EP0442790B1 - Vorrichtung zur kontinuierlichen oder diskontinuierlichen Herstellung von bitumenumhüllten Stoffen, mit Aggregaten und Bitumen - Google Patents

Vorrichtung zur kontinuierlichen oder diskontinuierlichen Herstellung von bitumenumhüllten Stoffen, mit Aggregaten und Bitumen Download PDF

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Publication number
EP0442790B1
EP0442790B1 EP19910400317 EP91400317A EP0442790B1 EP 0442790 B1 EP0442790 B1 EP 0442790B1 EP 19910400317 EP19910400317 EP 19910400317 EP 91400317 A EP91400317 A EP 91400317A EP 0442790 B1 EP0442790 B1 EP 0442790B1
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EP
European Patent Office
Prior art keywords
drum
zone
mixing
aggregates
drying
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP19910400317
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English (en)
French (fr)
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EP0442790A1 (de
Inventor
Guy La Champagnière Marconnet
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Ermont CM
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Ermont CM
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Publication date
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Publication of EP0442790A1 publication Critical patent/EP0442790A1/de
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    • E—FIXED CONSTRUCTIONS
    • E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C19/00—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving
    • E01C19/02—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for preparing the materials
    • E01C19/10—Apparatus or plants for premixing or precoating aggregate or fillers with non-hydraulic binders, e.g. with bitumen, with resins, i.e. producing mixtures or coating aggregates otherwise than by penetrating or surface dressing; Apparatus for premixing non-hydraulic mixtures prior to placing or for reconditioning salvaged non-hydraulic compositions
    • E01C19/1013—Plant characterised by the mode of operation or the construction of the mixing apparatus; Mixing apparatus
    • E01C19/1027—Mixing in a rotary receptacle
    • E—FIXED CONSTRUCTIONS
    • E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C19/00—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving
    • E01C19/02—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for preparing the materials
    • E01C19/10—Apparatus or plants for premixing or precoating aggregate or fillers with non-hydraulic binders, e.g. with bitumen, with resins, i.e. producing mixtures or coating aggregates otherwise than by penetrating or surface dressing; Apparatus for premixing non-hydraulic mixtures prior to placing or for reconditioning salvaged non-hydraulic compositions
    • E01C19/1059—Controlling the operations; Devices solely for supplying or proportioning the ingredients
    • E01C19/1063—Controlling the operations
    • E—FIXED CONSTRUCTIONS
    • E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C19/00—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving
    • E01C19/02—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for preparing the materials
    • E01C19/10—Apparatus or plants for premixing or precoating aggregate or fillers with non-hydraulic binders, e.g. with bitumen, with resins, i.e. producing mixtures or coating aggregates otherwise than by penetrating or surface dressing; Apparatus for premixing non-hydraulic mixtures prior to placing or for reconditioning salvaged non-hydraulic compositions
    • E01C2019/1081—Details not otherwise provided for
    • E01C2019/109—Mixing containers having a counter flow drum, i.e. the flow of material is opposite to the gas flow

Definitions

  • the invention relates to a device for the production of bituminous coated products continuously or discontinuously, from aggregates and bitumen and optionally, recycled used bituminous products.
  • bituminous coated products for example for road surfaces
  • liquid bitumen and pulverulent is very often carried out hot, the cold and wet starting aggregates being first of all dried and heated, before d '' be added bitumen and then mixed with liquid bitumen which ensures the coating of aggregates.
  • a pulverulent or filler material can be added to the mixture, in the kneading phase, in order to adjust the content of fine-grained material of the coated products.
  • the oldest technique consists in carrying out the drying and heating of the aggregates in a first device such as a drum-dryer and the kneading, in a second device such as a kneader with parallel shafts or a rotary kneader.
  • the most recent technique consists in carrying out the drying, heating and kneading operations in the same device generally consisting of a cylindrical drum mounted to rotate around its axis slightly inclined relative to the horizontal plane, such a device being generally designated as a drying drum and wrapper.
  • This technique using a drying and coating drum is particularly well suited in the case of production of bituminous mixes in large quantities, for large road or motorway construction sites.
