EP0377975B1 - Verfahren zur Reduktion von Stickoxiden - Google Patents

Verfahren zur Reduktion von Stickoxiden Download PDF

Info

Publication number
EP0377975B1
EP0377975B1 EP89313043A EP89313043A EP0377975B1 EP 0377975 B1 EP0377975 B1 EP 0377975B1 EP 89313043 A EP89313043 A EP 89313043A EP 89313043 A EP89313043 A EP 89313043A EP 0377975 B1 EP0377975 B1 EP 0377975B1
Authority
EP
European Patent Office
Prior art keywords
nitrogen
hydrogen
catalyst
gas
oxide
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP89313043A
Other languages
English (en)
French (fr)
Other versions
EP0377975A1 (de
Inventor
Karl T. Chuang
Long Fu
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Atomic Energy of Canada Ltd AECL
Original Assignee
Atomic Energy of Canada Ltd AECL
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Atomic Energy of Canada Ltd AECL filed Critical Atomic Energy of Canada Ltd AECL
Publication of EP0377975A1 publication Critical patent/EP0377975A1/de
Application granted granted Critical
Publication of EP0377975B1 publication Critical patent/EP0377975B1/de
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/86Catalytic processes
    • B01D53/8621Removing nitrogen compounds
    • B01D53/8625Nitrogen oxides
    • B01D53/8628Processes characterised by a specific catalyst
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/86Catalytic processes
    • B01D53/8621Removing nitrogen compounds
    • B01D53/8625Nitrogen oxides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/38Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals
    • B01J23/40Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals of the platinum group metals
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J31/00Catalysts comprising hydrides, coordination complexes or organic compounds
    • B01J31/02Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides
    • B01J31/06Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides containing polymers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2231/00Catalytic reactions performed with catalysts classified in B01J31/00
    • B01J2231/60Reduction reactions, e.g. hydrogenation
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02CCAPTURE, STORAGE, SEQUESTRATION OR DISPOSAL OF GREENHOUSE GASES [GHG]
    • Y02C20/00Capture or disposal of greenhouse gases
    • Y02C20/10Capture or disposal of greenhouse gases of nitrous oxide (N2O)

