EP0444409A1 - Bookbinding machine for rounding the backs of book blocks - Google Patents

Bookbinding machine for rounding the backs of book blocks Download PDF

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Publication number
EP0444409A1
EP0444409A1 EP91100557A EP91100557A EP0444409A1 EP 0444409 A1 EP0444409 A1 EP 0444409A1 EP 91100557 A EP91100557 A EP 91100557A EP 91100557 A EP91100557 A EP 91100557A EP 0444409 A1 EP0444409 A1 EP 0444409A1
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EP
European Patent Office
Prior art keywords
book block
book
rounding
movement
round rollers
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Granted
Application number
EP91100557A
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German (de)
French (fr)
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EP0444409B1 (en
Inventor
Horst Rathert
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Kolbus GmbH and Co KG
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Kolbus GmbH and Co KG
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Publication of EP0444409A1 publication Critical patent/EP0444409A1/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B42BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
    • B42CBOOKBINDING
    • B42C5/00Preparing the edges or backs of leaves or signatures for binding
    • B42C5/02Preparing the edges or backs of leaves or signatures for binding by rounding or backing

Definitions

  • the invention relates to a bookbinding machine for back rounding of book blocks with a conveying device which clamps the book block and with a back rounding device consisting of round rollers which act on both sides of the book block by a defined rotary movement and by pressure after the book block has been released by the conveying device.
  • the back rounding of book blocks a work step in book production, through which the book block receives the desired rounded shape of the spine and at the same time the pre-cut, is carried out in today's book block processing machines predominantly according to the roller round principle.
  • a smooth relative displacement of the individual sheets or printed sheets takes place by simultaneously rolling corrugated round rollers on the sides of the book block over a defined angle of rotation and under pressure, the sheets or printed sheets being increasingly advanced towards the center of the book block as the book block passes through the round rollers.
  • a bookbinding machine for rounding and at the same time for forming book block spines is known with a conveyor device, which intermittently conveys the book blocks in the longitudinal direction through processing stations, in that groups of mutually opposite clamping jaws lie against the sides of the book block in order to grasp them and to transport them into the round rollers or into the forming station.
  • the book block comes into the working area of two corrugated round rollers, which act on the book block and form the spine by moving the sheets or printed sheets after the clamping jaws have detached from the pages of the book block.
  • the rounding and forming machine according to DE-OS 15 36 507 can only be used in a limited performance range.
  • the object of the invention is to provide a bookbinding machine for the back rounding of book blocks of the generic type, with which a substantial increase in the working speed can be achieved.
  • the object of the invention solved by a conveyor with book block clamps which can be moved continuously in a closed orbit and by round rollers which can be driven synchronously with the book block clamps along a movement path and by recesses in clamping jaws of the book block clamps for execution of the round process can be moved back and forth to the pages of the book block.
  • the round rollers can be moved vertically in the recesses of the clamping jaws and the vertical movement is superimposed on the rotary movement of the round rollers in such a way that the vertical movement of the book block which is produced as a result of the rotary movement is compensated for, the outer sheets or printed sheets preferably being at a constant level being held.
  • the holding of the book block in the clamp of the book block transport system in a defined position caused by the compensation movement is important for the subsequent work process.
  • a further increase in the working speed can be achieved in that at least one further back rounding device for simultaneous back rounding of several book blocks is arranged in the bookbinding machine.
  • the device for back rounding of book blocks 1 is, according to the invention, assigned to a book block transport system of a bookbinding machine with a plurality of book block clamps 2 lying at the same mutual distance from one another, each with a pair of clamping jaws 3 and 4 opposite one another with variable spacing, which exert a contact pressure on the pages for applying a holding force exercise one of the book blocks 1 with the back facing down.
  • the inner jaw 4 of the clamp 2 is fixed in place on a support frame 6 which runs in guides 5 of a machine frame and is connected to a transport chain by a drive chain, and the outer jaw 3 to the inner jaw 4 via actuating means (not shown) in the sense of closing and opening for receiving or Release of a book block 1 can be moved in parallel.
  • the clamps with the book blocks 1 held clamped are continuously driven along a closed orbit by the transport chain guided around deflection sprockets.
  • the device for back rounding of book blocks is located essentially below the book block transport system and in a straight line section and is supported by a drive arrangement, the detailed description of which is given elsewhere the continuously running brackets 2 along the path of movement over a defined distance in a synchronous manner and then moved back to the starting position, reversing their direction of movement.
  • recesses 3a, 4a are provided in the inner and outer clamping jaws 3, 4, through which the round rollers 7, 8 during their synchronous operation with the clamp 2 Book block pages are movable back and forth.
  • This transverse movement of the two round rollers must inevitably be timed to the opening and closing movement of the clamping jaws 3, 4 in such a way that the book block 1 is only released by the clamping jaws 3, 4 after being taken over by the round rollers 7, 8, whereupon immediately the rounding process begins by rolling the rotary drives 7, 8 on the sides of the book block 1.
  • the two round rollers 7, 8 are simultaneously raised with their rotary movement according to the direction of the arrow in the recesses 3a, 4a of the clamping jaws 3, 4 from a lower position to an upper position shown in broken lines, as a result of which the round rollers roll off 7, 8 on the sides of the book block 1 occurring downward vertical movement of the book block 1 is compensated and thus the fold edge on the edge of the book block in the bracket 2 is kept at a constant level.
  • the device for back-rounding book blocks 1, which is driven back and forth along the path of movement of the clamps 2, has a frame 10 which is composed of a base plate 10a and a support plate 10b which can be moved in a vertical plane on guide rods 17 of the base plate 10a.
  • the vertically movable support plate 10b receives on both sides of the book block movement plane in a diametrical arrangement pivotally mounted pairs of pivot levers 14, 15, in which the two round rollers 7, 8 are each freely rotatably supported at the ends.
  • the two pairs of pivot levers 14, 15 are pivoted with the round rollers 7, 8 by extending the piston rod 16b about their central pivot points toward the pages of the book block.
  • the pivoting takes place by pulling back the piston rod 16 until the pair of pivot levers 14, 15 abut against stops 18.
  • the lifting movement of the two round rollers 7, 8 in the recesses 3a, 4a of the clamping jaws 3, 4 and the simultaneous rotary movement of the two round rollers 7, 8 for executing the rounding process take place in time with the transverse movement towards the book block pages and with the continuously running one Book block clamp 2 starting from a common drive source, not shown on a drive lever 20, by means of the parallel lever arrangements 21, again lying on both sides of the book block movement plane and connected to one another.
  • the parallel lever arrangements each engage at two points on the support plate 10b which are at a distance from one another in order to move it, guided on rods 17, between a lower and an upper end position.
  • the two round rollers 7, 8 perform a defined rotary movement to complete the rounding process on the book block, in that stationary toothed racks 22 and 22a set toothed pinions 23 on the bearing shafts 13 in rotary movement. From the pinion 23, the rotary movement is transmitted to the round rollers 7, 8 via a toothed belt 29 between a gear 24 on the bearing shaft 13 and a gear 25 on an intermediate shaft 26 mounted in the pair of pivot levers 14, 15. A gear 27 is located on this , which is in engagement with a gear 28 on the axis of the round rollers 7, 8.
  • the device for back-rounding book blocks 1 with the continuously running clamps 2 of the book block transport system is moved back and forth synchronously along the movement path over a defined distance.
  • the base plate 10a carries vertical and horizontal Rollers 35, which run on tracks 34 of the machine frame.
  • a drive lever 30 engages on the base plate 10a, which is articulated on a chain 33 running around deflection sprockets 31 and 32 and moves the base plate 10a back and forth when the chain rotates.
  • more than one device for rounding the back can be arranged one behind the other in the bookbinding machine in order to carry out the back rounding simultaneously on a plurality of book blocks.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Feeding Of Articles By Means Other Than Belts Or Rollers (AREA)
  • Discharge By Other Means (AREA)
  • Folding Of Thin Sheet-Like Materials, Special Discharging Devices, And Others (AREA)