  • the coating dryer drums which are continuously supplied with aggregates and liquid bitumen prove to be unsuitable for the production of small quantities of bituminous mixes insofar as the flows of materials inside the drum are likely to deviate from the values required to obtain a perfect mix of asphalt mixes, when starting or stopping production. It is then necessary to reject a portion of the coated products whose composition is not satisfactory.
  • Some of these methods and devices use a separate dryer and kneader making it possible to prepare successive loads of materials.
  • a separate dryer and kneader making it possible to prepare successive loads of materials.
  • Such a process can consist in initially producing a mixture of cold aggregates, by means of dosing hoppers such as those which are used on a conventional coating station.
  • the mixture of cold and wet aggregates is transported in a buffer hopper which feeds a weighing hopper.
  • Loading is carried out by batch of a dryer constituted by a drum having a horizontal axis which dries and heats the aggregates by means of a burner. After drying, the dryer is tilted, so as to empty its load in a mixer such as those used on batch plants. The aggregates are then kneaded with the addition of filler and binder inside the mixer.
  • This device can also operate continuously, the movable ring being placed in a position allowing the material to exit continuously at the end of the drum.
  • Coating dryer drums are also known in which the hot gases and the aggregates circulate in opposite directions, inside the drum drying zone.
  • the counter-current drum comprises a cylindrical casing rotatably mounted around its axis inclined relative to the horizontal plane and has an inlet end into which opens a device for 'supply and introduction of cold and wet aggregates and an outlet end opposite the inlet end and located at a level below the level of the inlet end.
  • a burner having an elongated body is introduced axially into the drum through its outlet end, so that the burner flame develops in an area of the drum remote from its ends.
  • the drum has on its internal surface blades for lifting aggregates during the rotation of the drum, over at least part of its length corresponding to the drying zone which is located between the flame zone and the entry end of the drum.
  • a mixing zone in which the dried and heated aggregates are mixed with liquid bitumen and coated is arranged around the burner at the rear of the flame zone.
  • the stirring and mixing of the materials is ensured in this area by mixing blades fixed to the wall of the drum.
  • the mixing zone can be located inside the drum itself which has, in this zone, blades on its internal wall or delimited by a fixed mixer casing disposed around the end of the drum whose wall carries mixing blades on its external surface. At the exit from the mixing zone, a device for removing the bituminous coated materials produced by the drum is placed.
  • the flow of hot gases circulating between the flame zone and the inlet end of the drum is not caused to pass through the mixing zone.
  • Such drums can also include a recycling ring making it possible to introduce, inside the drum, in the flame zone or near the end of the burner, bituminous recycled materials which are incorporated into the dried aggregates and heated in the drying area.
  • a second type of installation uses a drum-dryer in which the hot gases and the virgin aggregates circulate against the current.
  • the dried and heated aggregates continuously discharge into a mixer constituted by a rotary drum independent of the dryer and comprising mixing blades on its internal surface.
  • the mixing zone, inside the drum, in which liquid bitumen is incorporated into hot and dry aggregates and possibly recycled used bituminous materials, is not traversed by a current of hot gases.
  • the coated materials continuously exit through the outlet end of the mixer drum.
  • a double drum comprising two coaxial envelopes arranged one inside the other.
  • the internal casing which is rotatably mounted, constitutes a drum-dryer into which virgin aggregates are introduced which circulate against the current with respect to the hot gases coming from a burner.
  • the dried and heated aggregates are poured into the external envelope in which the aggregates are kneaded with liquid bitumen and possibly recycled materials or other additives sensitive to heat.
  • the mixing is ensured by blades integral with the internal envelope.
  • the coated materials continuously exit from the external envelope delimiting the mixing zone around the internal envelope. In this case, as in the case of the installations according to the first and the second type, the mixing zone is not swept by hot gases.
  • the drying is carried out by circulation of gases against the current of the aggregates and the mixing in an area which is not traversed by any current of hot gases.
  • the volume of the kneading zone is significantly greater than the volume of the materials present at a given time in this zone.
  • the mixing is carried out by blades integral with a rotary drum the axis of rotation of which is directed in the direction of circulation of the materials.
  • Such installations do not include simple and effective means for implementing a process for the production of bituminous mixes by tempering or so as to maintain the materials being coated for a certain period of time, inside the mixing zone.