Definitions

  • This invention relates to the reduction of oxides of nitrogen over a catalyst.
  • Nitrogen oxides are common pollutants and are widely found in industrial waste gases. Such oxides form a very important environmental problem and are a contributor, along with sulfur oxides, to environmental degradation through the climatic process known as "acid rain”. Therefore, for environmental reasons, control of nitrogen oxides is very important.
  • nitrogen oxides are removed from industrial waste gases by catalytic reduction to nitrogen and water.
  • a relatively high temperature for example about 700-900°F (371-482°C).
  • An example of one such process is shown in U.S.P. 3567367 of Kandell et al.
  • the invention permits the reduction of nitrogen oxides at ambient or near ambient temperatures and pressures, although it can also operate at slightly elevated temperatures and pressures if desired.
  • a particular advantage of the invention is that it permits the reduction of nitrogen oxides even when oxygen is present, provided that the operating conditions are chosen correctly as discussed below.
  • the invention makes use of group VIII metal catalysts on a hydrophobic support.
  • Hydrophobic catalyst supports are already known for other purposes.
  • U.S. Patent No. 4025560 of Rolston et al. shows a catalyst for the exchange of hydrogen isotopes between a gas stream and a water stream, where the catalyst support is an inherently hydrophobic material such as cubes of polytetrafluoroethylene (PTFE), polyethylene or the like.
  • PTFE polytetrafluoroethylene
  • Hitachi Inc. shows catalysts similar to those of Rolston for other types of gas-liquid reactions.
  • An activated carbon catalyst, which has been reacted with a monomer which forms hydrophobic polymers, is disclosed for carbon monoxide oxidation in U.S. Patent No. 4652537 of Tamura.
  • European Patent Specification No. 0 286 967 A discloses a process for reducing the proportion of nitrogen oxides in exhaust gases from internal combustion engines.
  • the exhaust gases which contain unburnt hydrocarbons and carbon monoxide, are catalytically reduced using the hydrocarbons and carbon monoxide as reducing agents, the catalysts being hydrophobic zeolites optionally treated with a period 4 element, for example, copper.
  • European Patent Specification No. 0 199 169 A discloses a process for reducing the nitrogen oxide content in the waste gases of combustion installations by catalytic reduction with ammonia, the catalysts comprising mixtures of one or more aluminosilicates of the faujasite group and a copper compound.
  • the invention provides a process for reducing nitrogen oxides, by passing a gas stream containing nitrogen oxides and hydrogen and/or ammonia over a catalyst.
  • the catalyst comprises at least one Group VIII metal on a hydrophobic support.
  • the reaction is carried out at a temperature of from about 0° to about 200°C if the reducing agent is hydrogen and about 100°C to 200°C if the reducing agent is ammonia or an ammonia/hydrogen mixture. If the catalyst support is one which decomposes at under 200°C when exposed to the gas stream being reduced the temperature should be low enough so that the support is not decomposed.
  • the temperature and catalyst are chosen, within the possibilities indicated above, such that the desired reduction takes place.
  • the catalysts used in accordance with the invention have particular advantages in the reduction of nitrogen oxides, in that they will function at lower temperatures than previously proposed catalysts, thus avoiding the necessity of pre-heating the gas to be treated.
  • the present process can be carried out at temperatures of from 0° to 200°C.
  • these catalysts also function in the presence of oxygen, selectively to reduce nitrogen oxides instead of oxygen. If there is oxygen present, some oxygen will be reduced, and this effect increases with increasing oxygen concentration.
  • oxygen concentrations of up to 100 times the concentration of hydrogen, on a volume % basis, and which do not exceed 20% by volume of the feed gas do not cause severe loss of selectivity at the temperatures of this process.
  • the invention relates to the treatment of nitrogen oxides with hydrogen and/or ammonia, over a Group VIII metal deposited on a hydrophobic support.
  • the invention can be used to catalyze the reduction of pure nitrogen oxides if desired.
  • the present process has the particular advantage that it can be used to remove nitrogen oxides, even when they are present in small concentrations such as 100 ppm., from a waste gas which also contains many other components.
  • the invention also provides the use of a catalyst comprising at least one catalytically active group VIII metal disposed on a hydrophobic support to promote the selective reduction of at least one oxide of nitrogen in a waste gas containing the said oxide and oxygen, reduction being carried out at about O°C to 200° using hydrogen as a reducing gas or at about 100°C to 200°C using ammonia or an ammonia/hydrogen mixture as a reducing gas, and the temperature at which reduction is carried out being such that the support remains stable.
  • nitrogen oxides is intended to include one or more of the species NO, NO2, N2O5 and N2O. Depending on the abundance of free oxygen and the temperature and pressure, these species interconvert, so that what is usually present is a mixture of various species. For simplicity, most of the Examples use a gas stream into which NO has been injected. However, other species form in situ , so what is being reduced is a mixture of oxides of nitrogen.
  • the invention involves the treatment with hydrogen of waste gases or other gases containing nitrogen oxides.
  • the nitrogen oxides are advantageously present in a concentration of less than 1.5% of the feed gas by volume, and particularly preferably in a concentration of less than 3000 ppm. If nitrogen oxides are present in larger concentrations, the reaction will still occur, but there will be a greater likelihood that the effluent gas will still contain some nitrogen oxides, which is undesirable in a pollution control process.
  • the hydrogen is advantageously present in stoichiometric excess to the nitrogen oxide and preferably in considerable stoichiometric excess (for example 5 times or more) to ensure Complete reaction.
  • the hydrogen is present in amounts of above 0.5% of the feed gas.
  • Other components of the feed gas stream can, for example, include one or more of N2, CO2, O2, H2O or CO (which will of course be oxidized to CO2 if O2 is present).
