un tronçon d'environ 130 mm de long et de diamètre extérieur de 3 mm, avec une épaisseur de paroi d'environ 2/10 de mm, en une matière polymère thermoplastique transparente (cette paillette, d'une contenance pratique de 1/2 cm3 est dite normale). Une première tranche d'extrémité 12 est prévue pour le remplissage. La paillette 1 se termine à son autre extrémité par une tranche 13, et comporte, en son intérieur et à proximité de la tranche 13, un bouchon composite 11 formé classiquement d'un cylindre d'une poudre 11a, susceptible de se gélifier au contact d'un liquide aqueux, prise entre deux tampons poreux 11b et 11c. Pour le remplissage, la paillette 1 est prise entre deux buses, une buse d'aspiration 2, et une buse d'injection 3, montées l'une et l'autre sur des supports de buse respectifs 20 et 30, mobiles parallèlement à la longueur de la paillette 1, pour dégager en s'écartant de celle-ci après remplissage et, en rapprochement, faire contact étanche par les tranches 12 et 13 sur des portées de joint 34a et 23.According to the embodiment chosen and represented in FIG. 1, a straw 1, according to the usual terminology used in this description, has been put in place at a filling position of an automatic machine for filling straws with diluted animal sperm. This straw 1 consists, in the usual way of a section of approximately 130 mm long and with an external diameter of 3 mm, with a wall thickness of approximately 2/10 of mm, in a transparent thermoplastic polymer material (this glitter, with a practical capacity of 1/2 cm3 is said to be normal). A first end section 12 is provided for filling. The straw 1 ends at its other end with a wafer 13, and comprises, inside and near the wafer 13, a composite stopper 11 conventionally formed from a cylinder of a powder 11a, capable of gelling on contact of an aqueous liquid, taken between two porous pads 11b and 11c. For filling, the straw 1 is taken between two nozzles, a suction nozzle 2, and an injection nozzle 3, both mounted on respective nozzle supports 20 and 30, movable parallel to the length of the straw 1, to disengage away from the latter after filling and, in approximation, make tight contact by the edges 12 and 13 on the joint surfaces 34a and 23.

La buse d'aspiration 2 dans son ensemble, est classique et constituée d'un corps de révolution 21 percé d'un alésage central, et où est sertie, en position axiale, une aiguille 22 formée ici d'un tube mince en acier inoxydable coupé en biseau à son extrémité, qui pénètre axialement dans le tube 10 de la paillette 1, du côté du bouchon composite 11. Un joint 23, formé d'un tronçon de tube à paroi épaisse en élastomère est inséré à force sur l'aiguille 22 jusqu'à l'appui sur la tranche avant du corps 21. A l'arrière, le corps 21 est conformé en embout, sur lequel est engagé un tube en élastomère 24, relié à une source de dépression constituée d'une pompe à vide. Le tube 24 est, de façon non représentée, pris entre deux mâchoires susceptibles de se resserrer pour écraser le tube 24 et former vanne.The suction nozzle 2 as a whole, is conventional and consists of a body of revolution 21 pierced with a central bore, and where is crimped, in axial position, a needle 22 formed here of a thin stainless steel tube cut at a bevel at its end, which penetrates axially in the tube 10 of the straw 1, on the side of the composite plug 11. A seal 23, formed of a section of tube with a thick wall of elastomer, is force-fitted onto the needle 22 until it is pressed on the front edge of the body 21. At the rear, the body 21 is shaped as a nozzle, on which is engaged an elastomer tube 24, connected to a source of vacuum consisting of a vacuum pump. The tube 24 is, not shown, caught between two jaws capable of tightening to crush the tube 24 and form a valve.

La buse d'injection 3 dans son ensemble, selon l'invention, est tenue dans un support de buse 30, mobile en va-et-vient comme il a été dit ci-dessus.The injection nozzle 3 as a whole, according to the invention, is held in a nozzle support 30, movable back and forth as has been said above.