  • the object of the invention is therefore to propose a device for the production of bituminous coated products from aggregates and bitumen, in particular for paving roads, comprising a drying drum having a casing of cylindrical shape rotatably mounted around its axis slightly inclined relative to the horizontal plane and comprising an inlet end into which opens a device for feeding cold and wet aggregates and an outlet end situated at a level below the level of the inlet end, a burner having an elongated body introduced axially by the outlet end of the drum, so that its end from which a flame develops is located in an area remote from the ends of the drum, the blades for raising aggregates in the drum during its rotation fixed on the internal wall of the drum in a drying zone located between the end of the burner r and the inlet end of the drum and a cylindrical mixing enclosure forming a one-piece assembly with the drying drum, or being dissociated, or mounted coaxially with said drying drum, communicating with the drying zone and opening into a device evacuation of bituminous coated products, the k
  • a discharge chute communicates with the internal volume of the collector via the opening, the closing member comprising means for moving between a closed position and an open position of the opening. connecting the collector and the chute.
  • FIG. 1 is a schematic view in axial section of a counter-current coating dryer drum.
  • Figure 2 is an axial sectional view of the kneading zone and of a discharge device provided with a means for closing a counter-current drum allowing the implementation of the invention.
  • Figure 3 is a cross-sectional view along 3-3 of Figure 2.
  • Figure 4 is a schematic view of a coating station using the invention for manufacturing bituminous coated products continuously or discontinuously.
  • FIG. 1 we can see a coating dryer drum of the counter-current circulation type constituted by a cylindrical casing 2 mounted on a platform 1 so that the axis of the cylindrical casing is slightly inclined relative to the horizontal plane.
  • the inlet end 2a of the drum through which an introduction device 3 for cold and wet aggregates 4 enters is at a level higher than the outlet end 2b through which a burner enters 5 having an elongated body 5a disposed axially inside the drum 2.
  • the inner surface of the casing of the drum 2 is provided with vanes for transporting and / or lifting solid materials in the drum.
  • the drum comprises fins 6 for inserting the material in a helical shape and ensuring rapid transport without lifting the cold and wet aggregates 4 to the drying zone 7 of the drum in which the inner surface of the envelope the drum is lined with material lifting vanes.
  • the elongated body 5a of the burner 5 is disposed inside a cylindrical casing 8 secured to the drum 2 and fixed coaxially with respect to this casing.
  • the end of the burner body 5a from which the flame 9 develops is placed substantially in accordance with the end of the casing 8 around which fins 11 are fixed inclined relative to the longitudinal axis of the drum and placed in radial directions relative to the casing of the drum, so as to constitute a turbine during the rotation of the casing of the drum 2 about its axis.
  • the interior surface of the drum casing is lined with screen vanes 12 making it possible to transport the solid materials in contact with the wall of the drum and isolated from the flame which they avoid direct contact and radiation.
  • the drum 2 is surrounded in the area 10 by a recycling ring 13 allowing the introduction of recycled bituminous materials 14 in the flame zone 10 of the drum.
  • the casing of the drum 2 carries, on its internal surface, material lifting vanes up to the upper level of the drum, during its rotation .
  • the solid materials lifted by the lifting vanes fall throughout the drum section to form a dense curtain of materials in zone 15.
  • the drum 2 has, on the internal surface of its envelope, stirring vanes over the entire length of a zone 16 constituting the kneading zone of the drum, at the entrance of which a lance d bitumen injection 17.
  • a screw conveyor 19 makes it possible to introduce a pulverulent material into the kneading zone 16 in order to adjust the content of fine-grained materials in the coated materials produced.
  • the mixing zone 16 extends to the outlet end 2b of the drum which opens into a device 20 for evacuating coated bituminous products 21.
  • the evacuation device 20 communicates, by means of a chute, with the inlet end of a scraper conveyor 22 ensuring the transfer of the coated materials to a storage silo.
  • the hot gases from the flame zone 10 circulate in the drying zone 7 in the direction of the inlet end 2a of the drum, in the direction of the arrow 22, to reach a collector 23 ensuring the evacuation of the gases to a filtration installation.
