EP0517594B1 - Machine de polissage à bande microabrasive tendue et à tête support de plaquette perfectionnée - Google Patents
Machine de polissage à bande microabrasive tendue et à tête support de plaquette perfectionnée Download PDFInfo
- Publication number
- EP0517594B1 EP0517594B1 EP92401532A EP92401532A EP0517594B1 EP 0517594 B1 EP0517594 B1 EP 0517594B1 EP 92401532 A EP92401532 A EP 92401532A EP 92401532 A EP92401532 A EP 92401532A EP 0517594 B1 EP0517594 B1 EP 0517594B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- machine according
- wafer
- disk
- polishing
- roll
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B37/00—Lapping machines or devices; Accessories
- B24B37/27—Work carriers
- B24B37/30—Work carriers for single side lapping of plane surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B21/00—Machines or devices using grinding or polishing belts; Accessories therefor
- B24B21/004—Machines or devices using grinding or polishing belts; Accessories therefor using abrasive rolled strips
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B21/00—Machines or devices using grinding or polishing belts; Accessories therefor
- B24B21/18—Accessories
- B24B21/20—Accessories for controlling or adjusting the tracking or the tension of the grinding belt
Definitions
- the present invention relates to a polishing machine with a tensile microabrasive band and an improved wafer support head.
- a machine according to the preamble of claim 1 is known, for example, from PATENT ABSTRACTS OF JAPAN vol. 8, no. 83 (M-290) (1520) April 17, 1984 & JP-A-59 001 151.
- the invention finds a particular application in the polishing of microelectronic components integrated in semiconductor wafers (in silicon for example). They can be, in particular, magnetic writing and reading heads.
- the first document relates to heads with a so-called “horizontal” structure - because formed by a stack of layers deposited on the upper face of a semiconductor wafer - and the second to heads with a so-called “vertical” structure - because formed of layers deposited on the edge of such a wafer.
- micro-machining carried out on such wafers consists, in the first case, in leveling (or “planarizing") and in polishing various intermediate sub-assemblies obtained during the production process, in defining an air gap and in bringing the assembly of the head in the general plane of the substrate, also called the flight plane.
- the purpose of micro-machining is to define an air gap and to adjust the shape of the flight pads.
- the machine which is the subject of the present invention is above all intended for polishing assemblies or sub-assemblies corresponding to the first category (horizontal heads) because it is in this case that the technological problems are the most difficult.
- Figure 1 shows, by way of example of a polishing piece, a magnetic writing and reading head in a horizontal structure.
- the assembly represented corresponds to the last stage of production before final polishing.
- This set includes a silicon substrate 10 in which a box has been etched, a magnetic circuit 12 made of iron-nickel alloy, a double coil 14 made of copper, a layer of silica 16 3 to 6 ”m thick, a spacer nonmagnetic 18 in silica approximately 1 ”thick and two upper pole pieces 20 in iron-nickel.
- the final polishing plan is marked in broken lines and referenced 22.
- the material removal relates to the pole pieces 20 and to the protrusions 23 in silica. In order not to alter the magnetic circuit, this removal must not reduce the thickness of the uniform layer of silica by more than 0.3 ”m.
- the final polishing plan defines the flight plan of the head.
- Two such heads are generally placed side by side on two parallel strips called "skis", defining two flight plans, in a general catamaran structure.
- Figure 2 first of all, illustrates the known principle of lapping with liquid loaded with abrasive grains.
- the plate 10 and its protuberances 25 are placed opposite a polishing plate 23 and the liquid 24, loaded with abrasive grains, forms a film between the plate and the reference plane.
- the translational movement of the insert causes abrasion of the growths.
- part a shows an outgrowth 25a before polishing, the shape of which corresponds very substantially to that encountered in the case of integrated magnetic heads, as will be seen more clearly below.
- This profile takes the form 25b after the start of polishing (part b ) and, finally, the form 25c (part c ) at the end of polishing.
- part c the form 25c at the end of polishing.
- FIG. 4 Another known technique consists in using a microabrasive plastic film bonded to a reference plate.
- the adhesive layer has a thickness of about 100 »m.
- the thickness of the sheet is about 50 to 75 ”m.
- the assembly therefore has a thickness of approximately 150 to 175 "m.