Les détails de la buse 3 seront vus, s'il est nécessaire, sur les figures 2 et 3. Cette buse comporte une aiguille 33, prise dans un tube extrudé de copolymère polyester PETG, commercialisé par Eastman sous le nom de KODAR PETG 6763, avec un diamètre extérieur de 1,7 mm et une épaisseur de paroi de 0,1 mm. Cette aiguille, terminée en biseau 33a à son extrémité libre, présente une longueur totale de 25 mm, et est insérée, sur une longueur de 10 mm, dans un conduit souple 34 en élastomère, qui présente un diamètre de'canal intérieur 34a d'environ 1,8 mm, et un diamètre extérieur nominal de 4,5 mm. Par diamètre extérieur nominal, on entendra le diamètre extérieur du conduit lorsque celui-ci n'est pas déformé par des forces extérieures.The details of the nozzle 3 will be seen, if necessary, in FIGS. 2 and 3. This nozzle has a needle 33, taken in an extruded tube of PETG polyester copolymer, marketed by Eastman under the name of KODAR PETG 6763, with an outside diameter of 1.7 mm and a wall thickness of 0.1 mm. This needle, terminated at a bevel 33a at its free end, has a total length of 25 mm, and is inserted, over a length of 10 mm, in a flexible elastomeric conduit 34, which has an inner channel diameter 34a of about 1.8 mm, and a nominal outside diameter of 4.5 mm. By nominal outside diameter is meant the outside diameter of the conduit when the latter is not deformed by external forces.

L'élastomère choisi ici est un copolymère en blocs de styrène et de butadiène, de dureté Shore de 44, et susceptible d'un allongement réversible d'au moins 250 %. Ce polymère est commercialisé sous le nom de marque de Kraton par la Division Polymère de la Shell Chemical Company, il est prévu pour des applications pharmaceutiques, médicales et d'emballage alimentaire.The elastomer chosen here is a block copolymer of styrene and butadiene, with a Shore hardness of 44, and capable of a reversible elongation of at least 250%. This polymer is marketed under the brand name of Kraton by the Polymer Division of the Shell Chemical Company, it is intended for pharmaceutical, medical and food packaging applications.

Le conduit souple 34 est inséré dans une frette 31, 32, dont le diamètre intérieur est inférieur au diamètre nominal du conduit 34, dans un rapport de serrage tel que sera assuré le maintien étanche de l'aiguille 33. Par exemple, avec un conduit souple 34 de diamètre nominal 4,5 mm, un diamètre de canal intérieur 34c′ de 1,8 mm, et un diamètre extérieur d'aiguille de 2,0 mm, le diamètre intérieur de frette sera de 4,0 mm. La frette comporte une première partie 31, antérieure, de forme extérieure ici hexagonale, qui s'étend vers l'avant (côté de l'aiguille 33) à fleur de la section droite terminale 34a du conduit 34, qui forme portée de joint pour la tranche 12 de la paillette 1 (cette forme hexagonale a été choisie pour faciliter la préhension et les manipulations, mais n'est pas nécessaire). La partie arrière 32 présente une surface extérieure cylindrique, qui forme référence pour le centrage de l'aiguille 33 par rapport au support 30 et ainsi au tube de paillette 10. La partie arrière 32 se raccorde à la partie avant 31 par un épaulement radial plan 32a, qui forme surface de référence pour sa position longitudinale, en butant sur la face avant du support 30.The flexible conduit 34 is inserted into a hoop 31, 32, the internal diameter of which is less than the nominal diameter of the conduit 34, in a tightening ratio such that the needle 33 will be kept watertight. For example, with a flexible conduit 34 with a nominal diameter 4.5 mm, an internal channel diameter 34c ′ of 1.8 mm, and an external needle diameter of 2, 0 mm, the inner diameter of the hoop will be 4.0 mm. The hoop has a first part 31, anterior, of external shape here hexagonal, which extends towards the front (side of the needle 33) flush with the terminal straight section 34a of the conduit 34, which forms a seal for section 12 of the straw 1 (this hexagonal shape was chosen to facilitate gripping and handling, but is not necessary). The rear part 32 has a cylindrical outer surface, which forms a reference for centering the needle 33 relative to the support 30 and thus to the glitter tube 10. The rear part 32 is connected to the front part 31 by a flat radial shoulder. 32a, which forms a reference surface for its longitudinal position, abutting on the front face of the support 30.