  • the cold and wet aggregates are introduced into the drying zone 7 by the fins 6 and then flow against the current with respect to the hot gases in this area so as to be gradually dried and heated (direction of flow given by arrow 24).
  • the dried and heated virgin aggregates are then transported by the screen vanes 12, along the length of the flame zone 10 in which they are overheated and then mixed with the recycled materials 14 before being introduced into the zone 15 where the solid materials fall back down. throughout the drum section constitute a dense curtain isolating the mixing zone 16 from the flame zone 10.
  • bitumen vapors are formed in the mixing zone, these vapors are sucked up by the fins 11 constituting a turbine and discharged into the flame zone 10 where they undergo complete combustion.
  • the overheated virgin materials are mixed with the recycled material particles 14, so that the bitumen of the recycled material particles begins to melt and makes a pre - coating of virgin aggregates mixed with recycled materials.
  • the solid materials introduced at the entrance to the kneading zone 16 therefore consist of pre-coated and hot particles in which liquid bitumen introduced by the lance 17 is incorporated.
  • the mixing zone 16 is not traversed by hot gases, the gases from the flame zone being directed towards the inlet end 2a of the drum.
  • zone 15 in which a curtain of materials is made up makes it possible to perfectly isolate the kneading zone 16 from the zone flame and to avoid degradation of the bitumen under the effect of heat and radiation of the flame.
  • FIGs 2 and 3 there is shown the outlet end of a coating dryer drum 30 against the current, this outlet end opening into a manifold 31 connected to a chute 32 at an opening 31a passing through the manifold wall 31.
  • a burner 35 comprising an elongated body penetrates axially into the drum 30 by its outlet end opening into the manifold 31.
  • the burner 35 is capable of developing a flame inside the drum 30, in an area remote from the ends of the drum, as in the case of the counter-current drum shown in Figure 1 which has been described above.
  • the mixing zone 33 is arranged inside the end part of the drum 30 shown in FIG. 2.
  • a liquid bitumen injection lance 36 is also engaged in the drum by its outlet end, the end 36a of this lance ensuring the spraying and spreading of the liquid bitumen being disposed at the entrance to the mixing zone 33, considering the direction of circulation of the solid materials in the drum (arrow 34).
  • a screw device 37 penetrating through the outlet end of the drum makes it possible to introduce pulverulent materials into the mixing zone of the drum, slightly downstream from the end 36a of the bitumen injection lance 36. It is thus possible adjust the content of fine-grained elements of the mixes produced in the drum.
  • the casing of the drum carries on its inner surface, mixing and mixing fins 39 ensuring the mixing of the solid materials entering the zone 33 and the liquid bitumen, so as to achieve an effective coating of the particles. solid by bitumen.
  • the solid particles arriving in the zone 33 are preferably constituted, as in the case of the drum shown in FIG. 1, by pre-coated aggregates mixed with particles of recycled materials whose bitumen has been remelted under the effect of the flame heat and by mixing with overheated virgin aggregates.
  • the mixing zone 33 is isolated from the flame zone, by a zone of the drum arranged upstream from the end 36a of the bitumen lance 36 and comprising lifting vanes, so as to constitute a dense curtain of particles falling throughout the drum section, during its rotation.
  • the bitumen introduction point and the mixing zone 33 are perfectly isolated from the burner flame.
  • these turbine fins provide additional insulation of the mixing zone with respect to the mixing zone. flame and ensure the extraction of vapors of bitumen possibly formed in the mixing zone 33.
  • the coating of the solid particles 40 in the mixing zone 33 is carried out under good conditions, although no external heat source such as a flow of hot gases is not present in the zone 33, thanks to the fact that the solid particles are at a high temperature at the entrance to the zone 33.
  • These particles store an amount of heat which is sufficient to ensure a good coating by kneading with liquid bitumen in zone 33, for a sufficient time to ensure a perfectly homogeneous composition of the mixes.
  • the outlet end of the drum 30 disposed inside the collector 31 carries discharge blades 41 performing a slight lifting of the coated materials 40 when the drum is rotating in the direction of the arrow 42 (FIG. 3), so as to ensure the evacuation of these coated products 40 via the opening 31a of the collector 31 and of the chute 32.