- FIG. 5 shows this abrasive means with a plate 10 and its protrusions 25 to be polished. It is observed that the presence of the protuberances and the relatively large thickness of the polishing layer cause it to crease, by local compression of the sheet and crushing of the glue points. In this case again, the polish finally obtained is not satisfactory.
- Figures 6 schematically show the profile of a polished pad 29, before polishing ( Figure 6a) and after polishing ( Figure 6b).
- Polishing machines are also known which use a microabrasive film, not glued to a reference surface but stretched over a plate. Such machines are described in documents DE-U-8 717 353 and DOS 26 37 343. These machines comprise a supply coil and a take-up coil between which passes, in a step-by-step movement, the microabrasive strip. This strip passes over a piece of soft material.
- the polishing piece which in this case is a base plate, is held by a head animated by a rotational movement,
- a pneumatic means arranged at the lower part of the machine, allows to press the microabrasive band under the base of the plate, so that it comes to deform the abrasive film and sink into the soft piece.
- the tension of the strip is obtained by means of pliers or jaws which simultaneously make it possible to advance the strip step by step.
- a head with rotary movement such as that of the cited documents, would not be suitable for polishing semiconductor wafers since then the center of the wafer would not be polished.
- a simple rotary movement is only suitable for ring pieces, such as the base of plates.
- microabrasive sheets (or “strips” or “films) which can be used in the invention can be commercial sheets, such as those sold by the company 3M.
- the film called “Imperial Lapping Film (ILF)" of thickness 12 or 25 or 35 or 50 or 75 "m may be suitable. This film is available on roll.
- the polishing means comprises a microabrasive sheet or strip 33 stretched and pressed against a reference plate 30.
- the sheet 33 is stretched by means 35, 35 ′ arranged on either side of the plate 30.
- FIGS. 8a and 8b illustrate a particular embodiment of the means 35, 35 ′ able to tension the abrasive sheet properly and to allow the slow scrolling of it over the board.
- the machine is shown in top view on part a and in side view on part b .
- FIGS. 8a and 8b stick to the reference plate and to the various means for stretching the microabrasive strip on this plate and making it run.
- the machine comprises a first coil 40 and a second coil 50 arranged on either side of the reference plate 30. On these coils is wound a microabrasive strip 33, which is thus stretched between the two coils.
- the first coil 40 is a supply coil equipped with means for exerting a resistant torque; the second coil 50 is a take-up coil controlled by a motor.
- the microabrasive strip 33 can thus pass from the first reel 40 to the second 50, while scrolling above the reference plate 30, which allows the renewal of the abrasive surface.
- the two coils 40, 50 are arranged under the upper face of the reference plate 30, two drums 41, 51 being arranged between the coils and the reference plate 30.
- the microabrasive strip 33 passes over these drums 41, 51 at the outlet of the supply reel 40 and at the entry into the take-up reel 50.
- These drums are preferably arranged a little below the upper face of the plate 30 so that the microabrasive strip 33 makes a slight angle ⁇ with the horizontal at its entry and exit of the tray, which improves its contact with it.
- the supply reel 40 is connected to a frame 60 by two ball bearings 41, 42 and two slides 43, 44 whose ends come to bear on two pressure sensors 45, 46 linked to the frame by two adjustable stops 47, 48.
- the adjustment of the stops makes it possible to balance the tension of the strip over its entire width.
- the means for exerting a resistive torque on the supply reel 40 can be constituted, in a first variant, by an annular motor 62 mounted directly on one of the bearings 41 or 42, at the end of the slide 43. Means 64 for controlling the this engine are also provided. In a second variant, these means consist of a motor 66 separate from the supply coil 40 and by a transmission belt 68 between this motor 66 and the supply coil 40. The stretched strand 68a of the belt 68 is in a plane perpendicular to the slides 43, 44. Means 64 for controlling this motor are also provided.
- the two pressure sensors 45, 46 arranged at the ends of the two slides 43, 44, are connected to the control means 64 of the motors 62 or 66 exerting a resistant torque on the supply reel 40.
- the take-up reel 50 is controlled in rotation by a geared motor 70.
- This reel can be connected to the geared motor 70 by a means 72 for interrupting the transmission, such as a mechanical coupling or an electromagnetic clutch.
- sample support head which cooperates with the stretched microabrasive strip. to allow polishing under the conditions set out above.
- the sample-holder head comprises a flexible disc 142 whose role is illustrated in FIG. 9.