Au-delà de la partie arrière 32 de la frette, le conduit 34 passe entre des mâchoires 38a et 38b prévues pour oblitérer le canal intérieur 34c du conduit 34 en écrasant la paroi par rapprochement de ces mâchoires, et faire ainsi vanne.Beyond the rear part 32 of the hoop, the conduit 34 passes between jaws 38a and 38b provided for obliterating the inner channel 34c of the conduit 34 by crushing the wall by bringing these jaws together, and thus acting as a valve.

A l'extrémité 34b du conduit souple 34, écartée de l'aiguille, est inséré un tronçon de tube 35 rigide du même genre que le tube 10 de paillette 1, dont l'extrémité libre 35a, coupée en biseau, est immergée dans un produit biologique, ici du sperme dilué 17 de taureau, contenu dans un ballon 36. L'utilisation d'un tube rigide 35 permet que l'extrémité 35a soit en appui sur le fond, pour aspirer tout le contenu du ballon.At the end 34b of the flexible conduit 34, spaced from the needle, is inserted a rigid section of tube 35 of the same kind as the straw tube 10, the free end 35a of which, cut at a bevel, is immersed in a biological product, here diluted semen 17 of bull, contained in a balloon 36. The use of a rigid tube 35 allows the end 35a to bear on the bottom, to aspirate all the contents of the balloon.

Pour le remplissage d'une paillette 1, celle-ci étant tenue de façon étanche par ses tranches 12, 13 en appui sur les portées de joint 34a et 23, la buse d'aspiration 2 est mise en communication avec la source de dépression (la pompe à vide) à travers le tube en élastomère 24 non écrasé. La dépression se transmet, à travers successivement l'aiguille 22, le bouchon composite 11 (dont la poudre 11a n'est pas gélifiée) le tube 10 de la paillette, l'aiguille 33, le canal intérieur 34c du conduit souple 34 (les mâchoires 38a et 38b étant écartées) et le tronçon de tube rigide 35. En réponse, le sperme dilué 37 remonte par le canal intérieur 34c du conduit souple 34, jusqu'à jaillir par l'extrémité en biseau 33a de l'aiguille 33, pour remplir la paillette 1. Lorsque le sperme dilué arrive au contact du bouchon composite 11, il traverse le tampon poreux 11c pour mouiller la poudre 11a qui gélifie et devient imperméable. La paillette remplie, le tube 24 et le conduit souple 34 sont oblitérés par serrage des mâchoires vannes (38a, 38b pour le conduit 34) et les supports 20 et 30 s'écartent pour libérer la paillette 1, qui sera transférée à un poste de soudage. Là, elle sera serrée entre enclume et sonotrode d'une soudeuse à ultra sons, à son extrémité voisine de sa tranche 12, dans une zone épargnée par le remplissage en raison de la longueur de pénétration de l'aiguille 33 dans la paillette 1.For filling a straw 1, the latter being held in a leaktight manner by its edges 12, 13 bearing on the joint surfaces 34a and 23, the suction nozzle 2 is placed in communication with the vacuum source ( the vacuum pump) through the non-crushed elastomer tube 24. Depression is transmitted, successively through the needle 22, the composite stopper 11 (the powder 11a of which is not gelled) the tube 10 of the straw, the needle 33, the internal channel 34c of the flexible conduit 34 (the jaws 38a and 38b being separated) and the rigid tube section 35. In response, the diluted sperm 37 rises through the internal channel 34c of the flexible conduit 34, until it spurts through the beveled end 33a of the needle 33, to fill the straw 1. When the diluted sperm comes into contact with the composite plug 11, it passes through the porous pad 11c to wet the powder 11a which gels and becomes impermeable. The filled straw, the tube 24 and the flexible conduit 34 are obliterated by tightening the valve jaws (38a, 38b for the conduit 34) and the supports 20 and 30 move apart to release the straw 1, which will be transferred to a post of welding. There, it will be clamped between the anvil and the sonotrode of an ultrasonic welder, at its end close to its edge 12, in an area spared from filling due to the length of penetration of the needle 33 into the straw 1.

