EP0401727A2 - Procédé pour modifier la qualité de la surface de matériaux contenant du fer avec un revêtement à base d'un alliage d'aluminium-zinc - Google Patents
Procédé pour modifier la qualité de la surface de matériaux contenant du fer avec un revêtement à base d'un alliage d'aluminium-zinc Download PDFInfo
- Publication number
- EP0401727A2 EP0401727A2 EP90110563A EP90110563A EP0401727A2 EP 0401727 A2 EP0401727 A2 EP 0401727A2 EP 90110563 A EP90110563 A EP 90110563A EP 90110563 A EP90110563 A EP 90110563A EP 0401727 A2 EP0401727 A2 EP 0401727A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- zinc
- coating
- aluminum
- improving
- aluminium
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000576 coating method Methods 0.000 title claims abstract description 39
- 239000011248 coating agent Substances 0.000 title claims abstract description 33
- 238000000034 method Methods 0.000 title claims abstract description 12
- 229910001297 Zn alloy Inorganic materials 0.000 title claims abstract description 6
- 239000000463 material Substances 0.000 title claims description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 title 2
- HXFVOUUOTHJFPX-UHFFFAOYSA-N alumane;zinc Chemical compound [AlH3].[Zn] HXFVOUUOTHJFPX-UHFFFAOYSA-N 0.000 title 1
- 229910052742 iron Inorganic materials 0.000 title 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims abstract description 42
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 23
- 239000010959 steel Substances 0.000 claims abstract description 23
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 5
- 229910052725 zinc Inorganic materials 0.000 claims description 27
- 239000011701 zinc Substances 0.000 claims description 27
- FJMNNXLGOUYVHO-UHFFFAOYSA-N aluminum zinc Chemical compound [Al].[Zn] FJMNNXLGOUYVHO-UHFFFAOYSA-N 0.000 claims description 18
- 238000001816 cooling Methods 0.000 claims description 8
- 229910045601 alloy Inorganic materials 0.000 claims description 6
- 239000000956 alloy Substances 0.000 claims description 6
- 229910052782 aluminium Inorganic materials 0.000 claims description 4
- 239000002245 particle Substances 0.000 claims description 4
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 claims description 2
- 238000003618 dip coating Methods 0.000 claims 1
- 238000001465 metallisation Methods 0.000 claims 1
- 229910052710 silicon Inorganic materials 0.000 claims 1
- 239000010703 silicon Substances 0.000 claims 1
- 239000000725 suspension Substances 0.000 claims 1
- 230000015572 biosynthetic process Effects 0.000 abstract description 7
- 230000007797 corrosion Effects 0.000 abstract description 4
- 238000005260 corrosion Methods 0.000 abstract description 4
- 229910000838 Al alloy Inorganic materials 0.000 abstract 1
- 239000004411 aluminium Substances 0.000 abstract 1
- 238000000227 grinding Methods 0.000 description 6
- 238000010410 dusting Methods 0.000 description 4
- 238000007711 solidification Methods 0.000 description 4
- 230000008023 solidification Effects 0.000 description 4
- 238000005507 spraying Methods 0.000 description 4
- 210000001787 dendrite Anatomy 0.000 description 3
- 238000005530 etching Methods 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 239000000155 melt Substances 0.000 description 3
- 230000010152 pollination Effects 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 244000052616 bacterial pathogen Species 0.000 description 2
- 239000013078 crystal Substances 0.000 description 2
- 239000001995 intermetallic alloy Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 239000011856 silicon-based particle Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 229910052793 cadmium Inorganic materials 0.000 description 1
- BDOSMKKIYDKNTQ-UHFFFAOYSA-N cadmium atom Chemical compound [Cd] BDOSMKKIYDKNTQ-UHFFFAOYSA-N 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000002425 crystallisation Methods 0.000 description 1
- 230000008025 crystallization Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000004883 flower formation Effects 0.000 description 1
- 238000005246 galvanizing Methods 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/26—After-treatment
- C23C2/265—After-treatment by applying solid particles to the molten coating
Definitions
- the invention relates to a method for improving the surface quality of steel sheets and strips, which are coated with a corrosion protection.
- This corrosion protection is achieved by a coating with an aluminum-zinc alloy, which provides the continuous strip with an intermetallic layer in an immersion bath.
- US Pat. No. 3,148,081 describes a method for improving the coated steel strips on their surface. Without changing the chemical composition, the zinc flower formation is to be achieved by sudden solidification of the molten coating, the surface then being further treated. However, the melt is a zinc alloy with the addition of lead, cadmium and aluminum.