  • Oxygen (if present) is advantageously present in a concentration less than 100 times the concentration of hydrogen present on a volume % basis and less than 20% of the overall feed stream.
  • at least 80% of the feed gas is a gas, for example, N2 or CO2, which is inert under the reaction conditions and H2 and O2 concentrations are adjusted, and water vapour added if necessary, so that the H2 and O2 do not form an explosive mixture.
  • the pressure at which the process is carried out is not critical. Superatmospheric pressures can be used if desired. However, the process works satisfactorily at atmospheric pressure, and it is preferred to carry it out at atmospheric pressure as simple apparatus can be used. There is no particular advantage to using subatmospheric pressure, and care must be taken if such pressures are used to have a sufficient concentration of reactants so that the reaction proceeds at a reasonable rate.
  • the present process can be used as part of an overall pollution control process, for the treatment of stack gases or other gaseous effluents containing SO2, CO and nitrogen oxides which must be removed before the gas can be vented.
  • SO2 is first reduced to below 200 ppm, using a conventional SO2 removal process.
  • CO and any hydrocarbons present are oxidized. Conveniently such oxidation can take place using the process disclosed in European Patent Specification No. 246 031 published 19th November, 1987.
  • the effluent is treated using the present process to remove the nitrogen oxides.
  • the catalyst is disposed on a hydrophobic support.
  • the hydrophobic support preferably has a surface area of at least 50 m2 per gram, and can have a surface area as high as 1,500 m2 per gram.
  • the support may be selected from the group of inherently hydrophobic plastic materials, for example styrene divinylbenzene (“SDB”), polytetrafluroroethylene (“PTFE”), polyethylene, polypropylene, or silicalite (a silica having a highly structured lattice which is described in U.S. Specification No. 4 061 724 dated December 6, 1977).
  • the hydrophobic support may comprise an initially hydrophilic material which has been chemically treated so as to render it hydrophobic.
  • silica, carbon or fumed silica can be rendered hydrophobic by treatment with a silane, or fluorine.
  • Treatment with tetrafluoroethylene monomer can be used to render the support hydrophobic, in the case of those supports which form sufficiently strong bonds with tetrafluoroethylene.
  • the support is preferably porous.
  • the support material advantageously has a contact angle of at least 30°, although materials with a contact angle of at least 50°, are preferred. For best results, a material with a contact angle of at least 90° is preferred.
  • the support material can be present, for example, as discrete particles or granules, or it can be deposited on a second support, for example, a ceramic or a metal screen.
  • the support material can be deposited on conventional ceramic beads, saddles or rings.
  • the discrete particles of the hydrophobic support material are attached to the second support by means of a coating of an organic resin or polymer which is liquid-water-repellent and water vapour permeable, such, for example, as polytetrafluoroethylene or a silicone.
  • Suitable silicones for example, are poly-siloxanes such, for example, as polyalkyl-siloxanes.
  • the silicone may include at least one substituent selected from ethyl, propyl, isopropyl and t-butyl groups.
  • the catalyst comprises a group VIII metal, with Pt, Pd, Ru, Rh or Ir being preferred. Any group VIII metal, or any two or more of such metals, may be used in accordance with the invention. Any one or more of Fe, Co, Ni, Ru, Rh, Pd, Os, Ir and Pt may be used. If desired, the catalyst may comprise a mixture of Pt, Pd or Ru with each other or with another metal from Group VIII, for example, Rh or Ir. It is preferred that the other metal be present in a lesser amount by weight than the Pt, Pd or Ru. Depending on which catalyst is used and the temperature of the feed gas, the product of the reduction will be predominantly either nitrogen or ammonia.
  • the Group VIII metal may be deposited on the hydrophobic support material in any suitable manner, for example, by slurrying the support material in a solution of a chloride of the desired Group VIII metal.
  • the product of the reduction can be nitrogen or ammonia or a mixture of the two.
  • the product At the high end of the temperature range of the process (i.e. from about 75°C to 200°C) the product is substantially completely nitrogen, with only traces of ammonia. At lower temperatures, more ammonia is produced.
  • the choice of catalyst also affects the product. Generally, at a given temperature, Pt tends to yield more NH3 as a product, whereas other group VIII metals, such as Pd or Rh, yield nitrogen. If the feed gas contains a substantial excess of oxygen over NO x (for example molar ratios of over about 50 to 1) the product may also contain some N2O.
  • ammonia can be used instead of, or in addition to, H2 as the reducing agent: ammonia does not act as a reducing agent at temperatures below about 100°C.
  • the product is N2, although some N2O may be present if the feed gas contains a substantial molar excess of oxygen over NO x .
  • a commercially available mixture of 50% by weight divinylbenzene and 50% by weight ethylvinylbenzene (available from Fluka Chemical Corp.) was combined with an equal weight of 2-methylpentanol (obtained from Alfa Products Division, Morton Thiokol Corp.). To the resulting solution was added 0.4% by weight of 2,2-azobis(2-methylpropronitrile). The solution was heated in a water bath at 85°C to prepare a block of solid porous styrene-divinylbenzene polymer (SDB) having a surface area of 465m2/g. The block was then crushed and heated to 250°C under helium to remove the 2-methylpentanol. The product was then sieved to provide a porous SDB powder with a size from 14 mesh to 8 mesh (U.S. Sieve Sizes).
  • SDB solid porous styrene-divinylbenzene polymer
  • the powder was ethanol washed and was then slurried in ethanol containing dissolved H2PtCl6. The length of time of slurrying and the concentration of the solution were adjusted to give product having a platinum loading of 2% weight percent Pt.
  • the resulting platinized material had a bulk density of 0.4 g/cm3.
  • the platinized material was then rotary evaporated at 95°C under a slight vacuum to remove the alcohol, and was heated in air at 105°C for one hour. Subsequently, it was reduced in hydrogen at 200°C until the pH measured at the furnace outlet became neutral.