On appréciera que, bien que le jeu entre intérieur de paillette 1 et aiguille 33 soit très réduit, et la longueur saillante d'aiguille 33 soit relativement importante, pour ménager une zone non remplie pour le soudage, la coaxialité entre aiguille 33 et frette 31, 32 peut être maintenue avec précision, malgré la souplesse intrinsèque du conduit souple 34. On peut attribuer ce maintien précis de la coaxialité au fait que, entre l'aiguille 33 et la frette 31, 32, l'élastomère, qui ne change pas de volume en se déformant, ne peut se déformer qu'en cisaillement axial, strictement de révolution. Mais ceci n'est vrai que si l'on peut négliger les effets des transitions longitudinales, ce qui impose que les longueurs selon l'axe soient grandes devant les diamètres. Le rapport de cinq entre longueur et diamètre est représentatif de la transition entre insertions et frettages longs et courts.It will be appreciated that, although the clearance between the interior of glitter 1 and needle 33 is very reduced, and the protruding length of needle 33 is relatively large, in order to provide an unfilled zone for welding, the coaxiality between needle 33 and hoop 31 , 32 can be maintained with precision, despite the intrinsic flexibility of the flexible conduit 34. This precise maintenance of the coaxiality can be attributed to the fact that, between the needle 33 and the hoop 31, 32, the elastomer, which does not change in volume by deforming, can only be deformed in axial shear, strictly of revolution. But this is only true if we can neglect the effects of longitudinal transitions, which means that the lengths along the axis must be large compared to the diameters. The ratio of five between length and diameter is representative of the transition between long and short insertions and hooping.

Lorsque la dose de sperme dilué, correspondant à un éjaculat d'un mâle déterminé, tout ce qui a été en contact avec le sperme doit être enlevé, et, selon l'invention jeté aux déchets puisque le but fixé est de,supprimer tous les nettoyages et stérilisations de pièces susceptibles de retenir des traces de sperme.When the dose of diluted semen, corresponding to an ejaculate of a determined male, all that has been in contact with the sperm must be removed, and, according to the invention thrown in the waste since the goal is to, remove all cleaning and sterilization of parts likely to retain traces of sperm.

Or la frette 31, 32, à la différence des corps de buses d'injection de l'état de la technique n'a pas été en contact avec du sperme. Il est donc possible, d'utiliser des frettes réutilisables, et de ne jeter, comme suggéré figure 4, que le conduit souple 34 avec son aiguille 33, et d'insérer un ensemble aiguille 33, conduit 34 sorti stérile d'un emballage, dans une frette réutilisable.However, the hoop 31, 32, unlike the bodies of injection nozzles of the prior art, was not in contact with sperm. It is therefore possible to use reusable hoops, and to discard, as suggested in FIG. 4, only the flexible conduit 34 with its needle 33, and to insert a needle assembly 33, conduit 34 taken out sterile from a package, in a reusable fret.

Mais il apparaît préférable, dans la mesure où l'on peut exécuter des frettes à faible coût, de constituer la buse complète dès l'origine, et de jeter tout l'ensemble après un usage unique.But it seems preferable, insofar as it is possible to execute frets at low cost, to constitute the complete nozzle from the start, and to throw away the whole assembly after a single use.

Comme représenté figure 5 où les références des éléments correspondants sont augmentées de 50, la buse constitue un ensemble monobloc de l'aiguille 83, du conduit souple 84, et d'une frette 81, 82 serrée sur le conduit souple 84, par exemple par surmoulage avec une résine à deux composants.As shown in FIG. 5 where the references of the corresponding elements are increased by 50, the nozzle constitutes a one-piece assembly of the needle 83, of the flexible conduit 84, and of a hoop 81, 82 tightened on the flexible conduit 84, for example by overmolding with a two-component resin.

Il est possible également, comme représenté figures 6 et 7 où les références des éléments correspondants sont augmentées de 100, de mouler par injection des coquilles 131a, 132a et 131b, 132b, de formes identiques et capables de s'accoler suivant un plan passant par l'axe de la frette. Dans les parties 131a et 131b on aura ménagé des logements 138a, 138b, et des pions complémentaires 139a, 139b, pour assurer les coincidences axiale et longitudinale des coquilles. Comme on le voit figure 7, le conduit souple 134 est emprisonné entre les coquilles 131a, 132a et 131b, 132b, dont les faces en regard auront été encollées, par exemple à l'aide d'une colle cyanoacrylique.It is also possible, as shown in FIGS. 6 and 7 where the references of the corresponding elements are increased by 100, by injection molding shells 131a, 132a and 131b, 132b, of identical shapes and capable of being joined along a plane passing through the axis of the hoop. In parts 131a and 131b, there will have been housings 138a, 138b, and complementary pins 139a, 139b, to ensure the axial and longitudinal coincidences of the shells. As can be seen in FIG. 7, the flexible conduit 134 is trapped between the shells 131a, 132a and 131b, 132b, the opposite faces of which have been glued, for example using a cyanoacrylic adhesive.