Abstract

A bookbinding machine for rounding the backs of book blocks, having a conveying device which clamps the book block and having a back-rounding device consisting of rounding rollers which, when the book block has been released by the conveying device, act on both sides of the book block by a defined rotary movement and by pressure, is characterised in terms of a substantial improvement in performance in that rounding rollers (7, 8) are provided in a conveying device having book block clamps (2) which can be moved continuously in a closed-loop circulating path, which rounding rollers can be driven synchronously with the book block clamps (2) along a path of movement, in which case the rounding rollers (7, 8) can be moved back and forth through recesses (3a, 4a) in clamping jaws (3, 4) of the book block clamps (2) for carrying out the rounding operation at the sides of the book block (1). Furthermore, the rounding rollers (7, 8) can be moved vertically in the recesses (3a, 4a) of the clamping jaws (3, 4) and the vertical movement is superimposed on the rotary movement of the rounding rollers (7, 8) in such a way that the vertical movement of the book block (1) generated as a result of the rotary movement is compensated, the outlying sheets or printed sheets of said book block preferably being held at a constant level. <IMAGE>

Description

Die Erfindung betrifft eine Buchbindemaschine zum Rückenrunden von Buchblocks mit einer den Buchblock einspannenden Fördereinrichtung und mit einer Rückenrundeeinrichtung, bestehend aus Rundewalzen, die nach Freigabe des Buchblocks durch die Fördereinrichtung auf beide Seiten des Buchblocks durch eine definierte Drehbewegung sowie durch Druck einwirken.The invention relates to a bookbinding machine for back rounding of book blocks with a conveying device which clamps the book block and with a back rounding device consisting of round rollers which act on both sides of the book block by a defined rotary movement and by pressure after the book block has been released by the conveying device.

Das Rückenrunden von Buchblocks, ein Arbeitsgang in der Buchherstellung, durch den der Buchblock die gewünschte gerundete Form des Rückens und gleichzeitig des Vorderschnitts erhält, wird in heutigen Buchblockbearbeitungsmaschinen überwiegend nach dem Walzenrundeprinzip durchgeführt. Dabei erfolgt eine fließende Relativverschiebung der einzelnen Blätter bzw. Druckbogen durch gleichzeitiges Abwälzen geriffelter Rundewalzen an den Buchblockseiten über einen definierten Drehwinkel sowie unter Druckanwendung, wobei die Blätter bzw. Druckbogen beim Durchlauf des Buchblocks durch die Rundewalzen zur Buchblockmitte hin zunehmend vorgeschoben werden.The back rounding of book blocks, a work step in book production, through which the book block receives the desired rounded shape of the spine and at the same time the pre-cut, is carried out in today's book block processing machines predominantly according to the roller round principle. A smooth relative displacement of the individual sheets or printed sheets takes place by simultaneously rolling corrugated round rollers on the sides of the book block over a defined angle of rotation and under pressure, the sheets or printed sheets being increasingly advanced towards the center of the book block as the book block passes through the round rollers.