  • Example 1 The procedure of example 1 was followed, except that the catalyst was formed by slurrying the SDB with a mixture of H2PtCl6, and H2IrCl6 in a ratio of 9:1 Pt to Ir content in ethanol.
  • the oxygen volume percent of the mixture was 3.2% but the mixture was otherwise the same as in Example 1.
  • the results of testing at different temperatures were as follows: T °C S.V. h ⁇ 1 [H2]% [O2]% Conversion % 25 3000 1 3.2 75 55 3000 1 3.2 56 68 3000 1 3.2 41 85 3000 1 3.2 20
  • the same catalyst as was used in example 2 was used with a gas input having a standard volume of 5,000 litres per hour and a concentration of 1% hydrogen, 3.0% oxygen and 1,000 parts per million of NO.
  • the conversion of NO was measured at start-up and after six hours. The conversion rate of NO remained constant at 88%.
  • the product was nitrogen with traces of NH3.
  • liquid water was introduced into the reactor, filling the reactor. The input gas continued to be supplied at 5,000 Standard Volume litres per hour. After 12 hours, conversion was again measured, and was found to be 90%, which is approximately the same as the conversion when no water was present. Therefore, this shows that conversion is essentially independent of the presence of water.
  • Example 2 was repeated except that a catalyst was 0.5% Pt and 0.5% Ru.
  • the catalyst was prepared by slurrying the SDB in ethanol with solutions of 5 gm/l. of RuCl3 and H2PtCl6 respectively. Runs were carried out at standard volumes of 3,000 litres per hour and 10,000 litres per hour.
  • Example 5 was repeated, using a catalyst having a 5% Pt - 5% Ru loading. The results were as follows: T °C S.V. h ⁇ 1 [H2]% [O2]% Conversion % 25 3000 1 3.2 8.7 50 3000 1 3.2 78 65 3000 1 3.2 76 90 3000 1 3.2 77 113 3000 1 3.2 77 153 3000 1 3.2 71 167 3000 1 3.2 68 25 10000 1 3.2 10 38 10000 1 3.2 25 54 10000 1 3.2 46 77 10000 1 3.2 78 105 10000 1 3.2 78 130 10000 1 3.2 76 180 10000 1 3.2 66
  • Example 5 was repeated using a catalyst with a 2% Pd - 2% Ru loading. The results were as follows: T °C S.V. h ⁇ 1 [H2]% [O2]% Conversion % 25 3000 1 3.2 4 37 3000 1 3.2 5 55 3000 1 3.2 60 60 3000 1 3.2 66 95 3000 1 3.2 66 105 3000 1 3.2 68 130 3000 1 3.2 68 130 3000 1 3.2 74 155 3000 1 3.2 70 25 10000 1 3.2 2 60 10000 1 3.2 6 82 10000 1 3.2 66 90 10000 1 3.2 70 110 10000 1 3.2 70 130 10000 1 3.2 71 165 10000 1 3.2 69
  • Fluorinated carbon powder (Allied Chemical Type 2065) having a surface area of 340 m2/g, was slurried with H2PtCl6 in ethanol to give a Pt loading of 10%. The powder was then dried at 200°C under helium flow and reduced at 200°C under hydrogen flow. 4 g. of this powder was dispersed with 100 g. of water 16 g. of surfactant (20% Triton X-100 [T.M.] from J.T. Baker Chemical Co.). To this dispersion was added 6.7 g. of polytetrafluoroethylene (PTFE) suspension (du Pont Teflon 30 [T.M.]).
  • PTFE polytetrafluoroethylene
  • the slurry was then added to 174 gm of commercial 1/4" (6.4 mm) ceramic rings (obtained from Norton co.) to coat the rings.
  • the PTFE served as a bonding agent to bond the fluorocarbon powder to the rings.
  • the rings were then dried, with the temperature being raised gradually from 60°C to 365°C, with a final period of 15 minutes at 365°C to cure the PTFE.
  • Input gas of varying compositions as shown in the following table were passed through this catalyst at temperatures as shown in the table: (a) With feed gas containing 2050 ppm NO T °C S.V.h ⁇ 1 [H2]% [O2]% Conversion % 50 12000 1 0.6% 5 80 12000 1 0.6 76 100 12000 1 0.6 78 110 12000 1 0.6 78 55 12000 0.5 0.6 5 60 12000 0.5 0.6 22 70 12000 0.5 1.6 46 85 12000 0.5 1.6 66 100 12000 0.5 1.6 70 110 12000 0.5 1.6 66 (b) With feed gas containing 660 ppm NO T °C SV/H [H2]% [O2]% Conversion % 35 12000 1 2.5 10 45 12000 1 2.5 70 50 12000 1 2.5 75 60 12000 1 2.5 76 80 12000 1 2.5 68 100 12000 1 2.5 65 50 12000 0.5 2.5 15 60 12000 0.5 2.5 55 85 12000 0.5 2.5 65 90 12000 0.5 2.5 62 (c) With
  • Fumed silica (CAB-O-SIL [T.M.] obtained from Cabot Corp. was rendered hydrophobic by treatment with silane.
  • the hydrophobic silica was slurried with H2PtCl6 and PdCl3 to give a Pt loading of 2% and a Pd loading of 4% by weight. It was then mixed with ceramic beads in a weight ratio of 1:9 so that the final Pt-Pd loading was 0.2% and the final Pd loading was 0.4%.
  • Input gases of varying composition shown in the following table, were passed over this catalyst, with the following results: Temperature: 25°C Pressure: Atmospheric Space velocity 8,400/h. H2 concentration 1.0 vol. % O2 concentration 2.5 vol. % ppm NO Conversion 100 88 150 87 200 82 275 75 300 68 It will be noted that, even at 25°C, very good conversion was obtained, although this conversion fell off as the concentration of NO was increased.
  • the nitrogen oxide reduced was NO. This is the most widely-found species in industrial stack gases. However, to demonstrate that other nitrogen oxides are also decomposed, the following example was performed. A mixture of nitrogen oxides was obtained by mixing N2 containing 5% NO with air. In this process about 25% of the NO is oxidized to NO2. The mixture was then diluted with N2 to obtain a feedstock having various different concentrations of NO and NO x (higher nitrogen oxides). The mixture was reduced using the catalyst of Example 10 and the following results were obtained.
  • a hydrophobic silica catalyst was formed by treating commercially available silica spheres of 1/4" (6.4 mm) diameter and having a surface area of 1450 m2/g, (obtained from United Catalyst, Inc.,) with silane to render them hydrophobic.
  • a catalyst having 0.1% Pd and 0.15% Ru was obtained by suspending the silica spheres in an aqueous solution of PdCl3 and RuCl3 in a rotating beaker, while an infrared lamp evaporated water from the beaker. The catalyst was then dried in air at 95°C for 12 hours. It was then soaked in I N NaOH solution and washed with distilled water until no Cl ⁇ ions were found in the water (when tested with Ag+).
  • Example 14 was repeated but the hydrophobic silica was slurried with PdCl3 only to give a catalyst with a 2% by weight loading of Pd. Results with this catalyst were as follows: T °C S.V. h ⁇ 1 [H2]% [O2]% Conversion % 25 3000 1 3.2 14 45 3000 1 3.2 89 70 3000 1 3.2 76 95 3000 1 3.2 60
  • a catalyst was prepared using SDB particles (prepared as in Example 1) loaded with 0.2 weight percent Pt. The Pt loading was carried out as in Example 1.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Organic Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Materials Engineering (AREA)
  • Biomedical Technology (AREA)
  • Analytical Chemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Catalysts (AREA)
  • Exhaust Gas Treatment By Means Of Catalyst (AREA)