  • a closing means 45 is arranged at the opening 31a, so as to ensure the retention of solid materials 40 in the mixing zone 33, that is to say throughout the duration of the manufacture of these products (manufacture by batch), or during certain stages of production (continuous drum operation).
  • the device 45 comprises a hatch 46 of the guillotine type which is applied, in the closed position, to the external surface of the manifold 31, at the opening 31a.
  • the hatch 46 constituted by a flat plate is integral with the end of the rod 47 of an actuating cylinder 48 of the device closing.
  • the body of the actuator 48 is fixed by a lug 49 on the manifold 31.
  • the hatch 46 is mounted movable in translation inside the chute 32, by means of slides 44 fixed on the interior wall of the chute.
  • the closure means 45 ensures the closing of the opening 31a of the manifold 31, the cylinder rod being in its extracted position.
  • the hatch 46 can be moved, so as to release the opening 31a.
  • the coated materials 40 raised by the discharge blades 41 can then be poured into the chute 32 in which the flow of particles of coated materials is slowed down and regulated by a blade made of flexible material 51.
  • the device according to the invention thus makes it possible to operate the drum with a continuous evacuation of the bituminous coated products or with a retention of these products in the mixing zone, during at least certain phases of manufacturing.
  • a counter-current coating dryer drum 50 according to the invention is shown comprising a closing means 52 associated with the device for removing the coated products disposed at the outlet of the kneading zone 53 of the drum.
  • the closure means 52 with two positions makes it possible to ensure either the continuous evacuation of the coated products in its open position, or a retention of the coated products in the mixing zone 53, in its closed position.
  • the coating station in which the drum 50 is used conventionally comprises a set of metering hoppers 54 consisting of four hoppers 54a, 54b, 54c and 54d arranged one after the other above a handling means 55, in the direction of circulation of this handling means ensuring the supply of the device 56 for introducing cold and wet aggregates into the drum 50.
  • the introduction device 56 is produced under the shape of a weighing conveyor equipped with a weighing table 57.
  • the coating station also comprises at least one storage hopper for recycled materials 58 connected by a handling device to the recycling ring of the drum 50, a storage hopper 59 for pulverulent products connected via a hopper Weigher 60 and a handling means to the device for introducing pulverulent materials into the mixing zone of the drum as well as a tank for storing and maintaining the temperature of the liquid bitumen 62 connected via a pipe on which is arranged a pump 63 and an indicator 64 of the quantities of bitumen supplied to the lance for injecting bitumen into the drum.
  • the hoppers 54 and 58 have, at their lower part, devices for extracting particles, the flow rate of which can be adjusted by controlling a motor, by means of a computer 65 ensuring the control and adjustment of the coating station. .
  • the computer 65 receives, as permanent input data, before an asphalt mixture manufacturing operation, the formula for the asphalt mixes whose manufacture is started, the quantity to be produced and possibly the flow rate of the installation in the case of operation continuously (arrows 66, 67 and 68 respectively).
  • the computer 65 also receives, as variable input data, the instant indication of the weighing table 57.
  • the computer 65 controls the organ closure 52 located at the outlet of the mixing zone of the drum 50.
  • the drum is supplied with cold and wet aggregates whose particle size composition is perfectly defined, by mixing aggregates having different particle size compositions contained in the hoppers 54a, 54b, 54c and 54d.
  • the computer controls the output flow rate as well as the start time of each of the metering hoppers containing aggregates of defined particle size.
  • the particle size composition is introduced into the computer 55 at the same time as the mix formula (arrow 66).
  • the device for extracting the dosing hopper 54a is started first, the device for extracting the second dosing hopper 54b being put into operation after a time T1 following the start of the device for extracting the metering hopper 54a.
  • the time T1 corresponds to the time taken by the aggregates coming from the hopper 54a to arrive below the dosing hopper 54b.
  • the hopper 54c is put into operation at the end of a time T2 following the start of the hopper 54b and the hopper 54d is put into operation after a time T3 following the start of the hopper 54c .
  • the sequential operation of the dosing hoppers ensures a correct composition of the mixture of aggregates from the start.