Aus der DE-OS 15 36 507 ist eine Buchbindemaschine zum Runden und gleichzeitig zum Formen von Buchblockrücken bekannt mit einer Fördereinrichtung, die die Buchblocks intermittierend in Längsrichtung durch Bearbeitungsstationen befördert, indem sich Gruppen von einander mit veränderbarem Abstand gegenüberliegenden Klemmbacken gegen die Seiten des Buchblocks legen, um diese zu erfassen und sie in die Rundewalzen bzw. in die Formstation zu transportieren. In der Rundestation gelangt der Buchblock in den Wirkbereich zweier geriffelter Rundewalzen, die auf den Buchblock einwirken und den Rücken durch Verschieben der Blätter bzw. Druckbogen formen, nachdem sich zuvor die Klemmbacken von den Buchblockseiten gelöst haben.From DE-OS 15 36 507 a bookbinding machine for rounding and at the same time for forming book block spines is known with a conveyor device, which intermittently conveys the book blocks in the longitudinal direction through processing stations, in that groups of mutually opposite clamping jaws lie against the sides of the book block in order to grasp them and to transport them into the round rollers or into the forming station. In the round station, the book block comes into the working area of two corrugated round rollers, which act on the book block and form the spine by moving the sheets or printed sheets after the clamping jaws have detached from the pages of the book block.

Um den Wirkungsgrad dieser Buchbindemaschine zum Runden und Formen von Buchblocks zu erhöhen, ist vorgesehen, für einen erheblichen Prozentsatz der beweglichen Teile der Fördereinrichtung einen leichten Werkstoff zu verwenden, wodurch die Lineargeschwindigkeit, mit der die Buchblocks von Station zu Station befördert werden, erhöht wird.In order to increase the efficiency of this book binding machine for rounding and shaping book blocks, it is envisaged to use a light material for a considerable percentage of the moving parts of the conveyor device, which increases the linear speed with which the book blocks are transported from station to station.

Infolge der intermittierenden Arbeitsweise kann die Runde- und Formmaschine nach der DE-OS 15 36 507 nur in einem begrenzten Leistungsbereich zur Anwendung gelangen.As a result of the intermittent mode of operation, the rounding and forming machine according to DE-OS 15 36 507 can only be used in a limited performance range.

Die Aufgabe der Erfindung besteht darin, eine Buchbindemaschine zum Rückenrunden von Buchblocks der gattungsgemäßen Art zu schaffen, mit der sich eine wesentliche Steigerung der Arbeitsgeschwindigkeit erreichen läßt.The object of the invention is to provide a bookbinding machine for the back rounding of book blocks of the generic type, with which a substantial increase in the working speed can be achieved.

Ausgehend von einer Buchbindemaschine zum Rückenrunden von Buchblocks mit einer den Buchblock einspannenden Fördereinrichtung und mit einer Rückenrundeeinrichtung, bestehend aus Rundewalzen, die nach Freigabe der Buchblocks durch die Fördereinrichtung auf beide Seiten des Buchblocks durch eine definierte Drehbewegung sowie durch Druck einwirken, wird die Aufgabe der Erfindung gelöst durch eine Fördereinrichtung mit in einer geschlossenen Umlaufbahn kontinuierlich bewegbaren Buchblockklammern und durch Rundewalzen, die mit den Buchblockklammern längs einer Bewegungsbahn synchron antreibbar und durch Ausnehmungen in Klemmbacken der Buchblockklammern zum Ausführen des Rundevorgangs zu den Seiten des Buchblocks hin- und zurückbewegbar sind.Starting from a bookbinding machine for back rounding of book blocks with a conveying device that clamps the book block and with a back rounding device consisting of round rollers that act on both sides of the book block by means of a defined rotary movement and by pressure after the book blocks have been released by the conveying device, the object of the invention solved by a conveyor with book block clamps which can be moved continuously in a closed orbit and by round rollers which can be driven synchronously with the book block clamps along a movement path and by recesses in clamping jaws of the book block clamps for execution of the round process can be moved back and forth to the pages of the book block.

Mit der erfindungsgemäßen Buchbindemaschine wird erstmals ein Weg aufgezeigt, das Rückenrunden von Buchblocks in einem Buchblocktransportsystem mit in einer geschlossenen Umlaufbahn kontinuierlich bewegbaren Buchblockklammern durchzuführen. Bekanntlich wurden solche Buchblocktransportsysteme bisher ausschließlich für Buchbindemaschinen im Höchstleistungsbereich eingesetzt.With the book binding machine according to the invention, a way is shown for the first time of carrying out the back rounding of book blocks in a book block transport system with book block clamps which can be moved continuously in a closed orbit. As is known, such book block transport systems have hitherto been used exclusively for high-performance bookbinding machines.

Nach einem weiteren Merkmal der Erfindung sind die Rundewalzen in den Ausnehmungen der Klemmbacken vertikal verfahrbar und die Vertikalbewegung ist der Drehbewegung der Rundewalzen überlagert derart, daß die infolge der Drehbewegung erzeugte Vertikalbewegung des Buchblocks kompensiert wird, wobei vorzugsweise dessen außenliegenden Blätter bzw. Druckbogen auf konstantem Niveau gehalten werden. Das durch die Kompensationsbewegung bewirkte Halten des Buchblocks in der Klammer des Buchblocktransportsystems in einer definierten Position, ist für den nachfolgenden Arbeitsprozess von Bedeutung.According to a further feature of the invention, the round rollers can be moved vertically in the recesses of the clamping jaws and the vertical movement is superimposed on the rotary movement of the round rollers in such a way that the vertical movement of the book block which is produced as a result of the rotary movement is compensated for, the outer sheets or printed sheets preferably being at a constant level being held. The holding of the book block in the clamp of the book block transport system in a defined position caused by the compensation movement is important for the subsequent work process.