- Coatings that contain a high proportion of zinc as an alloy component usually produce large-flowered surface structures, the so-called zinc flowers. These structures can be so pronounced that the possible uses, in particular in the case of sheets and strips, are restricted. There is always a restriction if the tapes are subsequently to be coated or varnished. In this case there is a non-uniform surface with the structures of the zinc flowers shining through.
- An approximately uniform surface is obtained in particular by spraying finely divided particles of zinc against the zinc coating before its crystallization has taken place.
- a method for spraying the surface has become known from DE-PS 28 12 370.
- Powdered zinc is generally used in this process.
- the zinc particles come into contact with the liquid zinc coating of the sheet by spraying and form an intimate connection.
- Numerous crystalline nuclei are generated. These germs determine and favor the formation and growth of crystals in large numbers. Because there are many germs, the crystals can only take a very small form.
- EP-PS 0122 856 has found a process for improving the surface of coated steel strips by using an oxygen-free gas to transport the substance to be sprayed on. Since the substances to be sprayed on generally have a great affinity for oxygen, this is intended to prevent oxidation because the oxides formed act as defects on the strip material.
- AT-E 30 602 B describes a process for optimizing the solidification of zinc on a steel strip.
- the subject of this application is a temperature control in order to spray on the zinc dust just before the solidification point of the zinc coating.
- this is very difficult and very difficult to carry out in a large process with many influencing parameters.
- the steel strips are galvanized.
- Another way of preventing the formation of large-area zinc flowers is to produce the above-described microflowers by spraying water or water vapor onto the as yet unconsolidated zinc surface with simultaneous strong cooling.
- the object of the invention is to improve the surface structures of aluminum-zinc coatings on steel sheets or strips and to standardize them so that the sheets and strips have a uniform surface during a subsequent surface coating. This would represent a decisive improvement in quality that could not be achieved with previously known processes, even with dressing.
- the object is achieved in that zinc dust is blown onto the strip coming from the melt, onto the surface of the aluminum-zinc coating which has not yet solidified. This zinc dust penetrates the surface and forms a connection with the coating, which prevents the formation of structures. After the zinc dust has been inflated, the coated strip must be cooled at a high cooling rate of at least 25 ° C / s. At the same time, the required properties of the tape are retained with this treatment.
- the pretreated steel strip (1) runs over a deflection roller (5) through the furnace nose (3) into the liquid melt (2) of the aluminum-zinc alloy.
- the strip steel (1) is guided out of the melt (2) again via the deflection rollers (4). So that the aluminum-zinc coating receives a defined thickness, is by Blown off the excess nozzles (6).
- the steel strip (1) then enters the pollination system (7).
- the still liquid strip coating is additionally blown with zinc dust or a zinc dust mixture.
- the inflated dust crystallizes with the alloy coating and thus forms an intimate bond with the steel strip.
- the amount of zinc dust inflated determines the surface of the steel strip.
- the continuous surface-treated steel strip is cooled. This cooling has to happen very quickly. The cooling rate must therefore be at least 25 ° C / s.
- the surface is further standardized in a subsequent roll pass. Rapid cooling of the steel strip (12) after dusting causes the alloy to solidify and a structureless surface is obtained.
- Fig. 2 shows the surface of a normal aluminum-zinc coating. The formation of flowers is clearly visible.
- Fig. 3 shows the same surface in 100 times magnification. Despite this surface being redesigned, there is no uniform surface. 4 shows a surface of an aluminum-zinc coating, which was additionally blown with zinc dust before solidification. The area is much more uniform, as the enlargement in FIG. 5 shows.
- FIG. 6 shows very clearly the crystalline structure of a conventional aluminum-zinc coating.
- FIGS. 7 a, 7 b, 7 c show the same sample, but in this case as an edge grinding with a 500-fold magnification.
- the aluminum-rich dendrites (8) in the alloy layer are clearly visible here.
- the zinc-rich interdendrite areas which are still very small in this sample, are located between the dendrites (8) due to the low proportion of alloys.
- Fig. 7 c also makes it clear that the formation of the Si particles (11) in the coating and in the intermetallic alloy layer (10) at the coating / steel interface is not influenced by the zinc dusting.
- 8 shows a microstructure at the same magnification ratios, which is achieved by dusting with zinc dust.
- the zinc-rich intendendrite area (9) has become significantly larger, which results in a unification of the surface.
