EP0447792A1 - Process for producing paper foam - Google Patents
Process for producing paper foam Download PDFInfo
- Publication number
- EP0447792A1 EP0447792A1 EP91101962A EP91101962A EP0447792A1 EP 0447792 A1 EP0447792 A1 EP 0447792A1 EP 91101962 A EP91101962 A EP 91101962A EP 91101962 A EP91101962 A EP 91101962A EP 0447792 A1 EP0447792 A1 EP 0447792A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- pva
- extruder
- paper
- starch
- cardboard
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H17/00—Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
- D21H17/20—Macromolecular organic compounds
- D21H17/33—Synthetic macromolecular compounds
- D21H17/34—Synthetic macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D21H17/36—Polyalkenyalcohols; Polyalkenylethers; Polyalkenylesters
Definitions
- the invention relates to a method for producing paper foam from waste paper and / or cardboard, wherein this starting material is first worked up to form a fiber mass and then mixed with starch, whereupon the mixture is compressed and plasticized by thermal and mechanical introduction of energy in an extruder and at the extruder outlet expands or foams due to a drop in temperature and pressure.
- German Patent 34 20 195 This involves the production of the material, in particular in the form of sheets or moldings.
- the fiber mass can be finely ground before or during the admixture of the additives.
- additional formulation components such as B. dyes or oils are added.
- a heatable screw extruder is used for the thermal and mechanical power supply to plasticize the mixture.
- plasticizable degraded starches, flour mixtures with a high starch content or proteins are mixed in as additives. These additives serve to foam the mass and, if necessary, also to improve its elasticity, each of which is a film-forming material.
- the mixture used consists of fifty percent cellulose mixed with fifty percent starch.
- the object of the invention is to further improve this previously known method.
- PVA polyvinyl alcohol
- the stated viscosity was measured in accordance with DIN 53015, a four percent aqueous solution at 20 ° C. According to DIN 51550, the viscosity is a measure of the internal friction that occurs when two adjacent layers of liquid move. The degree of saponification indicates what percentage of the polyvinyl acetate base molecule is "saponified" to polyvinyl alcohol.
- the PVA can be introduced as finely ground granules, as an aqueous solution or as a dispersion.
- the throughput in the extruder can be increased appreciably, while at the same time the end product has better foaming with good elasticity / flexibility.
- plasticizers and / or lubricants such as e.g. Glycerol can be added.
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Manufacture Of Porous Articles, And Recovery And Treatment Of Waste Products (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Paper (AREA)
Abstract
Description
Die Erfindung betrifft ein Verfahren zum Herstellen von Papierschaum aus Altpapier und/oder Pappe, wobei dieses Ausgangsmaterial zuerst zu einer Fasermasse aufgearbeitet und dann mit Stärke vermischt wird, worauf die Mischung dann durch thermische und mechanische Energieeinleitung in einem Extruder verdichtet und plastifiziert wird und beim Extruderaustritt durch Temperatur- und Druckabfall expandiert bzw. aufschäumt.The invention relates to a method for producing paper foam from waste paper and / or cardboard, wherein this starting material is first worked up to form a fiber mass and then mixed with starch, whereupon the mixture is compressed and plasticized by thermal and mechanical introduction of energy in an extruder and at the extruder outlet expands or foams due to a drop in temperature and pressure.
Dieses Verfahren ist in der deutschen Patentschrift 34 20 195 beschrieben. Es handelt sich dabei um die Herstellung von dem Material, insbesondere in Form von Platten oder Formkörpern. Die Fasermasse kann dabei vor oder während der Zumischung der Zusatzstoffe feinvermahlen werden. In die Mischung können vor oder während der thermischen und mechanischen Energieeinleitung weitere Rezepturbestandteile wie z. B. Farbstoffe oder Öle zugegeben werden. Verwendet wird ein beheizbarer Schneckenextruder für die thermische und mechanische Energieleitung zur Plastifizierung der Mischung.This process is described in German Patent 34 20 195. This involves the production of the material, in particular in the form of sheets or moldings. The fiber mass can be finely ground before or during the admixture of the additives. In the mixture before or during the thermal and mechanical introduction of energy additional formulation components such. B. dyes or oils are added. A heatable screw extruder is used for the thermal and mechanical power supply to plasticize the mixture.