Eine weitere Steigerung der Arbeitsgeschwindigkeit läßt sich gemäß einem weiteren Merkmal der Erfindung dadurch erzielen, daß in der Buchbindemaschine wenigstens eine weitere Rückenrundeeinrichtung zum gleichzeitigen Rückenrunden von mehreren Buchblocks angeordnet ist.According to a further feature of the invention, a further increase in the working speed can be achieved in that at least one further back rounding device for simultaneous back rounding of several book blocks is arranged in the bookbinding machine.

Andere vorteilhafte Merkmale ergeben sich aus den verbleibenden Unteransprüchen.Other advantageous features emerge from the remaining subclaims.

Ein Ausführungsbeispiel der Erfindung wird nachfolgend anhand der schematischen Zeichnungen näher erläutert. Dabei zeigen:

Fig. 1
eine Seitenansicht der Einrichtung zum Rückenrunden von Buchblocks in einer Buchbindemaschine;
Fig. 2
eine Schnittansicht durch die Antriebsanordnung gemäß der Schnittlinie C-D in Fig. 4, vergrößert dargestellt;
Fig. 3
die Einrichtung zum Rückenrunden in einer Seitenansicht;
Fig. 4
die Einrichtung zum Rückenrunden in einer Seitenansicht gemäß der Schnittlinie A-B in Fig. 1.
An embodiment of the invention is explained below with reference to the schematic drawings. Show:
Fig. 1
a side view of the device for back rounding of book blocks in a book binding machine;
Fig. 2
a sectional view through the drive assembly according to the section line CD in Fig. 4, shown enlarged;
Fig. 3
the device for back rounding in a side view;
Fig. 4
the device for back rounding in a side view along the section line AB in Fig. 1st

Die Einrichtung zum Rückenrunden von Buchblocks 1 ist erfindungsgemäß einem Buchblocktransportsystem einer Buchbindemaschine zugeordnet mit einer Vielzahl von in gleichen gegeneitigen Abständen zueinander Liegenden Buchblockklammern 2, mit je einem Paar mit veränderbarem Abstand gegenüberliegenden Klemmbacken 3 und 4, die zum Aufbringen einer Haltekraft einen Anpreßdruck auf die Seiten eines mit dem Rücken nach unten weisenden Buchblocks 1 ausüben. Dabei ist die innere Klemmbacke 4 der Klammer 2 ortsfest an einem in Führungen 5 eines Maschinengestells laufenden, mit einer Transportkette antriebsmäßig verbundenen Tragrahmen 6 befestigt und die äußere Klemmbacke 3 zur inneren Klemmbacke 4 über nicht dargestellte Betätigungsmittel im Sinne eines Schließens und öffnens zur Aufnahme bzw. Freigabe eines Buchblocks 1 parallel verschiebbar. Die Klammern mit den eingespannt gehaltenen Buchblocks 1 sind längs einer geschlossenen Umlaufbahn von der um Umlenkkettenräder geführten Transportkette kontinuierlich angetrieben.The device for back rounding of book blocks 1 is, according to the invention, assigned to a book block transport system of a bookbinding machine with a plurality of book block clamps 2 lying at the same mutual distance from one another, each with a pair of clamping jaws 3 and 4 opposite one another with variable spacing, which exert a contact pressure on the pages for applying a holding force exercise one of the book blocks 1 with the back facing down. The inner jaw 4 of the clamp 2 is fixed in place on a support frame 6 which runs in guides 5 of a machine frame and is connected to a transport chain by a drive chain, and the outer jaw 3 to the inner jaw 4 via actuating means (not shown) in the sense of closing and opening for receiving or Release of a book block 1 can be moved in parallel. The clamps with the book blocks 1 held clamped are continuously driven along a closed orbit by the transport chain guided around deflection sprockets.

Die Einrichtung zum Rückenrunden von Buchblocks befindet sich im wesentlichen unterhalb des Buchblocktransportsystems und in einem geradlinig verlaufenden Streckenabschnitt und wird von einer Antriebsanordnung, deren nähere Beschreibung an anderer Stelle erfolgt, mit den kontinuierlich laufenden Klammern 2 längs der Bewegungsbahn über eine definierte Wegstrecke synchron vor- und danach unter Umkehrung ihrer Bewegungsrichtung in die Ausgangsposition zurückbewegt.The device for back rounding of book blocks is located essentially below the book block transport system and in a straight line section and is supported by a drive arrangement, the detailed description of which is given elsewhere the continuously running brackets 2 along the path of movement over a defined distance in a synchronous manner and then moved back to the starting position, reversing their direction of movement.

Beim Rückenrunden von Buchblocks nach dem Walzenrundeverfahren erfolgt bekanntlich eine fließende Relativverschiebung der einzelnen Blätter bzw. Druckbogen durch gleichzeitiges Abwälzen geriffelter Rundewalzen über einen definierten Drehwinkel sowie unter Druckanwendung, wobei die Blätter bzw. Druckbogen beim Durch lauf des Buchblocks durch die Rundewalzen zur Buchblockmitte hin zunehmend vorgeschoben werden und somit der Buchblock seine gewünschte gerundete Rückenform und Vorderschnittform erhält.When backing round book blocks using the roller rounding method, it is known that there is a flowing relative displacement of the individual sheets or printed sheets by simultaneously rolling corrugated round rolls over a defined angle of rotation and under pressure, the sheets or printed sheets being increasingly advanced toward the center of the book block as the book block runs through the round rolls and thus the book block gets its desired rounded back shape and front cut shape.

