EP0470167A1 - Tissu absorbant - Google Patents

Tissu absorbant

Info

Publication number
EP0470167A1
EP0470167A1 EP19900907322 EP90907322A EP0470167A1 EP 0470167 A1 EP0470167 A1 EP 0470167A1 EP 19900907322 EP19900907322 EP 19900907322 EP 90907322 A EP90907322 A EP 90907322A EP 0470167 A1 EP0470167 A1 EP 0470167A1
Authority
EP
European Patent Office
Prior art keywords
fibres
fabric
hydrophilic
textile
web
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP19900907322
Other languages
German (de)
English (en)
Inventor
Derek Guy Pear Treet Cottage Savill
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Unilever PLC
Unilever NV
Original Assignee
Unilever PLC
Unilever NV
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Unilever PLC, Unilever NV filed Critical Unilever PLC
Publication of EP0470167A1 publication Critical patent/EP0470167A1/fr
Withdrawn legal-status Critical Current

Links

Classifications

    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/44—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
    • D04H1/46—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
    • D04H1/48—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres in combination with at least one other method of consolidation
    • D04H1/488—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres in combination with at least one other method of consolidation in combination with bonding agents
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/44—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
    • D04H1/46—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
    • D04H1/48—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres in combination with at least one other method of consolidation

Definitions

  • This invention relates to an absorbent fabric, more particularly to an absorbent fabric suitable for household use as a wiping cloth, and having high liquid retention properties.
  • Non-woven fabrics are in use as household absorbent cloths. Those sold for this purpose can have liquid retention capacities up to 10.5 grams of liquid per gram of dry fabric, but lower levels of around 8 g/g are more usual.
  • liquid retention capacity of a non-woven fabric can be increased by using only a low density of needle punching.
  • this invention provides an absorbent textile fabric which comprises hydrophilic textile fibres, the fabric being a non-woven web needle
  • the fabric comprises a blend of (i) hydrophilic textile fibres and (ii) other textile fibres which are thermoplastic and at least partially melt at a temperature at which the said hydrophilic fibres remain intact.
  • the ratio by weight of fibres (i) to (ii) preferably lies in a range from 50:50 to 95:5, better 60:40 to 90:10.
  • this invention provides a method of making an absorbent fabric comprising hydrophilic textile fibres, the method comprising forming the fibres into a web without substantially interlacing the fibres and then needle punching the web with between 5
  • the needle punching density utilised in this invention is preferably at least 10, better at least 15 punches per cm 2, for the sake of achi.evi.ng fabri.c strength through this (low) level of interlacing. Good levels of water retention can be achieved with needle punch densities up to 80 or 90 punches per cm 2, but higher levels of water retention are obtained with needle punch densities of 20 to 60, even better 20 to 40 punches per cm .
  • the formation of a web which is subjected to needle punching may be carried out by forming a plurality of thinner webs without substantially interlacing their fibres and then laying these on top of one another to form a thicker web, again substantially without interlacing the fibres prior to the needle punching.
  • the steps of blending fibres, forming one or more webs from them and laying multiple webs one on top of another may all be carried out using conventional technology.
  • the fibres may be air-laid to form the web(s) .
  • the needle punching may be carried out by conventional technology, modified by reducing the number and density of needles in the array of needles which is used, and/or increasing the cloth feed rate. This punching will reduce the thickness of the web to which it is applied, but not so greatly as does a conventional, higher density of needle punching. It is strongly preferred that the needle punched web is then compacted to the desired thickness by passing between calendering rollers. Suitably the web has a final dry bulk density of
  • the fibres employed are a blend of (i) hydrophilic textile fibres and (ii) other fibres which are thermoplastic and at least partially melt at a temperature at which the fibres (i) remain intact.
  • the needle punched web is, advantageously, subjected to a heat treatment step sufficient to effect at least partial melting of the thermoplastic fibres (ii) .
  • the -softened or melted thermoplastic functions as an adhesive to bond fibres within the fabric, so enhancing the strength of the fabric.
  • the preferred treatment is a heat treatment sufficient to at least partially melt the thermoplastic fibres (ii) followed directly by calendering at a lower temperature to solidify the thermoplastic while the fabric is compressed and hence set the fabric into a desired thickness.
  • the heat treatment may be passage through an oven or passage between heated calendar rollers.
  • both exterior surfaces of the fabric are provided by the non-woven material. This is particularly desirable for a cloth intended to be used either side up. A possibility would be to apply an exterior surface layer to one or even both sides, but this is not preferred.
  • a further possibility which is preferred is to treat one or both exposed side surfaces with a binder material which will adhere fibres together at the surface but without substantially reducing the porosity of the fabric.
  • a binder material may be applied by conventional methods, e.g. as a fine spray at a level of 1 to 50 grams per square metre of surface area, preferably 1 to 20 grams per square metre. At such a level the binder will not impregnate the porous fabric but will bind fibres together at the surface.