  • the dosing of the binder introduced into the injection lance by the pump 63 is carried out according to the indications from the weighing table 57 transmitted to the computer 65.
  • the bitumen flow rate to be supplied at all times is determined according to the indication on the weighing table, taking into account the estimated water content of the aggregates, the proportion of bitumen being defined relative to the aggregate flow rate dry.
  • the recycled materials and the pulverulent materials are introduced into the drum in metered quantities, according to the formula of the coated materials introduced into the computer 65 and independently with respect to the dosage of the aggregates.
  • the computer controls the motor of the device for extracting the hopper for the storage of recycled materials 58 and a motor for controlling a device for extracting from the weighing hopper 60 receiving the pulverulent materials.
  • the device for extracting recycled materials and the device for extracting powdery materials are put into operation or stopped, at a determined time, depending on their position in the station. material storage and transport time, so that the material flows meet in the drum at the desired time to ensure a satisfactory and constant composition of the mixture.
  • the computer defines the flow rate of the extraction device for each of the dosing hoppers as well as the operating time of each of the extraction devices to obtain the quantity of coated products wanted.
  • Transient regimes are observed at the start and at the end of manufacturing which are due to the volume effect of the drum and which result in deviations in the composition of the mixes produced during these manufacturing phases compared to the composition formula. desired. Therefore, it is necessary to reject a certain quantity of products at the beginning and at the end of manufacture because, in these phases, the materials do not all advance at the same speed in the drum, the outlet of which is free.
  • the control and regulation of the material flows is carried out in the same way as in the case of continuous production of large quantities of coated materials.
  • the operating time of the coating plant is however much shorter, so that the effects of the transient regimes at the start and at the end of manufacturing become very significant or even preponderant.
  • the computer 65 controls the closing position 52 of the closing member 52 located at the outlet of the mixing zone 53.
  • the function of the closing member 52 is to prevent the materials from leaving the drum before they are completely coated and homogenized. The solid materials arriving first in the mixing zone are retained until the arrival of the following materials, the composition of which may be different, under transient conditions.
  • the closing time of the member 52 is adjusted to a value such that the coated materials produced and retained in the mixing zone 53 have a perfectly homogeneous composition and in accordance with the chosen formula. This operation is similar to the operation of mixers of batch type coating devices.
  • the closing member 52 is placed in the open position and the materials are evacuated via the outlet chute of the collector into which the end of the drum opens.
  • the drum 50 When the member 52 is placed in its closed position, throughout the manufacturing (supply of materials, drying and kneading) the drum 50 operates so as to produce coated materials batchwise and by tempering.
  • the counter-current drum 50 of the device according to the invention also has the advantage of comprising a kneading zone which is not traversed by hot gases and which is completely isolated from the flame zone.
  • the quantities of heat brought into this mixing zone therefore correspond only to the heat stored by the solid materials entering the mixing zone.
  • the mixing zone of the drum therefore functions in the same way as a batch mixer into which heated and dried aggregates and liquid bitumen are introduced.
  • the "tail" part of the production constitutes a waste which is homogenized in the kneading zone, which eliminates a manufacturing loss due to rejection of this terminal part of manufacturing.
  • the device according to the invention therefore makes it possible to use a coating station of the conventional type, usually reserved for the manufacture of large quantities of coated materials, for the production by mixing of small quantities of coated materials.
  • the means for closing the evacuation device placed at the outlet of the mixing zone can be produced in a different form from a movable register in translation of the guillotine type.
  • This closing means can be constituted for example by a register in the form of a portion of a cylinder mounted to pivot and associated with a control device such as a jack.
  • the counter-current drum may have a shape different from that which has been described and include means for isolating the mixing zone by compared to the flame area different from those that have been described. In all cases, however, the flame zone must be arranged upstream of the mixing zone, so that this mixing zone is not traversed by a current of hot gases.
  • the invention can be used for the production of bituminous coated products in large quantities, continuously, or in small quantities, by mixing.
  • the device according to the invention makes it possible to manufacture bituminous coated products from virgin aggregates, liquid bitumen and pulverulent according to any dosage, with or without the addition of recycled used bituminous materials.

