EP0356654B1 - Device for supplying (package) blanks to a packaging machine - Google Patents

Device for supplying (package) blanks to a packaging machine Download PDF

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Publication number
EP0356654B1
EP0356654B1 EP89112026A EP89112026A EP0356654B1 EP 0356654 B1 EP0356654 B1 EP 0356654B1 EP 89112026 A EP89112026 A EP 89112026A EP 89112026 A EP89112026 A EP 89112026A EP 0356654 B1 EP0356654 B1 EP 0356654B1
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EP
European Patent Office
Prior art keywords
blank
conveyor
stack
stacks
cassette
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP89112026A
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German (de)
French (fr)
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EP0356654A1 (en
Inventor
Heinz Focke
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Focke and Co GmbH and Co KG
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Focke and Co GmbH and Co KG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Focke and Co GmbH and Co KG filed Critical Focke and Co GmbH and Co KG
Publication of EP0356654A1 publication Critical patent/EP0356654A1/en
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Publication of EP0356654B1 publication Critical patent/EP0356654B1/en
Anticipated expiration legal-status Critical
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B43/00Forming, feeding, opening or setting-up containers or receptacles in association with packaging
    • B65B43/12Feeding flexible bags or carton blanks in flat or collapsed state; Feeding flat bags connected to form a series or chain
    • B65B43/126Feeding carton blanks in flat or collapsed state
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H1/00Supports or magazines for piles from which articles are to be separated
    • B65H1/30Supports or magazines for piles from which articles are to be separated with means for replenishing the pile during continuous separation of articles therefrom