Claims (13)

  1. Verfahren zum Reduzieren mindestens eines Stickoxids, wobei das Verfahren das In-Kontakt-Bringen des Stickoxids unter Zusatz eines reduzierenden Gases, welches aus Wasserstoff, Ammoniak und Wasserstoff/Ammoniak-Mischungen ausgewählt ist, mit einem Katalysator umfaßt, welcher mindestens ein katalytisch aktives Metall der Gruppe VIII auf einem hydrophoben Träger angeordnet umfaßt, bei einer Temperatur, bei der der Träger stabil bleibt, und welche von ungefähr 0° C bis 200° C reicht, wenn das reduzierende Gas Wasserstoff ist und von ungefähr 100° C bis 200° C reicht, wenn das reduzierende Gas Ammoniak oder eine Ammoniak/Wasserstoff-Mischung ist.
  2. Verfahren nach Anspruch 1, worin der hydrophobe Träger ausgewählt ist aus:
    (i) Styrol-Divinylbenzol-Copolymeren;
    (ii) Polyethylen oder Polypropylen und Copolymere hiervon;
    (iii) Siliciumdioxid, welches durch eine Behandlung mit einem Silan, Fluor oder mit Tetrafluoroethylenmonomeren hydrophobiert wurde;
    (iv) Polytetrafluoroethylen;
    (v) fluorierter Kohlenstoff; und
    (vi) Kohlenstoff, der durch Behandlung mit einem Silan oder einer fluorhaltigen Verbindung, z.B. Tetrafluorethylen, hydrophobiert wurde.
  3. Verfahren nach Anspruch 1 oder 2, worin der hydrophobe Träger einen Oberflächenbereich von 50 bis 1500 m²/g aufweist.
  4. Verfahren nach einem der Ansprüche 1 bis 3, worin das dem Verfahren zugeführte Gas zusätzlich ein Gas, z.B. N₂, CO₂ oder eine Mischung hiervon, enthält, welches unter den Bedingungen des Verfahrens inert ist.
  5. Verfahren nach Anspruch 4, worin die Stickoxide in einer Konzentration von weniger als 1,5 Vol. % des zugeführten Gases vorhanden sind, worin das reduzierende Gas Wasserstoff ist und worin der Wasserstoff in einem stoichometrischen Überschuß in Bezug auf das Stickoxid vorhanden ist.
  6. Verfahren nach einem der Ansprüche 1 bis 5, worin der Katalysator Pt, Pd, Ru, Rh oder Ir oder mindestens zwei solcher Metalle enthält, bei denen mindestens eines aus Pt, Pd oder Ru ausgewählt ist.
  7. Verfahren nach einem der Ansprüche 1 bis 6, worin der Katalysator Pt oder Pt und Pd oder Pt und Ir mit einer geringeren Menge Ir als Pt enthält.
  8. Verfahren zum Reduzieren mindestens eines Stickoxides, welches den Schritt umfaßt: In-Kontakt-Bringen des Stickoxides unter Zusatz von Wasserstoff und mindestens einem unter den Bedingungen des Verfahrens inerten Gases mit einem Katalysator, welcher einen hydrophoben Träger und ein katalytisch aktives Metall umfaßt, ausgewählt aus Pt, Pd, Ru und Mischungen aus Pt oder Pd miteinander oder mit Ru, Ir oder Rh, bei einer Temperatur, bei welcher der Katalysator stabil ist im Bereich von 0° C bis 200° C.
  9. Verfahren nach Anspruch 8, worin Wasserstoff in stöchiometrischem Überschuß bezüglich des Stickoxids vorhanden ist.
  10. Verfahren nach Anspruch 8 oder 9, worin das Stickoxid in einer Menge von weniger als 1,5 Vol. % des zugeführten Gases vorhanden ist, worin mindestens 0,5 % des zugeführten Gases Wasserstoff umfaßt, worin mindestens 80 % des zugeführten Gases ein Inertgas umfassen und worin nicht mehr als 200 ppm SO₂ in dem zugeführten Gas vorhanden sind.
  11. Verfahren nach einem der Ansprüche 1 bis 10, worin der hydrophobe Träger ein Styrol-Divinylbenzol-Copolymer umfaßt.
  12. Verfahren nach einem der Ansprüche 1 bis 11, worin der hydrophobe Träger einen Kontaktwinkel von mindestens 30°, vorzugsweise mindestens 50° und vorteilhafterweise mindestens 90° bei der Verfahrenstemperatur aufweist.
  13. Verfahren nach einem der Ansprüche 1 bis 12, worin das Stickoxid in einem Abgas, welches ebenfalls Sauerstoff enthält, vorhanden ist und worin der Katalysator die selektive Reduktion des Oxids zu Stickstoff beschleunigt.
EP89313043A 1988-12-14 1989-12-13 Verfahren zur Reduktion von Stickoxiden Expired - Lifetime EP0377975B1 (de)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CA000585861A CA1295813C (en) 1988-12-14 1988-12-14 Reduction of nitrogen oxides
CA585861 1988-12-14

