EP0365506A2 - Verfahren zur Herstellung eines harten Materials im Bereich zwischen zementiertem Karbid und Schnellstahl - Google Patents
Verfahren zur Herstellung eines harten Materials im Bereich zwischen zementiertem Karbid und Schnellstahl Download PDFInfo
- Publication number
- EP0365506A2 EP0365506A2 EP89850351A EP89850351A EP0365506A2 EP 0365506 A2 EP0365506 A2 EP 0365506A2 EP 89850351 A EP89850351 A EP 89850351A EP 89850351 A EP89850351 A EP 89850351A EP 0365506 A2 EP0365506 A2 EP 0365506A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- high speed
- speed steel
- hard
- powder
- volume
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C33/00—Making ferrous alloys
- C22C33/02—Making ferrous alloys by powder metallurgy
- C22C33/0257—Making ferrous alloys by powder metallurgy characterised by the range of the alloying elements
- C22C33/0278—Making ferrous alloys by powder metallurgy characterised by the range of the alloying elements with at least one alloying element having a minimum content above 5%
- C22C33/0292—Making ferrous alloys by powder metallurgy characterised by the range of the alloying elements with at least one alloying element having a minimum content above 5% with more than 5% preformed carbides, nitrides or borides
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C33/00—Making ferrous alloys
- C22C33/02—Making ferrous alloys by powder metallurgy
- C22C33/0207—Using a mixture of prealloyed powders or a master alloy
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C33/00—Making ferrous alloys
- C22C33/02—Making ferrous alloys by powder metallurgy
- C22C33/0257—Making ferrous alloys by powder metallurgy characterised by the range of the alloying elements
- C22C33/0278—Making ferrous alloys by powder metallurgy characterised by the range of the alloying elements with at least one alloying element having a minimum content above 5%
- C22C33/0285—Making ferrous alloys by powder metallurgy characterised by the range of the alloying elements with at least one alloying element having a minimum content above 5% with Cr, Co, or Ni having a minimum content higher than 5%
Definitions
- the present invention relates to a method of preparing an alloy comprising hard principles and binder phase, by which a uniform distribution of the hard principles in the binder phase is obtained.
- a part of the range between cemented carbide and high speed steel is covered by a material according to the Swedish patent No. 7505630-9 (publication No. 392 482) which relates to an alloy manufactured by powder metallurgical means and comprising 30 - 70 percent by volume of hard principles in a metallic binder phase.
- the hard principles are extremely fine-grained having a mean grain size of 0.04 - 0.70 ⁇ m.
- the binder phase is based on Fe, Ni and/or Co.
- the hard principes comprise especially carbides, nitrides and/or carbonitrides based on Ti, Zr and/or Hf with additions of essentially Cr, Mo and/or W.
- Such a material is more like cemented carbide than high speed steel with respect to properties such as cutting material and machinability.
- a method of preparing powder of the desired kind is disclosed in the Swedish patent application No. 8504167-1.
- the manufacturing of the final tools from the type of material discussed above gives rise to considerable problems.
- Grinding as an example involves great problems because the material causes much wear and also contains so much binder phase that the grinding wheels are not possible to keep open leading to burnings etc.
- Said problem has been solved by Swedish patent 8302735-9 (publication No. 440 753) by a compound design which makes manufacturing of complicated tools such as shank end mills possible, in which the positive properties of the hard material such as wear resistance have been combined with the toughness behaviour of a core material of steel.
- Said design solves as indicated also the grinding problems in an economically satisfactory way.
- particle metallurgy Attempts to improve high speed steel have been made by the so called particle metallurgy. Particle metallurgy has shown great advantages over conventional metallurgy using the manufacture of large ingots being rolled to the desired dimensions. By means of the particle metallurgy much greater amounts of carbides could be used in the high speed steels than by means of melting-metallurgy.
- the practical limit for high speed steels in alloying respects is at a maximum of about 2.3 % C, 7 % Mo, 6.5 % W and 6.5 % V besides the usual chromium content of 4 %. In addition there is an amount of cobalt the upper limit of which is about 12 % before the brittle behaviour becomes too extensive.
