EP0517603A1 - Method for drilling a blind well, in particular of big diameter, and drilling tool for carrying it out - Google Patents

Method for drilling a blind well, in particular of big diameter, and drilling tool for carrying it out Download PDF

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Publication number
EP0517603A1
EP0517603A1 EP19920401547 EP92401547A EP0517603A1 EP 0517603 A1 EP0517603 A1 EP 0517603A1 EP 19920401547 EP19920401547 EP 19920401547 EP 92401547 A EP92401547 A EP 92401547A EP 0517603 A1 EP0517603 A1 EP 0517603A1
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EP
European Patent Office
Prior art keywords
well
tool
arms
drilling
mud
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EP19920401547
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German (de)
French (fr)
Inventor
Robert Collin
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Francaise De Stockage Geologique "geostock" (societe A Responsabilite Limitee) Ste
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Francaise De Stockage Geologique "geostock" (societe A Responsabilite Limitee) Ste
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Publication of EP0517603A1 publication Critical patent/EP0517603A1/en
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    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B7/00Special methods or apparatus for drilling
    • E21B7/28Enlarging drilled holes, e.g. by counterboring

Definitions

  • the present invention relates to a method for drilling a blind well in particular of large diameter. It also relates to a tool for implementing this method.
  • Underground cavities are sometimes used to store large quantities of liquid or gaseous products, such as hydrocarbons.
  • an access well is first dug. Its diameter is most often between one and a few meters so as to allow the passage of personnel and digging equipment as well as that of excavated material.
  • the second method is similar to oil drilling techniques.
  • a drilling tool is lowered into the well and is operated from the surface. It has the advantage of being able to work while it is immersed in a mud adapted to support the walls of the well. Given the large diameter of the wells considered, it is however necessary to considerably increase the drill string carrying the tool so that the latter exerts on the bottom of the well sufficient pressure to guarantee the attack on the ground. The "drill sticks" which are then used, are not very handy. Again, the cost of the work is burdened.
  • a problem consists in finding a method for producing a well which will serve in particular as a well for access to a storage cavity, this method being able to be implemented, in the case of soft ground in particular, more quickly and at lower cost compared to conventional methods.
  • the solution to this problem in accordance with the present invention consists in combining two known drilling techniques. The first of them is most often designated by its name in English: "under-reaming". It is in particular described in US Patent 2,033,133 to WOODRUFF. It consists of widening the bottom of a borehole, for example to increase the productivity of an oil well or to create an anchor head for a foundation stake. To do this, it uses a tool comprising a rotating body on which one or more arms adapted to attack the ground are articulated.
  • European patent application EP 0 298 537 teaches a tool also intended for "under-reaming", but the arm of which is designed to deploy this time under the effect of centrifugal force when the body which carries it is put in rotation.
  • all these tools of the prior art work without it being applied traction. Above all, they are suitable for creating an enlarged cavity which remains at the bottom of the borehole. If this point is clear when the arms are deployed by compression, we understand that it could not be otherwise for the European tool when the ground is somewhat resistant.
  • the second technique called into question by the present invention carries in English the name of "raise-boring". It is primarily used in civil engineering and requires a pilot well communicating with a sufficiently spacious excavation at the end of the well. A drill string is then passed through the pilot well so that it extends into the excavation. A drilling head is also mounted within the excavation and subject to the drill string. The "raise-boring” then consists in exerting traction on the drill string so that the head widens the excavation by going up along the pilot well, for example by grinding its roof.
  • the present invention therefore relates to a method, the main operation of which consists in widening a pre-existing well filled with a retaining mud, starting at the bottom to go up towards the mouth surface of the blind well to be produced, characterized in that this is achieved by exerting traction on a drilling tool having a body adapted to rotate around the axis of the well as well as arms provided with elements for attacking the ground by clearing cuttings and adapted to be deployed to protrude from the body while transmitting traction.
  • the bottom of the pre-existing well is located below the bottom of the blind well to be drilled so as to allow the tool to descend so that its arms are at this bottom.
  • the step of lowering the tool is carried out by adding rods to a string of rods at the lower end from which the tool is suspended.
  • the steps of rotating and pulling the tool are preferably carried out by passing the upper end of the drill string through an apparatus of the "power-swivel” type, the rods being removed from the drill string at as the tool is pulled toward the mouth of the well.
  • the device of the "power-swivel” type is mounted in a superstructure disposed above the mouth of the well.
  • the mud is circulated by continuously introducing mud into the well from its mouth surface and by sucking it under the tool in a tube to bring it through the well to its mouth area.
  • a widening factor defined by the ratio of the diameter of the well resulting from the main operation to the diameter of the pre-existing well is chosen in particular according to the mechanical strength of the drilling tool and, the drilling tool being pulled out and set in rotation by a motor, according to the torque that the motor can deliver.
  • the widening factor is preferably between 1.15 and 1.30.
  • a preliminary operation of the method consists in drilling a pilot well, the main operation being carried out a first time while the pre-existing well is the pilot well, then the main operation being reiterated while the pre-existing well is the well resulting from the previous iteration, and this until the diameter of the blind well to be drilled is reached, a final operation consisting finally in coating the well and removing the mud.
  • the widening factor is the same at least for a series of consecutive iterations. But also, the enlargement factor can be reduced at least for a series of consecutive iterations.
  • the present invention also relates to a drilling tool for implementing this method.
  • a drilling tool for implementing this method.
  • it comprises a body adapted to rotate around the axis of the well as well as arms provided with elements for attacking the ground, adapted to pass from a folded position on the body to a deployed position to protrude from the body and capable of transmitting the traction exerted on the tool.
  • the arms are secured to the body by means of a cam, rack or hydraulic system adapted to pass the arms from their folded position to their deployed position and vice versa.
  • they can also be secured to the body by a pivoting link adapted to pass the arms from their folded position to their deployed position.
  • the arms are adapted to be mounted on a series of bodies each having a different diameter.
  • the body has a lower extension adapted to let the mud pass as well as cuttings.
  • the extension is preferably provided below with an umbrella-shaped deflector so that most of the cuttings are guided towards the extension.
  • the drilling method which consists in widening a pre-existing well starting from the bottom, involves a traction of the drilling tool.
  • the linearity of the well is much more surely guaranteed.
  • This advantage is indeed known in relation to mining techniques such as "raise-boring".
  • the latter provide for the application of the method only when the bottom of the well communicates with a gallery.
  • This configuration indeed allows the removal of cuttings (also called in the profession "cuttings”) by the gallery where they accumulate by simple gravity.
  • cuttings also called in the profession "cuttings”
  • the present process extends the application of "raise-boring" to the case of soft ground. It therefore enjoys all the qualities of "raise-boring”.
  • the present tool its deployable arms allow its use in blind wells.
  • different machines have been developed for the implementation of "raise-boring".
  • teeth, wheels, etc. which allow them to attack the ground, are not carried by movable arms.
  • they are assembled in the gallery at the bottom of the well where there is enough room to receive them.
  • the present tool passes into the pre-existing well, which authorizes surface assembly.
  • the present tool can borrow their technology from the "under-reamers” (for the arm joints in particular), the ruptures are much less to fear.
  • the elements for attacking the ground which the arms carry have in fact to be applied on a very reduced surface compared to the complete section of the well. Also for a given pressure of these elements on the ground, the tensile force to be transmitted to the body of the tool does not need to be very high. This contributes to sparing the connections of the arms made fragile by their mobility.
  • the present method consists first of all in drilling a pilot well 1 of small diameter. Its diameter can vary between 50 cm and 1 m. In accordance with the practice in the profession, it is usually measured in inches so that diameters of 26 or 36 inches for example are envisaged. These values are in fact associated with traditional drilling methods such as those using a process called "rotary" very well known in the profession.
  • This pilot well 1 is also filled with mud 16 to provide temporary support for its wall 13.
  • mud 16 to provide temporary support for its wall 13.
  • the difference in depth of the bottom of the wells is in fact a function of the drilling tool 2 which is then lowered into the pilot well 1 in accordance with the invention.
  • This tool 2 is in fact made up of a body 21 adapted to pass into the pilot well 1. It comprises elements intended to attack the ground, teeth 23 in particular, which are in turn carried by movable arms 22. These are subject to the body 21 so that they can be folded back when, in particular, the tool 2 is lowered along the pilot well 1. And it is only after the tool 2 has reached the bottom of the well 1 that the arms 22 are deployed.
  • the upper end of the drill string 34 advantageously passes into an apparatus known in the profession under the name of "power-swivel" 31 which can be translated by motorized injection head.
  • the latter is provided in particular with a motor to impart a relatively rapid rotational movement to the drill string 34. At the same time, it exerts traction.
  • the traction thus developed can in particular reach 200 tonnes.
  • the "power-swivel” 31 is supported, meanwhile, by a metal superstructure disposed on the surface above the well 1. In the context of this perfectly conventional configuration, this superstructure is rather called “mast” 3. It s indeed extends well above the "power-swivel” 31 in order to authorize the maneuvers of the rods 34 mentioned above. From this point of view, hook heights of 40 m are perfectly conceivable so that a "work in triplicate” (adding or removing the rods three by three) is made possible.
  • the mast 3 has for this purpose an elevation system illustrated in the figure by a pulley 32 and a cable 33.
  • the "power-swivel" 31 begins to exert in addition on the tool 2 a traction. This ensures the application of the teeth 23 of the arms 22 deployed against the shoulder 14. As soon as the corresponding pressure becomes sufficient (in particular by exceeding a threshold depending on the nature of the terrain), it follows the continuation of the digging housing. And a widening of the well is obtained which, from the bottom, progresses towards the surface as the tool 2 is pulled towards the surface 11.
  • the present invention provides for circulating the mud in which the tool 2 is immersed.
  • Arrows in the figure show a first way of making it flow from the surface 11 of the ground where mud 16 is introduced continuously into the well 1. It is then caused to pass along the shoulder 14 in progress drilling.
  • the sludge can be activated by a system (not shown) of pumps or "air-lift” (delivery using pressurized air).
  • the figure fixes the ideas by giving it the simple form of a tube provided with openings for the passage of the "cuttings" 17. They are indeed evacuated with the mud sucked towards the surface 11 while going up inside the train of rods 34 or a sheath provided for this purpose (not shown).
  • Complementary installations can make it possible to separate the "cuttings" 17 recovered from the surface of the mud 16 with a view to reintroducing the latter into the well 1, thus creating a flow in a closed circuit. It is noted that, compared to comparable drilling methods, the flow of the liquid for evacuating the "cuttings" 17 occurs here in the opposite direction. This has in particular the advantage of guaranteeing a particularly high rate of ascent of the mud, the passage section in the drill string 34 or the sheath being notably smaller than that of the well. This ensures that the sedimentation speed of the "cuttings" 17 is exceeded and therefore that they are properly trained.
  • the present invention envisages the advantageous use of a deflector 24 disposed at the lower end of the extension 25. It is for example a metal part shaped like an umbrella. This deflector 24 then plays a role of guide with respect to the flow of the mud which thus more effectively drives the "cuttings" 17 towards the extension 25.
  • the loss of certain debris at the bottom 15 of the well seems inevitable . This is not otherwise troublesome insofar as they can be removed by circulation of mud, or even mechanically.
  • the pilot well 1 is thus only partially enlarged. Its new diameter does not exceed its previous diameter by more than a ratio of 1.5 or 2. Preferably, this enlargement factor is between 1.15 and 1.30 times its initial diameter. It is that from a technological point of view, it is better to limit the application surface of the tool 2 to the ground, that is to say the shoulder 14 which is "machined” as described below. -above. It follows in fact a significant increase in the pressure of the teeth 23 on the ground 12 and the speed of progression of the tool 2 is therefore generally increased in considerable proportions.
  • the present method provides for repeating the main operation which has just been described with the aid of the figure. And it is in the well which has just been widened that the tool 2 is lowered, arms 22 folded, that the drill string 34 gives the tool 2 the rotary movement in order to dig the first housing allowing the progressive deployment arms 22, and then transmits traction to it so as to widen the well a little more.
  • this new pass involves a series of maneuvers identical to those carried out during the first, it is however necessary to modify the geometry of tool 2 once on the other.
  • the teeth 23 must indeed follow the shoulder 14 which has an increasingly large average diameter. This can be achieved by changing tools with each pass. More advantageously, a body 21 is used whose diameter is adapted to that of the pre-existing well. The larger the cross section of the latter, the more massive the body 21 chosen. Thus the same arms 22 can be used for each pass (subject of course to be removable).
  • the operator will have an interest in playing on two parameters in particular to establish its enlargement plan. He can for example choose to widen the well in the same ratio with each pass (constant widening factor). Consequently, the traction to be developed on the drill string and therefore the torque received by the mast 3 increases pass by pass with the surface of the shoulder 14. Also, to use from one end to the other the same mast 3, the operator is likely to prefer to maintain a constant torque. The enlargement then takes place in an increasingly weaker ratio.
  • the present method provides for coating it according to the usual methods, the retaining mud being removed from the well. It can in particular be fitted with a cemented casing.