Definitions

  • the invention relates to a device for feeding stacks of pack blanks to a blank magazine of a packaging machine, in particular for producing hinged boxes for cigarettes, the stacks being able to be fed to an emptying station in open containers.
  • the packaging machine For the production of certain packs, for example folding boxes (hinge-lid packs) for cigarettes, it is necessary or customary to provide the packaging machine with blanks produced in another way as a stack of blanks. These blanks are usually made by punching in a paper mill.
  • the packaging machine comes with one (or more) blank magazine equipped into which the cut stacks are fed. The individual blanks for folding the packs are removed from the underside of the blank magazine.
  • EP-A-0 258 597 it is known to feed blanks on a container-like stacking pallet to a packaging machine.
  • the pallet itself must be loaded and can be moved close to the floor.
  • the invention is based on the object of proposing a device by means of which the handling of the blanks or stack of blanks in the area of the packaging machine is facilitated and becomes more efficient with the extensive exclusion of manual use.
  • the device according to the invention is characterized by an overhead conveyor for feeding the containers designed as cassettes filled with stacks of blanks, a first vertical conveyor for taking over the full cassettes from the overhead conveyor, and a cassette conveyor for taking over the full cassettes from the first vertical conveyor in the area of a feed station and for further conveyance to the emptying station for the removal of stacks of blanks from the cassettes and for transfer to the blank magazine, and by a second vertical conveyor for the acceptance of empty cassettes from the cassette conveyor in the area of a removal station and for feeding the cassettes to the overhead conveyor.
  • the cassettes are loaded centrally, preferably at the place where the blanks are produced.
  • the cassettes are in a sealed position on the cassette conveyor, so that the former at the same time forms a receivable memory due to the length.
  • the cassette conveyor is preferably arranged on the back of the packaging machine, approximately parallel to the longitudinal center plane of the same. In the area of the emptying station, the stacks of blanks are successively removed from the cassettes by an upward movement.
  • the path of movement of the blank stacks is in a level above the packaging machine transversely to this or transversely to the cassette conveyor to the front or to the front area of the packaging machine.
  • the blank stacks are preferably transferred to two blank magazines as required.
  • the emptied cassettes are transported on the cassette conveyor beyond the emptying station and either loaded on pallets or returned to the circulation conveyor circuit.
  • the cassettes are expediently designed such that a plurality of emptied cassettes can be nested inside one another in a space-saving manner, so that the space requirement is small when transported back to a filling station.
  • the exemplary embodiment shown is concerned with the handling, in particular the transport, of (pack) blanks 20 in the area of a packaging machine 21.
  • the blanks 20 shown are used for producing hinged boxes (hinge-lid packs) for cigarettes.
  • the blanks are produced outside the packaging machine 21, in particular in a paper mill, and stacked, namely delivered as a blank stack 22.
  • the object is to feed blanks 20 or blanks 22 of blanks to the packaging machine 21 to a sufficient extent.
  • the packaging machine 21 is equipped with two such blank magazines 23, 24. These are designed as an upright or slightly inclined shaft with a U-shaped cross section.
  • the blanks 20 are removed from the blank magazines 23, 24 by a removal member, in the present case by a dispenser 25 of a generally known type.
  • the blanks 20 or blank stack 22 are fed to the blank magazines 23, 24 from above.
  • the core of the device for conveying and handling the blank stacks 22 are containers, namely cassettes 26.
  • the cassettes 26 consist of a bottom wall 27, on which the cut stacks 22 rest, and of upright walls or wall elements. These are webs 28 connected to the bottom wall 27. These are arranged on the bottom wall 27 in such a way that several, namely in the present case four chambers 29 are formed side by side. The chambers 29 are separated from one another by webs 28.
  • the cassette 26 is open at the top, and consequently also the chambers 29.
  • the bottom wall 27 is provided with rectangular openings 30. On the one hand, these allow nested stacking of several empty cassettes 26 for space-saving removal thereof. On the other hand, the openings 30 are formed and arranged approximately in the central plane of the chambers 29 so that lifting elements can pass through the bottom wall 27 from below in order to lift the stack of blanks 22 out of the chambers 29.
  • the openings 30 are rectangular in cross section.
  • the cassettes 26 are filled with the cut stacks 22 at a suitable point, in particular in the paper mill, and then fed to the packaging machine 21.
  • This is assigned a cassette conveyor 31 on which the cassettes are placed.
  • the cassette conveyor 31 is designed as a belt conveyor with, in the present case, two conveyor belts 32, 33 arranged at a distance from one another (e.g. FIG. 6).
  • the cassettes 26 stand with their edge regions on the conveyor belts 32, 33, so that the openings 30 arranged at a distance from the edge of the bottom wall 27 are exposed.
  • the cassette conveyor 31 runs as an elongated conveying member on the back of the packaging machine 21 directly next to it and approximately parallel to the (imaginary) longitudinal center plane thereof.
  • a loading station 34 is formed for placing the individual cassettes 26.
  • a removal station 35 for empty cassettes 26.
  • an emptying station 36 is formed, in which the stack of blanks 22 can be removed from the cassette 26 one after the other.
  • the area from the loading station 34 to the emptying station 36 forms a memory for Cassettes 26 and blank stack 22 with considerable capacity.
  • the (filled) cassettes can be fed to the loading station 34 on pallets or other carriers and can be placed on the cassette conveyor 31 by hand.
  • a circulating conveyor is installed above the packaging machine 21, in particular on a building ceiling. This consists of suspended rails 37 and roller carriages 38 which can be moved on the rails 37. Each roller carriage 38 is equipped with a material carrier 39 which is suitable for receiving a cassette 26 in each case.
  • This "overhead" conveyor system is preferably designed analogously to the conveyor system of DE-A-3827917 patent application (published on December 21, 1989).
  • vertical conveyors 40, 41 are each arranged in the area of the loading station 34 and the removal station 35. These are designed analogously to the vertical conveyors of DE-A-3827917 mentioned.
  • Cassette holders 43, 44 can be moved up and down on an upright support column 42.
  • Each cassette holder 43, 44 is designed so that a cassette 26 on horizontal support members, e.g. Support rods, recording takes place and can be promoted next to the support column 42 downwards or upwards.
  • the relative position of the vertical conveyors 40, 41 to the roller carriages 38 and their material carriers 39 on the one hand and to the cassette conveyor 31 on the other hand is selected such that the transfer of the cassettes 26 from one conveyor to the other takes place automatically by relative movement, specifically in the patent application DE -A-3827917 described manner.
  • Filled cassettes 26 are accordingly automatically placed on the cassette conveyor 31 in the area of the feed station 34. while emptied cassettes 26 are also automatically taken over in the removal station 35 by the cassette holder 44 and are conveyed upwards for being carried along by a roller carriage 38 or by the material carrier 39.
  • the blank stacks 22 removed from the cassettes 26 in the emptying station 36 are first conveyed upward, moved in a plane above the packaging machine 21 transversely to the latter or transversely to the cassette conveyor 31 and finally fed to the blank magazines 23, 24 by sideways movement (FIG. 8th).
  • stops 46 are formed on the underside of the bottom wall 27 of the cassette 26, which stop against a positioning stop 47 that can be inserted into the path of movement of the cassette 26 to run.
  • the stops 46 are formed as a rear boundary of molded-in depressions 48 in the bottom wall 27.
  • a plurality of, namely four positioning stops 47 are arranged on a stop wheel 49 which is driven to rotate in cycles.
  • the cassette 26 is aligned in such a way that one chamber 29 is centered on the stack lifter 45. After a stack of blanks 22 has been lifted out, the cassette 26 is transported further by one cycle until a subsequent positioning stop 47 bears against the subsequent stop 46 of the cassette 26 when the stop wheel 49 is rotated through a corresponding quarter.
  • the stack lifter 45 here consists of two plungers 50 which can be moved up and down together. In the starting position (FIGS. 5, 6), these are located below the cassette 26 or below a conveying run of the cassette conveyor 31 and between the two conveyor belts 32, 33 (Fig. 6).
  • the plungers 50 are aligned with the cassette 26 such that they can pass through two openings 30 in the bottom wall 27 of the cassette 26, in the middle of a chamber 29.
  • the plungers 50 have a cross section which is matched to the opening 30.