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Coating With Molten Metal (AREA)
- Other Surface Treatments For Metallic Materials (AREA)
- Golf Clubs (AREA)
- Chemically Coating (AREA)
- Prevention Of Electric Corrosion (AREA)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT90110563T ATE101660T1 (de) | 1989-06-07 | 1990-06-05 | Verfahren zur verbesserung der oberflaechenbeschaffenheit von eisenhaltigen materialien mit einem aluminium-zinklegierungs¨berzug. |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE3918503 | 1989-06-07 | ||
DE3918503 | 1989-06-07 |
Publications (3)
Publication Number | Publication Date |
---|---|
EP0401727A2 true EP0401727A2 (fr) | 1990-12-12 |
EP0401727A3 EP0401727A3 (fr) | 1991-09-25 |
EP0401727B1 EP0401727B1 (fr) | 1994-02-16 |
Family
ID=6382217
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP90110563A Expired - Lifetime EP0401727B1 (fr) | 1989-06-07 | 1990-06-05 | Procédé pour modifier la qualité de la surface de matériaux contenant du fer avec un revêtement à base d'un alliage d'aluminium-zinc |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP0401727B1 (fr) |
AT (1) | ATE101660T1 (fr) |
DE (2) | DE4008738C1 (fr) |
ES (1) | ES2019264T3 (fr) |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3148081A (en) * | 1962-01-02 | 1964-09-08 | Nat Steel Corp | Galvanized flat rolled product and its manufacture |
DE1521148B2 (de) * | 1964-07-14 | 1975-09-18 | Bethlehem Steel Corp., Bethlehem, Pa. (V.St.A.) | Eisenhaltiger Metallgegenstand mit einem Aluminium-Zink-Legierungsüberzug und Verfahren zu seiner Herstellung |
DE2812370C2 (de) * | 1977-04-11 | 1985-05-30 | Heurtey Métallurgie, Paris | Vorrichtung zur Oberflächenbehandlung von verzinkten Blechen |
EP0122856B1 (fr) * | 1983-04-13 | 1988-06-01 | Galvanor Ziegler | Procédé et installation pour le revêtement en continu d'une bande à l'aide d'un revêtement oxydable |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2566432A1 (fr) * | 1984-06-22 | 1985-12-27 | Usinor | Procede et dispositif d'optimisation dans un procede de reduction de la dimension du fleurage d'une bande d'acier galvanise |
-
1990
- 1990-03-19 DE DE4008738A patent/DE4008738C1/de not_active Expired - Fee Related
- 1990-06-05 EP EP90110563A patent/EP0401727B1/fr not_active Expired - Lifetime
- 1990-06-05 DE DE90110563T patent/DE59004581D1/de not_active Expired - Fee Related
- 1990-06-05 ES ES90110563T patent/ES2019264T3/es not_active Expired - Lifetime
- 1990-06-05 AT AT90110563T patent/ATE101660T1/de not_active IP Right Cessation
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3148081A (en) * | 1962-01-02 | 1964-09-08 | Nat Steel Corp | Galvanized flat rolled product and its manufacture |
DE1521148B2 (de) * | 1964-07-14 | 1975-09-18 | Bethlehem Steel Corp., Bethlehem, Pa. (V.St.A.) | Eisenhaltiger Metallgegenstand mit einem Aluminium-Zink-Legierungsüberzug und Verfahren zu seiner Herstellung |
DE2812370C2 (de) * | 1977-04-11 | 1985-05-30 | Heurtey Métallurgie, Paris | Vorrichtung zur Oberflächenbehandlung von verzinkten Blechen |
EP0122856B1 (fr) * | 1983-04-13 | 1988-06-01 | Galvanor Ziegler | Procédé et installation pour le revêtement en continu d'une bande à l'aide d'un revêtement oxydable |
Non-Patent Citations (2)
Title |
---|
DERWENT ACCESSION NO. 79-08 824B (05), Questel Telesystems WPI, DERWENT PUBLICATION LTD., London * |
PATENT ABSTRACTS OF JAPAN, unexamined applications, C Feld, Band 7, Nr. 69 (C-158)(1214), 23. MÛrz 1983 THE PATENT OFFICE JAPANESE GOVERNMENT * |
Also Published As
Publication number | Publication date |
---|---|
DE59004581D1 (de) | 1994-03-24 |
ES2019264T3 (es) | 1994-06-01 |
EP0401727A3 (fr) | 1991-09-25 |
DE4008738C1 (en) | 1990-11-08 |
EP0401727B1 (fr) | 1994-02-16 |
ATE101660T1 (de) | 1994-03-15 |
ES2019264A4 (es) | 1991-06-16 |
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