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Geology (AREA)
  • Mining & Mineral Resources (AREA)
  • Physics & Mathematics (AREA)
  • Environmental & Geological Engineering (AREA)
  • Fluid Mechanics (AREA)
  • General Life Sciences & Earth Sciences (AREA)
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Abstract

In order to form a well 1 of large diameter without the presence of a subjacent gallery, there are presently available mining techniques which often require the ground to be frozen, or oil-drilling techniques using a supporting mud 16. In the latter case, the drilling is conventionally carried out from the top downwards. Within the scope of the present invention, a method for drilling from the bottom upwards as well as a tool 2 adapted for the implementation thereof are described. A main operation of this method consists in fact in widening a pre-existing well. The corresponding tool 2 is provided with arms 22 designed to be, firstly, folded up so that the tool 2 may be passed inside the pre-existing well in order to be lowered down to the bottom 15 of the latter and then, secondly, opened out while its teeth 23 cut into the ground 12, the tool 2 being rotated and pulled by a motor 31 supported by a mast 3 at the surface 11. It is then often advantageous thus to widen a guide well, and then to repeat the main operation on the resulting well and so on. Despite the number of passes required from then on in order to obtain the desired large-diameter well 1, the speed of progress of the tool 2 during each successive widening operation may in fact be so great that overall the well 1 is dug in a much shorter time and its cost is reduced compared to the usual methods. <IMAGE>

Description

La présente invention a trait à un procédé pour forer un puits aveugle notamment de grand diamètre. Elle concerne également un outil pour mettre en oeuvre ce procédé.The present invention relates to a method for drilling a blind well in particular of large diameter. It also relates to a tool for implementing this method.

Des cavités souterraines servent parfois à stocker de grandes quantités de produits liquides ou gazeux, genre hydrocarbures. Afin de les réaliser, puis de les exploiter en tant que réserves, un puits d'accès est tout d'abord creusé. Son diamètre est le plus souvent compris entre un et quelques mètres de façon à autoriser le passage du personnel et du matériel de creusement de même que celui des déblais.Underground cavities are sometimes used to store large quantities of liquid or gaseous products, such as hydrocarbons. In order to realize them, then to exploit them as reserves, an access well is first dug. Its diameter is most often between one and a few meters so as to allow the passage of personnel and digging equipment as well as that of excavated material.

Il est possible de distinguer aujourd'hui deux sortes de méthodes pour réaliser un tel puits d'accès notamment lorsqu'il traverse un terrain relativement meuble. La première met en oeuvre des techniques de génie civil, comparables à celles employées pour percer un tunnel. Des machines ainsi que des ouvriers pour les conduire travaillent alors au fond du puits en cours de creusement. En cas de couches particulièrement instables (typiquement sols sans cohésion), cela nécessite souvent de congeler préalablement le terrain. Dès lors, le coût du puits pénalise ce type de stockage.It is possible today to distinguish two kinds of methods for making such an access well, especially when it crosses relatively loose ground. The first uses civil engineering techniques, comparable to those used to drill a tunnel. Machines and workers to drive them then work at the bottom of the well being dug. In the case of particularly unstable layers (typically soils without cohesion), this often requires the ground to be frozen beforehand. Consequently, the cost of the well penalizes this type of storage.

La seconde méthode s'apparente de son côté aux techniques de forages pétroliers. Un outil de forage est descendu dans le puits et est actionné depuis la surface. Il présente l'avantage de pouvoir travailler tandis qu'il est immergé dans une boue adaptée à soutenir les parois du puits. Etant donné l'important diamètre des puits considérés, il convient toutefois d'alourdir considérablement le train de tiges qui porte l'outil afin que ce dernier exerce sur le fond du puits une pression suffisante pour garantir l'attaque du terrain. Les "masse-tiges" qui sont alors employées, sont peu maniables. Là encore, le coût de l'ouvrage se trouve grevé.The second method is similar to oil drilling techniques. A drilling tool is lowered into the well and is operated from the surface. It has the advantage of being able to work while it is immersed in a mud adapted to support the walls of the well. Given the large diameter of the wells considered, it is however necessary to considerably increase the drill string carrying the tool so that the latter exerts on the bottom of the well sufficient pressure to guarantee the attack on the ground. The "drill sticks" which are then used, are not very handy. Again, the cost of the work is burdened.

C'est ainsi qu'un problème consiste à trouver un procédé pour réaliser un puits qui servira en particulier de puits d'accès à une cavité de stockage, ce procédé pouvant être mis en oeuvre, en cas de terrain meuble notamment, plus rapidement et à moindre coût par rapport aux méthodes conventionnelles.Thus a problem consists in finding a method for producing a well which will serve in particular as a well for access to a storage cavity, this method being able to be implemented, in the case of soft ground in particular, more quickly and at lower cost compared to conventional methods.