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Road Paving Machines (AREA)
  • Preparation Of Clay, And Manufacture Of Mixtures Containing Clay Or Cement (AREA)
  • Glanulating (AREA)
  • Working-Up Tar And Pitch (AREA)

Claims (9)

  1. Vorrichtung zur Herstellung von umhüllten bituminösen Produkten ausgehend von Zuschlagstoffen und Bitumen, insbesondere als Straßenbelag, mit einer Trocknungstrommel (2), die einen zylindrischen Mantel (2, 30) hat, der um seine gegenüber der Horizontalebene leicht geneigte Achse drehbar montiert ist, und die ein Eintrittsende (2a), in welchem eine Zuführvorrichtung (3) für kalte und feuchte Zuschlagstoffe (4) mündet, und ein Austrittsende (2b) welches auf tieferem Niveau als das Eintrittsende (2a) liegt, aufweist, einem Brenner (5, 35), welcher einen Körper langgestreckter Form aufweist, der axial durch das Austrittsende (2b) der Trommel (2) eingeführt ist, derart, daß sein Ende, von dem aus sich eine Flamme (9) ausbildet, in einer von den Enden der Trommel (2, 30) entfernten Zone sitzt, Schaufeln zum Anheben der Zuschlagstoffe in der Trommel während ihrer Drehung, die an der Innenwand der Trommel (30) in einer Trocknungszone (7) befestigt sind, die zwischen dem Ende des Brenners (5) und dem Eintrittsende (2a) der Trommel liegt, und einem zylindrischen Knetraum (16, 33, 53), der mit der Trocknungstrommel einen Monoblockaufbau bildet oder von dieser getrennt ist oder koaxial zu dieser Trocknungstrommel angebracht ist, mit der Trocknungszone in Verbindung steht und in eine Vorrichtung (20, 21, 31, 32) zum Abziehen von umhüllten bituminösen Produkten (40) mündet, wobei die Zone von der Flamme und den Heißgasen, die im Gegenstrom zu den Zuschlagstoffen in der Trocknungszone strömen, getrennt ist, sowie mit Knetschaufeln, die an der Wand des zylindrischen Raumes oder an der Wand der Trocknungstrommel in der Knetzone, wenn letztere koaxial zum Raum angeordnet ist, befestigt sind, wobei die Vorrichtung zum Abführen von umhüllten Produkten (40) einen zylindrischen Sammler (31) aufweist, in welchen das Austrittsende des zylindrischen Raumes eingebunden ist, welches eine Öffnung (31a) aufweist, die seine zylindrische Wand durchsetzt, dadurch gekennzeichnet, daß eine Entleerungsrutsche (32) mit dem Innenraum des Sammlers (31) über die Öffnung (31a) in Verbindung steht, wobei das Schließelement (46) Mittel (47, 48) zum Verschieben zwischen einer Schließstellung und einer Öffnungsstellung für die Öffnung (31a), die den Sammler (31) und die Rutsche (32) in Verbindung setzt, aufweist.
  2. Vorrichtung nach Anspruch 1, dadurch gekennzeichnet, daß der Knetraum (16, 33, 53) durch einen Teil der Trommel (2, 30) gebildet ist, dessen Innenvolumen eine Trocknungszone und eine Knetzone (16, 33, 53), die in Axialrichtung der Trommel aufeinander folgen, aufweist.
  3. Vorrichtung nach Anspruch 1, dadurch gekennzeichnet, daß der Knetraum von der Trocknungstrommel (2) verschieden und mit dem Ausgang der Trocknungstrommel (2) in Verbindung ist, um einen Austrag der getrockneten und erwärmten Zuschlagstoffe in den Knetraum zu gestatten.
  4. Vorrichtung nach Anspruch 1, dadurch gekennzeichnet, daß der Knetraum außen durch eine zur Trocknungstrommel (2) koaxiale und mit dieser fest verbundene Trommel und innen durch die Trocknungstrommel (2) begrenzt ist, in Verbindung mit der Trocknungstrommel, um den Austrag der getrockneten und erwärmten Zuschlagstoffe in den Knetraum zu gestatten.
