EP0376832A1 - Automatic thermal treatment installations - Google Patents
Automatic thermal treatment installations Download PDFInfo
- Publication number
- EP0376832A1 EP0376832A1 EP89403635A EP89403635A EP0376832A1 EP 0376832 A1 EP0376832 A1 EP 0376832A1 EP 89403635 A EP89403635 A EP 89403635A EP 89403635 A EP89403635 A EP 89403635A EP 0376832 A1 EP0376832 A1 EP 0376832A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- treatment
- temperature
- parts
- heating
- order
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D11/00—Process control or regulation for heat treatments
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/74—Methods of treatment in inert gas, controlled atmosphere, vacuum or pulverulent material
Definitions
- the present invention relates to a system for heat treatment of parts of any shape, preferably parts for the mechanical industry such as in particular parts for the automotive industry.
- French patent 86 01 913 filed on February 12, 1986 and published under the number 2,594,102 by the present holder describes an installation for thermochemical treatment of parts in particular for the mechanical industry, which is characterized in that it includes an airlock. transfer of parts under a controlled atmosphere, a plurality of parts processing modules such as in particular preheating modules, thermochemical treatment modules, quenching modules, all these modules being connected to the transfer airlock, a loading airlock, an unloading airlock and a parts handling robot placed in the transfer airlock to ensure successive transfers of the parts to be treated to the different modules.
- parts processing modules such as in particular preheating modules, thermochemical treatment modules, quenching modules, all these modules being connected to the transfer airlock, a loading airlock, an unloading airlock and a parts handling robot placed in the transfer airlock to ensure successive transfers of the parts to be treated to the different modules.
- French patent 87 13 217 filed on September 24, 1987 by the present holder also describes an automatic installation of fast thermochemical treatment of a load made up of parts intended in particular for the mechanical industry, which includes a plurality of treatment modules such as in particular induction preheating module, thermochemical treatment modules, quenching module, a means for loading and unloading of the pieces stacked in columns and a means for transferring said columns of pieces between the different treatment modules.
- a plurality of treatment modules such as in particular induction preheating module, thermochemical treatment modules, quenching module, a means for loading and unloading of the pieces stacked in columns and a means for transferring said columns of pieces between the different treatment modules.
- the present invention proposes to apply the installations described above to treatments of parts in particular of mechanical parts, with a view to obtaining the results mentioned above, these treatments being characterized by the following operations: heating , temperature maintenance and controlled cooling.
- This treatment may include degassing. Indeed, even if the surface of the product is free of deposits, it may contain adsorbed gaseous species and by raising the temperature, placing under vacuum and maintaining under vacuum for a sufficient time, it is possible to significantly reduce the content. of these gaseous species in the product finally obtained;
- Degreasing can also be carried out, which can be carried out by means of rapid heating under a gaseous stream of hydrogen and water vapor.
- the treatments concerning the maintenance of the surface finish of the treated parts may include other operations such as blueing, etc.
- the invention therefore proposes to carry out operations which make it possible to avoid these drawbacks in order to maintain the dimensional stability of the parts treated.
- These treatments can be as follows: - homogenization annealing at a temperature below the temperature at which the ferrite completes to transform into austenite during heating, and maintenance at this temperature - stress relief annealing performed by maintaining at a temperature of the order of 650 ° C. for a period of one hour relaxation annealing carried out by heating to a temperature of the order of 100 to 200 ° C. with maintenance at this temperature then slow cooling and - Stabilization annealing carried out by heating to a temperature at which the austenite begins to form, for example at around 200 ° C., this heating being followed by rapid cooling.
- This treatment essentially involves a softening annealing.
- the different types of treatment which have just been mentioned in order to maintain the quality of the products which are to be or have undergone heat treatment essentially comprise three types of operation: heating, temperature maintenance and controlled cooling, which, according to the invention, are carried out on an installation of the type described in the patent applications cited above.
- the heating necessary for annealing or tempering can be carried out in the induction heating chambers provided in these installations or in one or more treatment chambers in the case of specific temperature cycles.
- thermochemical treatment chambers Keeping at temperature can be performed according to the cycles concerned, either: - in the induction heating chamber - in the thermochemical treatment chambers if the maintenance takes place at a temperature at which the ferrite is transformed into austenite during heating - in rooms with suitable temperature, when the temperature is maintained at a temperature different from that indicated above.