La solution de ce problème conformément à la présente invention consiste à combiner deux techniques de forage connues. La première d'entre elles est le plus souvent désignée par son nom en anglais : "under-reaming". Elle est en particulier décrite dans le brevet US 2 031353 de WOODRUFF. Elle consiste à élargir le fond d'un forage par exemple en vue d'augmenter la productivité d'un puits de pétrole ou pour créer une tête d'ancrage à un pieu de fondation. Elle a pour cela recours à un outil comprenant un corps tournant sur lequel s'articulent un ou plusieurs bras adaptés à attaquer le terrain.The solution to this problem in accordance with the present invention consists in combining two known drilling techniques. The first of them is most often designated by its name in English: "under-reaming". It is in particular described in US Patent 2,033,133 to WOODRUFF. It consists of widening the bottom of a borehole, for example to increase the productivity of an oil well or to create an anchor head for a foundation stake. To do this, it uses a tool comprising a rotating body on which one or more arms adapted to attack the ground are articulated.

Le brevet US 4 365 677 de OWENS mentionne une importante liste de publications antérieures divulguant ce type d'outils. La plupart utilisent un système similaire de déploiement des bras à mesure que le fond du forage est élargi. Ce système n'est autre que celui des crics d'automobile si bien que le déploiement s'obtient en exerçant un effort de compression sur l'outil (à l'aide notamment d'un appareil connu dans la profession sous le nom de "kelly").OWENS US Patent 4,365,677 mentions a large list of previous publications disclosing this type of tool. Most use a system similar deployment of the arms as the bottom of the borehole is widened. This system is none other than that of automobile jacks so that deployment is obtained by exerting a compression force on the tool (using in particular a device known in the profession under the name of " kelly ").

La demande de brevet européen EP 0 298 537 enseigne un outil destiné aussi à l'"under-reaming", mais dont le bras est conçu pour se déployer cette fois sous l'effet de la force centrifuge lorsque le corps qui le porte est mis en rotation. Quoi qu'il en soit, tous ces outils de l'art antérieur travaillent sans qu'il ne leur soit appliqué de traction. Ils sont avant tout adaptés à créer une cavité élargie qui demeure au fond du forage. Si ce point est clair lorsque les bras se déploient par compression, on comprend qu'il ne saurait en être autrement pour l'outil européen dès lors que le terrain est quelque peu résistant.European patent application EP 0 298 537 teaches a tool also intended for "under-reaming", but the arm of which is designed to deploy this time under the effect of centrifugal force when the body which carries it is put in rotation. Anyway, all these tools of the prior art work without it being applied traction. Above all, they are suitable for creating an enlarged cavity which remains at the bottom of the borehole. If this point is clear when the arms are deployed by compression, we understand that it could not be otherwise for the European tool when the ground is somewhat resistant.

La seconde technique mise en cause par la présente invention porte en anglais le nom de "raise-boring". Elle est avant tout employée en génie civil et nécessite un puits pilote communiquant avec une excavation suffisamment spacieuse à l'extrémité du puits. Un train de tiges est alors passé dans le puits pilote de telle façon qu'il se prolonge jusque dans l'excavation. Une tête de forage est par ailleurs montée au sein de l'excavation et assujettie au train de tiges. Le "raise-boring" consiste alors à exercer une traction sur le train de tiges de sorte que la tête élargit l'excavation en remontant le long du puits pilote, par exemple en broyant son toit.The second technique called into question by the present invention carries in English the name of "raise-boring". It is primarily used in civil engineering and requires a pilot well communicating with a sufficiently spacious excavation at the end of the well. A drill string is then passed through the pilot well so that it extends into the excavation. A drilling head is also mounted within the excavation and subject to the drill string. The "raise-boring" then consists in exerting traction on the drill string so that the head widens the excavation by going up along the pilot well, for example by grinding its roof.

La présente invention se rapporte par suite à un procédé dont une opération principale consiste à élargir un puits préexistant rempli d'une boue de soutènement en commençant par le fond pour remonter vers la surface d'embouchure du puits aveugle à réaliser, caractérisé en ce que cela est réalisé en exerçant une traction sur un outil de forage ayant un corps adapté à tourner autour de l'axe du puits ainsi que des bras munis d'éléments pour attaquer le terrain en dégageant des déblais et adaptés à être déployés pour faire saillie sur le corps tout en transmettant la traction.The present invention therefore relates to a method, the main operation of which consists in widening a pre-existing well filled with a retaining mud, starting at the bottom to go up towards the mouth surface of the blind well to be produced, characterized in that this is achieved by exerting traction on a drilling tool having a body adapted to rotate around the axis of the well as well as arms provided with elements for attacking the ground by clearing cuttings and adapted to be deployed to protrude from the body while transmitting traction.

Plus précisément, l'opération principale comporte les étapes de :

  • faire descendre dans un puits préexistant l'outil alors que ses bras sont repliés,
  • mettre en rotation le corps de l'outil de forage tout en déployant ses bras de sorte que les éléments pour attaquer le terrain créent un épaulement à la paroi du puits qui définit la transition entre le puits en cours d'élargissement et le puits préexistant,
  • tirer le corps de sorte que les éléments pour attaquer le terrain attaquent l'épaulement et le font progresser vers la surface d'embouchure, la boue étant mise en circulation autour de l'outil de façon à entraîner la majorité des déblais jusqu'à la surface d'embouchure, la traction et la rotation de l'outil ainsi que la circulation de la boue étant maintenues jusqu'à ce que le puits ait été élargi sur toute sa hauteur.
More specifically, the main operation includes the steps of:
  • bring the tool down into a pre-existing well while its arms are folded,
  • rotate the body of the drilling tool while deploying its arms so that the elements for attacking the ground create a shoulder at the wall of the well which defines the transition between the well being enlarged and the pre-existing well,
  • pull the body so that the elements for attacking the ground attack the shoulder and advance it towards the mouth surface, the mud being circulated around the tool so as to entrain the majority of the cuttings up to the mouth area, traction and rotation of the tool as well as the circulation of the mud being maintained until the well has been widened over its entire height.

Avantageusement, le fond du puits préexistant se trouve en dessous du fond du puits aveugle à forer de façon à permettre la descente de l'outil de sorte que ses bras se présentent au niveau de ce fond.Advantageously, the bottom of the pre-existing well is located below the bottom of the blind well to be drilled so as to allow the tool to descend so that its arms are at this bottom.

Avantageusement, l'étape de faire descendre l'outil est réalisée en ajoutant des tiges à un train de tiges à l'extrémité inférieure duquel est suspendu l'outil. Dans ce cas, les étapes de mettre en rotation et de tirer l'outil sont de préférence réalisées en passant l'extrémité supérieure du train de tiges dans un appareil du type "power-swivel", des tiges étant retirées du train de tiges à mesure que l'outil est tiré vers la surface d'embouchure du puits. Par exemple, l'appareil du type "power-swivel" est monté dans une superstructure disposée au-dessus de la surface d'embouchure du puits.Advantageously, the step of lowering the tool is carried out by adding rods to a string of rods at the lower end from which the tool is suspended. In this case, the steps of rotating and pulling the tool are preferably carried out by passing the upper end of the drill string through an apparatus of the "power-swivel" type, the rods being removed from the drill string at as the tool is pulled toward the mouth of the well. For example, the device of the "power-swivel" type is mounted in a superstructure disposed above the mouth of the well.

Avantageusement, la boue est mise en circulation en introduisant en continu de la boue dans le puits depuis sa surface d'embouchure et en l'aspirant sous l'outil au sein d'une tubulure pour l'amener au travers du puits jusqu'à sa surface d'embouchure.Advantageously, the mud is circulated by continuously introducing mud into the well from its mouth surface and by sucking it under the tool in a tube to bring it through the well to its mouth area.

Avantageusement, un facteur d'élargissement défini par le rapport du diamètre du puits résultant de l'opération principale sur le diamètre du puits préexistant est choisi notamment selon la résistance mécanique de l'outil de forage et, l'outil de forage étant tiré et mis en rotation par un moteur, selon le couple que le moteur peut délivrer. Le facteur d'élargissement est de préférence compris entre 1,15 et 1,30.Advantageously, a widening factor defined by the ratio of the diameter of the well resulting from the main operation to the diameter of the pre-existing well is chosen in particular according to the mechanical strength of the drilling tool and, the drilling tool being pulled out and set in rotation by a motor, according to the torque that the motor can deliver. The widening factor is preferably between 1.15 and 1.30.

