EP0473629A1 - Method for producing a coil for transformers, in particular high-voltage transformers. - Google Patents
Method for producing a coil for transformers, in particular high-voltage transformers.Info
- Publication number
- EP0473629A1 EP0473629A1 EP90907046A EP90907046A EP0473629A1 EP 0473629 A1 EP0473629 A1 EP 0473629A1 EP 90907046 A EP90907046 A EP 90907046A EP 90907046 A EP90907046 A EP 90907046A EP 0473629 A1 EP0473629 A1 EP 0473629A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- sleeve
- winding
- wire
- electrically conductive
- coil
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/28—Coils; Windings; Conductive connections
- H01F27/32—Insulating of coils, windings, or parts thereof
- H01F27/327—Encapsulating or impregnating
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49002—Electrical device making
- Y10T29/4902—Electromagnet, transformer or inductor
- Y10T29/49071—Electromagnet, transformer or inductor by winding or coiling
Definitions
- Coil for transformer in particular high-voltage transformer
- the invention relates to a coil for a transformer, in particular high-voltage transformer according to the preamble of claim 1 and a method for producing such a coil.
- Such a coil is known from DE-PS 26 28 524.
- Coils for high-voltage transformers are often made from very thin wire. It is difficult after the completion of the coil to connect the wire start and the wire end of the winding with a connecting terminal or the like in an electrically conductive manner because the thin wire often breaks off and the coil must subsequently be thrown away as a whole.
- known coils tend to corona discharge, whereby the coils can be damaged or unusable.
- the start of the winding is fixed and stabilized by the electrically conductive connection of the start of the winding to the sleeve.
- the robust sleeve can be easily connected to a terminal or the like. For windings made of thin There is therefore no risk of wire tearing off the beginning of the winding when connected to a connecting terminal or the like. The same applies to the wire end.
- the electrically conductive covering of the casting compound prevents corona discharges.
- Figure 1 is a coil for a transformer
- Figure 2 shows the coil of Fig. 1, embedded in a potting compound.
- the coil shown in FIG. 1 is intended for a transformer, in particular a high-voltage transformer. It is wound from relatively thin wire, which for example has a diameter of approximately 0.5 mm.
- the wire is enamel insulated and provided with a thermoplastic sheath, so that the sheaths of adjacent turns can be "baked" together with heat in a manner known per se in order to give the winding as a whole more internal strength.
- the coil 1 comprises an inner winding body in the form of a circular cylindrical sleeve 2 with an axially extending, continuous slot 3.
- the sleeve 2 consists of non-magnetic metal, preferably made of copper, silver or an alloy of these metals.
- the slot 3 prevents eddy currents from occurring in the finished coil.
- the winding body 2 can be pushed onto the core part of a transformer in a known manner.
- a projection 4 protrudes in one piece from an edge of the sleeve 2.
- a wire winding 5 is arranged, with a winding start 6 and a winding end 7.
- the winding start 6 is electrically conductively connected to the metallic sleeve 7, for example by soldering, before the start of the winding. This connection process can easily be carried out so that the winding start 6 does not break off. If the start of the winding breaks off, the connection process can easily be repeated. As shown, the sleeve 2 projects over the wire winding 5 on both sides at its edge regions.
- the sleeve 2 provided with the wire winding 5 is then inserted in a known manner into a cubic or guaderiform casting mold and cast with a casting compound 8, for example an epoxy or polyurethane resin.
- a casting compound 8 for example an epoxy or polyurethane resin.
- At least one of the sleeve edges for example the upper one Sleeve edge 9 also protrude slightly beyond the body of the casting compound 8.
- the exposed or protruding edge of the sleeve 2 ensures good dissipation of the heat generated during operation of the coil.
- the wire end 7 is connected to a connecting terminal, for example a socket 11, which is anchored in the desired position on the casting mold.
- a connecting terminal for example a socket 11
- the bushing 11 is firmly connected to this body (cf. FIG. 2).
- a further connecting terminal can be attached in a known manner to the projection 4 of the sleeve 2, which protrudes above the sealing compound 8, without damaging the wire beginning 6.
- a lead wire can also be soldered directly to the projection 4.
- the outside of the body formed by the potting compound 8 can be provided with an electrically conductive covering 12, for example made of metal or of electrically conductive plastic.
- an electrically conductive covering 12 for example made of metal or of electrically conductive plastic.
- the sheath 12 is connected to the sleeve 2 in an electrically conductive manner, which is done in a simple manner in that the sheath 12 is connected directly to the coil 2. as shown in Figure 2 is brought into contact.
- a thin wire with a bakeable thermoplastic sheathing is used to produce the wire winding 5 on the sleeve 2.
- the thickness of the wire can be between 0.1 and 0.01 mm.