- the cooling can be carried out either in the quenching chamber, or by convection, by radiation alone or using a neutral gas at a suitable temperature or by any other suitable means.
- thermochemical treatment When the treatment is preliminary or consecutive to the thermochemical treatment, it can be carried out directly and automatically in the installation without it being necessary to carry out a removal of the parts from the latter.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Heat Treatment Of Articles (AREA)
- Furnace Details (AREA)
Abstract
Description
La présente invention est relative à un système de traitement thermique de pièces de forme quelconque, de préférence des pièces pour l'industrie mécanique telles que notamment des pièces pour l'industrie automobile.The present invention relates to a system for heat treatment of parts of any shape, preferably parts for the mechanical industry such as in particular parts for the automotive industry.
Le brevet français 86 01 913 déposé le 12 Février 1986 et publié sous le numéro 2 594 102 par la présente titulaire décrit une installation de traitement thermochimique de pièces notamment pour l'industrie mécanique, qui est caractérisée en ce qu'elle comporte un sas de transfert des pièces sous atmosphère contrôlée, uné pluralité de modules de traitement de pièces tels que notamment modules de préchauffage, modules de traitement thermochimique, modules de trempe, tous ces modules étant connectés au sas de transfert, un sas de chargement, un sas de déchargement et un robot de manipulation des pièces disposé dans le sas de transfert pour assurer les transferts successifs des pièces à traiter aux différents modules.French patent 86 01 913 filed on February 12, 1986 and published under the number 2,594,102 by the present holder describes an installation for thermochemical treatment of parts in particular for the mechanical industry, which is characterized in that it includes an airlock. transfer of parts under a controlled atmosphere, a plurality of parts processing modules such as in particular preheating modules, thermochemical treatment modules, quenching modules, all these modules being connected to the transfer airlock, a loading airlock, an unloading airlock and a parts handling robot placed in the transfer airlock to ensure successive transfers of the parts to be treated to the different modules.
Le brevet français 87 13 217 déposé le 24 Septembre 1987 par la présente titulaire décrit également une installation automatique de traitement thermochimique rapide d'une charge constituée de pièces destinées notamment à l'industrie mécanique, qui comprend une pluralité de modules de traitement tels que notamment module de préchauffage par induction, modules de traitement thermochimique, module de trempe, un moyen pour effectuer le chargement et le déchargement des pièces empilées en colonnes et un moyen de transfert desdites colonnes de pièces entre les différents modules de traitement.French patent 87 13 217 filed on September 24, 1987 by the present holder also describes an automatic installation of fast thermochemical treatment of a load made up of parts intended in particular for the mechanical industry, which includes a plurality of treatment modules such as in particular induction preheating module, thermochemical treatment modules, quenching module, a means for loading and unloading of the pieces stacked in columns and a means for transferring said columns of pieces between the different treatment modules.
L'expérience a montré que le type d'installation objet des brevets mentionnés ci-dessus peut être appliqué à d'autres types de traitement que ceux décrits dans ces brevets.Experience has shown that the type of installation which is the subject of the patents mentioned above can be applied to other types of treatment than those described in these patents.
On sait que la qualité des produits faisant l'objet d'un traitement thermique doit répondre aux exigences suivantes :
- tenue d'un état de surface
- maintien de la stabilité dimensionnelle des produits traités et
- maintien ou amélioration ou restauration de la structure métallurgique et des propriétés mécaniques des produits traités.We know that the quality of products subject to heat treatment must meet the following requirements:
- maintenance of a surface finish
- maintaining the dimensional stability of the products treated and
- maintenance or improvement or restoration of the metallurgical structure and mechanical properties of the products treated.
En conséquence, la présente invention se propose d'appliquer les installations décrites ci-dessus à des traitements de pièces notamment de pièces mécaniques, en vue de l'obtention des résultats mentionnés ci-dessus, ces traitements étant caractérisés par les opérations suivantes : chauffage, maintien en température et refroidissement contrôlé.Consequently, the present invention proposes to apply the installations described above to treatments of parts in particular of mechanical parts, with a view to obtaining the results mentioned above, these treatments being characterized by the following operations: heating , temperature maintenance and controlled cooling.
On comprend que pour obtenir la qualité requise des produits traités finalement obtenus, l'invention se propose d'envisager plusieurs types de traitement sur les installations décrites dans les brevets mentionnés ci-dessus.It is understood that in order to obtain the required quality of the treated products finally obtained, the invention proposes to envisage several types of treatment on the installations described in the patents mentioned above.