Mit diesem vorbekannten Verfahren läßt sich ohne Verwendung herkömmlicher Bindemittel ein Dämmaterial geringer Dichte mit hohen Schall-, Isolier- und Dämmeigenschaften kostengünstig herstellen. Als Zusatzstoffe werden dabei plastifizierbare abgebaute Stärken, Mehlmischungen mit hohem Stärkeanteil oder Proteine untergemischt. Diese Zusatzstoffe dienen zur Aufschäumung der Masse und ggf. auch zur Verbesserung ihrer Elastizität, wobei es sich jeweils um filmbildende Materialien handelt. Die verwendete Mischung besteht nach einem Ausführungsbeispiel aus fünfzig Prozent Zellulose vermischt mit fünfzig Prozent Stärke.With this known method, a low-density insulation material with high sound, insulation and insulation properties can be produced inexpensively without the use of conventional binders. Plasticizable degraded starches, flour mixtures with a high starch content or proteins are mixed in as additives. These additives serve to foam the mass and, if necessary, also to improve its elasticity, each of which is a film-forming material. In one embodiment, the mixture used consists of fifty percent cellulose mixed with fifty percent starch.
Der Erfindung liegt die Aufgabe zugrunde, dieses vorbekannte Verfahren weiter zu verbessern.The object of the invention is to further improve this previously known method.
Diese Aufgabe wird erfindungsgemäß dadurch gelöst, daß zur Beschleunigung der Verarbeitung im Extruder der aufgearbeiteten Fasermassen Polyvinylalkohol (PVA) zugesetzt wird. Dadurch erhält man im Endprodukt eine bessere Aufschäumung mit guter Elastizität/Flexibilität.This object is achieved in that polyvinyl alcohol (PVA) is added to the processed fiber masses to accelerate processing in the extruder. This results in better foaming in the end product with good elasticity / flexibility.
Dabei ist es zweckmäßig, wenn vollverseiftes PVA mit einem Verseifungsgrad von etwa 99,4 Mol-%, mit einer Viskosität von etwa 28 mPa x s² in Form eines Granulats mit einer Schüttdichte von 0,53 - 0,62 g/cm³ verwendet wird.It is useful if fully saponified PVA with a degree of saponification of about 99.4 mol%, with a viscosity of about 28 mPa x s² in the form of granules with a bulk density of 0.53-0.62 g / cm³ is used.
Die angegebene Viskosität wurde gemessen nach DIN 53015, einer vierprozentigen wässrigen Lösung bei 20° C. Nach DIN 51550 ist die Viskosität ein Maß für die innere Reibung, die bei Verschiebung zweier benachbarter Flüssigkeitsschichten auftritt. Der Verseifungsgrad gibt an, wieviel Prozent des Polyvinylacetat-Grundmoleküls zu Polyvinylalkohol "verseift" sind.The stated viscosity was measured in accordance with DIN 53015, a four percent aqueous solution at 20 ° C. According to DIN 51550, the viscosity is a measure of the internal friction that occurs when two adjacent layers of liquid move. The degree of saponification indicates what percentage of the polyvinyl acetate base molecule is "saponified" to polyvinyl alcohol.
Als zweckmäßig hat sich die Verwendung einer Mischung von etwa fünfzig Teilen Papier und/oder Pappe, dreißig Teilen Stärke, z. B. Weizen, und zwanzig Teilen PVA erwiesen.The use of a mixture of about fifty parts paper and / or cardboard, thirty parts starch, e.g. B. wheat, and twenty parts of PVA.
Der PVA kann als feingemahlenes Granulat, als wässrige Lösung oder aber als Dispersion eingebracht werden.The PVA can be introduced as finely ground granules, as an aqueous solution or as a dispersion.