Avantageusement, une opération préliminaire du procédé consiste à forer un puits pilote, l'opération principale étant menée une première fois alors que le puits préexistant est le puits pilote, puis l'opération principale étant réitérée alors que le puits préexistant est le puits résultant de l'itération précédente, et cela jusqu'à ce que le diamètre du puits aveugle à forer soit atteint, une opération finale consistant enfin à revêtir le puits et à retirer la boue. Par exemple, le facteur d'élargissement est le même au moins pour une série d'itérations consécutives. Mais également, le facteur d'élargissement peut être diminué au moins pour une série d'itérations consécutives.Advantageously, a preliminary operation of the method consists in drilling a pilot well, the main operation being carried out a first time while the pre-existing well is the pilot well, then the main operation being reiterated while the pre-existing well is the well resulting from the previous iteration, and this until the diameter of the blind well to be drilled is reached, a final operation consisting finally in coating the well and removing the mud. For example, the widening factor is the same at least for a series of consecutive iterations. But also, the enlargement factor can be reduced at least for a series of consecutive iterations.

La présente invention se rapporte également à un outil de forage pour mettre en oeuvre ce procédé. Pour cela, il comporte un corps adapté à tourner autour de l'axe du puits ainsi que des bras munis d'éléments pour attaquer le terrain, adaptés à passer d'une position repliée sur le corps à une position déployée pour faire saillie sur le corps et capables de transmettre la traction exercée sur l'outil.The present invention also relates to a drilling tool for implementing this method. For this, it comprises a body adapted to rotate around the axis of the well as well as arms provided with elements for attacking the ground, adapted to pass from a folded position on the body to a deployed position to protrude from the body and capable of transmitting the traction exerted on the tool.

Avantageusement, les bras sont assujettis au corps par l'intermédiaire d'une came, crémaillère ou système hydraulique adaptés à faire passer les bras de leur position repliée à leur position déployée et inversement. Cependant, ils peuvent aussi être assujettis au corps par une liaison pivotante adaptée à faire passer les bras de leur position repliée à leur position déployée.Advantageously, the arms are secured to the body by means of a cam, rack or hydraulic system adapted to pass the arms from their folded position to their deployed position and vice versa. However, they can also be secured to the body by a pivoting link adapted to pass the arms from their folded position to their deployed position.

Avantageusement, les bras sont adaptés à être montés sur une série de corps présentant chacun un diamètre différent.Advantageously, the arms are adapted to be mounted on a series of bodies each having a different diameter.

Avantageusement, le corps comporte une extension inférieure adaptée à laisser passer la boue ainsi que des déblais. Dans ce cas, l'extension est de préférence munie inférieurement d'un déflecteur en forme de parapluie de sorte que l'essentiel des déblais sont guidés vers l'extension.Advantageously, the body has a lower extension adapted to let the mud pass as well as cuttings. In this case, the extension is preferably provided below with an umbrella-shaped deflector so that most of the cuttings are guided towards the extension.

A la vérité, on n'avait jamais envisagé jusque-là de combiner les techniques d'"under-reaming" et de "raise-boring". Le procédé qui consiste donc à élargir un puits pilote en remontant grâce à un outil à bras déployables est par suite nouveau de même que l'outil correspondant. Ce dernier est alors caractérisé par un système adapté au déploiement des bras tout en garantissant la possibilité de tirer sur le corps de l'outil. En d'autres termes, il convient de prévoir des articulations capables de supporter et de transmettre des efforts de traction.In truth, we had never before considered combining the techniques of "under-reaming" and "raise-boring". The process which thus consists in widening a pilot well while going up thanks to a tool with deployable arms is consequently new as well as the corresponding tool. The latter is then characterized by a system adapted to the deployment of the arms while guaranteeing the possibility of pulling on the body of the tool. In other words, it is necessary to provide articulations capable of supporting and transmitting tensile forces.

D'un point de vue mécanique, le développement de telles articulations ne pose pas de problème à l'homme de l'art. La présente demande donne à ce propos plusieurs solutions. Et ce n'est pas là que réside l'aspect inventif de la démarche. C'est plutôt dans l'idée même d'allier deux techniques connues depuis plusieurs décennies et pourtant jamais encore rapprochées l'une de l'autre. Pourtant, pour peu que la nature du terrain s'y prête, il en résulte de nombreux avantages.From a mechanical point of view, the development of such joints poses no problem to those skilled in the art. The present application provides several solutions in this regard. And this is not where the inventive aspect of the approach resides. It is rather in the very idea of combining two techniques known for several decades and yet never brought together. However, as long as the nature of the terrain lends itself to this, there are many advantages.

Par exemple, la méthode de forage qui consiste à élargir un puits préexistant en commençant par le fond, met en jeu une traction de l'outil de forage. Du coup, la linéarité du puits se trouve bien plus sûrement garantie. Cet avantage est à la vérité connu en relation avec les techniques minières telles que le "raise-boring". Cependant, ces dernières prévoient l'application de la méthode seulement lorsque le fond du puits communique avec une galerie. Cette configuration autorise en effet l'évacuation des déblais (aussi appelés dans la profession "cuttings") par la galerie où ils s'accumulent par simple gravité. Il n'est dès lors pas question de pratiquer le "raise-boring" dans les terrains qui ont besoin d'un soutènement provisoire tel qu'une boue. En d'autres termes, le présent procédé étend l'application du "raise-boring" au cas de terrains meubles. Elle jouit dès lors de toutes les qualités propres au "raise-boring".For example, the drilling method which consists in widening a pre-existing well starting from the bottom, involves a traction of the drilling tool. As a result, the linearity of the well is much more surely guaranteed. This advantage is indeed known in relation to mining techniques such as "raise-boring". However, the latter provide for the application of the method only when the bottom of the well communicates with a gallery. This configuration indeed allows the removal of cuttings (also called in the profession "cuttings") by the gallery where they accumulate by simple gravity. There is therefore no question of practicing "raise-boring" in terrains that need temporary support such as mud. In other words, the present process extends the application of "raise-boring" to the case of soft ground. It therefore enjoys all the qualities of "raise-boring".

L'aspect complémentaire du présent procédé mis en exergue ci-dessus en liaison avec un facteur d'élargissement limité lui garantit par ailleurs dans certains cas des performances accrues par rapport aux méthodes habituelles de forage. Supposons en effet que l'outil utilisé en l'occurrence développe un effort identique à l'outil mis en oeuvre pour forer traditionnellement le puits de haut en bas et d'un seul coup. Comme la surface à attaquer à chaque "passe" ne représente qu'une fraction de la section totale du puits définitif, la pression exercée au niveau des éléments qui attaquent le terrain, est en effet multipliée. Il s'ensuit une vitesse d'avancement très importante. Et pour peu que la nature du terrain s'y prête, elle dépasse la vitesse d'avancement en forage traditionnel dans de telles proportions que l'ensemble du puits est foré plus rapidement en dépit de la réalisation de plusieurs passes.The complementary aspect of the present process highlighted above in conjunction with a limited widening factor also guarantees it in certain cases increased performance compared to the usual drilling methods. Suppose indeed that the tool used in this case develops an effort identical to the tool used work to traditionally drill the well from top to bottom and all at once. As the surface to be attacked at each "pass" represents only a fraction of the total section of the final well, the pressure exerted on the elements which attack the ground, is in fact multiplied. It follows a very important speed of advance. And as long as the nature of the terrain is suitable, it exceeds the speed of advance in traditional drilling in such proportions that the entire well is drilled more quickly despite the completion of several passes.

D'autres facteurs peuvent aussi permettre de gagner du temps. D'un côté, la vitesse avec laquelle l'outil tourne sur lui-même est susceptible d'être augmentée puisqu'on n'a plus besoin de masses qui créent en rotation une importante inertie réactive. Il en est de même de l'effort exercé sur l'outil. Ces paramètres sont en fait liés au moteur employé et en particulier au couple qu'il est capable de développer. La résistance offerte par une petite surface de terrain à attaquer étant nettement réduite, ce couple demeure à chaque passe limité. La superstructure qui le supporte (et qui donc reprend son couple) peut en conséquence être beaucoup plus légère que les dispositifs similaires utilisés en forage traditionnel. Dès lors la manipulation du matériel devient plus facile et s'effectue en conséquence plus rapidement. Tous ces facteurs s'ajoutant plus ou moins les uns aux autres, ils garantissent souvent une économie de temps et donc d'argent justifiant la multiplication des passes de forage. Il suffit pour cela d'optimiser, lorsque cela est envisageable, leur nombre en rapport avec les propriétés du terrain ainsi qu'avec le matériel de creusement.Other factors can also save time. On the one hand, the speed with which the tool turns on itself is likely to be increased since we no longer need masses which create in rotation a large reactive inertia. The same applies to the force exerted on the tool. These parameters are in fact linked to the engine used and in particular to the torque that it is capable of developing. The resistance offered by a small area of ground to be attacked being significantly reduced, this torque remains limited on each pass. The superstructure which supports it (and therefore takes back its torque) can consequently be much lighter than similar devices used in traditional drilling. From then on the handling of the material becomes easier and is therefore carried out more quickly. All these factors adding more or less to each other, they often guarantee a saving of time and therefore money justifying the multiplication of drilling passes. To do this, it suffices to optimize, when possible, their number in relation to the properties of the ground as well as with the digging equipment.