On appréciera que les buses complètes ainsi réalisées pourront être fabriquées à bas prix, pour être livrées prêtes à l'emploi en emballages stériles, et seront jetées après usage sans frais importants, même si l'on ne faisait pas entrer en ligne de compte les coûts de nettoyage des buses d'injection de l'état de la technique.It will be appreciated that the complete nozzles thus produced can be manufactured at low cost, to be delivered ready to use in sterile packages, and will be discarded after use at no significant cost, even if no action was taken. not take into account the costs of cleaning the injection nozzles of the state of the art.

Bien entendu, l'invention n'est pas limitée aux exemples décrits, mais en embrasse toutes les variantes d'exécution dans le cadre des revendications.Of course, the invention is not limited to the examples described, but embraces all the variant embodiments thereof within the scope of the claims.

Il est, par exemple, évident que l'on peut transposer les buses d'injection pour paillettes normales de 3 mm extérieurs en buses pour paillettes fines, de 2 mm extérieurs et de contenance d'environ 1/4 de cm3. Pour de telles paillettes fines, le diamètre extérieur d'aiguille devra être d'au plus 1,4 mm, pour pénétrer avec sécurité dans les paillettes fines.It is, for example, obvious that it is possible to transpose the injection nozzles for normal flakes of 3 mm outside into nozzles for fine flakes, of 2 mm outside and with a capacity of approximately 1/4 cm3. For such fine flakes, the outside diameter of the needle must be at most 1.4 mm, in order to penetrate safely into the fine flakes.

Toutefois les dimensions du conduit soit 4,5 mm, et extérieurement et 1,8 intérieurement pourront être conservées, pour diminuer le nombre de modèles de pièces lorsque cela n'est pas imposé par les dimensions de paillettes ; mais le diamètre intérieur de frette sera réduit à 3,6 mm.However, the dimensions of the duct, that is 4.5 mm, and externally and 1.8 internally can be kept, to reduce the number of models of parts when this is not imposed by the dimensions of glitter; but the inner diameter of the hoop will be reduced to 3.6 mm.

Par ailleurs, le diamètre de canal intérieur 34c doit être maintenu dans des limites relativement étroites. En effet, le volume du canal interne, qui est un volume mort, croît avec le carré du diamètre. D'un autre côté, la viscosité du'sperme dilué impose un diamètre minimum du canal pour obtenir une perte de charge dans le canal compatible avec la source de dépression, et la vitesse recherchée de remplissage.Furthermore, the inner channel diameter 34c must be kept within relatively narrow limits. Indeed, the volume of the internal channel, which is a dead volume, increases with the square of the diameter. On the other hand, the viscosity of the diluted sperm imposes a minimum diameter of the channel to obtain a pressure drop in the channel compatible with the source of vacuum, and the desired filling speed.

Claims (13)