  • the plungers 50 only perform a limited stroke movement, namely up to a position of the blank stack 22 above the cassette 26 (FIG. 7). In this position, the blank stack 22 is taken over by a high conveyor 53 and moved further upwards.
  • the plungers 50 are attached to a common plunger carrier 51, which in turn can be moved up and down on an upright guide column 52 connected to the packaging machine 21.
  • the high conveyor 53 consists of pivotable pawls 54, each of which has lugs 55 on the long sides under the blank stack 22.
  • the pawls 54 acting on both sides of the blank stack 22 are moved upwards together.
  • each pawl is attached to a sliding sleeve 56, which by means of organs not shown, e.g. Pressure cylinder, up and down along an upright guide rod 57 is movable.
  • the blank stack 22 is carried up to a transverse conveyor plane 58.
  • the upright blank stacks 22 become the front in the transverse conveyor plane 58 above the packaging machine 21 or conveyed to a front area thereof, specifically by a cross conveyor 59.
  • the cross conveyor 59 here consists of a horizontal slideway 60, on which the stack of blanks 22 stand and are shifted in cycles.
  • the cross conveyor 59 is designed as a clock conveyor with a plurality of drivers which each engage and move on the rear side of the blank stack 22. These are designed here as upright driver rods 61.
  • the height of the same is adapted to the height of the blank stacks 22, so that they are covered over the entire height.
  • All driver rods 61 of the cross conveyor 59 are actuated simultaneously by a common drive.
  • This consists of a common push rod 62 which is arranged next to the movement path of the blank stacks 22.
  • This is driven back and forth, in each case by one conveying cycle, namely from the rear starting position drawn out in FIG. 8 to the front end position shown in broken lines.
  • the entraining rods 61 are moved into the entraining position, approximately centrally at the rear of a blank stack 22.
  • four blank stacks 22 are gripped by the cross conveyor 59 and moved on by one cycle. Each time, a stack of blanks 22 fed by the high conveyor 53 is also detected and conveyed onto the slideway 60.
  • the driver rods 61 are previously withdrawn from the position on the rear of the blank stack 22 and pivoted into a lateral position next to the path of movement of the blank stack 22.
  • the driving rods 61 are on a swivel arm 63 is mounted above the plane of movement of the blank stack 22.
  • the swivel arm 63 is in turn connected to an upright rotating rod 64 which is rotatably attached to the push rod 62.
  • the pivot rods 64 are pivoted together, in each case via a pivot bracket 65, which is arranged at the lower end of the pivot rod 64, below the push rod 64. This in turn is located in a plane below the slideway 60.
  • the pivot tabs 65 can be actuated in a suitable manner be, for example by pressure cylinder.
  • the driver rods 61 which are only supported at the upper end, namely connected to the swivel arm 63, can be extended down to below the transverse conveying plane 58 so that the blank stack 22 is reliably grasped over the entire height.
  • the slideway 60 is provided with a longitudinal slot 66 in which the lower ends of the driving rods 61 run during the conveying cycle.
  • arc slots adjoining the longitudinal slot 66 are formed, which enable the driving rods 61 to exit from the longitudinal slot 66 when the driving rods 61 are pivoted into the position for the return movement of the push rod 62.
  • the arch slots are not shown here for reasons of clarity.
  • the cross conveyor 59 transports the blank stacks 22 in cycles to a cross distributor 67. This has the task of transporting the batches of blanks 22 fed cyclically in the direction transverse to the cross conveyor 59 into a position in front of one or the other blank magazine 23, 24 and then handed over to the relevant blank magazine 23 or 24.
  • the blank magazines 23, 24 are arranged above a plate-shaped folding turret 68 which rotates about a vertical axis in the present exemplary embodiment.
  • the blank magazines 23, 24 are open on both sides of the cross conveyor 59 Side facing the front of the packaging machine 21.
  • the blank magazines 23, 24 are U-shaped in cross section with side walls 69 and an end wall 70.
  • the blank magazines 23, 24 are open at the top.
  • On the underside is the already mentioned dispenser 25 as a removal member for the blanks 20.
  • the blank magazines 23, 24 are arranged at a slight incline.
  • the cross distributor 67 contains a stacking pocket 71. In an approximately central position aligned with the cross conveyor 59, a stack of blanks 22 is conveyed into this at each conveying cycle of the cross conveyor 59.
  • the stacking pocket 71 is open on the side facing the cross conveyor 59.
  • the blank stacks 22 are located in the stacking pocket 71 on a support base 72.
  • the support base 72 is designed as a relatively narrow web which extends in the middle of the stacking pocket 71.
  • the stacking pocket 71 is equipped with pocket side walls 74 on both sides of the blank stack 22.
  • the stacking pocket 71 as a supporting element for a blank stack 22 is mounted on a transverse guide 75.
  • This consists essentially of a support rod 76 on which the stacking pocket 71 is slidably mounted with a rotary guide 77.
  • the stacking pocket 71 can alternatively be moved in front of the end of the cross conveyor 59 or in front of one of the blank magazines 23, 24.
  • the stacking pocket 71 or a support unit consisting of the support base 72 and rear wall 73 can also be moved in the direction parallel to the cross conveyor 59.
  • This further movement of part of the stacking pocket 71 serves to feed a stack of blanks 22 to the blank magazine 23, 24.
  • the rear wall 73 connected to the base 72 is displaceably mounted on a longitudinal guide via a bearing sleeve 78, namely on a longitudinal rod 79. This is (approximately) parallel to the cross conveyor 59.
  • the longitudinal rod 79 is held by a support frame, namely by a support bracket 80.
  • the stacking pocket 71 or its support base 72 with rear wall 73 is displaced in the direction of the blank magazine 23, 24 oriented toward the open side thereof, that is to say parallel to the cross conveyor 59.
  • the pocket side walls 74 connected in the present case to the carrying guide 77 remain in the starting position.
  • the blank stack 22 is moved - with the support base 72 - into the magazine 23, 24.
  • the base 72 - with the rear wall 73 - is tilted into an inclined position (solid lines in FIGS. 10 and 11). In this position, the blank stack 22 is aligned with the inclined position of the blank magazine 23, 24.
  • the blank stack 22 is transferred to the blank magazine 23, 24, namely to a remaining stack 81 in the magazine 23, 24.
  • the new blank stack 22 is therefore only transferred after the blank has been emptied - Magazine 23, 24 except for the remaining stack 81, which ends below the tray 72.
  • the blank stack 22 which is released by pulling back the support base 72 overcomes a small drop height until it rests on the remaining stack 81.
  • the stacking pocket 71 is then moved back into the upright position and moved in front of the cross conveyor 59 for receiving a further blank stack 22.
  • the stack pocket 71 is mounted on a tiltable support frame 82.
  • This consists of lateral, upright support legs 83. Their upper ends are connected to one another by the transverse support rod 76.
  • the lower ends of the support legs 83 are pivotally mounted via a bend 84, namely via a pivot bearing 85 connected to the machine frame of the packaging machine 21.
  • the entire support frame described can therefore be tilted about the pivot bearing 85, specifically after the introduction of a blank stack 22 together with the support base 72 into a blank magazine 23, 24.
  • the tilting movement here is approximately 10 °.
  • the support bracket 80 as a support member for the stacking pocket 71 is supported on the support frame 82 so that despite the displaceability of the support guide 77 on the support rod 76, the support bracket 80 acts as a cantilever arm.
  • a cantilever arm 88 is connected laterally to the support frame 82, namely to the support legs 83. These act as rigid supporting elements.
  • the free ends of the cantilever arms 88 are connected to one another by a transverse support rail 89.
  • the support bracket 80 is slidably supported, in the present case by a support roller 90, which is connected via an extension 91 to the top of the support bracket 80.
  • the support bracket 80 can thus be moved with the stacking pocket 71 by moving the support guide 77 on the support rod 76 without twisting transversely to the cross conveyor 59.
  • a support leg 86 is attached to the side of the bearing sleeve 78, which with the free end runs in a guide 87. This is connected to the support guide 77 and extends in the direction of movement of the bearing sleeve 78. The end of the support leg 86 can be supported in the groove of the guide 87 with a roller (not shown).
  • the blank stack 22 received in a central position of the stacking pocket 71 is moved as required by transverse displacement of the stacking pocket 71 on the support rod 76 in one direction or one direction or the other according to the requirement of one or the other blank magazine 23, 24 and handed over to it in the manner described.
  • the movement steps of the stacking pocket 71 are matched to the conveying cycle of the cross conveyor 79, in such a way that the emptied stacking pocket 71 is kept ready for the reception of a blank stack 22 in the extension of the cross conveyor 59.