  5. Vorrichtung nach Anspruch 2, dadurch gekennzeichnet, daß die Trommel (30) an ihrem in den Sammler (31) eingebundenen Ausgangsende Schaufeln (41) zum Abführen der umhüllten Produkte (40) durch Anheben dieser Produkte im Sammler bis an die Öffnung (31a) trägt.
  6. Vorrichtung nach irgendeinem der Ansprüche 2 bis 5, dadurch gekennzeichnet, daß sie ferner eine Vorrichtung (19, 37) zum Einführen von pulverigen Materialien in die Knetzone (16, 33) aufweist.
  7. Vorrichtung nach irgendeinem der Ansprüche 2, 5 und 6, dadurch gekennzeichnet, daß ein Ring zum Rezyklieren von gebrauchten bituminösen Materialien (13) um den Mantel der Trommel (2) herum in einer Zone, die unterläufig der Trocknungszone (7) für jungfräuliche Zuschlagstoffe gelegen ist, angeordnet ist.
  8. Vorrichtung nach irgendeinem der Ansprüche 2 und 5 bis 7, dadurch gekennzeichnet, daß die Trommel (2) in einer zwischen der Flammzone (10) und der Knetzone (16) gelegenen Zone (15) Anhebeschaufeln aufweist, die die Herstellung eines dichten Vorhangs von Materialien im gesamten Querschnitt der Trommel, welcher die Knetzone (16) von der Flammzone (10) trennt, gestatten.
  9. Vorrichtung nach irgendeinem der Ansprüche 1 bis 8, dadurch gekennzeichnet, daß das Schließelement (46) der Abführungsvorrichtung (31, 32) durch einen Schieber vom Querabschneidertyp gebildet ist, der in Verschiebung zwischen der geschlossenen Stellung, in welcher der Schieber (46) eine Öffnung (31a) für den Durchtritt von umhüllten Produkten (40) abdeckt, und einer offenen Stellung, in welcher der Schieber (46) die Öffnung (31a) für den Durchtritt der umhüllten Produkte (40) freigibt, beweglich ist.
EP19910400317 1990-02-12 1991-02-08 Vorrichtung zur kontinuierlichen oder diskontinuierlichen Herstellung von bitumenumhüllten Stoffen, mit Aggregaten und Bitumen Expired - Lifetime EP0442790B1 (de)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
FR9001615 1990-02-12
FR9001615A FR2658213B1 (fr) 1990-02-12 1990-02-12 Procede et dispositif de fabrication de produits enrobes bitumineux en continu ou en discontinu, a partir d'agregats et de bitume.

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EP0442790A1 EP0442790A1 (de) 1991-08-21
EP0442790B1 true EP0442790B1 (de) 1995-07-19

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EP (1) EP0442790B1 (de)
DE (1) DE69111262T2 (de)
ES (1) ES2077188T3 (de)
FR (1) FR2658213B1 (de)

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FR2960891A1 (fr) * 2010-06-02 2011-12-09 Famaro Procede d'homogeneisation du melange des materiaux au debut d'un cycle de production de produits enrobes bitumineux.
FR2989393B1 (fr) 2012-04-13 2014-06-06 Argumat Dispositif de fabrication de produits enrobes a chaud a sortie derivee et malaxeur externe et procede de fabrication d'enrobes a chaud correspondants

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Publication number Priority date Publication date Assignee Title
US2147575A (en) * 1936-02-15 1939-02-14 Hetherington & Berner Inc Timing device for mixers
US4338732A (en) * 1980-12-15 1982-07-13 Allis-Chalmers Corporation Lifter cage for asphalt plant, dryers and drum mixers
FR2632670A1 (fr) * 1988-06-13 1989-12-15 Ermont Cm Dispositif de preparation de produits enrobes bitumineux a malaxeur fixe
DK420888D0 (da) * 1988-07-27 1988-07-27 Pedershaabs Maskinfabrik A S Fremgangsmaade og anlaeg til fremstilling af asfalt og lignende produkter

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DE69111262D1 (de) 1995-08-24
ES2077188T3 (es) 1995-11-16
DE69111262T2 (de) 1996-04-18
EP0442790A1 (de) 1991-08-21
FR2658213B1 (fr) 1993-05-21
FR2658213A1 (fr) 1991-08-16

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