Publications (2)

Publication Number Publication Date
EP0377975A1 EP0377975A1 (de) 1990-07-18
EP0377975B1 true EP0377975B1 (de) 1995-03-22

Family

ID=4139288

Family Applications (1)

Application Number Title Priority Date Filing Date
EP89313043A Expired - Lifetime EP0377975B1 (de) 1988-12-14 1989-12-13 Verfahren zur Reduktion von Stickoxiden

Country Status (5)

Country Link
US (1) US4981659A (de)
EP (1) EP0377975B1 (de)
JP (1) JPH02194818A (de)
CA (1) CA1295813C (de)
DE (1) DE68921870T2 (de)

Families Citing this family (19)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5294419A (en) * 1990-11-30 1994-03-15 Masakatsu Hiraoka Method for removing nitrogen oxides and organic chlorine compounds from combustion waste gas
US5281440A (en) * 1992-04-01 1994-01-25 The University Of Toledo Method of depositing a metal film on a silyl hydride containing surface of a solid and products produced thereby
DE4215582C1 (de) * 1992-05-12 1993-12-16 Degussa DENOX - Katalysator für die Tieftemperatur-Entstickung von Rauchgasen
EP0600483A1 (de) * 1992-12-03 1994-06-08 Tosoh Corporation Verfahren zur Entfernung von Stickoxiden aus hochsauerstoffhaltigen Abgasen
DE4400243A1 (de) * 1994-01-07 1995-07-13 Bayer Ag Verfahren zur naßoxidativen Behandlung von organischen Schadstoffen in Abwässern
ES2154748T3 (es) * 1995-02-04 2001-04-16 Degussa Granulados a base de dioxido de silicio preparado por via pirogena, procedimiento para su preparacion y su empleo.
US5563282A (en) * 1995-03-27 1996-10-08 Union Carbide Chemicals & Plastics Technology Corporation Thermal process for removal of contaminants from process streams
EP1029580B1 (de) * 1997-04-16 2005-12-21 Ebara Corporation Verfahren zur entfernung von stickoxiden aus abgasen
CA2265479C (en) * 1997-07-09 2007-04-10 Babcock-Hitachi Kabushiki Kaisha Denitration catalyst, process for preparing the same, and exhaust gas purification method
EP0919278A1 (de) * 1997-11-06 1999-06-02 Basf Corporation Verfahren zur katalytischen Reduktion von Stickstoffoxiden
CN1123375C (zh) * 1998-10-21 2003-10-08 中国科学院大连化学物理研究所 一种富氧条件下氢部分选择还原一氧化氮的方法
DE10114646A1 (de) * 2001-03-24 2002-09-26 Xcellsis Gmbh Herstellung einer festhaftenden, wasserabweisenden Katalysatorschicht
EP1287886A1 (de) 2001-08-09 2003-03-05 OMG AG & Co. KG Katalysator für die Reinigung der Abgase eines Verbrennungsmotors
JP2007075800A (ja) * 2005-09-16 2007-03-29 Fuchino:Kk 排気ガス浄化装置及び該排気ガス浄化装置に用いられる排気ガス浄化方法
JP4886613B2 (ja) * 2007-06-22 2012-02-29 田中貴金属工業株式会社 窒素酸化物浄化触媒及びこれを用いた窒素酸化物浄化方法
JP5173340B2 (ja) 2007-09-26 2013-04-03 三菱重工業株式会社 排ガス浄化システム
CN102296322B (zh) * 2011-06-15 2014-01-29 天津大学 一种电化学合成五氧化二氮用的隔膜及其制备方法
CN102268690B (zh) * 2011-06-15 2014-01-29 天津大学 电化学合成五氧化二氮用的隔膜及其制备方法
CN110270382B (zh) * 2018-03-13 2021-09-21 中国石油化工股份有限公司 一种疏水改性的加氢催化剂及其制备方法和应用