Description

Die Erfindung betrifft eine Einrichtung zum Zuführen von Stapeln von Packungs-Zuschnitten zu einem Zuschnitt-Magazin einer Verpackungsmaschine, insbesondere zum Herstellen von Klappschachteln für Zigaretten, wobei die Stapel in oben offenen Behältern einer Entleerungsstation zuführbar sind.The invention relates to a device for feeding stacks of pack blanks to a blank magazine of a packaging machine, in particular for producing hinged boxes for cigarettes, the stacks being able to be fed to an emptying station in open containers.

Für die Herstellung bestimmter Packungen, zum Beispiel von Klappschachteln (Hinge-Lid-Packungen) für Zigaretten, ist es erforderlich bzw. üblich, der Verpackungsmaschine anderweitig hergestellte Zuschnitte als Zuschnitt-Stapel zur Verfügung zu stellen. Üblicherweise werden diese Zuschnitte durch Stanzen in einer Papierfabrik gefertigt. Die Verpackungsmaschine ist mit einem (oder mehreren) Zuschnitt-Magazin ausgerüstet, in das die Zuschnitt-Stapel eingefördert werden. Die Entnahme der einzelnen Zuschnitte zum Falten der Packungen erfolgt an der Unterseite des Zuschnitt-Magazins.For the production of certain packs, for example folding boxes (hinge-lid packs) for cigarettes, it is necessary or customary to provide the packaging machine with blanks produced in another way as a stack of blanks. These blanks are usually made by punching in a paper mill. The packaging machine comes with one (or more) blank magazine equipped into which the cut stacks are fed. The individual blanks for folding the packs are removed from the underside of the blank magazine.

Die zunehmend höhere Leistung der Verpackungsmaschinen verursacht Probleme bei der ordnungsgemäßen Versorgung mit Verpackungsmaterial. Dies gilt vor allem für die in der Handhabung schwierigen Zuschnitt-Stapel. Bisher werden diese vorwiegend manuell gehandhabt, nämlich stapelweise in das Zuschnitt-Magazin eingegeben.The increasing performance of packaging machines is causing problems with the proper supply of packaging material. This applies above all to the cut stacks, which are difficult to handle. So far, these have mainly been handled manually, namely entered in batches in the blank magazine.

Aus der EP-A-0 258 597 ist es bekannt, Zuschnitte auf einer behälterähnlichen Stapelpalette einer Verpackungsmaschine zuzufördern. Die Palette selbst muß beladen werden und ist bodennah verfahrbar.From EP-A-0 258 597 it is known to feed blanks on a container-like stacking pallet to a packaging machine. The pallet itself must be loaded and can be moved close to the floor.

Der Erfindung liegt die Aufgabe zugrunde, eine Einrichtung vorzuschlagen, durch die die Handhabung der Zuschnitte bzw. Zuschnitt-Stapel im Bereich der Verpackungsmaschine erleichtert und leistungsfähiger wird unter weitgehendem Ausschluß von manuellem Einsatz.The invention is based on the object of proposing a device by means of which the handling of the blanks or stack of blanks in the area of the packaging machine is facilitated and becomes more efficient with the extensive exclusion of manual use.

Zur Lösung dieser Aufgabe ist die erfindungsgemäße Einrichtung gekennzeichnet durch einen Überflurförderer zur Zufuhr der mit Zuschnitt-Stapeln gefüllten als Kassetten ausgebildeten Behälter, einen ersten Vertikalförderer zur Übernahme der vollen Kassetten vom Überflurförderer, einen Kassettenförderer zur Übernahme der vollen Kassetten vom ersten Vertikalförderer im Bereich einer Aufgabestation und zur Weiterförderung zur Entleerungsstation zur Entnahme von Zuschnitt-Stapeln aus den Kassetten und zur Überführung an das Zuschnitt-Magazin sowie durch einen zweiten Vertikalförderer zur Übernahme leerer Kassetten vom Kassettenförderer im Bereich einer Abnahmestation und zur Zufuhr der Kassetten zum Überflurförderer.To achieve this object, the device according to the invention is characterized by an overhead conveyor for feeding the containers designed as cassettes filled with stacks of blanks, a first vertical conveyor for taking over the full cassettes from the overhead conveyor, and a cassette conveyor for taking over the full cassettes from the first vertical conveyor in the area of a feed station and for further conveyance to the emptying station for the removal of stacks of blanks from the cassettes and for transfer to the blank magazine, and by a second vertical conveyor for the acceptance of empty cassettes from the cassette conveyor in the area of a removal station and for feeding the cassettes to the overhead conveyor.

Manueller Einsatz ist bei der neuen Förder-Einrichtung entbehrlich. Die Beladung der Kassetten erfolgt zentral, vorzugsweise am Herstellungsort der Zuschnitte. Auf dem Kassettenförderer stehen die Kassetten in Dichtlage, so daß ersterer aufgrund der Länge zugleich einen aufnahmefähigen Speicher bildet.Manual use is not necessary with the new conveyor. The cassettes are loaded centrally, preferably at the place where the blanks are produced. The cassettes are in a sealed position on the cassette conveyor, so that the former at the same time forms a receivable memory due to the length.

Vorzugsweise ist der Kassettenförderer an der Rückseite der Verpackungsmaschine angeordnet, etwa parallel zur Längsmittelebene derselben verlaufend. Im Bereich der Entleerungsstation werden die Zuschnitt-Stapel nacheinander den Kassetten durch Aufwärtsbewegung entnommen.The cassette conveyor is preferably arranged on the back of the packaging machine, approximately parallel to the longitudinal center plane of the same. In the area of the emptying station, the stacks of blanks are successively removed from the cassettes by an upward movement.

Die Bewegungsbahn der Zuschnitt-Stapel verläft in einer Ebene oberhalb der Verpackungsmaschine quer zu dieser bzw. quer zum Kassettenförderer zur Vorderseite bzw. zum vorderen Bereich der Verpackungsmaschine. Hier werden die Zuschnitt-Stapel nach Bedarf vorzugsweise an zwei Zuschnitt-Magazine übergeben.The path of movement of the blank stacks is in a level above the packaging machine transversely to this or transversely to the cassette conveyor to the front or to the front area of the packaging machine. Here, the blank stacks are preferably transferred to two blank magazines as required.

Die entleerten Kassetten werden auf dem Kassettenförderer über die Entleerungsstation hinaus transportiert und entweder auf Paletten verladen oder in den Kreislauf des Überflurförderers zurückgegeben.The emptied cassettes are transported on the cassette conveyor beyond the emptying station and either loaded on pallets or returned to the circulation conveyor circuit.

Die Kassetten sind zweckmäßigerweise so ausgebildet, daß jeweils mehrere entleerte Kassetten raumsparend ineinandergeschachtelt werden können, so daß beim Rücktransport zu einer Füllstation der Raumbedarf gering ist.The cassettes are expediently designed such that a plurality of emptied cassettes can be nested inside one another in a space-saving manner, so that the space requirement is small when transported back to a filling station.