- the force F applied vertically on the rigid part 140 has the effect of pressing the assembly on the polishing plane 130, the raised patterns 143 coming to bear on this plane (part b ).
- the bearing force of these reliefs on the polishing plane 130 is unevenly distributed: thus forces F1, at the periphery, relatively large and forces F2, at the center, relatively weak in the example illustrated.
- the application of a greater force on the rigid part 140 has the effect of causing the wafer 144 to penetrate into the flexible disc 142 (part c ).
- the depression conforms to the initial deformation of the insert and makes it possible to compensate for the latter.
- the force F3 exerted by each relief on the polishing plane is then substantially the same over the entire surface of the polishing plane.
- each protuberance has the same linear speed, whatever its position on the plate.
- each projection receives a load proportional to its height. Then, after partial leveling, all the growths receive an identical load. We can then consider that the contact is correct at each overshoot. On the other hand, when the height of the overhangs decreases, the distance separating the main plane of the insert and the running-in plane decreases; as the contact between two planes is never perfect, phenomena due to the viscosity of the air appear and tend to cause partial separation of the plate. So we must decrease the speed of movement and / or increase the pressure on the support of the wafer.
- the removal of material according to the invention excludes the use of any coolant or particle drainage.
- the work is therefore carried out "dry". If necessary, a vacuum can be created in the work area or the air can be replaced by a light gas such as helium.
- Determining the characteristics of the flexible disk to be used according to the invention first passes through that of the minimum force Po to be exerted on the wafer to bring the geometry of the front face to match the reference plane.
- This load Po applied to the wafer will be distributed in a completely heterogeneous manner. Indeed, this load will be concentrated in the middle, the edges of the plate barely coming into contact with the reference plane without transmission of forces.
- a good approximation consists in taking into account the most difficult relief to bring into contact with the reference plane, by using the preceding formula. This determination amounts to comparing the ratios f / r2 in an area of radius "r" affected by this arrow. Once the maximum ratio has been determined, the effort necessary to recover this deformation is reduced to the entire surface of the flexible disk.
- the curve in FIG. 10 shows the depression (on the ordinate) as a function of the pressure (on the abscissa), the load being assumed to be distributed over a unit surface.
- Line A does not take into account the finite thickness of the disc (in other words, it assumes an infinite thickness).
- Curve B takes this thickness into account.
- a finite thickness leads to a "hooking" of the material constituting the disc (in general an elastomer).
- the load P1 gives the value of the pressure on the unit surface chosen to draw the curve. This value is plotted on the curve to obtain the corresponding arrow, ie "f1".
- the penetration of the flexible material is variable depending on the thickness of the wafer.
- the load P1 leads to a local pressure proportional to the thickness of the plate at a given point.
- the support shown in Figure 11 first of all, comprises a rigid body in two parts 150-152 on which the flexible disc 142 comes to take support, and a device 158 allowing three rotations along three perpendicular axes, two of these rotations, used to correctly position and orient the wafer 44 on the reference plane, which may be partial (or of limited amplitude), the third being complete according to an axis perpendicular to the reference plane.
- the device 158 allows the connection with a vertical axis 160.
- This device is preferably a spherical bearing or a needle bearing associated with a spherical bearing.
- the rigid body 150 is surrounded by a peripheral ring 162 in which a recess 163 has been machined. The height of the step 163 is less than the thickness of the plate and its diameter is slightly greater than that of the plate.
- the plate 44 comes to bear in this recess 163.
- the ring piece 162 is connected to the rigid body 150 by posts 164 and springs 166.
- the vertical force applied to the axis 160 does not pass through the peripheral ring 162 but through the ball joint 158, the rigid body 150 and the disc 142.
- the ring 162 only serves to drive the plate 44 in the movement of circular translation necessary for polishing, movement produced by the horizontal force driving the support (produced for example by the eccentric 37 in FIG. 7).
- the rigid body 150-152 is pierced with a channel 170 connected by a tube 172 to a vacuum machine not shown. This arrangement keeps the wafer 44 in place during the phases where the support is not pressed against the polishing plane.
- FIG. 12 shows a detail of the peripheral ring 162, with its recess 163 receiving the plate 44.
- the ring 162 to which a circular groove 161 is added, which is pierced with a channel 174 connected by a tube 176 very flexible to a vacuum machine not shown.
- This variant corresponds to polishing requiring greater torque forces than in the case of FIG. 11.