Durch den erfindungsgemäßen Zusatz von PVA läßt sich die Durchsatzleistung im Extruder nennenswert erhöhen, wobei zugleich das Endprodukt eine bessere Aufschäumung mit guter Elastizität/Flexibilität aufweist.Through the addition of PVA according to the invention, the throughput in the extruder can be increased appreciably, while at the same time the end product has better foaming with good elasticity / flexibility.
Zusätzlich können noch Weichmacher und/oder Gleitmittel, wie z.B. Glycerol, zugegeben werden.In addition, plasticizers and / or lubricants, such as e.g. Glycerol can be added.
Claims (11)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE4008862A DE4008862C1 (en) | 1990-03-20 | 1990-03-20 | |
DE4008862 | 1990-03-20 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0447792A1 true EP0447792A1 (en) | 1991-09-25 |
EP0447792B1 EP0447792B1 (en) | 1994-04-27 |
Family
ID=6402604
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP91101962A Expired - Lifetime EP0447792B1 (en) | 1990-03-20 | 1991-02-12 | Process for producing paper foam |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP0447792B1 (en) |
DE (2) | DE4008862C1 (en) |
ES (1) | ES2053216T3 (en) |
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5506277A (en) * | 1994-06-30 | 1996-04-09 | Kimberly-Clark Corporation | Starch foams for absorbent articles |
EP0740990A2 (en) * | 1995-05-02 | 1996-11-06 | Schweitzer, Jacob | Process for defining the various properties of cellulose containing foams |
DE10352751B3 (en) * | 2003-11-12 | 2005-07-07 | Holzmüller, Günter | Apparatus for the continuous processing of starch or starch-containing materials into plate-shaped, foamed moldings |
DE102018105384A1 (en) | 2018-03-08 | 2019-09-12 | Technische Universität Darmstadt | Apparatus and method for producing a fiber foam |
WO2021073672A1 (en) | 2019-10-14 | 2021-04-22 | Kiefel Gmbh | Fibre-moulding facility for producing moulded parts made of fibre material degradable in an environmentally friendly fashion |
WO2021204771A1 (en) | 2020-04-07 | 2021-10-14 | Kiefel Gmbh | Natural fiber based lid with undercut |
EP4101975A1 (en) | 2021-06-08 | 2022-12-14 | KIEFEL GmbH | Pulp preparation and delivery system and method of installing the same |
EP4101981A1 (en) | 2021-06-08 | 2022-12-14 | KIEFEL GmbH | Method for the production of fibrous mouldings |
Families Citing this family (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5783126A (en) | 1992-08-11 | 1998-07-21 | E. Khashoggi Industries | Method for manufacturing articles having inorganically filled, starch-bound cellular matrix |
US5683772A (en) | 1992-08-11 | 1997-11-04 | E. Khashoggi Industries | Articles having a starch-bound cellular matrix reinforced with uniformly dispersed fibers |
US5308879A (en) * | 1992-09-07 | 1994-05-03 | Nippon Gohsei Kagaku Kogyo Kabushiki Kaisha | Process for preparing biodegradable resin foam |
ATE156162T1 (en) * | 1993-07-28 | 1997-08-15 | Biotec Biolog Naturverpack | FOAMED STARCH POLYMER |
CN100400267C (en) * | 2001-03-29 | 2008-07-09 | 铃木工业株式会社 | Apparatus for producing foamed moldings, and methos for producing laminated foamed moldings and foamed molding produced thereby |
DE102005030711A1 (en) * | 2005-06-29 | 2007-01-04 | Frormann, Lars, Prof. Dr.-Ing. | Method for producing sandwich structured layers especially paper products by extruding core layer into profiled rollers and with extruded coating layers |