Weitere Merkmale der Erfindung betreffen die Ausgestaltung und Anordnung des Kassettenförderers sowie an diesen anschließender Förderorgane für den Transport der Zuschnitt-Stapel bis zu den Zuschnitt-Magazinen. Weiterhin befaßt sich die Erfindung mit der mechanisierten Zuführung der Kassetten zum Kassettenförderer sowie mit dem Abtransport der entleerten Kassetten.Further features of the invention relate to the design and arrangement of the cassette conveyor as well as conveying elements connected to it for the transport of the blank stacks up to the blank magazines. Furthermore, the invention is concerned with the mechanized feeding of the cassettes to the cassette conveyor and with the removal of the empty cartridges.

Ein Ausführungsbeispiel der Erfindung wird nachfolgend anhand der Zeichnungen näher erläutert. Es zeigt:

Fig. 1
einen Behälter, nämlich eine Kassette zur Aufnahme von Zuschnitt-Stapeln im Grundriß,
Fig. 2
eine Verpackungsmaschine mit Einrichtungen zum Transport und zur Entleerung von Kassetten in Längsansicht,
Fig. 3
die Verpackungsmaschine gemäß Fig. 2 im Grundriß mit Teilen der Transporteinrichtung,
Fig. 4
eine Queransicht der Verpackungsmaschine in vergrößertem Maßstab, ebenfalls mit Teilen der Transporteinrichtung,
Fig. 5
eine Kassette auf einem Kassettenförderer in Längsansicht,
Fig. 6
die Einzelheit gemäß Fig. 5 in Queransicht,
Fig. 7
Einzelheiten eines Hochförderers für Zuschnitt-Stapel in Seitenansicht,
Fig. 8
einen Querförderer für Zuschnitt-Stapel mit anschließendem Stapel-Verteiler im Grundriß,
Fig. 9
Einzelheiten der Vorrichtung gemäß Fig. 8 in Queransicht,
Fig. 10
die Einzelheiten gemäß Fig. 8 und 9 in Längsansicht,
Fig. 11
einen Ausschnitt der Darstellung gemäß Fig. 10 bei veränderter Relativstellung von Förderorganen.
An embodiment of the invention is explained below with reference to the drawings. It shows:
Fig. 1
a container, namely a cassette for receiving stacks of blanks in the plan,
Fig. 2
a packaging machine with devices for transporting and emptying cassettes in a longitudinal view,
Fig. 3
2 in plan with parts of the transport device,
Fig. 4
a transverse view of the packaging machine on an enlarged scale, also with parts of the transport device,
Fig. 5
a cassette on a cassette conveyor in a longitudinal view,
Fig. 6
5 in transverse view,
Fig. 7
Details of a feeder for cut stacks in side view,
Fig. 8
a cross conveyor for cut stacks with a subsequent stack distributor in the plan,
Fig. 9
8 in a transverse view,
Fig. 10
8 and 9 in longitudinal view,
Fig. 11
10 shows a section of the illustration according to FIG. 10 with changed relative position of funding bodies.

Das gezeigte Ausführungsbeispiel befaßt sich mit der Handhabung, insbesondere dem Transport von (Packungs-)Zuschnitten 20 im Bereich einer Verpackungsmaschine 21. Die gezeigten Zuschnitte 20 dienen zum Herstellen von Klappschachteln (Hinge-Lid-Packungen) für Zigaretten.The exemplary embodiment shown is concerned with the handling, in particular the transport, of (pack) blanks 20 in the area of a packaging machine 21. The blanks 20 shown are used for producing hinged boxes (hinge-lid packs) for cigarettes.

Die Zuschnitte werden außerhalb der Verpackungsmaschine 21 hergestellt, insbesondere in einer Papierfabrik, und gestapelt, nämlich als Zuschnitt-Stapel 22 angeliefert. Die Aufgabe besteht darin, Zuschnitte 20 bzw. Zuschnitt-Stapel 22 in ausreichendem Umfange Zuschnitt-Magazinen der Verpackungsmaschine 21 zuzufördern. Bei dem gezeigten Ausführungsbeispiel ist die Verpackungsmaschine 21 mit zwei derartigen Zuschnitt-Magazinen 23, 24 ausgerüstet. Diese sind als aufrechter bzw. leicht geneigter Schacht ausgebildet mit U-förmigem Querschnitt. An der Unterseite werden die Zuschnitte 20 den Zuschnitt-Magazinen 23, 24 durch ein Entnahmeorgan, im vorliegenden Falle durch einen Abroller 25 allgemein bekannter Bauart, entnommen. Die Zuschnitte 20 bzw. Zuschnitt-Stapel 22 werden den Zuschnitt-Magazinen 23, 24 von oben her zugeführt.The blanks are produced outside the packaging machine 21, in particular in a paper mill, and stacked, namely delivered as a blank stack 22. The object is to feed blanks 20 or blanks 22 of blanks to the packaging machine 21 to a sufficient extent. In the exemplary embodiment shown, the packaging machine 21 is equipped with two such blank magazines 23, 24. These are designed as an upright or slightly inclined shaft with a U-shaped cross section. On the underside, the blanks 20 are removed from the blank magazines 23, 24 by a removal member, in the present case by a dispenser 25 of a generally known type. The blanks 20 or blank stack 22 are fed to the blank magazines 23, 24 from above.

Kernstück der Einrichtung zum Fördern und Handhaben der Zuschnitt-Stapel 22 sind Behälter, nämlich Kassetten 26. In diesen finden jeweils mehrere Zuschnitt-Stapel 22 nebeneinander Aufnahme. Die Kassetten 26 bestehen im vorliegenden Falle aus einer Bodenwand 27, auf der die Zuschnitt-Stapel 22 aufliegen, und aus aufrechten Wänden bzw. Wandorganen. Bei diesen handelt es sich um mit der Bodenwand 27 verbundene Stege 28. Diese sind auf der Bodenwand 27 so angeordnet, daß mehrere, nämlich im vorliegenden Falle vier Kammern 29 nebeneinander gebildet sind. Die Kammern 29 sind durch Stege 28 voneinander getrennt. In jeder Kammer 29 befindet sich ein Zuschnitt-Stapel 22.The core of the device for conveying and handling the blank stacks 22 are containers, namely cassettes 26. In each of these, a plurality of blank stacks 22 are accommodated side by side. In the present case, the cassettes 26 consist of a bottom wall 27, on which the cut stacks 22 rest, and of upright walls or wall elements. These are webs 28 connected to the bottom wall 27. These are arranged on the bottom wall 27 in such a way that several, namely in the present case four chambers 29 are formed side by side. The chambers 29 are separated from one another by webs 28. There is a blank stack 22 in each chamber 29.