Um das Rückenrundeverfahren an einem Buchblock 1 innerhalb der Klammer 2 durchführen zu können, sind gemäß der Erfindung Ausnehmungen 3a, 4a in der inneren und äußeren Klemmbacke 3, 4 vorgesehen, durch die die Rundewalzen 7, 8 während ihres Synchronlaufs mit der Klammer 2 zu den Buchblockseiten hin- und zurückbewegbar sind. Diese in Querrichtung erfolgende Bewegung der beiden Rundewalzen muß zwangsläufig zeitlich derart auf die öffnungs- und Schließbewegung der Klemmbacken 3, 4 abgestimmt sein, daß der Buchblock 1 erst nach Übernahme durch die Rundewalzen 7, 8 von den Klemmbacken 3, 4 freigegeben wird, worauf unmittelbar der Rundevorgang einsetzt, indem sich die drehangetriebenen Rundewalzen 7, 8 an den Seiten des Buchblocks 1 abwälzen.In order to be able to carry out the back rounding process on a book block 1 within the clamp 2, according to the invention, recesses 3a, 4a are provided in the inner and outer clamping jaws 3, 4, through which the round rollers 7, 8 during their synchronous operation with the clamp 2 Book block pages are movable back and forth. This transverse movement of the two round rollers must inevitably be timed to the opening and closing movement of the clamping jaws 3, 4 in such a way that the book block 1 is only released by the clamping jaws 3, 4 after being taken over by the round rollers 7, 8, whereupon immediately the rounding process begins by rolling the rotary drives 7, 8 on the sides of the book block 1.

Wie besonders deutlich aus Figur 2 ersichtlich, werden die beiden Rundewalzen 7, 8 gleichzeitig mit ihrer Drehbewegung gemäß Pfeilrichtung in den Ausnehmungen 3a, 4a der Klemmbacken 3, 4 aus einer unteren Position in eine obere strichpunktiert dargestellte Position angehoben, wodurch die infolge Abwälzens der Rundewalzen 7, 8 an den Seiten des Buchblocks 1 auftretende nach unten gerichtete Vertikalbewegung des Buchblocks 1 kompensiert und somit die Falzkante am Rande des Buchblocks in der Klammer 2 auf konstantem Niveau gehalten wird.As can be seen particularly clearly from FIG. 2, the two round rollers 7, 8 are simultaneously raised with their rotary movement according to the direction of the arrow in the recesses 3a, 4a of the clamping jaws 3, 4 from a lower position to an upper position shown in broken lines, as a result of which the round rollers roll off 7, 8 on the sides of the book block 1 occurring downward vertical movement of the book block 1 is compensated and thus the fold edge on the edge of the book block in the bracket 2 is kept at a constant level.

Nach ausgeführtem Rundevorgang und Abschwenken kehren die Rundewalzen 7, 8 in ihre untere Ausgangsposition zurück.After the rounding process and swiveling, the rounding rollers 7, 8 return to their lower starting position.

Die längs der Bewegungsbahn der Klammern 2 vor- und zurück laufend angetriebene Einrichtung zum Rückenrunden von Buchblocks 1 weist einen Rahmen 10 auf, der sich aus einer Grundplatte 10a und einer Tragplatte 10b zusammensetzt, die auf Führungsstangen 17 der Grundplatte 10a in vertikaler Ebene verfahrbar ist.The device for back-rounding book blocks 1, which is driven back and forth along the path of movement of the clamps 2, has a frame 10 which is composed of a base plate 10a and a support plate 10b which can be moved in a vertical plane on guide rods 17 of the base plate 10a.

Von der höhenbeweglichen Tragplatte 10b werden beidseitig der Buchblockbewegungsebene in diametraler Anordnung um einen mittleren Drehpunkt schwenkbar gelagerte Schwenkhebelpaare 14, 15 aufgenommen, in denen die beiden Rundewalzen 7, 8 jeweils endseitig frei drehbar gelagert sind. Hierzu befinden sich auf der Tragplatte 10b Lagerböcke 11, 12 zur Aufnahme von Lagerwellen 13, die wiederum die Schwenkhebelpaare 14, 15 tragen.The vertically movable support plate 10b receives on both sides of the book block movement plane in a diametrical arrangement pivotally mounted pairs of pivot levers 14, 15, in which the two round rollers 7, 8 are each freely rotatably supported at the ends. For this purpose, there are bearing blocks 11, 12 on the support plate 10b for receiving bearing shafts 13, which in turn carry the pairs of swivel levers 14, 15.

Die Schwenkbewegung der Rundewalzen 7, 8, ausgeführt über die Schwenkhebelpaare 14, 15, zu den Buchblockseiten hin und zurück, geht von einem Arbeitszylinder 16 aus, an dessen Zylinder 16a das unter der inneren Klemmbacke 4 liegende Schwenkhebelpaar 15 und an dessen Kolbenstange 16b das unter der äußeren Klemmbacke 3 liegende Schwenkhebelpaar 14 angreift. Durch Beaufschlagen des Arbeitszylinders 16 werden die beiden Schwenkhebelpaare 14, 15 mit den Rundewalzen 7, 8 durch Ausfahren der Kolbenstange 16b um ihre mittigen Drehpunkte zu den Buchblockseiten hin verschwenkt. Das Abschwenken erfolgt durch Zurückziehen der Kolbenstange 16 bis hin zur Anlage der Schwenkhebelpaar 14, 15 an Anschläge 18.The pivoting movement of the round rollers 7, 8, carried out via the pivoting lever pairs 14, 15, back and forth to the book block pages, starts from a working cylinder 16, on the cylinder 16a of which the pivoting lever pair 15 lying under the inner clamping jaw 4 and on the piston rod 16b of which the outer jaw 3 engages lying pair of pivot levers 14. By acting on the working cylinder 16, the two pairs of pivot levers 14, 15 are pivoted with the round rollers 7, 8 by extending the piston rod 16b about their central pivot points toward the pages of the book block. The pivoting takes place by pulling back the piston rod 16 until the pair of pivot levers 14, 15 abut against stops 18.