  1. Single-use injection nozzle (3) for a machine for filling, with biological products, tubes usually called straws (1), formed by tubular sections (10) of polymer material with a diameter of a few millimetres provided internally, near one end, with a composite stopper (11) comprising, between two porous plugs (11b, 11c), a volume of powder (11a) which forms a gel in contact with an aqueous liquid, the filling being effected by gripping the straw between two nozzles (2, 3) fitted with seals (23, 34a) bearing on the end sections (12, 13), a suction nozzle (2) connected to a source of reduced pressure and bearing on the section of straw (13) near the composite stopper (11), the said injection nozzle (3) being fitted with a flexible tube (34) intended to be dipped into a flask (36) containing the biological product (37), this injection nozzle (3) comprising a rigid tube (33), hereinafter called a needle, suitable for insertion into the straw (1) and crimped axially in a body which has two external reference surfaces (32, 32a) defining respectively the centring and longitudinal position of the injection nozzle relative to a nozzle support (30), this injection nozzle (3) being characterised in that the flexible tube (34), made from an elastomer having a Shore hardness between 41 and 47 and a reversible elongation capacity of at least 250%, has, with an internal channel diameter (34c) of the same order of magnitude as the external diameter of the needle (33), a nominal external diameter at least twice that of the internal channel (34c), and forms, by a right cross-section at the end (34a) where the needle (33) is inserted over a length of at least five times its external diameter, a seal bearing surface for the section (12) of straw remote from the composite stopper (11), the flexible tube (34) being gripped, at least when the nozzle (3) is mounted on the machine, over a distance equal to at least five times its nominal external diameter starting from the right cross-section at the end (34a), in a tubular hoop (31, 32) of rigid material with an internal diameter matched to the nominal external diameter of the tube (34) with sufficient gripping force for a sealed retention of the needle (33), the hoop incorporating the two reference surfaces (32, 32a) of the body.
  2. Injection nozzle according to Claim 1, characterised in that the needle (33) projects from the right cross-section at the end (34a) of the flexible tube (34) over a sufficient length to form, at the end of the straw (1) where the needle enters, an unfilled region available for closing the straw (1) by welding the wall (10).
  3. Injection nozzle according to one of Claims 1 and 2, characterised in that the needle (33) has, at a free end (33a), a bevel cut projecting from the flexible tube.
  4. Injection nozzle according to any one of Claims 1 to 3, characterised in that the needle has an external diameter of approximately 2.0 mm or approximately 1.4 mm depending on whether it is intended respectively either for straws with an external diameter of 3 mm, called standard straws, or for straws with an external diameter of 2 mm, called fine straws.
  5. Injection nozzle according to any one of Claims 1 to 4, characterised in that the nominal diameter of the flexible tube (34) is 4.5 mm.
  6. Injection nozzle according to any one of Claims 1 to 5, characterised in that the elastomer forming the flexible tube (34) is a block copolymer of biologically compatible styrene and butadiene.
  7. Injection nozzle according to any one of Claims 1 to 6, characterised in that the needle (33) is held in an extruded tube of a PETG-type polyester copolymer.
  8. Injection nozzle according to any one of Claims 1 to 7, characterised in that the flexible tube (34) at its end (34b) remote from the needle, has a section of rigid tube (35), inserted into its internal channel (34c) by one end, and bevel cut at its other end (35a).
  9. Injection nozzle according to any one of Claims 1 to 8, characterised in that the hoop (31) comprises two parts longitudinally, a front part (31) shaped to facilitate gripping with a first overall diameter, and an externally cylindrical rear part (32) of diameter less than the overall diameter of the first part (31) and being connected to this first part through a radial shoulder (32a) perpendicular to the axis of the hoop (31, 32).
  10. Injection nozzle according to any one of Claims 1 to 9, characterised in that the hoop (81, 82) is permanently mounted on the flexible tube.
  11. Injection nozzle according to Claim 10, characterised in that the hoop (81, 82) is made from a moulded polymer material.
  12. Injection nozzle according to Claim 11, characterised in that the hoop is moulded by casting.
  13. Injection nozzle according to Claim 11, characterised in that the hoop is formed in two shells (131a, 132a and 131b, 132b) fitted together over a plane passing through the axis.
EP92402245A 1991-08-07 1992-08-06 Single-use injection nozzle for straw filling machine, especially for artificial insemination of animals and conservation of biological products Expired - Lifetime EP0527676B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
FR9110032 1991-08-07
FR9110032A FR2680101B1 (en) 1991-08-07 1991-08-07 SINGLE USE INJECTION NOZZLE FOR GLITTER FILLING MACHINE, PARTICULARLY FOR ARTIFICIAL INSEMINATION OF ANIMALS AND STORAGE OF ORGANIC PRODUCTS.