  • the finished fabric if intended for household use, will be cut into individual pieces of cloth which are packaged for sale.
  • the size of such pieces of cloth is a matter of choice, but will generally not be less than an area of 100cm 2 or larger than lm2.
  • the hydrophilic fibres which are employed are essential to the absorbency of the fabric which is formed and they constitute at least half, preferably a major fraction of any fibre blend.
  • the hydrophilic fibres are cellulosic, e.g. cotton, viscose rayon or other regenerated cellulose or a mixture of them; other examples of cellulosic fibres which are not preferred are jute, hemp and sisal.
  • the hydrophilic fibres could alternatively be non-cellulosic synthetic polymer fibres incorporating hydrophilic groups in the polymer chains or having hydrophilic material in the polymer matrix.
  • fibres able to melt at least partially while the hydrophilic fibres remain intact, will generally be synthetic organic polymer fibres. These do not need to be hydrophilic (although they may be if that happens to be convenient) . Preferred are polyethylene and polypropylene. Bicomponent fibres, also known as sheath-core fibres, may be used. If these are used it is desirable that a heat treatment step should melt the outer layer (sheath) of the fibres, to function as an adhesive within the fabric, while leaving the core of the fibres intact.
  • a preferred blend of fibres will consist of hydrophilic fibres (i) which may or may not be thermoplastic and thermoplastic fibres (ii) which may or may not be hydrophilic. If both'categories of fibres happen to be thermoplastic and hydrophilic they will still be distinct categories because the fibres (ii) are required to be able to melt at least partially while the hydrophilic fibres (i) remain intact.
  • the hydrophilic fibres (i) which remain intact through any heat treatment suitably have a length of at least 2mm. An average length between 30 and 60 mm can conveniently be used. Longer lengths are possible, e.g. up to 100mm or more.
  • the fibre dtex may lie in a range up to 25 dtex, especially 1 to 6 dtex. Diameters substantially larger than this are not preferred as they would give a coarser feel.
  • the other fibres (ii) may also have lengths and diameters within the above ranges. Either or both types of fibres (i) and (ii) can be hollow. Increased amounts of liquid can thus be absorbed by the fabric. Suitably any such hollow fibres have similar external dimensions to those recommended above for hydrophilic fibres.
  • any hollow fibres employed can be pre-filled with one or more ingredients which are released in use.
  • suitable ingredients include surfactants for cleaning, hygiene agents for killing and/or preventing the build up of bacteria, viruses, fungi etc., perfumes, antistatic agents, polishes, conditioners etc. and mixture thereof.
  • Such hollow fibres can form a significant proportion of the total fibres present without detriment to the overall properties of the fabric.
  • the textile fabric can include fibres containing an embedded abrasive.
  • such fibres can comprise up to 50wt% of the total fibres present, and could for example be present on one side only or one portion only of the fabric.
  • a binder which is sprayed on to the needle punched fabric may be a polymeric emulsion and preferably this has the ability to cross link on heating.
  • Examples are the vinyl acetate-ethylene copolymers such as Vinamul 32417 and Vinamul 32440 supplied by Vinamul Ltd. After curing by heating, these have glass transition temperature below room temperature, giving a soft handle to the fabric.
  • the fabric of the present invention can be sold dry intended for use with a fluid applied in use or as a cloth to mop us spills, or alternatively the present fabric can be laden with a liquid prior to ' sale and appropriately packed and sold as a ready to use wipe.
  • Lengths of this initial web were cross laid, one upon another to produce a thicker and wider web having a weight of 120-150 gram/square metre.
  • This web was needle punched with each punch extending through the full thickness of the web. This needle punching contracted the web, to a weight of 140-150 gram/square metre.
  • the needle punched web was passed through a hot air tunnel oven and directly thereafter through a pair of cold calendar rollers.
  • the resulting fabric was cut into individual cloth pieces of size 10 cm by 10 cm.
  • the fibres employed were chosen from two cellulosic fibres and two synthetic thermoplastic fibres as follows:
  • T151 Polypropylene fibre, average 3.3 dtex and 48mm length.
  • the feed rate through the tunnel oven was 2 metres/minute through a heated zone 1.8 metres long and the cold calendar gap was 0.6mm. If "ES" bicomponent fibre was used the oven temperature was set at 150°C to melt the polyethylene sheath without melting the 5 polypropylene core. If polypropylene fibre was used the oven temperature was increased to 182°C to melt the polypropylene.
  • the thickness of the fabric was 0 measured with a Shirley thickness gauge applying 20 gram per cm 2 pressure.
  • the water retenti.on capabi.li.ty was measured by means of a test specific by the European Disposables and Non-wovens Association as a test of liquid g absorptive capacity. In this test samples of fabric are weighed dry, immersed in water while attached to a wire gauze, removed after 60 seconds immersion, hung vertically and allowed to drain for 120 seconds, then weighed again. The test is repeated for five samples.
  • the bulk density of the dry fabric was calculated from the thickness, surface area and dry weight of a sample. Using this determination of dry density, the absorption capacity of each cloth was calculated in grams
  • compositions of the fabrics are set out in the table below. Included at the end of the table are test results for various commercial cloths each of which was a non woven comprising a major proportion of cellulosic fibre and which appeared to have been made by conventional needle punching at a density of over 100 punches per cm 2. The composi.ti.ons of these- cloths are given, so far as they could be ascertained.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Textile Engineering (AREA)
  • Nonwoven Fabrics (AREA)