Die Hubbewegung der beiden Rundewalzen 7, 8 in den Ausnehmungen 3a, 4a der Klemmbacken 3, 4 und die gleichzeitig ablaufende Drehbewegung der beiden Rundewalzen 7, 8 zum Ausführen des Rundevorgangs erfolgt in zeitlicher Abstimmung mit der Querbewegung zu den Buchblockseiten hin und mit der kontinuierlich laufenden Buchblockklammer 2 von einer gemeinsamen nicht weiter dargestellten Antriebsquelle ausgehend auf einen Antriebshebel 20, durch den Parallelhebelanordnungen 21, wiederum auf beiden Seiten der Buchblockbewegungsebene liegend sowie untereinander verbunden, betätigt werden. Die Parallelhebelanordnungen greifen jeweils an zwei voneinander entfernt liegenden Punkten der Tragplatte 10b an, um diese, geführt auf Stangen 17, zwischen einer unteren und oberen Endstellung zu verfahren.The lifting movement of the two round rollers 7, 8 in the recesses 3a, 4a of the clamping jaws 3, 4 and the simultaneous rotary movement of the two round rollers 7, 8 for executing the rounding process take place in time with the transverse movement towards the book block pages and with the continuously running one Book block clamp 2 starting from a common drive source, not shown on a drive lever 20, by means of the parallel lever arrangements 21, again lying on both sides of the book block movement plane and connected to one another. The parallel lever arrangements each engage at two points on the support plate 10b which are at a distance from one another in order to move it, guided on rods 17, between a lower and an upper end position.

Mit der Hubbewegung führen die beiden Rundewalzen 7, 8 eine definierte Drehbewegung zum Vollziehen des Rundevorgangs am Buchblock aus, indem ortsfeste Zahnstangen 22 und 22a Zahnritzel 23 auf den Lagerwellen 13 in Drehbewegung versetzen. Von dem Zahnritzel 23 aus erfolgt die Übertragung der Drehbewegung auf die Rundewalzen 7, 8 über einen Zahnriemen 29 zwischen einem Zahnrad 24 auf der Lagerwelle 13 und einem Zahnrad 25 auf einer im Schwenkhebelpaar 14, 15 gelagerten Zwischenwelle 26. Auf dieser befindet sich ein Zahnrad 27, das mit einem Zahnrad 28 auf der Achse der Rundewalzen 7, 8 in Eingriff steht.With the lifting movement, the two round rollers 7, 8 perform a defined rotary movement to complete the rounding process on the book block, in that stationary toothed racks 22 and 22a set toothed pinions 23 on the bearing shafts 13 in rotary movement. From the pinion 23, the rotary movement is transmitted to the round rollers 7, 8 via a toothed belt 29 between a gear 24 on the bearing shaft 13 and a gear 25 on an intermediate shaft 26 mounted in the pair of pivot levers 14, 15. A gear 27 is located on this , which is in engagement with a gear 28 on the axis of the round rollers 7, 8.

Während die Zahnstange 22 zum Erzeugen des Drehantriebs der Rundewalze 8 mit der Grundplatte 10a verschraubt ist, läßt sich die Position der Zahnstange 22a, von der aus der Drehantrieb der Rundewalze 7 ausgeht, auf der Grundplatte 10a in Querrichtung über eine Schiebeführung 19 verändern. Diese Verstellung ist vorgesehen für unterschiedliche Buchblockdicken und erfolgt zusammen mit der Verschiebung des die Rundewalze 7 tragenden Schwenkhebelpaares 14, wozu die Lagerböcke 11, wie aus Figur 1 ersichtlich, in einer Führungsbahn 11a auf der Tragplatte 10b verschiebbar sind bei gleichzeitiger Veränderung des Hubes der Kolbenstange 16b zum Betätigen der beiden Schwenkhebelpaare 14, 15.While the rack 22 for producing the rotary drive of the round roller 8 is screwed to the base plate 10a, the position of the rack 22a, from which the rotary drive of the round roller 7 starts, can be changed on the base plate 10a in the transverse direction via a sliding guide 19. This adjustment is provided for different book block thicknesses and takes place together with the displacement of the pair of swivel levers 14 carrying the round roller 7, for which purpose the bearing blocks 11, as can be seen in FIG. 1, can be displaced in a guideway 11a on the support plate 10b while simultaneously changing the stroke of the piston rod 16b for actuating the two pairs of swivel levers 14, 15.

Wie bereits eingangs erwähnt, wird die Einrichtung zum Rückenrunden von Buchblocks 1 mit den kontinuierlich Laufenden Klammern 2 des Buchblocktransportsystems längs der Bewegungsbahn über eine definierte Wegstrecke synchron vor- und zurückbewegt. Zur Durchführung dieser Bewegung trägt die Grundplatte 10a vertikale und horizontale Laufrollen 35, die auf Bahnen 34 des Maschinengestells laufen. An der Grundplatte 10a greift ein Antriebshebel 30 an, der an einer um Umlenkkettenräder 31 und 32 laufenden Kette 33 angelenkt ist und beim Umlauf der Kette die Grundplatte 10a vor- und zurückbewegt.As already mentioned at the beginning, the device for back-rounding book blocks 1 with the continuously running clamps 2 of the book block transport system is moved back and forth synchronously along the movement path over a defined distance. To carry out this movement, the base plate 10a carries vertical and horizontal Rollers 35, which run on tracks 34 of the machine frame. A drive lever 30 engages on the base plate 10a, which is articulated on a chain 33 running around deflection sprockets 31 and 32 and moves the base plate 10a back and forth when the chain rotates.