Ce traitement peut comporter un dégazage. En effet, même si la surface du produit est exempte de dépôts, elle peut contenir des espèces gazeuses adsorbées et par élévation de la température, mise sous vide et maintien sous vide pendant un temps suffisant, il est possible de réduire de façon importante la teneur de ces espèces gazeuses dans le produit finalement obtenu ;This treatment may include degassing. Indeed, even if the surface of the product is free of deposits, it may contain adsorbed gaseous species and by raising the temperature, placing under vacuum and maintaining under vacuum for a sufficient time, it is possible to significantly reduce the content. of these gaseous species in the product finally obtained;
On peut également réaliser un dégraissage qui peut être opéré par l'intermédiaire d'un chauffage rapide sous un courant gazeux d'hydrogène et de vapeur d'eau.Degreasing can also be carried out, which can be carried out by means of rapid heating under a gaseous stream of hydrogen and water vapor.
Enfin, on peut également contribuer à l'amélioration de l'état de surface des pièces par une réduction des oxydes superficiels, réalisée par un chauffage sous courant d'hydrogène ou une restauration de carbone de pièces décarburées superficiellement, opérée par chauffage sous courants de gaz tels que CnHn ou CnHnOn.Bien entendu, Ies traitements concernant la tenue d'état de surface des pièces traitées peuvent comporter d'autres opérations telles que notamment bleuissage etc.Finally, one can also contribute to the improvement of the surface condition of the parts by a reduction of surface oxides, carried out by heating under a stream of hydrogen or a carbon restoration of decarburized parts superficially, operated by heating under streams of gases such as CnHn or CnHnOn. Of course, the treatments concerning the maintenance of the surface finish of the treated parts may include other operations such as blueing, etc.
On sait que les déformations des pièces lors du traitement thermique constituent un souci constant pour le producteur. L'origine de ces déformations résulte de trois causes majeures :
- Les hétérogénéités de matières (ségrégation, etc.)
- Les contraintes générées pendant le formage et l'usinage
- Les hétérogénéités dues au traitement.We know that the deformations of the parts during the heat treatment constitute a constant concern for the producer. The origin of these deformations results from three major causes:
- Heterogeneities of materials (segregation, etc.)
- Constraints generated during forming and machining
- Heterogeneities due to treatment.
L'invention se propose donc de réaliser des opérations permettant d'éviter ces inconvénients pour conserver la stabilité dimensionnelle des pièces traitées. Ces traitements peuvent être les suivants :
- recuit d'homogénéisation à une température inférieure à la température à laquelle la ferrite achève de se transformer en austénite au cours du chauffage, et maintien à cette température
- recuit de détente réalisé par maintien à une température de l'ordre de 650°C pendant une durée d'une heure
- recuit de relaxation réalisé par chauffage à une température de l'ordre de 100 à 200°C avec maintien à cette température puis refroidissement lent et
- recuit de stabilisation effectué par chauffage à une température à laquelle l'austénite commence à se former, par exemple à environ 200°C, ce chauffage étant suivi d'un refroidissement rapide.The invention therefore proposes to carry out operations which make it possible to avoid these drawbacks in order to maintain the dimensional stability of the parts treated. These treatments can be as follows:
- homogenization annealing at a temperature below the temperature at which the ferrite completes to transform into austenite during heating, and maintenance at this temperature
- stress relief annealing performed by maintaining at a temperature of the order of 650 ° C. for a period of one hour
relaxation annealing carried out by heating to a temperature of the order of 100 to 200 ° C. with maintenance at this temperature then slow cooling and
- Stabilization annealing carried out by heating to a temperature at which the austenite begins to form, for example at around 200 ° C., this heating being followed by rapid cooling.
Ce traitement comporte essentiellement un recuit d'adoucissement. Comme on l'a précisé ci-dessus, les différents types de traitement qui viennent d'être mentionnés pour maintenir la qualité des produits devant faire ou ayant fait l'objet d'un traitement thermique comportent essentiellement trois types d'opération : chauffage, maintien en température et refroidissement contrôlé, qui, selon l'invention, sont effectués sur une installation du type décrit dans les demandes de brevet citées ci-dessus.This treatment essentially involves a softening annealing. As stated above, the different types of treatment which have just been mentioned in order to maintain the quality of the products which are to be or have undergone heat treatment essentially comprise three types of operation: heating, temperature maintenance and controlled cooling, which, according to the invention, are carried out on an installation of the type described in the patent applications cited above.