- Material according to above being on the practical limit before precipitation of large primary carbides takes place in the melt is commercially available and represents an advanced high speed steel with respect to wear resistance. It is built up of well balanced alloying additions and has a controlled mean grain size of 1 - 2 ⁇ m.
- the hard material according to the Swedish patent No. 7505630-9 (publ no 392 482) has a transverse rupture strength corresponding to that of the most high-alloyed high speed steels on the market. It has now been found that the amount of hard principles in a high speed steel powder can be increased to the desired level by adding said hard material or, by a contrary mode of expression, decrease the amount of hard principles in the hard material by 'dilution' with high speed steel powder to obtain the desired advantages i.e. a material having a considerably improved wear resistance behaviour compared to high speed steel but still being machinable by means of turning, milling, drilling etc and without obtaining negative properties such as an impaired macro toughness behaviour and an uneven distribution of harder and softer parts.
- the problem shown as an unfavourable distribution of hard principles and binder phase, said problem being created when 'pure' hard principles are added to a high speed steel or another steel powder can be avoided according to the invention by mixing said steel powder with a powder containing hard principles as well as binder phase. It has been found, however, that it must be a powder of the type described i.e. having 30 - 70 % by volume of extremely fine grained hard principles. So called conventional cemented carbide powder on WC-Co-base does not work but will give the same disadvantages as the pure hard principles.
- the two kinds of powders to which the invention relates i.e. high speed steel powder and powder with 30 - 7 % by volume of hard principles according to earlier description have shown a surprisingly good ability of mixing and deagglomeration which will give said combination of materials unique properties.
- each type of powder shall comprise 25 - 75 preferably 30 - 70 % by volume of the mixture.
- the hard material powder contains 30 - 70 % by volume of hard principles based on carbides, nitrides, oxides and/or borides of Ti, Zr, Hf, V, Nb, Ta, Cr, Mo and/or W and a binder metal based upon Fe, Co and/or Ni.
- the high speed steel powder can be known commercially available grades as well as newly developed types of high speed steel.
- a relatively simple alloying quality such as type M2 with an analysis as above is preferably chosen but also cobalt- alloyed high speed steels having better high temperature properties can be used when the application so demands.
- the powders are compacted in solid state (before which the high speed steel powder has been granulated).
- the compaction is suitably performed by mixing/milling + cold isostatic pressing (CIP) + hot extrusion.
- the temperature should not exceed 1250 o C being preferably at the most 1200 o C in order to avoid sintering and grain growth of the hard principles in the hard material powder. It has been found that the extremely fine grain size being normally 0.04 - 0.7 ⁇ m of the hard principles of the hard material does not change by the process according to the invention. Also the grain size of the hard principles of the high speed steel powder (which normally is much greater than that of the hard material or of the order of 1 - 2 ⁇ m) does not change appreciably in the procedure according to the invention.
- Powder according to the invention will after hot compaction give billets which are surprisingly easy to machine by cutting tools and which also are surprisingly easy to weld to steel by friction welding methods. Said procedures would be very difficult if the billets had been prepared from powder having simply a content of hard principles of 50 %.
- a welded shaft means a considerably lower consumption of the expensive hard material and is therefore economically advantageous above a certain diameter.
- Powder according to the invention can be used in the manufacturing of compound tools according to Swedish patent 8302735-9 (publication No. 440 753) or 8405628-2 (publication No. 453 649) at which at least one part comprises said powder and the other(s) high speed steel or tool steel.
- Another alternative for particularly advanced compound tools is at least one part of the pure hardmaterial with 30 - 70 % by volume of hard principles and the other(s) of a powder according to the present invention i.e. 25 - 75 % by volume of hard material according to the above and 75 - 25 % by volume of granulated high speed steel powder.
- Tools according to the invention are well suited for coating by means of for example PVD-Technique because the material will support the coating layer much better than high speed steel which will lead to a superior interaction between layer and substrate.