Es versteht sich, daß die Erfindung nicht nur auf das dargestellte Ausführungsbeispiel beschränkt ist, sondern im Rahmen der Ansprüche Abänderungen zuläßt. So ist grundsätzlich denkbar, die Antriebsmittel für die Drehbewegung der beiden Rundewalzen 7, 8 und für ihre Vertikalbewegung durch andere Mittel zu ersetzen.It goes without saying that the invention is not limited to the exemplary embodiment shown, but rather permits changes within the scope of the claims. In principle, it is conceivable to replace the drive means for the rotary movement of the two round rollers 7, 8 and for their vertical movement with other means.

Im Hinblick auf eine weitere Leistungserhöhung können in der Buchbindemaschine mehr als eine Einrichtung zum Rückenrunden hintereinander angeordnet sein, um das Rückenrunden gleichzeitig an mehreren Buchblocks durchzuführen.With a view to a further increase in performance, more than one device for rounding the back can be arranged one behind the other in the bookbinding machine in order to carry out the back rounding simultaneously on a plurality of book blocks.

Claims (9)

Buchbindemaschine zum Rückenrunden von Buchblocks mit einer den Buchblock einspannenden Fördereinrichtung und mit einer Rückenrundeeinrichtung, bestehend aus Rundewalzen, die nach Freigabe des Buchblocks durch die Fördereinrichtung auf beide Seiten des Buchblocks durch eine definierte Drehbewegung sowie durch Druck einwirken, gekennzeichnet durch eine Fördereinrichtung mit in einer geschlossenen Umlaufbahn kontinuierlich bewegbaren Buchblockklammern (2) und durch Rundewalzen (7, 8), die mit den Buchblockklammern (2) längs einer Bewegungsbahn synchron antreibbar und durch Ausnehmungen (3a, 4a) in Klemmbacken (3, 4) der Buchblockklammern (2) zum Ausführen des Rundevorgangs zu den Seiten des Buchblocks (1) hin- und zurückbewegbar sind.Book binding machine for rounding back of book blocks with a conveyor device that clamps the book block and with a back rounding device consisting of round rollers, which after the book block has been released by the conveyor device act on both sides of the book block by a defined rotational movement and by pressure, characterized by a conveyor device in a closed position Orbitally movable book block clamps (2) and by round rollers (7, 8) which can be driven synchronously with the book block clamps (2) along a movement path and through recesses (3a, 4a) in clamping jaws (3, 4) of the book block clamps (2) for execution of the round process can be moved back and forth to the pages of the book block (1). Buchbindemaschine nach Anspruch 1, dadurch gekennzeichnet, daß die Rundewalzen (7, 8) in den Ausnehmungen (3a, 4a) der Klemmbacken (3, 4) vertikal verfahrbar sind und die Vertikalbewegung der Drehbewegung der Rundewalzen (7, 8) überlagert ist, derart, daß die infolge der Drehbewegung erzeugte Vertikalbewegung des Buchblocks (1) kompensiert wird, wobei vorzugsweise dessen außenliegenden Blätter bzw. Druckbogen auf konstantem Niveau gehalten werden.Book binding machine according to claim 1, characterized in that the round rollers (7, 8) can be moved vertically in the recesses (3a, 4a) of the clamping jaws (3, 4) and the vertical movement of the rotary movement of the round rollers (7, 8) is superimposed in such a way that the vertical movement of the book block (1) generated as a result of the rotary movement is compensated, the outer sheets or printed sheets thereof preferably being kept at a constant level. Buchbindemaschine nach Anspruch 2, dadurch gekennzeichnet, daß die Drehbewegung der Rundewalzen (7, 8) aus der Vertikalbewegung abgeleitet ist.Book binding machine according to Claim 2, characterized in that the rotary movement of the round rollers (7, 8) is derived from the vertical movement. Buchbindemaschine nach Anspruch 1 bis 3, dadurch gekennzeichnet, daß die Rundewalzen (7, 8) in Schwenkhebeln (14, 15) gelagert sind, die an einer vertikal verfahrbaren Tragplatte (10b) angeordnet und über Steuermittel (16) zu den Seiten des Buchblocks (1) hin- und zurückbewegbar sind.Book binding machine according to Claims 1 to 3, characterized in that the round rollers (7, 8) are mounted in pivoting levers (14, 15) which are arranged on a vertically movable support plate (10b) and are controlled by means of control means (16) to the sides of the book block ( 1) can be moved back and forth. Buchbindemaschine nach Anspruch 1 bis 4, dadurch gekennzeichnet, daß die Rundewalzen (7, 8) von Antriebsanordnungen (13, 23-29) der Schwenkhebel (14, 15) umlaufend antreibbar sind, indem sich ein Zahnrad (23) der Antriebsanordnung durch Vertikalbewegung der Schwenkhebel (14, 15) an einer ortsfesten Zahnstange (22, 22a) abwälzt.Book binding machine according to Claims 1 to 4, characterized in that the round rollers (7, 8) of drive arrangements (13, 23-29) of the swivel levers (14, 15) can be driven in a rotating manner by a gear wheel (23) of the drive arrangement being moved by vertical movement of the Rolls the pivot lever (14, 15) on a fixed rack (22, 22a). Buchbindemaschine nach Anspruch 1 bis 5, dadurch gekennzeichnet, daß die Tragplatte (10b) über Vertikalführungen (17) von einer Grundplatte (10a) aufgenommen und durch Antriebsmittel (20, 21) zwischen einer oberen und unteren Endstellung verfahrbar ist.Bookbinding machine according to Claims 1 to 5, characterized in that the support plate (10b) is received by a base plate (10a) via vertical guides (17) and can be moved between an upper and lower end position by drive means (20, 21). Buchbindemaschine nach Anspruch 1 bis 6, dadurch gekennzeichnet, daß an der Grundplatte (10a) eine Antriebsanordnung (30-33) angreift, die die Grundplatte (10a) mit der Tragplatte (10b) und den die Rundewalzen (7, 8) aufnehmenden Schwenkhebeln (14, 15) längs der Bewegungsbahn der Buchblockklammern (2) vor- und zurückbewegt.Book binding machine according to Claims 1 to 6, characterized in that a drive arrangement (30-33) acts on the base plate (10a), which drives the base plate (10a) with the support plate (10b) and the pivoting levers (7, 8) which hold the round rollers (7, 8). 14, 15) moved back and forth along the path of movement of the book block clamps (2). Buchbindemaschine nach Anspruch 1 bis 7, dadurch gekennzeichnet, daß der Abstand zwischen den Rundewalzen (7, 8) durch Positionsveränderung der die äußere Rundewalze (7) tragenden Schwenkhebel (14) zu den gegenüberliegenden Schwenkhebeln (15) einstellbar ist.Book binding machine according to Claims 1 to 7, characterized in that the distance between the round rollers (7, 8) can be adjusted by changing the position of the pivot levers (14) carrying the outer round roller (7) to the opposite pivot levers (15). Buchbindemaschine nach Anspruch 1 bis 8, dadurch gekennzeichnet, daß in dieser wenigstens eine weitere Rückenrundeeinrichtung zum gleichzeitigen Rückenrunden von mehreren Buchblocks (1) angeordnet ist.Book binding machine according to claims 1 to 8, characterized in that at least one further back rounding device for simultaneous back rounding of several book blocks (1) is arranged in this.
EP91100557A 1990-02-26 1991-01-18 Bookbinding machine for rounding the backs of book blocks Expired - Lifetime EP0444409B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE4005948 1990-02-26
DE4005948A DE4005948A1 (en) 1990-02-26 1990-02-26 BOOKBINDING MACHINE FOR ROUNDING BOOK BLOCKS