Die Kassette 26 ist oben offen, mithin auch die Kammern 29.The cassette 26 is open at the top, and consequently also the chambers 29.

Die Bodenwand 27 ist mit rechteckigen Öffnungen 30 versehen. Diese erlauben einerseits eine ineinander verschachtelte Stapelung mehrerer leerer Kassetten 26 zum raumsparenden Abtransport derselben. Zum anderen sind aber die Öffnungen 30 etwa in der Mittelebene der Kammern 29 so ausgebildet und angeordnet, daß Huborgane von unten her durch die Bodenwand 27 hindurchtreten können, um die Zuschnitt-Stapel 22 aus den Kammern 29 herauszuheben. Die Öffnungen 30 sind im Querschnitt rechteckig ausgebildet.The bottom wall 27 is provided with rectangular openings 30. On the one hand, these allow nested stacking of several empty cassettes 26 for space-saving removal thereof. On the other hand, the openings 30 are formed and arranged approximately in the central plane of the chambers 29 so that lifting elements can pass through the bottom wall 27 from below in order to lift the stack of blanks 22 out of the chambers 29. The openings 30 are rectangular in cross section.

Die Kassetten 26 werden an geeigneter Stelle, insbesondere in der Papierfabrik, mit den Zuschnitt-Stapeln 22 befüllt und dann der Verpackungsmaschine 21 zugeführt. Dieser ist ein Kassettenförderer 31 zugeordnet, auf dem die Kassetten abgesetzt werden. Der Kassettenförderer 31 ist als Bandförderer ausgebildet mit im vorliegenden Falle zwei im Abstand voneinander angeordneten Fördergurten 32, 33 (z.B. Fig. 6). Die Kassetten 26 stehen mit ihren Randbereichen auf den Fördergurten 32, 33 auf, so daß die jeweils mit Abstand vom Rand der Bodenwand 27 angeordneten Öffnungen 30 freiliegen.The cassettes 26 are filled with the cut stacks 22 at a suitable point, in particular in the paper mill, and then fed to the packaging machine 21. This is assigned a cassette conveyor 31 on which the cassettes are placed. The cassette conveyor 31 is designed as a belt conveyor with, in the present case, two conveyor belts 32, 33 arranged at a distance from one another (e.g. FIG. 6). The cassettes 26 stand with their edge regions on the conveyor belts 32, 33, so that the openings 30 arranged at a distance from the edge of the bottom wall 27 are exposed.

Der Kassettenförderer 31 verläuft als langgestrecktes Förderorgan an der Rückseite der Verpackungsmaschine 21 unmittelbar neben dieser und etwa parallel zur (gedachten) Längsmittelebene derselben. An einem Ende des Kassettenförderers 31 ist eine Aufgabestation 34 gebildet zum Aufsetzen der einzelnen Kassetten 26. Am gegenüberliegenden Ende befindet sich eine Abnahmestation 35 für entleerte Kassetten 26. In einem dieser Abnahmestation 35 zugekehrten Bereich ist eine Entleerungsstation 36 gebildet, in der die Zuschnitt-Stapel 22 nacheinander der Kassette 26 entnommen werden. Der Bereich von der Aufgabestation 34 bis zur Entleerungsstation 36 bildet einen Speicher für Kassetten 26 und Zuschnitt-Stapel 22 mit beträchtlicher Kapazität.The cassette conveyor 31 runs as an elongated conveying member on the back of the packaging machine 21 directly next to it and approximately parallel to the (imaginary) longitudinal center plane thereof. At one end of the cassette conveyor 31, a loading station 34 is formed for placing the individual cassettes 26. At the opposite end there is a removal station 35 for empty cassettes 26. In an area facing this removal station 35, an emptying station 36 is formed, in which the stack of blanks 22 can be removed from the cassette 26 one after the other. The area from the loading station 34 to the emptying station 36 forms a memory for Cassettes 26 and blank stack 22 with considerable capacity.

Die (gefüllten) Kassetten können auf Paletten oder anderen Trägern der Aufgabestation 34 zugeführt und hier von Hand auf den Kassettenförderer 31 aufgesetzt werden. Vorteilhafter ist aber die in Fig. 2 und 3 gezeigte Lösung mit selbsttätigem Transport der Kassetten 26. Oberhalb der Verpackungsmaschine 21, insbesondere an einer Gebäudedecke, ist ein Umlaufförderer installiert. Dieser besteht aus abgehängten Schienen 37 und Laufrollenwagen 38, die an den Schienen 37 verfahrbar sind. Jeder Laufrollenwagen 38 ist mit einem Materialträger 39 ausgerüstet, der zur Aufnahme jeweils einer Kassette 26 geeignet ist. Dieses "überkopf" angeordnete Fördersystem ist vorzugsweise analog zu dem Fördersystem der DE-A-3827917 Patentanmeldung ausgebildet (veröffeutlicht am 21.12.89).The (filled) cassettes can be fed to the loading station 34 on pallets or other carriers and can be placed on the cassette conveyor 31 by hand. However, the solution shown in FIGS. 2 and 3 with automatic transport of the cassettes 26 is more advantageous. A circulating conveyor is installed above the packaging machine 21, in particular on a building ceiling. This consists of suspended rails 37 and roller carriages 38 which can be moved on the rails 37. Each roller carriage 38 is equipped with a material carrier 39 which is suitable for receiving a cassette 26 in each case. This "overhead" conveyor system is preferably designed analogously to the conveyor system of DE-A-3827917 patent application (published on December 21, 1989).