Quant au présent outil, ses bras déployables permettent son utilisation dans des puits aveugles. Certes, en technique minière, différentes machines ont été développées pour la mise en oeuvre du "raise-boring". Cependant les dents, molettes, etc. qui leur permettent d'attaquer le terrain, ne sont pas portées par des bras mobiles. En pratique, elles sont assemblées dans la galerie au fond du puits où il y a assez de place pour les recevoir. Le présent outil passe au contraire dans le puits préexistant, ce qui autorise un assemblage en surface.As for the present tool, its deployable arms allow its use in blind wells. Certainly, in mining technique, different machines have been developed for the implementation of "raise-boring". However, teeth, wheels, etc. which allow them to attack the ground, are not carried by movable arms. In practice, they are assembled in the gallery at the bottom of the well where there is enough room to receive them. The present tool, on the contrary, passes into the pre-existing well, which authorizes surface assembly.

Parallèlement, en "under-reaming", ont été développés des outils de forage munis de bras déployables. Toutefois, ceux-ci présentent obligatoirement un corps de faible diamètre, ce qui limite en conséquence la section globale du puits à creuser. Comme en outre, l'outil travaille de façon conventionnelle en descendant, les bras et les articulations des bras sont particulièrement sollicités et connaissent ainsi de fréquentes ruptures. Ces élargisseurs à bras mobiles ne sont donc pas utilisables pour le forage de puits de grand diamètre.In parallel, in "under-reaming", drilling tools have been developed provided with deployable arms. However, these necessarily have a small diameter body, which consequently limits the overall section of the well to be dug. As in addition, the tool works in a conventional manner when descending, the arms and the articulations of the arms are particularly stressed and thus experience frequent breaks. These expanders with movable arms cannot therefore be used for drilling large-diameter wells.

Bien que le présent outil peut emprunter aux "under-reamers" leur technologie (pour les articulations des bras en particulier), les ruptures sont nettement moins à craindre. En relation avec l'aspect complémentaire du présent procédé, les éléments pour attaquer le terrain que les bras portent, ont en effet à s'appliquer sur une surface très réduite par rapport à la section complète du puits. Aussi pour une pression donnée de ces éléments sur le terrain, l'effort de traction à transmettre au corps de l'outil n'a-t-il pas besoin d'être très élevé. Cela contribue à ménager les liaisons des bras rendues fragiles par leur mobilité.Although the present tool can borrow their technology from the "under-reamers" (for the arm joints in particular), the ruptures are much less to fear. In connection with the complementary aspect of the present process, the elements for attacking the ground which the arms carry, have in fact to be applied on a very reduced surface compared to the complete section of the well. Also for a given pressure of these elements on the ground, the tensile force to be transmitted to the body of the tool does not need to be very high. This contributes to sparing the connections of the arms made fragile by their mobility.

A cette fin encore, il est envisageable de développer des bras adaptables à plusieurs corps. Ainsi au fur et à mesure que le puits est élargi, change-t-on le corps et, avec à chaque fois un corps de diamètre supérieur au précédent, parvient-on à maintenir un faible taux de sollicitation des articulations des bras.To this end also, it is conceivable to develop arms adaptable to several bodies. So as the well is widened, we change the body and, each time with a body with a diameter greater than the previous one, we manage to maintain a low rate of stress on the joints of the arms.

L'invention sera mieux comprise à la lecture de la description détaillée qui suit et à l'examen du dessin annexé qui représente, à titre d'exemple non limitatif, un mode de réalisation de l'invention. Sur ce dessin :

  • la figure unique est un schéma de principe de l'étape principale du présent procédé. Elle montre notamment une coupe d'un puits en cours de forage selon ce procédé tandis qu'un outil de forage adapté à sa mise en oeuvre est quant à lui représenté en vue de côté au sein du puits.
The invention will be better understood on reading the detailed description which follows and on examining the appended drawing which represents, by way of nonlimiting example, an embodiment of the invention. On this drawing :
  • the single figure is a block diagram of the main step of the present method. It shows in particular a section of a well being drilled according to this method while a drilling tool adapted to its implementation is shown in side view within the well.

Conformément à la figure unique, le présent procédé consiste tout d'abord à forer un puits pilote 1 de petit diamètre. Son diamètre peut varier entre 50 cm et 1 m. Conformément aux habitudes dans la profession, on le mesure d'ordinaire en pouces si bien que des diamètres de 26 ou de 36 pouces par exemple sont envisagés. Ces valeurs sont en fait associées à des méthodes de forage traditionnelles telles que celles ayant recours à un procédé appelé "rotary" fort bien connu dans la profession.In accordance with the single figure, the present method consists first of all in drilling a pilot well 1 of small diameter. Its diameter can vary between 50 cm and 1 m. In accordance with the practice in the profession, it is usually measured in inches so that diameters of 26 or 36 inches for example are envisaged. These values are in fact associated with traditional drilling methods such as those using a process called "rotary" very well known in the profession.

Ce puits pilote 1 est par ailleurs rempli de boue 16 pour assurer le soutènement provisoire de sa paroi 13. Dans le cadre du présent procédé, il est en outre préférable que son fond se trouve un peu en dessous du fond 15 définitif du puits à creuser. Comme on le comprendra mieux à la lecture des paragraphes suivants, la différence de profondeur du fond des puits est à la vérité fonction de l'outil 2 de forage qui est ensuite descendu dans le puits pilote 1 conformément à l'invention.This pilot well 1 is also filled with mud 16 to provide temporary support for its wall 13. In the context of the present method, it is also preferable for its bottom to be a little below the final bottom 15 of the well to be dug . As will be better understood on reading the following paragraphs, the difference in depth of the bottom of the wells is in fact a function of the drilling tool 2 which is then lowered into the pilot well 1 in accordance with the invention.

Cet outil 2 est en effet constitué d'un corps 21 adapté à passer dans le puits pilote 1. Il comporte des éléments destinés à attaquer le terrain, des dents 23 notamment, qui sont quant à eux portés par des bras 22 mobiles. Ceux-ci sont assujettis au corps 21 de façon à pouvoir être repliés lorsqu'en particulier, l'outil 2 est descendu le long du puits pilote 1. Et ce n'est qu'une fois l'outil 2 parvenu au fond du puits 1 que les bras 22 sont déployés.This tool 2 is in fact made up of a body 21 adapted to pass into the pilot well 1. It comprises elements intended to attack the ground, teeth 23 in particular, which are in turn carried by movable arms 22. These are subject to the body 21 so that they can be folded back when, in particular, the tool 2 is lowered along the pilot well 1. And it is only after the tool 2 has reached the bottom of the well 1 that the arms 22 are deployed.

Différents systèmes mécaniques peuvent être imaginés pour assujettir les bras 22 au corps 21. Citons par exemple une liaison faisant intervenir une came de sorte qu'une position angulaire relative du bras 22 par rapport au corps 21 correspond au repli du bras et une autre position correspond au déploiement du bras. Citons encore un système de crémaillère ou un système hydraulique.Different mechanical systems can be imagined to subject the arms 22 to the body 21. Let us quote for example a connection involving a cam so that a relative angular position of the arm 22 relative to the body 21 corresponds to the folding of the arm and another position corresponds to the deployment of the arm. Another example is a rack system or a hydraulic system.

C'est que, dans l'étape principale du présent procédé, il est prévu de faire tourner l'outil 2 autour d'un axe vertical. Ce dernier coïncide à la vérité avec celui du puits. Le mouvement de rotation est transmis par un train de tiges 34 à l'extrémité inférieure duquel l'outil 2 est rigidement lié. Afin de faire descendre ou remonter l'outil 2, des tiges 34 sont selon le cas rajoutées au train de tiges ou retirées de celui-ci. De telles manoeuvres font intervenir des opérations de routine dans la profession. Les tiges 34 présentent chacune par exemple une longueur de 9 m. Elles sont maintenues les unes au bout des autres par exemple grâce à des manchons 35 d'accouplement.This is because, in the main step of the present method, it is planned to rotate the tool 2 about a vertical axis. The latter, in truth, coincides with that of the well. The rotational movement is transmitted by a train of rods 34 at the lower end of which the tool 2 is rigidly linked. In order to lower or raise the tool 2, rods 34 are added to or removed from the rod train, as the case may be. Such maneuvers involve routine operations in the profession. The rods 34 each have for example a length of 9 m. They are held one after the other, for example by means of coupling sleeves.

L'extrémité supérieure du train de tiges 34 passe avantageusement dans un appareil connu dans la profession sous le nom de "power-swivel" 31 pouvant être traduit par tête d'injection motorisée. Ce dernier est muni en particulier d'un moteur pour imprimer un mouvement de rotation relativement rapide au train de tiges 34. En même temps, il exerce dessus une traction. La traction ainsi développée peut notamment atteindre 200 tonnes.The upper end of the drill string 34 advantageously passes into an apparatus known in the profession under the name of "power-swivel" 31 which can be translated by motorized injection head. The latter is provided in particular with a motor to impart a relatively rapid rotational movement to the drill string 34. At the same time, it exerts traction. The traction thus developed can in particular reach 200 tonnes.