DE102012015539B4 (en) | 2012-08-06 | 2017-05-04 | Universität Bremen | Foam material and use thereof |
DE102017111139A1 (en) | 2017-05-22 | 2018-11-22 | Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. | Process for the preparation of porous moldings |
DE102019127559A1 (en) | 2019-10-14 | 2021-04-15 | Kiefel Gmbh | FIBER MOLDING LINE FOR THE PRODUCTION OF MOLDED PARTS FROM ENVIRONMENTALLY COMPATIBLE DEGRADABLE FIBER MATERIAL |
DE102019127556A1 (en) | 2019-10-14 | 2021-04-15 | Kiefel Gmbh | PORTIONING CONTAINER MADE OF ENVIRONMENTALLY COMPATIBLE DEGRADABLE FIBER MATERIAL |
DE102019127557A1 (en) | 2019-10-14 | 2021-04-15 | Kiefel Gmbh | PROCESS FOR MANUFACTURING MOLDED PARTS FROM ENVIRONMENTALLY COMPATIBLE DEGRADABLE FIBER MATERIAL |
DE102019127562A1 (en) | 2019-10-14 | 2021-04-15 | Kiefel Gmbh | FIBER MOLDING LINE FOR THE PRODUCTION OF MOLDED PARTS FROM ENVIRONMENTALLY COMPATIBLE DEGRADABLE FIBER MATERIAL |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB1118045A (en) * | 1964-06-16 | 1968-06-26 | Kalle Ag | Manufacture of non-woven fabrics |
DE3420195A1 (en) * | 1984-05-30 | 1985-12-12 | Friedrich 2807 Achim Priehs | Process for producing insulating material from scrap paper and/or cardboard |
-
1990
- 1990-03-20 DE DE4008862A patent/DE4008862C1/de not_active Expired - Lifetime
-
1991
- 1991-02-12 ES ES91101962T patent/ES2053216T3/en not_active Expired - Lifetime
- 1991-02-12 DE DE59101476T patent/DE59101476D1/en not_active Expired - Fee Related
- 1991-02-12 EP EP91101962A patent/EP0447792B1/en not_active Expired - Lifetime
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB1118045A (en) * | 1964-06-16 | 1968-06-26 | Kalle Ag | Manufacture of non-woven fabrics |
DE3420195A1 (en) * | 1984-05-30 | 1985-12-12 | Friedrich 2807 Achim Priehs | Process for producing insulating material from scrap paper and/or cardboard |
Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5506277A (en) * | 1994-06-30 | 1996-04-09 | Kimberly-Clark Corporation | Starch foams for absorbent articles |
EP0740990A2 (en) * | 1995-05-02 | 1996-11-06 | Schweitzer, Jacob | Process for defining the various properties of cellulose containing foams |
EP0740990A3 (en) * | 1995-05-02 | 1997-05-28 | Schweitzer Jacob | Process for defining the various properties of cellulose containing foams |
DE10352751B3 (en) * | 2003-11-12 | 2005-07-07 | Holzmüller, Günter | Apparatus for the continuous processing of starch or starch-containing materials into plate-shaped, foamed moldings |
DE102018105384A1 (en) | 2018-03-08 | 2019-09-12 | Technische Universität Darmstadt | Apparatus and method for producing a fiber foam |
WO2021073672A1 (en) | 2019-10-14 | 2021-04-22 | Kiefel Gmbh | Fibre-moulding facility for producing moulded parts made of fibre material degradable in an environmentally friendly fashion |
WO2021204771A1 (en) | 2020-04-07 | 2021-10-14 | Kiefel Gmbh | Natural fiber based lid with undercut |
EP4101975A1 (en) | 2021-06-08 | 2022-12-14 | KIEFEL GmbH | Pulp preparation and delivery system and method of installing the same |
EP4101981A1 (en) | 2021-06-08 | 2022-12-14 | KIEFEL GmbH | Method for the production of fibrous mouldings |
Also Published As
Publication number | Publication date |
---|---|
DE4008862C1 (en) | 1991-04-11 |
DE59101476D1 (en) | 1994-06-01 |
EP0447792B1 (en) | 1994-04-27 |
ES2053216T3 (en) | 1994-07-16 |
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