Im Bereich der Verpackungsmaschine sind Vertikalförderer 40, 41 jeweils im Bereich der Aufgabestation 34 und der Abnahmestation 35 angeordnet. Diese sind analog zu Vertikalförderern der genannten DE-A-3827917 ausgebildet. An einer aufrechten Tragsäule 42 sind Kassettenhalter 43, 44 auf- und abbewegbar. Jeder Kassettenhalter 43, 44 ist so ausgebildet, daß eine Kassette 26 auf horizontalen Tragorganen, z.B. Tragstangen, Aufnahme findet und so neben der Tragsäule 42 abwärts oder aufwärts gefördert werden kann. Die Relativstellung der Vertikalförderer 40, 41 zu den Laufrollenwagen 38 und deren Materialträger 39 einerseits und zum Kassettenförderer 31 andererseits ist so gewählt, daß die Übergabe der Kassetten 26 von einem zum anderen Förderer selbsttätig durch Relativbewegung erfolgt, und zwar in der prinzipiell in der Patentanmeldung DE-A-3827917 beschriebenen Weise.In the area of the packaging machine, vertical conveyors 40, 41 are each arranged in the area of the loading station 34 and the removal station 35. These are designed analogously to the vertical conveyors of DE-A-3827917 mentioned. Cassette holders 43, 44 can be moved up and down on an upright support column 42. Each cassette holder 43, 44 is designed so that a cassette 26 on horizontal support members, e.g. Support rods, recording takes place and can be promoted next to the support column 42 downwards or upwards. The relative position of the vertical conveyors 40, 41 to the roller carriages 38 and their material carriers 39 on the one hand and to the cassette conveyor 31 on the other hand is selected such that the transfer of the cassettes 26 from one conveyor to the other takes place automatically by relative movement, specifically in the patent application DE -A-3827917 described manner.

Im Bereich der Aufgabestation 34 werden demnach gefüllte Kassetten 26 selbsttätig auf dem Kassettenförderer 31 abgesetzt, während entleerte Kassetten 26 ebenfalls selbsttätig in der Abnahmestation 35 durch den Kassettenhalter 44 übernommen und aufwärts gefördert werden zur Mitnahme durch einen Laufrollenwagen 38 bzw. durch den Materialträger 39.Filled cassettes 26 are accordingly automatically placed on the cassette conveyor 31 in the area of the feed station 34. while emptied cassettes 26 are also automatically taken over in the removal station 35 by the cassette holder 44 and are conveyed upwards for being carried along by a roller carriage 38 or by the material carrier 39.

Die in der Entleerungsstation 36 den Kassetten 26 entnommenen Zuschnitt-Stapel 22 werden zunächst aufwärts gefördert, in einer Ebene oberhalb der Verpackungsmaschine 21 quer zu dieser bzw. quer zum Kassettenförderer 31 bewegt und schließlich durch Seitwärtsbewegung den Zuschnitt-Magazinen 23, 24 zugestellt (Fig. 8).The blank stacks 22 removed from the cassettes 26 in the emptying station 36 are first conveyed upward, moved in a plane above the packaging machine 21 transversely to the latter or transversely to the cassette conveyor 31 and finally fed to the blank magazines 23, 24 by sideways movement (FIG. 8th).

Für die Entleerung der Kassetten 26 werden diese in der Entleerungsstation 36 exakt positioniert in bezug auf einen Stapelheber 45. Zu diesem Zweck sind an der Unterseite der Bodenwand 27 der Kassette 26 Anschläge 46 gebildet, die gegen einen in die Bewegungsbahn der Kassette 26 einführbaren Positionieranschlag 47 laufen. Bei dem gezeigten Ausführungsbeispiel sind die Anschläge 46 als rückseitige Begrenzung von eingeformten Vertiefungen 48 in der Bodenwand 27 gebildet. Zur Bestimmung der exakten Raltivstellung der Kassette 26 sind mehrere, nämlich vier Positionieranschläge 47 an einem taktweise drehend angetriebenen Anschlagrad 49 angeordnet. Die Ausrichtung der Kassette 26 erfolgt derart, daß jeweils eine Kammer 29 mittig auf den Stapelheber 45 ausgerichtet ist. Nach dem Ausheben eines Zuschnitt-Stapels 22 wird die Kassette 26 um einen Takt weiter transportiert, bis ein nachfolgender Positionieranschlag 47 bei entsprechender Vierteldrehung des Anschlagrades 49 an dem nachfolgenden Anschlag 46 der Kassette 26 anliegt.For emptying the cassettes 26, they are positioned exactly in the emptying station 36 with respect to a stack lifter 45. For this purpose, stops 46 are formed on the underside of the bottom wall 27 of the cassette 26, which stop against a positioning stop 47 that can be inserted into the path of movement of the cassette 26 to run. In the embodiment shown, the stops 46 are formed as a rear boundary of molded-in depressions 48 in the bottom wall 27. To determine the exact position of the cassette 26, a plurality of, namely four positioning stops 47 are arranged on a stop wheel 49 which is driven to rotate in cycles. The cassette 26 is aligned in such a way that one chamber 29 is centered on the stack lifter 45. After a stack of blanks 22 has been lifted out, the cassette 26 is transported further by one cycle until a subsequent positioning stop 47 bears against the subsequent stop 46 of the cassette 26 when the stop wheel 49 is rotated through a corresponding quarter.

Der Stapelheber 45 besteht hier aus zwei gemeinsam auf-und abbewegbaren Stößeln 50. Diese befinden sich in Ausgangsstellung (Fig. 5, 6) unterhalb der Kassette 26 bzw. unterhalb eines Fördertrums des Kassettenförderers 31, und zwar zwischen den beiden Fördergurten 32, 33 (Fig. 6).The stack lifter 45 here consists of two plungers 50 which can be moved up and down together. In the starting position (FIGS. 5, 6), these are located below the cassette 26 or below a conveying run of the cassette conveyor 31 and between the two conveyor belts 32, 33 (Fig. 6).

Die Stößel 50 sind so auf die Kassette 26 ausgerichtet, daß sie durch zwei Öffnungen 30 in der Bodenwand 27 der Kassette 26 hindurchtreten können, und zwar in der Mitte einer Kammer 29. Die Stößel 50 haben einen auf die Öffnung 30 abgestimmten Querschnitt. Durch Aufwärtsbewegung der Stößel 50 wird der Zuschnitt-Stapel 22 an der Unterseite erfaßt und über die offene Oberseite der Kassette 26 aus dieser herausgehoben.The plungers 50 are aligned with the cassette 26 such that they can pass through two openings 30 in the bottom wall 27 of the cassette 26, in the middle of a chamber 29. The plungers 50 have a cross section which is matched to the opening 30. By moving the plunger 50 upward, the blank stack 22 is grasped on the underside and lifted out of the cassette 26 via the open top thereof.