Le "power-swivel" 31 est supporté, quant à lui, par une superstructure métallique disposée en surface au-dessus du puits 1. Dans le cadre de cette configuration parfaitement conventionnelle, cette superstructure est plutôt appelée "mât" 3. Elle s'étend en effet bien au-dessus du "power-swivel" 31 afin d'autoriser les manoeuvres des tiges 34 évoquées ci-dessus. De ce point de vue, des hauteurs sous crochet de 40 m sont parfaitement envisageables de sorte qu'un "travail en triple" (ajout ou retrait des tiges trois par trois) est rendu possible. Le mât 3 comporte à cet effet un système d'élévation illustré sur la figure par une poulie 32 et un câble 33.The "power-swivel" 31 is supported, meanwhile, by a metal superstructure disposed on the surface above the well 1. In the context of this perfectly conventional configuration, this superstructure is rather called "mast" 3. It s indeed extends well above the "power-swivel" 31 in order to authorize the maneuvers of the rods 34 mentioned above. From this point of view, hook heights of 40 m are perfectly conceivable so that a "work in triplicate" (adding or removing the rods three by three) is made possible. The mast 3 has for this purpose an elevation system illustrated in the figure by a pulley 32 and a cable 33.

C'est ainsi que l'étape principale du présent procédé commence tandis que l'outil 2 se trouve descendu jusqu'au fond du puits pilote 1. Le "power-swivel" 31 fait alors tourner l'outil 2 autour de l'axe du puits. Dans un premier temps, les bras 22 de l'outil 2 sont toujours repliés. Pourvu que leurs dents 23 soient convenablement orientées, elles creusent alors un logement dans la paroi 13 du puits 1 qui autorise un début de déploiement pour les bras 22. Le processus se poursuit de la sorte jusqu'au déploiement complet des bras 22. Dès lors la paroi 13 du puits 1 présente un épaulement 14 au niveau du passage du logement au reste du puits 1 situé au-dessus. Sa cote correspond à la profondeur du fond 15 du puits définitif, ce fond 15 étant donc séparé du fond du puits 1 pilote de la distance entre la base de l'outil 2 et l'extrémité supérieure de ses bras 22.This is how the main stage of the present process begins while the tool 2 is lowered to the bottom of the pilot well 1. The "power-swivel" 31 then turns the tool 2 around the axis of Wells. Initially, the arms 22 of the tool 2 are always folded. Provided that their teeth 23 are properly oriented, they then dig a housing in the wall 13 of the well 1 which authorizes a start of deployment for the arms 22. The process continues in this way until the complete deployment of the arms 22. Therefore the wall 13 of the well 1 has a shoulder 14 at the passage of the housing to the rest of the well 1 located above. Its dimension corresponds to the depth of the bottom 15 of the final well, this bottom 15 therefore being separated from the bottom of the well 1 pilot by the distance between the base of the tool 2 and the upper end of its arms 22.

Puis, le "power-swivel" 31 commence à exercer en outre sur l'outil 2 une traction. Celle-ci assure l'application des dents 23 des bras 22 déployés contre l'épaulement 14. Dès que la pression correspondante devient suffisante (notamment par dépassement d'un seuil dépendant de la nature du terrain), il s'ensuit la poursuite du creusement du logement. Et un élargissement du puits est obtenu qui, à partir du fond, progresse en direction de la surface à mesure que l'outil 2 est tiré vers la surface 11.Then, the "power-swivel" 31 begins to exert in addition on the tool 2 a traction. This ensures the application of the teeth 23 of the arms 22 deployed against the shoulder 14. As soon as the corresponding pressure becomes sufficient (in particular by exceeding a threshold depending on the nature of the terrain), it follows the continuation of the digging housing. And a widening of the well is obtained which, from the bottom, progresses towards the surface as the tool 2 is pulled towards the surface 11.

Cette progression résulte en fait de l'attaque du terrain par les dents 23 de l'outil 2 au niveau de l'épaulement 14, ce dernier se trouvant en quelque sorte "usiné". Cela s'accompagne du détachement de matière, grains et blocs plus gros du terrain traditionnellement appelés "cuttings" 17. Et si on n'y prenait garde, ces déblais tomberaient au fond du puits et s'y accumuleraient.This progression results in fact from the attack of the ground by the teeth 23 of the tool 2 at the level of the shoulder 14, the latter being somehow "machined". This is accompanied by the detachment of material, grains and larger blocks from the ground traditionally called "cuttings" 17. And if we were not careful, these cuttings would fall to the bottom of the well and accumulate there.

Pour limiter ce désagrément, la présente invention prévoit de mettre en circulation la boue dans laquelle l'outil 2 est immergé. Des flèches sur la figure montrent une première façon de la faire s'écouler depuis la surface 11 du sol où de la boue 16 est introduite en continu dans le puits 1. Elle est ensuite amenée à passer le long de l'épaulement 14 en cours de forage. La boue peut être activée par un système (non représenté) de pompes ou d'"air-lift" (refoulement à l'aide d'air sous pression). Ainsi est-elle aspirée au niveau d'une extension 25 de l'outil 2. S'il est clair que l'extension 25 doit impérativement être fixée sous le corps 21 afin de recueillir les "cuttings" 17, sa structure demeure une affaire de choix du concepteur. La figure fixe les idées en lui donnant la forme simple d'une tubulure munie d'ouvertures pour le passage des "cuttings" 17. Ils sont en effet évacués avec la boue aspirée vers la surface 11 en remontant à l'intérieur du train de tiges 34 ou d'une gaine prévue à cet effet (non représentée).To limit this inconvenience, the present invention provides for circulating the mud in which the tool 2 is immersed. Arrows in the figure show a first way of making it flow from the surface 11 of the ground where mud 16 is introduced continuously into the well 1. It is then caused to pass along the shoulder 14 in progress drilling. The sludge can be activated by a system (not shown) of pumps or "air-lift" (delivery using pressurized air). Thus it is sucked in at an extension 25 of the tool 2. If it is clear that the extension 25 must imperatively be fixed under the body 21 in order to collect the "cuttings" 17, its structure remains a matter choice of designer. The figure fixes the ideas by giving it the simple form of a tube provided with openings for the passage of the "cuttings" 17. They are indeed evacuated with the mud sucked towards the surface 11 while going up inside the train of rods 34 or a sheath provided for this purpose (not shown).

Des installations complémentaires peuvent permettre de séparer les "cuttings" 17 récupérés en surface de la boue 16 en vue de réintroduire celle-ci dans le puits 1, créant ainsi un écoulement en circuit fermé. On remarque que, par rapport aux méthodes de forage comparables, l'écoulement du liquide d'évacuation des "cuttings" 17 se produit ici en sens inverse. Cela présente notamment l'avantage de garantir une vitesse de remontée de la boue particulièrement élevée, la section de passage dans le train de tiges 34 ou la gaine étant notablement plus faible que celle du puits. Ainsi est-on assuré de dépasser la vitesse de sédimentation des "cuttings" 17 et donc de les entraîner convenablement.Complementary installations can make it possible to separate the "cuttings" 17 recovered from the surface of the mud 16 with a view to reintroducing the latter into the well 1, thus creating a flow in a closed circuit. It is noted that, compared to comparable drilling methods, the flow of the liquid for evacuating the "cuttings" 17 occurs here in the opposite direction. This has in particular the advantage of guaranteeing a particularly high rate of ascent of the mud, the passage section in the drill string 34 or the sheath being notably smaller than that of the well. This ensures that the sedimentation speed of the "cuttings" 17 is exceeded and therefore that they are properly trained.

Cependant une circulation de la boue dans l'autre sens (sens normal par rapport aux méthodes traditionnelles) est envisageable même avec des vitesses d'écoulement relativement faibles. Dans ce cas donc la boue descend par le train de tiges 34 par exemple et remonte par le puits 1. Elle aborde toutefois cette dernière zone de circulation au sortir de la section élargie du puits si bien qu'elle voit également sa vitesse s'accroître après s'être chargée de déblais. Il suffit alors d'adapter ses caractéristiques rhéologiques, en particulier sa viscosité (en l'augmentant notamment) pour que la vitesse de remontée dans la partie du puits non encore élargie soit supérieure à la vitesse de sédimentation des "cuttings".However, a circulation of the mud in the other direction (normal direction compared to the traditional methods) is possible even with relatively low flow velocities. In this case therefore the mud descends through the drill string 34 by example and goes back up by the well 1. However, it approaches this last circulation zone at the exit of the enlarged section of the well so that it also sees its speed increasing after being loaded with excavated material. It then suffices to adapt its rheological characteristics, in particular its viscosity (in particular by increasing it) so that the ascent rate in the part of the well not yet enlarged is greater than the sedimentation speed of the "cuttings".