Family Cites Families (38)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CA812702A (en) * 1969-05-13 Universal Oil Products Company Treatment of streams containing nitrogen oxides
CA623255A (en) * 1961-07-04 Daguet Jacques Single-sidebank equipment for the transmission of speech signals
CA717906A (en) * 1965-09-14 C. Glogau Richard Nitrogen recovery
CA607021A (en) * 1960-10-18 W. Ellis Charles Nitrogen oxide fume abatement
CA597493A (en) * 1960-05-03 J. Green William Purification of nitrogen gas
CA637798A (en) * 1962-03-06 C. Andersen Holger Selective removal of nitrogen oxides from gas streams
CA608685A (en) * 1960-11-15 Childers Eugene Nitrogen oxide fume abatement
US2975025A (en) * 1957-11-05 1961-03-14 Engelhard Ind Inc Method of selectively removing oxides of nitrogen from oxygen-containing gases
US3567367A (en) * 1968-08-20 1971-03-02 Grace W R & Co Method of removing nitrogen oxides from gases
SE392582B (sv) * 1970-05-21 1977-04-04 Gore & Ass Forfarande vid framstellning av ett porost material, genom expandering och streckning av en tetrafluoretenpolymer framstelld i ett pastabildande strengsprutningsforfarande
GB1390182A (en) * 1971-03-16 1975-04-09 Johnson Matthey Co Ltd Catalysis
FR2163830A6 (de) * 1971-04-19 1973-07-27 Prod Catalyse Fse
GB1388284A (en) * 1971-06-02 1975-03-26 Gould Inc No Reducing catalytic structure
US4025560A (en) * 1971-07-29 1977-05-24 Atomic Energy Of Canada Limited Process for the exchange of hydrogen isotopes between streams of gaseous hydrogen and liquid water
DE2140645C3 (de) * 1971-08-13 1973-12-13 Farbwerke Hoechst Ag, Vormals Meister Lucius & Bruening, 6000 Frankfurt Verfahren zum Bleichen mit Chlonten
US3808323A (en) * 1971-11-16 1974-04-30 Engelhard Min & Chem Purification of waste gases containing oxides of nitrogen and oxygen
CA1007034A (en) * 1972-03-20 1977-03-22 Gulf Research And Development Company Catalytic removal of nitrogen oxides from internal combustion engine exhaust gases
JPS4918785A (de) * 1972-06-14 1974-02-19
US4197272A (en) * 1972-11-23 1980-04-08 Bl Cars Limited Catalytic exhaust system
US4157315A (en) * 1973-12-21 1979-06-05 The International Nickel Company, Inc. Method of preparing a supported catalyst and the catalyst prepared by the method
DE2426698A1 (de) * 1974-06-01 1975-12-11 Merck Patent Gmbh Verfahren zur herstellung von silanisierten traegermaterialien
GB1574069A (en) * 1976-11-09 1980-09-03 Hitachi Shipbuilding Eng Co Denitrating catalysts
JPS5372773A (en) * 1976-12-10 1978-06-28 Hitachi Ltd Direct reductive denitration method of ammonia
JPS5426986A (en) * 1977-08-03 1979-02-28 Matsushita Electric Ind Co Ltd Catalyst and production thereof
AU544425B2 (en) * 1979-03-12 1985-05-30 Hitachi Limited Catalytic reaction process
US4331520A (en) * 1979-10-26 1982-05-25 Prototech Company Process for the recovery of hydrogen-reduced metals, ions and the like at porous hydrophobic catalytic barriers
DE3174079D1 (en) * 1980-10-31 1986-04-17 Eltech Systems Corp Partially-fluorinated carbon particles for use as electrodes
EP0057990A1 (de) * 1981-01-19 1982-08-18 MPD Technology Corporation Katalytische Polymerstruktur
US4471014A (en) * 1981-06-30 1984-09-11 Atomic Energy Of Canada Limited Ordered bed packing module
JPS58122046A (ja) * 1982-01-18 1983-07-20 Hitachi Ltd 気・液反応方法
DE3244370A1 (de) * 1982-12-01 1984-06-07 Basf Ag, 6700 Ludwigshafen Verfahren zur entfernung von distickstoffoxid aus wasserstoff, stickstoffmonoxid und distickstoffoxid enthaltenden gasen
DE3537894A1 (de) * 1984-10-26 1986-04-30 Japan Ind Res Inst Verfahren zum herstellen eines kohlenmonoxid-umwandlungskatalysators
DE3513567A1 (de) * 1985-04-16 1986-10-16 Bayer Ag, 5090 Leverkusen Verfahren zur reduzierung von stickoxiden
DE3523326A1 (de) * 1985-06-29 1987-01-08 Steag Ag Verfahren zur abscheidung von no(pfeil abwaerts)x(pfeil abwaerts) aus gasen, insbesondere rauchgasen
DE3538259A1 (de) * 1985-10-28 1987-04-30 Kali Chemie Ag Katalytisches abgasbehandlungsverfahren
CA1279861C (en) * 1986-05-12 1991-02-05 Karl T. Chuang Catalyst assembly
US4778665A (en) * 1986-09-09 1988-10-18 Mobil Oil Corporation Abatement of NOx in exhaust gases
DE3713169A1 (de) * 1987-04-17 1988-11-03 Bayer Ag Verfahren und vorrichtung zur reduktion von stickoxiden