- the peripheral ring consists of a thin ring 180 cut for example from a steel sheet, this thin ring being rigid in its plane but flexible in the perpendicular direction.
- This thin ring 180 is coated in a very flexible material 182, for example silicone.
- Such an annular part is sufficiently rigid in the horizontal plane to transmit the cutting forces, while being flexible enough vertically to match the defects of the insert.
- FIG. 14 shows, in section, a sub-assembly corresponding to a magnetic writing and reading head in a horizontal structure, of the kind which has already been mentioned in connection with FIG. 1.
- the sub-assembly of FIG. 14 essentially comprises a silicon substrate 100, two edges of the casing 102 in silica, two vertical pads 104 in iron-nickel. This involves polishing this sub-assembly according to a plane 106 before continuing the operations of forming the upper pole piece.
- the profile After polishing, the profile has the shape of part b of FIG. 15.
- the whole of the recorded interval measures 4 mm (which means that the statement relates to the entire "ski" carrying the head).
- the scale On the ordinate, the scale is in tens of nanometers.
- the residual overshoot in the natural curvature of the "ski” is less than or equal to 30 nm (this curvature being a fraction of the deformation of the substrate).
- FIG. 16 shows the head after the operations for forming the non-magnetic spacer 110 and the upper pole pieces 112 made of iron-nickel. Reliefs 114 appear in the center of the head. The final polishing plan is referenced 116.
- Part b of Figure 17 shows the reading after polishing. On the abscissa, the units are still in micrometers and on the ordinate, in tens of nanometers. No residual overshoot is detected, we only measure the natural curvature of the pad (this curvature being a fraction of the deformation of the substrate).
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR9106866 | 1991-06-06 | ||
FR9106866A FR2677288B1 (fr) | 1991-06-06 | 1991-06-06 | Machine de polissage a feuille microbrasive tendue. |
FR9106869 | 1991-06-06 | ||
FR9106869A FR2677293A1 (fr) | 1991-06-06 | 1991-06-06 | Machine de polissage a tete support de plaquettes perfectionnee. |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0517594A1 EP0517594A1 (fr) | 1992-12-09 |
EP0517594B1 true EP0517594B1 (fr) | 1995-12-13 |
Family
ID=26228728
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP92401532A Expired - Lifetime EP0517594B1 (fr) | 1991-06-06 | 1992-06-04 | Machine de polissage à bande microabrasive tendue et à tête support de plaquette perfectionnée |
Country Status (4)
Country | Link |
---|---|
US (1) | US5335453A (ja) |
EP (1) | EP0517594B1 (ja) |
JP (1) | JPH05177523A (ja) |
DE (1) | DE69206685T2 (ja) |
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US6503131B1 (en) | 2001-08-16 | 2003-01-07 | Applied Materials, Inc. | Integrated platen assembly for a chemical mechanical planarization system |
US6592439B1 (en) | 2000-11-10 | 2003-07-15 | Applied Materials, Inc. | Platen for retaining polishing material |
US7648622B2 (en) | 2004-02-27 | 2010-01-19 | Novellus Systems, Inc. | System and method for electrochemical mechanical polishing |
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-
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- 1992-06-04 EP EP92401532A patent/EP0517594B1/fr not_active Expired - Lifetime
- 1992-06-04 DE DE69206685T patent/DE69206685T2/de not_active Expired - Fee Related
- 1992-06-04 JP JP4144291A patent/JPH05177523A/ja active Pending
-
1993
- 1993-09-27 US US08/127,120 patent/US5335453A/en not_active Expired - Fee Related
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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US6592439B1 (en) | 2000-11-10 | 2003-07-15 | Applied Materials, Inc. | Platen for retaining polishing material |
US6503131B1 (en) | 2001-08-16 | 2003-01-07 | Applied Materials, Inc. | Integrated platen assembly for a chemical mechanical planarization system |
US7648622B2 (en) | 2004-02-27 | 2010-01-19 | Novellus Systems, Inc. | System and method for electrochemical mechanical polishing |
Also Published As
Publication number | Publication date |
---|---|
JPH05177523A (ja) | 1993-07-20 |
EP0517594A1 (fr) | 1992-12-09 |
DE69206685T2 (de) | 1996-07-04 |
US5335453A (en) | 1994-08-09 |
DE69206685D1 (de) | 1996-01-25 |
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