Afin d'assurer une meilleure récupération des "cuttings" 17 en circulation inverse notamment, la présente invention envisage l'utilisation avantageuse d'un déflecteur 24 disposé à l'extrémité inférieure de l'extension 25. C'est par exemple une pièce métallique ayant la forme d'un parapluie. Ce déflecteur 24 joue alors un rôle de guide vis-à-vis de l'écoulement de la boue qui entraîne ainsi plus efficacement les "cuttings" 17 vers l'extension 25. La perte de certains débris au fond 15 du puits semble toutefois inévitable. Cela n'est pas autrement gênant dans la mesure où ils peuvent être retirés par circulation de boue, voire mécaniquement.In order to ensure better recovery of the “cuttings” 17 in reverse circulation in particular, the present invention envisages the advantageous use of a deflector 24 disposed at the lower end of the extension 25. It is for example a metal part shaped like an umbrella. This deflector 24 then plays a role of guide with respect to the flow of the mud which thus more effectively drives the "cuttings" 17 towards the extension 25. The loss of certain debris at the bottom 15 of the well seems inevitable . This is not otherwise troublesome insofar as they can be removed by circulation of mud, or even mechanically.

Conformément à un aspect complémentaire de la présente invention, le puits pilote 1 se trouve ainsi élargi seulement de façon partielle. Son nouveau diamètre ne dépasse pas son diamètre précédent de plus d'un rapport de 1,5 ou de 2. De préférence, ce facteur d'élargissement se situe entre 1,15 et 1,30 fois son diamètre initial. C'est que d'un point de vue technologique, il vaut mieux limiter la surface d'application de l'outil 2 au terrain, c'est-à-dire l'épaulement 14 qui est "usiné" comme cela est décrit ci-dessus. Il s'ensuit en effet un accroissement notable de la pression des dents 23 sur le terrain 12 et la vitesse de progression de l'outil 2 est de ce fait généralement augmentée dans des proportions considérables.In accordance with a complementary aspect of the present invention, the pilot well 1 is thus only partially enlarged. Its new diameter does not exceed its previous diameter by more than a ratio of 1.5 or 2. Preferably, this enlargement factor is between 1.15 and 1.30 times its initial diameter. It is that from a technological point of view, it is better to limit the application surface of the tool 2 to the ground, that is to say the shoulder 14 which is "machined" as described below. -above. It follows in fact a significant increase in the pressure of the teeth 23 on the ground 12 and the speed of progression of the tool 2 is therefore generally increased in considerable proportions.

C'est ainsi que, pour passer du puits pilote 1 au puits définitif, le présent procédé prévoit de répéter l'opération principale qui vient d'être décrite à l'aide de la figure. Et c'est dans le puits venant d'être élargi que l'outil 2 est descendu, bras 22 repliés, que le train de tiges 34 imprime à l'outil 2 le mouvement de rotation afin de creuser le premier logement autorisant le déploiement progressif des bras 22, puis lui transmet en outre la traction de façon à élargir un peu plus le puits.Thus, in order to pass from the pilot well 1 to the final well, the present method provides for repeating the main operation which has just been described with the aid of the figure. And it is in the well which has just been widened that the tool 2 is lowered, arms 22 folded, that the drill string 34 gives the tool 2 the rotary movement in order to dig the first housing allowing the progressive deployment arms 22, and then transmits traction to it so as to widen the well a little more.

Si cette nouvelle passe met en cause une suite de manoeuvres identiques à celles effectuées au cours de la première, il faut en revanche modifier la géométrie de l'outil 2 d'une fois sur l'autre. Les dents 23 doivent en effet suivre l'épaulement 14 qui présente un diamètre moyen de plus en plus large. Cela peut être réalisé en changeant d'outil à chaque passe. De façon plus avantageuse, on utilise un corps 21 dont le diamètre est adapté à celui du puits préexistant. Plus la section de ce dernier est importante et plus le corps 21 choisi est massif. Ainsi les mêmes bras 22 peuvent-ils servir à chaque passe (sous réserve bien sûr d'être démontables).If this new pass involves a series of maneuvers identical to those carried out during the first, it is however necessary to modify the geometry of tool 2 once on the other. The teeth 23 must indeed follow the shoulder 14 which has an increasingly large average diameter. This can be achieved by changing tools with each pass. More advantageously, a body 21 is used whose diameter is adapted to that of the pre-existing well. The larger the cross section of the latter, the more massive the body 21 chosen. Thus the same arms 22 can be used for each pass (subject of course to be removable).

Selon le matériel dont il dispose, l'opérateur aura intérêt à jouer notamment sur deux paramètres pour établir son plan d'élargissement. Il peut par exemple choisir d'élargir le puits dans le même rapport à chaque passe (facteur d'élargissement constant). Dès lors, la traction à développer sur le train de tiges et donc le couple encaissé par le mât 3 s'accroissent de passe en passe avec la surface de l'épaulement 14. Aussi, pour utiliser d'un bout à l'autre le même mât 3, l'opérateur est susceptible de préférer maintenir un couple constant. L'élargissement se fait alors dans un rapport de plus en plus faible.Depending on the equipment at its disposal, the operator will have an interest in playing on two parameters in particular to establish its enlargement plan. He can for example choose to widen the well in the same ratio with each pass (constant widening factor). Consequently, the traction to be developed on the drill string and therefore the torque received by the mast 3 increases pass by pass with the surface of the shoulder 14. Also, to use from one end to the other the same mast 3, the operator is likely to prefer to maintain a constant torque. The enlargement then takes place in an increasingly weaker ratio.

Lorsque le puits a atteint le diamètre final souhaité, le présent procédé prévoit de le revêtir selon les méthodes habituelles, la boue de soutènement étant retirée du puits. On peut en particulier l'équiper d'un cuvelage cimenté.When the well has reached the desired final diameter, the present method provides for coating it according to the usual methods, the retaining mud being removed from the well. It can in particular be fitted with a cemented casing.

Le procédé qui vient d'être décrit est applicable non seulement au creusement de puits d'accès à des cavités de stockage conformément au but stipulé en commençant, mais aussi au forage de puits pétroliers. Il pourrait se substituer aux procédés actuellement utilisés et qui ont été précédemment mentionnés en relation avec les "under-reamers".The process which has just been described is applicable not only to the digging of access wells to storage cavities in accordance with the aim stipulated at the start, but also to the drilling of oil wells. It could replace the methods currently used and which have been previously mentioned in relation to "under-reamers".

Claims (18)