- the winding body formed by the slotted sleeve 2 is fastened in a manner known per se to a rotatingly driven winding tool.
- the beginning of the winding 6 is connected to the sleeve 2 in an electrically conductive manner, for example by soldering, and the winding tool is then set in rotation so that the wire winding is formed on the sleeve 2 by appropriate guiding of the incoming wire.
- the wire winding 5 is formed under the action of heat, so that the individual wire windings bake together in a known manner and result in a stable unit.
- the sleeve 2 provided with the wire winding 5 is embedded in the casting compound 8 in the manner described.
Abstract
Une bobine destinée à un transformateur, notamment un transformateur haute tension, comprend un corps d'enroulement sur lequel est disposé un enroulement de fil qui de son côté présente un début et une fin d'enroulement. Le corps d'enroulement a la forme d'un manchon fendu axialement de bout en bout en métal non magnétique. Le début d'enroulement est relié de manière électroconductrice avec le manchon.A coil intended for a transformer, in particular a high-voltage transformer, comprises a winding body on which is disposed a winding of wire which in turn has a start and an end of winding. The winding body has the shape of a sleeve axially split end to end from non-magnetic metal. The start of the winding is electrically connected with the sleeve.
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE3917212 | 1989-05-26 | ||
DE3917212A DE3917212A1 (en) | 1989-05-26 | 1989-05-26 | COIL FOR TRANSFORMER, ESPECIALLY HIGH VOLTAGE TRANSFORMER |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0473629A1 true EP0473629A1 (en) | 1992-03-11 |
EP0473629B1 EP0473629B1 (en) | 1993-08-04 |
Family
ID=6381475
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP90907046A Expired - Lifetime EP0473629B1 (en) | 1989-05-26 | 1990-05-18 | Method for producing a coil for transformers, in particular high-voltage transformers |
Country Status (4)
Country | Link |
---|---|
US (1) | US5302931A (en) |
EP (1) | EP0473629B1 (en) |
DE (1) | DE3917212A1 (en) |
WO (1) | WO1990014673A1 (en) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO1993018528A1 (en) * | 1992-03-05 | 1993-09-16 | Siemens Aktiengesellschaft | Coil for high-voltage transformer |
MY120386A (en) * | 1999-07-28 | 2005-10-31 | Samsung Electronics Co Ltd | High voltage transformer for microware oven and method of manufacturing therefor. |
JP4410198B2 (en) * | 2006-02-07 | 2010-02-03 | 三菱電機株式会社 | Ignition device for internal combustion engine |
Family Cites Families (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE490834C (en) * | 1929-02-03 | 1930-02-14 | Koch & Sterzel Akt Ges | High-voltage transformer with a high-voltage winding applied to a carrier made of insulating material that surrounds the low-voltage winding |
GB692464A (en) * | 1950-08-25 | 1953-06-03 | Siemens Ag | Improvements in or relating to electrical apparatus |
US2775742A (en) * | 1952-03-06 | 1956-12-25 | Etc Inc | Electromagnet coil assembly |
DE1488373A1 (en) * | 1964-09-19 | 1969-04-03 | Siemens Ag | Method for casting windings for transformers |
DE2161823A1 (en) * | 1971-12-13 | 1972-07-06 | Matsushita Electric Ind Co Ltd | Coil arrangement for a transformer |
US3947795A (en) * | 1974-08-12 | 1976-03-30 | Emerson Electric Co. | Transformer winding means and methods |
DE2628524C2 (en) * | 1976-06-24 | 1982-06-09 | Siemens AG, 1000 Berlin und 8000 München | High-voltage winding from several sub-coils for voltage converters, |
DE3100419C2 (en) * | 1981-01-09 | 1986-07-17 | ANT Nachrichtentechnik GmbH, 7150 Backnang | High power density transformer |
JPS5812917U (en) * | 1981-07-17 | 1983-01-27 | 株式会社タムラ製作所 | Insulating paper for transformers |
-
1989
- 1989-05-26 DE DE3917212A patent/DE3917212A1/en active Granted
-
1990
- 1990-05-18 US US07/776,419 patent/US5302931A/en not_active Expired - Fee Related
- 1990-05-18 WO PCT/EP1990/000806 patent/WO1990014673A1/en active IP Right Grant
- 1990-05-18 EP EP90907046A patent/EP0473629B1/en not_active Expired - Lifetime
Non-Patent Citations (1)
Title |
---|
See references of WO9014673A1 * |
Also Published As
Publication number | Publication date |
---|---|
DE3917212A1 (en) | 1990-11-29 |
WO1990014673A1 (en) | 1990-11-29 |
EP0473629B1 (en) | 1993-08-04 |
DE3917212C2 (en) | 1991-07-04 |
US5302931A (en) | 1994-04-12 |
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