- inert gas granulated high speed steel powder type M2
- hard material powder containing 24.5 % Ti, 7 % N, 0.6 % C, 7.5 % Co, 6% W, 5% Mo, 4 % Cr and rest Fe (besides normally present other alloying elements and impurities) in an ordinary mixer for 60 minutes giving a powder from which billets for hot extrusion were cold isostatically pressed at 200 MPa.
- the dimension of the billets was ⁇ 69.5x300 mm.
- the billets were vacuum annealed at 1200 o C for 2 hours, after which they were encapsulated in extrusion cans of carbon steel ⁇ i 70 mm and with a wall thickness of 3 mm.
- the cans were evacuated and sealed after which they were heated to 1150 o C for 1 hour and extruded to round bar ⁇ 24 mm. From said round bar end mills were made which in property respects were laying in the area between high speed steel and the actual hard material i.e. having a superior wear resistance compared to that of high speed steel and having a very good toughness behaviour in relation to the high content of hard principles (being much better than that of the most high-alloyed high speed steels on the market) but still having an excellent machinability.
- Example 1 was repeated but water granulated high speed steel powder was used, the carbon content of which was compensated in order to make up for the loss of carbon being the result of the reduction of oxides during the vacuum annealing at about 1200 o C. Also these tests showed superior tools compared to high speed steel.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Powder Metallurgy (AREA)
- Cutting Tools, Boring Holders, And Turrets (AREA)
- Heat Treatment Of Steel (AREA)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT89850351T ATE104366T1 (de) | 1988-10-21 | 1989-10-13 | Verfahren zur herstellung eines harten materials im bereich zwischen zementiertem karbid und schnellstahl. |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
SE8803777 | 1988-10-21 | ||
SE8803777A SE467210B (sv) | 1988-10-21 | 1988-10-21 | Saett att framstaella verktygsmaterial foer skaerande bearbetning |
Publications (3)
Publication Number | Publication Date |
---|---|
EP0365506A2 true EP0365506A2 (de) | 1990-04-25 |
EP0365506A3 EP0365506A3 (en) | 1990-07-11 |
EP0365506B1 EP0365506B1 (de) | 1994-04-13 |
Family
ID=20373705
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP89850351A Expired - Lifetime EP0365506B1 (de) | 1988-10-21 | 1989-10-13 | Verfahren zur Herstellung eines harten Materials im Bereich zwischen zementiertem Karbid und Schnellstahl |
Country Status (6)
Country | Link |
---|---|
US (1) | US4973356A (de) |
EP (1) | EP0365506B1 (de) |
JP (1) | JPH02213428A (de) |
AT (1) | ATE104366T1 (de) |
DE (1) | DE68914580T2 (de) |
SE (1) | SE467210B (de) |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5500289A (en) * | 1994-08-15 | 1996-03-19 | Iscar Ltd. | Tungsten-based cemented carbide powder mix and cemented carbide products made therefrom |
US6641640B1 (en) | 1998-12-01 | 2003-11-04 | Basf Aktiengesellschaft | Hard material sintered compact with a nickel- and cobalt-free, nitrogenous steel as binder of the hard phase |
WO2007029017A1 (en) * | 2005-09-08 | 2007-03-15 | John James Saveker | Composite cutting tools, wear resistant bodies and finished products |
EP1997575A1 (de) | 2001-12-05 | 2008-12-03 | Baker Hughes Incorporated | Konsolidiertes Hartmaterial und Anwendungen |
CN104388819A (zh) * | 2014-10-31 | 2015-03-04 | 苏州莱特复合材料有限公司 | 一种用于切削刀具的粉末冶金材料及其制备方法 |