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EP0444409A1 true EP0444409A1 (en) 1991-09-04
EP0444409B1 EP0444409B1 (en) 1995-03-29

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EP91100557A Expired - Lifetime EP0444409B1 (en) 1990-02-26 1991-01-18 Bookbinding machine for rounding the backs of book blocks

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US (1) US5114293A (en)
EP (1) EP0444409B1 (en)
JP (1) JPH04216099A (en)
DE (2) DE4005948A1 (en)

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EP0615863A1 (en) * 1993-03-18 1994-09-21 Kolbus GmbH &amp; Co. KG Device for rounding the backs of book blocks
EP1995074A3 (en) * 2007-05-24 2009-09-09 Esselte Leitz GmbH & Co. KG Binding device with two clamping jaws

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DE4330719A1 (en) * 1993-03-18 1994-09-22 Kolbus Gmbh & Co Kg Device for back rounding of book blocks
DE19859332A1 (en) 1998-12-22 2000-06-29 Kolbus Gmbh & Co Kg Rounding and pressing device for book blocks, with clamping elements movable against each other by pivoted levers
DE19859333A1 (en) * 1998-12-22 2000-07-06 Kolbus Gmbh & Co Kg Book making track with several processing points, consisting of individual modules with processing points having different functions
DE19859330A1 (en) * 1998-12-22 2000-07-06 Kolbus Gmbh & Co Kg Book block spine rounding device, in which book blocks are held clamped in rounding elements in lift motion separate from rolling out motion to preselected defined height position
DE19942359A1 (en) 1999-09-04 2001-03-08 Kolbus Gmbh & Co Kg Method of producing inner book involves sticking holder strips across inner book spine, and outer sheets of spine
DE10045400A1 (en) * 2000-09-14 2002-03-28 Kolbus Gmbh & Co Kg Book suspension machine output process involves folding booklets as they come out, pressing them flat and holding them non-positively up to flat-lying stack
DE10258502A1 (en) * 2002-12-14 2004-07-01 Kolbus Gmbh & Co. Kg Book pressing machine
JP4560413B2 (en) * 2004-02-27 2010-10-13 キヤノン株式会社 Sheet bundle back folding unit flat processing apparatus, sheet processing apparatus, and image forming apparatus
US9346308B2 (en) 2012-08-24 2016-05-24 Entrust Datacard Corporation Booklet guide and clamp system in a booklet processing mechanism
KR101311434B1 (en) * 2012-09-27 2013-09-26 정재만 Self-adhesive scope magnification system of bookbinding machine
ITTO20130934A1 (en) * 2013-11-19 2015-05-20 Kore S P A PROCEDURE FOR READING A BOOK
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EP1995074A3 (en) * 2007-05-24 2009-09-09 Esselte Leitz GmbH & Co. KG Binding device with two clamping jaws

Also Published As

Publication number Publication date
JPH04216099A (en) 1992-08-06
DE59105021D1 (en) 1995-05-04
EP0444409B1 (en) 1995-03-29
DE4005948A1 (en) 1991-08-29
US5114293A (en) 1992-05-19

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