1. - Procédé pour forer un puits (1) aveugle notamment de grand diamètre et ayant un axe de révolution, une paroi (13), un fond (15) ainsi qu'une surface (11) d'embouchure, une opération principale du procédé consistant à élargir un puits préexistant rempli d'une boue (16) de soutènement en commençant par le fond (15) pour remonter vers la surface (11) d'embouchure du puits (1) aveugle à forer, caractérisé en ce que cela est réalisé en exerçant une traction sur un outil (2) de forage ayant un corps (21) adapté à tourner autour de l'axe du puits (1) ainsi que des bras (22) munis d'éléments (23) pour attaquer le terrain en dégageant des déblais (17) et adaptés à être déployés pour faire saillie sur le corps (21) tout en transmettant la traction. 1. - Method for drilling a blind well (1) in particular of large diameter and having an axis of revolution, a wall (13), a bottom (15) as well as a mouth surface (11), a main operation of the process consisting in widening a pre-existing well filled with a supporting mud (16) starting with the bottom (15) to go up towards the surface (11) of mouth of the blind well (1) to be drilled, characterized in that is achieved by exerting traction on a drilling tool (2) having a body (21) adapted to rotate around the axis of the well (1) as well as arms (22) provided with elements (23) to attack the terrain by clearing cuttings (17) and adapted to be deployed to protrude from the body (21) while transmitting traction. 2. - Procédé selon la revendication 1, caractérisé en ce que l'opération principale comporte les étapes de : - faire descendre dans le puits préexistant l'outil (2) alors que ses bras sont repliés, - mettre en rotation le corps (21) de l'outil (2) de forage tout en déployant ses bras (22) de sorte que les éléments (23) pour attaquer le terrain créent un épaulement (14) à la paroi (13) du puits (1) qui définit la transition entre le puits en cours d'élargissement et le puits préexistant, - tirer le corps (21) de sorte que les éléments (23) pour attaquer le terrain attaquent l'épaulement (14) et le font progresser vers la surface (11) d'embouchure, la boue (16) étant mise en circulation autour de l'outil (2) de façon à entraîner la majorité des déblais (17) jusqu'à la surface (11) d'embouchure, la traction et la rotation de l'outil (2) ainsi que la circulation de la boue ( 16) étant maintenues jusqu'à ce que le puits (1) ait été élargi sur toute sa hauteur. 2. - Method according to claim 1, characterized in that the main operation comprises the steps of: - lower the tool (2) into the pre-existing well while its arms are folded back, - Rotating the body (21) of the drilling tool (2) while deploying its arms (22) so that the elements (23) to attack the ground create a shoulder (14) on the wall (13) the well (1) which defines the transition between the well being enlarged and the pre-existing well, - pull the body (21) so that the elements (23) to attack the ground attack the shoulder (14) and make it progress towards the surface (11) of mouth, the mud (16) being circulated around from the tool (2) so as to drive the majority of the cuttings (17) up to the mouth surface (11), the traction and rotation of the tool (2) as well as the circulation of the mud ( 16) being maintained until the well (1) has been widened over its entire height. 3. - Procédé selon la revendication 2, caractérisé en ce que le fond du puits préexistant se trouve en dessous du fond (15) du puits (1) aveugle à forer de façon à permettre la descente de l'outil (2) de sorte que ses bras (22) se présentent au niveau de ce fond ( 15). 3. - Method according to claim 2, characterized in that the bottom of the pre-existing well is located below the bottom (15) of the well (1) blind to drill so as to allow the descent of the tool (2) so that its arms (22) are at this bottom (15). 4. - Procédé selon la revendication 2 ou la revendication 3, caractérisé en ce que l'étape de faire descendre l'outil (2) est réalisée en ajoutant des tiges (34) à un train de tiges (34) à l'extrémité inférieure duquel et suspendu l'outil (2). 4. - Method according to claim 2 or claim 3, characterized in that the step of lowering the tool (2) is performed by adding rods (34) to a train of rods (34) at the end bottom of which and suspended the tool (2). 5. - Procédé selon la revendication 4, caractérisé en ce que les étapes de mettre en rotation et de tirer l'outil (2) sont réalisées en passant l'extrémité supérieure du train de tiges dans un appareil (31 ) du type "power-swivel", des tiges étant retirées du train de tiges (34) à mesure que l'outil (2) est tiré vers la surface (11) d'embouchure du puits (1). 5. - Method according to claim 4, characterized in that the steps of rotating and pulling the tool (2) are carried out by passing the upper end of the drill string in an apparatus (31) of the type "power -swivel ", rods being removed from the train rods (34) as the tool (2) is pulled towards the surface (11) of the mouth of the well (1). 6. - Procédé selon la revendication 5, caractérisé en ce que l'appareil (31) du type "power-swivel" est monté dans une superstructure (3) disposée au-dessus de la surface (11) d'embouchure du puits (1). 6. - Method according to claim 5, characterized in that the device (31) of the "power-swivel" type is mounted in a superstructure (3) disposed above the surface (11) of the mouth of the well ( 1). 7. - Procédé selon l'une quelconque des revendications 2 à 6, caractérisé en ce que la boue (16) est mise en circulation en introduisant en continu de la boue dans le puits (1) depuis sa surface (11) d'embouchure et en l'aspirant sous l'outil (2) au sein d'une tubulure (25, 34) pour l'amener au travers du puits (1) jusqu'à sa surface (11) d'embouchure. 7. - Method according to any one of claims 2 to 6, characterized in that the mud (16) is circulated by continuously introducing mud into the well (1) from its surface (11) mouth and by sucking it under the tool (2) in a tube (25, 34) to bring it through the well (1) to its surface (11) mouth. 8. - Procédé selon l'une quelconque des revendications 1 à 7, caractérisé en ce qu'un facteur d'élargisssement défini par le rapport du diamètre du puits résultant de l'opération principale sur le diamètre du puits préexistant est choisi notamment selon la résistance mécanique de l'outil (2) de forage et, l'outil (2) de forage étant tiré et mis en rotation par un moteur, selon le couple que le moteur peut délivrer. 8. - Method according to any one of claims 1 to 7, characterized in that a widening factor defined by the ratio of the diameter of the well resulting from the main operation on the diameter of the pre-existing well is chosen in particular according to the mechanical resistance of the drilling tool (2) and, the drilling tool (2) being pulled and rotated by a motor, according to the torque that the motor can deliver. 9. - Procédé selon la revendication 8, caractérisé en ce que le facteur d'élargissement est compris entre 1,15 et 1,30. 9. - Method according to claim 8, characterized in that the widening factor is between 1.15 and 1.30. 10. - Procédé selon la revendication 8 ou la revendication 9, caractérisé en ce qu'une opération préliminaire du procédé consiste à forer un puits pilote, l'opération principale étant menée une première fois alors que le puits préexistant est le puits pilote, puis l'opération principale étant réitérée alors que le puits préexistant est le puits résultant de l'itération précédente, et cela jusqu'à ce que le diamètre du puits (1) aveugle à forer soit atteint, une opération finale consistant enfin à revêtir le puits (1) et à retirer la boue (16). 10. - Method according to claim 8 or claim 9, characterized in that a preliminary operation of the process consists in drilling a pilot well, the main operation being carried out a first time while the pre-existing well is the pilot well, then the main operation being repeated while the pre-existing well is the well resulting from the previous iteration, and this until the diameter of the blind well (1) to be drilled is reached, a final operation consisting finally in coating the well (1) and to remove the mud (16). 11. - Procédé selon la revendication 10, caractérisé en ce que le facteur d'élargissement est le même au moins pour une série d'itérations consécutives. 11. - Method according to claim 10, characterized in that the widening factor is the same at least for a series of consecutive iterations. 12. - Procédé selon la revendication 10, caractérisé en ce que le facteur d'élargissement est diminué au moins pour une série d'itérations consécutives. 12. - Method according to claim 10, characterized in that the widening factor is reduced at least for a series of consecutive iterations. 13. - Outil de forage pour mettre en oeuvre un procédé selon l'une quelconque des revendications précédentes, caractérisé en ce qu'il comporte un corps (21) adapté à tourner autour de l'axe du puits (1) ainsi que des bras (22) munis d'éléments (23) pour attaquer le terrain, adaptés à passer d'urne position repliée sur le corps (21) à une position déployée pour faire saillie sur le corps (21) et capables de transmettre la traction exercée sur l'outil (2). 13. - drilling tool for implementing a method according to any one of the preceding claims, characterized in that it comprises a body (21) adapted to rotate around the axis of the well (1) as well as arms (22) provided with elements (23) for attacking the ground, adapted to pass from an urn in the folded position on the body (21) to a deployed position to protrude from the body (21) and capable of transmitting the traction exerted on the tool (2). 14. - Outil selon la revendication 16, caractérisé en ce que les bras (22) sont assujettis au corps (21) par l'intermédiaire d'une came crémaillère ou système hydraulique. 14. - Tool according to claim 16, characterized in that the arms (22) are subject to the body (21) via a rack cam or hydraulic system. 15. - Outil selon la revendication 13, caractérisé en ce que les bras (22) sont assujettis au corps (21) par une liaison pivotante adaptée à faire passer les bras (22) de leur position repliée à leur position déployée. 15. - Tool according to claim 13, characterized in that the arms (22) are subject to the body (21) by a pivoting connection adapted to pass the arms (22) from their folded position to their deployed position. 16. - Outil selon l'une quelconque des revendications 13 à 15, caractérisé en ce que les bras (22) sont adaptés à être montés sur une série de corps (21) présentant chacun un diamètre différent. 16. - Tool according to any one of claims 13 to 15, characterized in that the arms (22) are adapted to be mounted on a series of bodies (21) each having a different diameter. 17. - Outil selon l'une quelconque des revendications 13 à 16, caractérisé en ce que le corps (21) comporte une extension (25) inférieure adaptée à laisser passer la boue (16) ainsi que des déblais (17). 17. - Tool according to any one of claims 13 to 16, characterized in that the body (21) has a lower extension (25) adapted to let the mud pass (16) as well as cuttings (17). 18. - Outil selon la revendication 17, caractérisé en ce que l'extension (25) est munie inférieurement d'un déflecteur (24) en forme de parapluie de sorte que l'essentiel des déblais (17) sont guidés vers l'extension (25). 18. - Tool according to claim 17, characterized in that the extension (25) is provided below with a deflector (24) in the form of an umbrella so that most of the cuttings (17) are guided towards the extension (25).
EP19920401547 1991-06-06 1992-06-05 Method for drilling a blind well, in particular of big diameter, and drilling tool for carrying it out Withdrawn EP0517603A1 (en)

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FR9106848A FR2677402A1 (en) 1991-06-06 1991-06-06 METHOD FOR DRILLING A BLIND WELL, IN PARTICULAR A LARGE DIAMETER AND DRILLING TOOL FOR IMPLEMENTING IT.
FR9106848 1991-06-06

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CN105064985A (en) * 2015-07-20 2015-11-18 中铁十七局集团第四工程有限公司 Judging method for vertical shaft drilling process dynamic regulation on basis of slag material analysis

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US2450223A (en) * 1944-11-25 1948-09-28 William R Barbour Well reaming apparatus
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US8899339B2 (en) 2008-02-29 2014-12-02 Exxonmobil Upstream Research Company Systems and methods for regulating flow in a wellbore
CN105064985A (en) * 2015-07-20 2015-11-18 中铁十七局集团第四工程有限公司 Judging method for vertical shaft drilling process dynamic regulation on basis of slag material analysis

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