Les chauffages nécessaires aux recuits ou revenus peuvent être opérés dans les chambres de chauffage par induction prévues dans ces installations ou dans une ou des chambres de traitement dans le cas de cycles de températures particuliers.The heating necessary for annealing or tempering can be carried out in the induction heating chambers provided in these installations or in one or more treatment chambers in the case of specific temperature cycles.
Le maintien à température peut être exécuté en fonction des cycles concernés, soit :
- dans la chambre de chauffage par induction
- dans les chambres de traitement thermochimique si le maintien a lieu à une température à laquelle la ferrite est transformée en austénite au cours du chauffage
- dans des chambres à température adaptée, lorsque le maintien à température a lieu à une température différente de celle indiquée ci-dessus.Keeping at temperature can be performed according to the cycles concerned, either:
- in the induction heating chamber
- in the thermochemical treatment chambers if the maintenance takes place at a temperature at which the ferrite is transformed into austenite during heating
- in rooms with suitable temperature, when the temperature is maintained at a temperature different from that indicated above.
Le refroidissement peut être opéré soit dans la chambre de trempe, soit par convection, par rayonnement seul ou à l'aide d'un gaz neutre à température convenable ou par tout autre moyen approprié.The cooling can be carried out either in the quenching chamber, or by convection, by radiation alone or using a neutral gas at a suitable temperature or by any other suitable means.
Lorsque le traitement est préliminaire ou consécutif au traitement thermochimique, il peut être effectué directement et automatiquement dans l'installation sans qu'il soit nécessaire de procéder à une sortie des pièces de celle-ci.When the treatment is preliminary or consecutive to the thermochemical treatment, it can be carried out directly and automatically in the installation without it being necessary to carry out a removal of the parts from the latter.
Bien entendu, et selon l'invention, l'ensemble des traitements est effectué de façon automatique à l'aide d'un logiciel approprié, l'automate ainsi programmé gérant les cycles suivants :
- la circulation des charges dans la machine, en fonction des différents cycles envisagés ;
- les indexations adéquates :
* puissance, temps en chauffage par induction ;
* température en maintien
* modulation en refroidissement
Il résulte de la description qui précède que l'invention permet de réaliser simultanément à l'aide d'une même installation et de façon alternative des traitements de cémentation (température et atmosphère appropriées), recuit et/ou dégraissage-dégazage, le système de gestion de l'installation gérant de deux ou plusieurs cycles différents.Of course, and according to the invention, all the processing is carried out automatically using appropriate software, the automaton thus programmed managing the following cycles:
- the circulation of the charges in the machine, according to the different cycles envisaged;
- adequate indexing:
* power, time in induction heating;
* holding temperature
* cooling modulation
It follows from the foregoing description that the invention makes it possible to simultaneously carry out, using the same installation and alternatively, carburizing treatments (appropriate temperature and atmosphere), annealing and / or degreasing-degassing, the management of the installation managing two or more different cycles.
Il demeure bien entendu que la présente invention n'est pas limitée aux exemples de mise en oeuvre décrits ici mais qu'elle en englobe toutes les variantes.It remains to be understood that the present invention is not limited to the exemplary embodiments described here but that it encompasses all variants thereof.