Publications (2)

Publication Number Publication Date
EP0527676A1 EP0527676A1 (en) 1993-02-17
EP0527676B1 true EP0527676B1 (en) 1995-12-13

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EP92402245A Expired - Lifetime EP0527676B1 (en) 1991-08-07 1992-08-06 Single-use injection nozzle for straw filling machine, especially for artificial insemination of animals and conservation of biological products

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US (1) US5249610A (en)
EP (1) EP0527676B1 (en)
DE (1) DE69206714T2 (en)
DK (1) DK0527676T3 (en)
FR (1) FR2680101B1 (en)

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US5800399A (en) * 1996-08-27 1998-09-01 Johnson & Johnson Medical, Inc. Low-cost method of assembling an extruded cannula holder for a catheter insertion device
FR2753367B1 (en) * 1996-09-19 1998-12-04 Lecointe Pascal STORAGE STRAW OF A LIQUID BIOLOGICAL SUBSTANCE AND FILLING METHOD THEREOF
US6305585B1 (en) 1997-01-31 2001-10-23 Instruments De Medecine Veterinaire Filler nozzle for packaging for biological liquids, in particular for artificial insemination
FR2788489B1 (en) * 1999-01-19 2001-03-30 Imv Technologies METHOD AND SYSTEM FOR PACKAGING A FLAKE WITH A LIQUID
ES2156579B1 (en) * 2000-01-20 2002-01-16 Univ Murcia DEVICE AND METHOD FOR INTRODUCING AND / OR COLLECTING FLUIDS INSIDE THE UTERUS OF AN ANIMAL.
US7491193B2 (en) * 2001-12-17 2009-02-17 Koninklijke Philips Electronics N.V. Personal care apparatus with at least two suction nozzles
EP1348957A1 (en) * 2002-03-27 2003-10-01 Büchi Labortechnik AG Device and process for filling a column with a filling material
EP2308416B1 (en) 2003-03-28 2015-01-07 Inguran, LLC Apparatus and methods for providing sex-sorted animal sperm
US7344492B2 (en) * 2006-04-28 2008-03-18 Ainley Jr Frank Animal insemination sheath
US8323178B2 (en) * 2006-04-28 2012-12-04 Ainley Jr Frank Animal insemination sheath and methods of use
FR2905592B1 (en) * 2006-09-13 2008-11-28 Eurl Cryo Vet Entpr Unipersonn "MACHINE FOR FILLING SEED WITH ARTIFICIAL INSEMINATION FLAKES"
FR2920750B1 (en) 2007-09-07 2010-03-12 Imv Technologies MIXING PACKAGING MACHINE
US20100331610A1 (en) * 2009-06-26 2010-12-30 Sheng-Jui Chen Artificial insemination device for animals
EP2524200B1 (en) * 2010-01-11 2019-09-11 Waters Technologies Corporation Compound sample needle for liquid chromatograph
US20110315269A1 (en) * 2010-06-25 2011-12-29 Bioject, Inc. High workload injection system
CN105934618B (en) 2013-11-26 2018-09-21 S.P.M.流量控制股份有限公司 Valve seat in fracturing pump
FR3036947B1 (en) 2015-06-02 2017-05-26 Imv Tech DEVICE FOR FILLING GLITTERS AND MACHINE COMPRISING SAME
US11103336B2 (en) 2016-03-08 2021-08-31 Frank Ainley Animal insemination and in-vitro fertilization sheath, cap and methods of use
US10182896B2 (en) 2016-03-08 2019-01-22 Frank Ainley Animal insemination sheath and methods of use
FR3064173B1 (en) * 2017-03-24 2019-05-03 Imv Technologies ANIMAL SEMEN CONDITIONING STRAIN TREATMENT SYSTEM COMPRISING A DEVICE FOR SUPPLYING AND POSITIONING THESE FLAKES

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FR2651793B1 (en) * 1989-09-14 1991-12-06 Cassou Robert TUBES OR SEQUINS FOR THE CRYOGENIC PRESERVATION OF BIOLOGICAL SAMPLES SUCH AS VIRUSES, AND FILLING METHOD.

Also Published As

Publication number Publication date
FR2680101A1 (en) 1993-02-12
DK0527676T3 (en) 1996-04-29
DE69206714D1 (en) 1996-01-25
DE69206714T2 (en) 1996-05-02
US5249610A (en) 1993-10-05
FR2680101B1 (en) 1993-11-05
EP0527676A1 (en) 1993-02-17

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