EP3109333A3 (de) * | 2015-06-24 | 2017-01-04 | The Japan Steel Works, Ltd. | Eisenbasierte gesinterte legierung und verfahren zur herstellung davon |
Families Citing this family (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
SE469384B (sv) * | 1990-12-21 | 1993-06-28 | Sandvik Ab | Saett att framstaella en sintrad karbonitridlegering foer finfraesning |
US5552108A (en) * | 1990-12-21 | 1996-09-03 | Sandvik Ab | Method of producing a sintered carbonitride alloy for extremely fine machining when turning with high cutting rates |
US5290507A (en) * | 1991-02-19 | 1994-03-01 | Runkle Joseph C | Method for making tool steel with high thermal fatigue resistance |
DE69205866D1 (de) * | 1991-03-27 | 1995-12-14 | Hitachi Metals Ltd | Verbundkörper auf Titankarbidbasis. |
US5346529A (en) * | 1992-03-23 | 1994-09-13 | Tecsyn Pmp, Inc. | Powdered metal mixture composition |
GB9500503D0 (en) * | 1995-01-11 | 1995-03-01 | Saveker Jonathan J | High speed cutting tool |
US6063333A (en) * | 1996-10-15 | 2000-05-16 | Penn State Research Foundation | Method and apparatus for fabrication of cobalt alloy composite inserts |
TWI291458B (en) * | 2001-10-12 | 2007-12-21 | Phild Co Ltd | Method and device for producing titanium-containing high performance water |
US6793705B2 (en) | 2001-10-24 | 2004-09-21 | Keystone Investment Corporation | Powder metal materials having high temperature wear and corrosion resistance |
US20050169715A1 (en) * | 2004-02-04 | 2005-08-04 | Valenite Llc | Tool holder and method of making |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2508851A1 (de) * | 1975-02-28 | 1976-09-09 | Toyo Kohan Co Ltd | Sinterhartmetallegierung aus eisenhaltigem borid und verfahren zu ihrer herstellung |
EP0181303A2 (de) * | 1984-11-09 | 1986-05-14 | Santrade Ltd. | Verbundwerkzeug und Verfahren zu seiner Herstellung |
US4618540A (en) * | 1983-05-13 | 1986-10-21 | Santrade Limited | Compound body and method of making the same |
JPS62146246A (ja) * | 1985-12-19 | 1987-06-30 | Tatsuro Kuratomi | 高速度鋼系複合焼結体およびその製造法 |
EP0234099A2 (de) * | 1986-02-25 | 1987-09-02 | Crucible Materials Corporation | Werkzeugkörper aus Schnellstrahlpulver und Verfahren zu seiner Herstellung |
GB2215736A (en) * | 1988-02-05 | 1989-09-27 | Nissan Motor | Iron base sintered alloy |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
SE392482B (sv) * | 1975-05-16 | 1977-03-28 | Sandvik Ab | Pa pulvermetallurgisk veg framstelld legering bestaende av 30-70 volymprocent |
JPS57181367A (en) * | 1981-04-08 | 1982-11-08 | Furukawa Electric Co Ltd:The | Sintered high-v high-speed steel and its production |
JPS59118852A (ja) * | 1982-12-27 | 1984-07-09 | Tatsuro Kuratomi | 焼結硬質合金複合高速度鋼およびその製造法 |
JPS60103162A (ja) * | 1983-11-09 | 1985-06-07 | Hitachi Metals Ltd | 耐摩耗性、耐溶着性に優れた高速度工具鋼 |
JPS61554A (ja) * | 1984-06-13 | 1986-01-06 | Hitachi Metals Ltd | 耐摩耗性,耐溶着性に優れた高速度工具鋼 |
JPS6274003A (ja) * | 1985-09-26 | 1987-04-04 | Nippon Kokan Kk <Nkk> | 圧粉体の焼結方法 |
-
1988
- 1988-10-21 SE SE8803777A patent/SE467210B/sv not_active IP Right Cessation
-
1989
- 1989-10-13 EP EP89850351A patent/EP0365506B1/de not_active Expired - Lifetime
- 1989-10-13 AT AT89850351T patent/ATE104366T1/de not_active IP Right Cessation
- 1989-10-13 DE DE68914580T patent/DE68914580T2/de not_active Expired - Fee Related
- 1989-10-20 JP JP1271900A patent/JPH02213428A/ja active Pending
