Summary of the invention
The objective of the invention is, a kind of method that prevents steel-iron components thermal treatment decarburization in air dielectric is provided.Utilize existing well-type electric furnace or cabinet-type electric furnace equipment that steel-iron components is heat-treated, before quenching, workpiece and heat treatment furnace are handled, made the workpiece after the quenching not have decarburization or not have cementation zone, can guarantee the surface hardness after workpiece quenches, and also have low, the simple to operate characteristics of cost.
The object of the present invention is achieved like this: before thermal treatment workpiece and process furnace are prevented the decarburization processing, may further comprise the steps:
A. workpiece is dipped in the boric acid spirit solution, stirs, taking-up is dried
Boric acid alcohol concentration is: add boric acid 100-500 gram in every liter of alcohol;
B. process furnace is removed the processing of oxidizing gas
Under quenching temperature, add charcoal grain, the saturating burning.
Charcoal grain is saturating the burning 5-20 minute under quenching temperature.
Charcoal grain add-on 〉=1.5Kg/30KW.
Advantage of the present invention is:
1, the workpiece that the present invention is used for, low temperature (≤900 ℃) thermal treatment is heated, therefore applied widely.
2, because workpiece carries out the boric acid alcohol immersion treatment before quenching; after taking-up is dried; make workpiece surface form the boric acid protective film; when advancing the stove heating; boric acid is fused solution and is attached to workpiece surface in heat-processed; stop iron, the carbon generation oxidizing reaction of airborne oxidizing gas and workpiece surface, thereby prevent the workpiece surface decarburization, the defective after the workpiece after therefore quenching does not have decarburization or do not have thermal treatment such as cementation zone.
3, operational safety of the present invention, simple, cost is low.
The present invention is described further below in conjunction with embodiment.
Embodiment
Embodiment 1
1. configuration boric acid solution
Get boric acid 100 gram, join in 1000 milliliters the alcohol, stirring and evenly mixing promptly obtains required boric acid spirit solution.
2. the workpiece that will need to quench (workpiece material is: 25Cr2Ni4WA) be immersed in the boric acid solution of configuration, in the solution of stirring and evenly mixing, soak more than 5 seconds, take out dry after, workpiece surface obtains thin uniformly boric acid rete.
3. before the first stove of workpiece quenched, the processing to process furnace is removed oxidizing gas added the process furnace that is in quenching temperature with charcoal grain, burns thoroughly 5-20 minute, to reduce the oxidizing atmosphere in the process furnace, avoids workpiece decarburization in heat treatment process.Its charcoal grain add-on 1.5Kg/30KW.Add once behind the every processing of the charcoal grain 1-5 stove.
Embodiment 2
1. configuration boric acid solution
Get boric acid 200 gram, join in 1000 milliliters the alcohol, stirring and evenly mixing promptly obtains required boric acid solution.
2. the workpiece (workpiece material is 30CrMnMoTiA) that will need to quench is immersed in the boric acid solution of configuration, soaks in the solution of stirring and evenly mixing more than 5 seconds, and after taking-up was dried, workpiece surface obtained thin uniformly boric acid rete.
3. before the first stove of workpiece quenched, the processing to process furnace is removed oxidizing gas added the process furnace that is in quenching temperature with charcoal grain, burns thoroughly 5-20 minute, to reduce the oxidizing atmosphere in the process furnace, avoids workpiece decarburization in heat treatment process.Its charcoal grain add-on 1.5Kg/30KW.Add once behind the every processing of the charcoal grain 1-5 stove.
Embodiment 3
1. configuration boric acid solution
Get boric acid 300 gram, join in 1000 milliliters the alcohol, stirring and evenly mixing promptly obtains required boric acid solution.
2. the workpiece (workpiece material is 30CrMnMoTiA) that will need to quench is immersed in the boric acid solution of configuration, soaks in the solution of stirring and evenly mixing more than 5 seconds, and after taking-up was dried, workpiece surface obtained thin uniformly boric acid rete.
3. before the first stove of workpiece quenched, the processing to process furnace is removed oxidizing gas added the process furnace that is in quenching temperature with charcoal grain, burns thoroughly 5-20 minute, to reduce the oxidizing atmosphere in the process furnace, avoids workpiece decarburization in heat treatment process.Charcoal grain add-on 1.5Kg/30KW.Add once behind the every processing of the charcoal grain 1-5 stove.
Embodiment 4
1. configuration boric acid solution
Get boric acid 500 gram, join in 1000 milliliters the alcohol, stirring and evenly mixing promptly obtains required boric acid solution.
2. the workpiece (workpiece material is 65Si2MnWA) that will need to quench is immersed in the boric acid solution of configuration, soaks in the solution of stirring and evenly mixing more than 5 seconds, and after taking-up was dried, workpiece surface obtained thin uniformly boric acid rete.
3. before the first stove of workpiece quenched, the processing to process furnace is removed oxidizing gas added the process furnace that is in quenching temperature with charcoal grain, burns thoroughly 5-20 minute, to reduce the oxidizing atmosphere in the quenching furnance, avoids workpiece decarburization in heat treatment process.Charcoal grain add-on 1.5Kg/30KW.Add once behind the every processing of the charcoal grain 1-5 stove.
Quench according to usual method adopting workpiece after the present invention handles to put in the above-mentioned process furnace, the workpiece after the quenching does not have Decarburized layer and cementation zone through physical and chemical inspection.
Boric acid of the present invention is chemical pure.Alcohol of the present invention is chemical pure or technical pure.The charcoal grain that the present invention adopts blue or green thick stick wood to fire is respond well.