Claims (12)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR8817245 | 1988-12-27 | ||
FR8817245A FR2640999A1 (en) | 1988-12-27 | 1988-12-27 |
Publications (1)
Publication Number | Publication Date |
---|---|
EP0376832A1 true EP0376832A1 (en) | 1990-07-04 |
Family
ID=9373471
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP89403635A Withdrawn EP0376832A1 (en) | 1988-12-27 | 1989-12-22 | Automatic thermal treatment installations |
Country Status (11)
Country | Link |
---|---|
EP (1) | EP0376832A1 (en) |
JP (1) | JPH03503187A (en) |
KR (1) | KR910700358A (en) |
CN (1) | CN1043958A (en) |
CA (1) | CA2004761A1 (en) |
DD (1) | DD290665A5 (en) |
DE (1) | DE376832T1 (en) |
ES (1) | ES2016785A4 (en) |
FR (1) | FR2640999A1 (en) |
GR (1) | GR900300153T1 (en) |
WO (1) | WO1990007583A1 (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR100349809B1 (en) * | 2000-03-15 | 2002-08-23 | (주)현광금속개발 | Heat-processing method of metal materials |
CN106148653A (en) * | 2016-08-31 | 2016-11-23 | 成都真火科技有限公司 | A kind of material treatment systems |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2355261A1 (en) * | 1976-06-17 | 1978-01-13 | Daido Steel Co Ltd | CONTINUOUS OVEN WITH CONTROLLED ATMOSPHERE AND THERMAL TREATMENT PROCESS |
FR2537260A1 (en) * | 1982-12-02 | 1984-06-08 | Traitement Sous Vide | Multicellular oven for heat treatment, thermochemical treatment or electrothermal treatment of metals in a rarified atmosphere |
EP0209408A1 (en) * | 1985-06-25 | 1987-01-21 | Stein Heurtey | Apparatus for thermochemical treatments at various temperatures and atmospheres, especially for car manufacturing |
EP0236639A1 (en) * | 1986-02-12 | 1987-09-16 | Stein Heurtey | Flexible automatic installation for performing a fast thermochemical treatment |
EP0296102B1 (en) * | 1987-06-03 | 1993-05-05 | Pierre Beuret | Device with several components for heat treatment |
-
1988
- 1988-12-27 FR FR8817245A patent/FR2640999A1/fr active Pending
-
1989
- 1989-12-06 CA CA002004761A patent/CA2004761A1/en not_active Abandoned
- 1989-12-22 WO PCT/FR1989/000675 patent/WO1990007583A1/en unknown
- 1989-12-22 KR KR1019900701898A patent/KR910700358A/en not_active Application Discontinuation
- 1989-12-22 DE DE198989403635T patent/DE376832T1/en active Pending
- 1989-12-22 DD DD89336256A patent/DD290665A5/en not_active IP Right Cessation
- 1989-12-22 JP JP2501754A patent/JPH03503187A/en active Pending
- 1989-12-22 ES ES89403635T patent/ES2016785A4/en active Pending
- 1989-12-22 EP EP89403635A patent/EP0376832A1/en not_active Withdrawn
- 1989-12-26 CN CN89109569A patent/CN1043958A/en active Pending
-
1991
- 1991-09-27 GR GR90300153T patent/GR900300153T1/en unknown
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2355261A1 (en) * | 1976-06-17 | 1978-01-13 | Daido Steel Co Ltd | CONTINUOUS OVEN WITH CONTROLLED ATMOSPHERE AND THERMAL TREATMENT PROCESS |
FR2537260A1 (en) * | 1982-12-02 | 1984-06-08 | Traitement Sous Vide | Multicellular oven for heat treatment, thermochemical treatment or electrothermal treatment of metals in a rarified atmosphere |
EP0209408A1 (en) * | 1985-06-25 | 1987-01-21 | Stein Heurtey | Apparatus for thermochemical treatments at various temperatures and atmospheres, especially for car manufacturing |
EP0236639A1 (en) * | 1986-02-12 | 1987-09-16 | Stein Heurtey | Flexible automatic installation for performing a fast thermochemical treatment |
EP0296102B1 (en) * | 1987-06-03 | 1993-05-05 | Pierre Beuret | Device with several components for heat treatment |
Non-Patent Citations (2)
Title |
---|
HÄRTEREI-TECHNISCHE MITTEILUNGEN (HTM), vol. 42, no. 1, janvier/février 1987, pages 56-60, Carl Hanser Verlag, Munich, DE; K. MAY: "Dreikammer-Automaten als technische und wirtschaftliche Alternative zu Durchstoss-Anlagen" * |
HÄRTEREI-TECHNISCHE MITTEILUNGEN (HTM), vol. 42, no. 3, mai/juin 1987, pages 169-173, Carl Hanser Verlag, Munich, DE; K. HEUERTZ: "Mehrzweck-Schachtofen-Automat mit gasdichter beheizter Umsetzvorrichtung" * |
Also Published As
Publication number | Publication date |
---|---|
DD290665A5 (en) | 1991-06-06 |
KR910700358A (en) | 1991-03-14 |
GR900300153T1 (en) | 1991-09-27 |
ES2016785A4 (en) | 1990-12-01 |
JPH03503187A (en) | 1991-07-18 |
FR2640999A1 (en) | 1990-06-29 |
CN1043958A (en) | 1990-07-18 |
DE376832T1 (en) | 1991-01-17 |
WO1990007583A1 (en) | 1990-07-12 |
CA2004761A1 (en) | 1990-06-27 |
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