Abstract

Un tissu textile absorbant incorporant des fibres textiles hydrophiles comporte des non-tissés perforés à l'aiguille et ayant entre 5 et 90 perforations par cm2. De préférence le tissu comporte un mélange de fibres textiles hydrophiles et d'autres fibres textiles thermoplastiques qui fondent au moins partiellement à une température à laquelle lesdites fibres hydrophiles demeurent intactes. L'usage d'une densité de perforations si basse peut permettre une capacité de rétention de liquide accrue du non-tissé.
EP19900907322 1989-04-28 1990-04-27 Tissu absorbant Withdrawn EP0470167A1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
GB8909800A GB8909800D0 (en) 1989-04-28 1989-04-28 Absorbent cloth
GB8909800 1989-04-28

Publications (1)

Publication Number Publication Date
EP0470167A1 true EP0470167A1 (fr) 1992-02-12

Family

ID=10655926

Family Applications (1)

Application Number Title Priority Date Filing Date
EP19900907322 Withdrawn EP0470167A1 (fr) 1989-04-28 1990-04-27 Tissu absorbant

Country Status (5)

Country Link
EP (1) EP0470167A1 (fr)
JP (1) JPH04506686A (fr)
CA (1) CA2015581A1 (fr)
GB (1) GB8909800D0 (fr)
WO (1) WO1990013695A1 (fr)

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
ZA92308B (en) 1991-09-11 1992-10-28 Kimberly Clark Co Thin absorbent article having rapid uptake of liquid
GB201111059D0 (en) 2011-06-29 2011-08-10 Lantor Uk Ltd Compression bandages
US20130072891A1 (en) * 2011-09-20 2013-03-21 Paul Y. Fung Fibrous absorbent material
AU2015202514A1 (en) * 2011-09-20 2015-05-28 Mcneil-Ppc, Inc. Fibrous absorbent material

Family Cites Families (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3481806A (en) * 1964-09-23 1969-12-02 Huyck Corp Method of making a bandaging and dressing material
US3545442A (en) * 1964-09-23 1970-12-08 Huyck Corp Bandaging and dressing material
GB1408392A (en) * 1971-10-18 1975-10-01 Ici Ltd Non-woven fabrics
JPS5128225B2 (fr) * 1972-06-30 1976-08-18
JPS5016401A (fr) * 1973-06-09 1975-02-21
US4275105A (en) * 1978-06-16 1981-06-23 The Buckeye Cellulose Corporation Stabilized rayon web and structures made therefrom
JPH01168949A (ja) * 1987-12-25 1989-07-04 Asahi Chem Ind Co Ltd 複合不織布
JPH023447U (fr) * 1988-06-15 1990-01-10

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
See references of WO9013695A1 *

Also Published As

Publication number Publication date
GB8909800D0 (en) 1989-06-14
WO1990013695A1 (fr) 1990-11-15
JPH04506686A (ja) 1992-11-19
CA2015581A1 (fr) 1990-10-28

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