- 1989-10-23 US US07/425,121 patent/US4973356A/en not_active Expired - Fee Related
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2508851A1 (de) * | 1975-02-28 | 1976-09-09 | Toyo Kohan Co Ltd | Sinterhartmetallegierung aus eisenhaltigem borid und verfahren zu ihrer herstellung |
US4618540A (en) * | 1983-05-13 | 1986-10-21 | Santrade Limited | Compound body and method of making the same |
EP0181303A2 (de) * | 1984-11-09 | 1986-05-14 | Santrade Ltd. | Verbundwerkzeug und Verfahren zu seiner Herstellung |
JPS62146246A (ja) * | 1985-12-19 | 1987-06-30 | Tatsuro Kuratomi | 高速度鋼系複合焼結体およびその製造法 |
EP0234099A2 (de) * | 1986-02-25 | 1987-09-02 | Crucible Materials Corporation | Werkzeugkörper aus Schnellstrahlpulver und Verfahren zu seiner Herstellung |
GB2215736A (en) * | 1988-02-05 | 1989-09-27 | Nissan Motor | Iron base sintered alloy |
Non-Patent Citations (1)
Title |
---|
PATENT ABSTRACTS OF JAPAN, vol. 11, no. 371 (C-462)[2818], 3rd December 1987; & JP-A-62 146 246 (TATSURO KURATOMI) 30-06-1987 * |
Cited By (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5500289A (en) * | 1994-08-15 | 1996-03-19 | Iscar Ltd. | Tungsten-based cemented carbide powder mix and cemented carbide products made therefrom |
US6641640B1 (en) | 1998-12-01 | 2003-11-04 | Basf Aktiengesellschaft | Hard material sintered compact with a nickel- and cobalt-free, nitrogenous steel as binder of the hard phase |
US7829013B2 (en) | 2001-12-05 | 2010-11-09 | Baker Hughes Incorporated | Components of earth-boring tools including sintered composite materials and methods of forming such components |
EP1997575A1 (de) | 2001-12-05 | 2008-12-03 | Baker Hughes Incorporated | Konsolidiertes Hartmaterial und Anwendungen |
US7556668B2 (en) | 2001-12-05 | 2009-07-07 | Baker Hughes Incorporated | Consolidated hard materials, methods of manufacture, and applications |
US7691173B2 (en) | 2001-12-05 | 2010-04-06 | Baker Hughes Incorporated | Consolidated hard materials, earth-boring rotary drill bits including such hard materials, and methods of forming such hard materials |
US9109413B2 (en) | 2001-12-05 | 2015-08-18 | Baker Hughes Incorporated | Methods of forming components and portions of earth-boring tools including sintered composite materials |
WO2007029017A1 (en) * | 2005-09-08 | 2007-03-15 | John James Saveker | Composite cutting tools, wear resistant bodies and finished products |
CN104388819A (zh) * | 2014-10-31 | 2015-03-04 | 苏州莱特复合材料有限公司 | 一种用于切削刀具的粉末冶金材料及其制备方法 |
CN104388819B (zh) * | 2014-10-31 | 2016-06-29 | 新昌县大市聚镇海房机械厂 | 一种用于切削刀具的粉末冶金材料及其制备方法 |
EP3109333A3 (de) * | 2015-06-24 | 2017-01-04 | The Japan Steel Works, Ltd. | Eisenbasierte gesinterte legierung und verfahren zur herstellung davon |
US10745786B2 (en) | 2015-06-24 | 2020-08-18 | The Japan Steel Works, Ltd. | Iron-based sintered alloy and method for producing the same |
US11891682B2 (en) | 2015-06-24 | 2024-02-06 | The Japan Steel Works, Ltd. | Iron-based sintered alloy and method for producing the same |
Also Published As
Publication number | Publication date |
---|---|
SE8803777L (sv) | 1990-04-22 |
SE467210B (sv) | 1992-06-15 |
EP0365506B1 (de) | 1994-04-13 |
DE68914580D1 (de) | 1994-05-19 |
SE8803777D0 (sv) | 1988-10-21 |
DE68914580T2 (de) | 1994-07-21 |
ATE104366T1 (de) | 1994-04-15 |
JPH02213428A (ja) | 1990-08-24 |
US4973356A (en) | 1990-11-27 |
EP0365506A3 (en) | 1990-07-11 |
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