Also Published As

Publication number Publication date
US4981659A (en) 1991-01-01
JPH02194818A (ja) 1990-08-01
DE68921870T2 (de) 1995-11-16
EP0377975A1 (de) 1990-07-18
CA1295813C (en) 1992-02-18
DE68921870D1 (de) 1995-04-27

Similar Documents

Publication Publication Date Title
EP0377975B1 (de) Verfahren zur Reduktion von Stickoxiden
CA1279861C (en) Catalyst assembly
EP0306945B1 (de) Oxydierungsverfahren von Kohlenoxyd und Katalysator dazu
EP0640380B1 (de) Vorrichtung und Verfahren zur Entfernung von Stickstoffoxiden
US5409681A (en) Catalyst for purifying exhaust gas
US4438082A (en) Platinum gold catalyst for removing NOx and NH3 from gas streams
US5895772A (en) Catalyst having a zirconium oxide and/or cerium oxide support and containing gold and a transition metal oxide
EP0311084B1 (de) Oxidation von Kohlenmonoxid und katalytische Zusammensetzung dazu
US4212854A (en) Method for purification of air containing carbon monoxide
US5585083A (en) Catalytic process for formaldehyde oxidation
EP0761289A2 (de) Abgasreiniger und Verfahren zur Reinigung von Abgas
US5068217A (en) Carrier catalysts for oxidizing carbon monoxide and process for their production
EP0667182A2 (de) Abgasreiniger und Methode zum Reinigen von Abgas
EP0306944A1 (de) Katalytische Oxydation von Kohlenmonoxidauf Pt und/oder Pd/MgO Katalysatoren
US3914377A (en) Catalyst reactor for oxidizing carbon monoxide and hydrocarbons in gaseous stream
US5759949A (en) Supported cold-complex oxidation catalyst
EP0687494A1 (de) Reinigungsverfahren für Abgas
JPS593216B2 (ja) 排ガス処理用触媒
EP1287888B1 (de) Verfahren zur herstellung eines adsorbents mit fähigkeit zur zersetzung von organischen halogenierten verbindungen
US4940686A (en) Catalyst for oxidation of carbon monoxide
EP0589393A2 (de) Verfahren zur Reinigung von Sauerstoffreichem Abgas
US3790662A (en) Palladium compositions suitable as oxidation catalysts
US3953575A (en) Iron oxide sorbents for regenerative sorption of Nox
EP0330224A1 (de) Katalytische Oxydation von Kohlenoxid
EP1205242B1 (de) Verfahren zur herstellung eines katalysators zur zersetzung von organischen haliden und verfahren zur herstellung eines filters zur verwendung bei der zerstetzung von organischen haliden

Legal Events

Date Code Title Description
PUAI Public reference made under article 153(3) epc to a published international application that has entered the european phase

Free format text: ORIGINAL CODE: 0009012

AK Designated contracting states

Kind code of ref document: A1

Designated state(s): BE DE FR GB

17P Request for examination filed

Effective date: 19901221

17Q First examination report despatched

Effective date: 19920107

GRAA (expected) grant

Free format text: ORIGINAL CODE: 0009210

AK Designated contracting states

Kind code of ref document: B1

Designated state(s): BE DE FR GB

ET Fr: translation filed
REF Corresponds to:

Ref document number: 68921870

Country of ref document: DE

Date of ref document: 19950427

PLBE No opposition filed within time limit

Free format text: ORIGINAL CODE: 0009261

STAA Information on the status of an ep patent application or granted ep patent

Free format text: STATUS: NO OPPOSITION FILED WITHIN TIME LIMIT

26N No opposition filed
PGFP Annual fee paid to national office [announced via postgrant information from national office to epo]

Ref country code: GB

Payment date: 19981218

Year of fee payment: 10

PGFP Annual fee paid to national office [announced via postgrant information from national office to epo]

Ref country code: FR

Payment date: 19981229

Year of fee payment: 10

PGFP Annual fee paid to national office [announced via postgrant information from national office to epo]

Ref country code: BE

Payment date: 19990111

Year of fee payment: 10

PGFP Annual fee paid to national office [announced via postgrant information from national office to epo]

Ref country code: DE

Payment date: 19990121

Year of fee payment: 10

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: GB

Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES

Effective date: 19991213

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: BE

Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES

Effective date: 19991231

BERE Be: lapsed

Owner name: ATOMIC ENERGY OF CANADA LTD L'ENERGIE ATOMIQUE D

Effective date: 19991231

GBPC Gb: european patent ceased through non-payment of renewal fee

Effective date: 19991213

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: FR

Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES

Effective date: 20000831

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: DE

Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES

Effective date: 20001003

REG Reference to a national code

Ref country code: FR

Ref legal event code: ST