Die Stößel 50 führen nur eine begrenzte Hubbewegung aus, nämlich bis zu einer Position des Zuschnitt-Stapels 22 oberhalb der Kassette 26 (Fig. 7). In dieser Position wird der Zuschnitt-Stapel 22 von einem Hochförderer 53 übernommen und weiter aufwärtsbewegt.The plungers 50 only perform a limited stroke movement, namely up to a position of the blank stack 22 above the cassette 26 (FIG. 7). In this position, the blank stack 22 is taken over by a high conveyor 53 and moved further upwards.

Die Stößel 50 sind bei dem vorliegenden Ausführungsbeispiel an einem gemeinsamen Stößelträger 51 angebracht, der seinerseits an einer aufrechten, mit der Verpackungsmaschine 21 verbundenen Führungssäule 52 auf- und abbewegbar ist.In the present exemplary embodiment, the plungers 50 are attached to a common plunger carrier 51, which in turn can be moved up and down on an upright guide column 52 connected to the packaging machine 21.

Der Hochförderer 53 besteht im vorliegenden Fall aus schwenkbaren Klinken 54, die mit Nasen 55 jeweils an den Längsseiten unter den Zuschnitt-Stapel 22 fassen. Die an beiden Seiten des Zuschnitt-Stapels 22 wirkenden Klinken 54 werden gemeinsam aufwärtsbewegt. Im vorliegenden Falle ist zu diesem Zweck jede Klinke an einer Gleithülse 56 angebracht, die mittels nicht dargestellter Organe, z.B. Druckmittelzylinder, längs einer aufrechten Führungsstange 57 auf- und abbewegbar ist. Bei der Aufwärtsbewegung wird der Zuschnitt-Stapel 22 mitgenommen bis auf eine Querförderebene 58.In the present case, the high conveyor 53 consists of pivotable pawls 54, each of which has lugs 55 on the long sides under the blank stack 22. The pawls 54 acting on both sides of the blank stack 22 are moved upwards together. In the present case, for this purpose, each pawl is attached to a sliding sleeve 56, which by means of organs not shown, e.g. Pressure cylinder, up and down along an upright guide rod 57 is movable. During the upward movement, the blank stack 22 is carried up to a transverse conveyor plane 58.

Die aufrechten Zuschnitt-Stapel 22 werden in der Querförderebene 58 oberhalb der Verpackungsmaschine 21 zur Vorderseite bzw. zu einem vorderseitigen Bereich derselben gefördert, und zwar durch einen Querförderer 59.The upright blank stacks 22 become the front in the transverse conveyor plane 58 above the packaging machine 21 or conveyed to a front area thereof, specifically by a cross conveyor 59.

Der Querförderer 59 besteht hier aus einer horizontalen Gleitbahn 60, auf die Zuschnitt-Stapel 22 aufstehen und gleitend taktweise verschoben werden. Für den Förderantrieb der Zuschnitt-Stapel 22 ist der Querförderer 59 als Taktförderer ausgebildet mit einer Mehrzahl von jeweils an der Rückseite des Zuschnitt-Stapels 22 angreifenden und bewegbaren Mitnehmern. Diese sind hier als aufrechte Mitnehmerstangen 61 ausgebildet. Die Höhe derselben ist an die Höhe der Zuschnitt-Stapel 22 angepaßt, so daß diese über die gesamte Höhe erfaßt werden.The cross conveyor 59 here consists of a horizontal slideway 60, on which the stack of blanks 22 stand and are shifted in cycles. For the conveyor drive of the blank stacks 22, the cross conveyor 59 is designed as a clock conveyor with a plurality of drivers which each engage and move on the rear side of the blank stack 22. These are designed here as upright driver rods 61. The height of the same is adapted to the height of the blank stacks 22, so that they are covered over the entire height.

Alle Mitnehmerstangen 61 des Querförderers 59 werden durch einen gemeinsamen Antrieb gleichzeitig betätigt. Dieser besteht aus einer gemeinsamen, neben der Bewegungsbahn der Zuschnitt-Stapel 22 angeordneten Schubstange 62. Diese wird hin- und hergehend angetrieben, und zwar jeweils um einen Fördertakt, nämlich von der in Fig. 8 ausgezogenen rückwärtigen Ausgangsposition in die strichpunktiert gezeigte vordere Endposition. Während dieser Förderbewegung sind die Mitnehmerstangen 61 in die Mitnehmerposition bewegt, etwa mittig an der Rückseite eines Zuschnitt-Stapels 22. Bei dem vorliegenden Ausführungsbeispiel werden jeweils vier Zuschnitt-Stapel 22 durch den Querförderer 59 erfaßt und um einen Takt weiterbewegt. Dabei wird jedesmal ein durch den Hochförderer 53 zugeführter Zuschnitt-Stapel 22 mit erfaßt und auf die Gleitbahn 60 gefördert. Für die Rückbewegung des Querförderers 59 in die Ausgangsstellung (ausgezogene Linien in Fig. 8) werden zuvor die Mitnehmerstangen 61 aus der Position an der Rückseite der Zuschnitt-Stapel 22 zurückgezogen und in eine seitliche Stellung geschwenkt neben der Bewegungsbahn der Zuschnitt-Stapel 22.All driver rods 61 of the cross conveyor 59 are actuated simultaneously by a common drive. This consists of a common push rod 62 which is arranged next to the movement path of the blank stacks 22. This is driven back and forth, in each case by one conveying cycle, namely from the rear starting position drawn out in FIG. 8 to the front end position shown in broken lines. During this conveying movement, the entraining rods 61 are moved into the entraining position, approximately centrally at the rear of a blank stack 22. In the present exemplary embodiment, four blank stacks 22 are gripped by the cross conveyor 59 and moved on by one cycle. Each time, a stack of blanks 22 fed by the high conveyor 53 is also detected and conveyed onto the slideway 60. For the return movement of the cross conveyor 59 into the starting position (solid lines in FIG. 8), the driver rods 61 are previously withdrawn from the position on the rear of the blank stack 22 and pivoted into a lateral position next to the path of movement of the blank stack 22.

Zu diesem Zweck sind die Mitnehmerstangen 61 jeweils an einem Schwenkarm 63 oberhalb der Bewegungsebene der Zuschnitt-Stapel 22 gelagert. Der Schwenkarm 63 wiederum ist mit einer aufrechten Drehstange 64 verbunden, die drehbar an der Schubstange 62 angebracht ist. Die Drehstangen 64 werden gemeinsam verschwenkt, und zwar jeweils über eine Schwenklasche 65, die am unteren Ende der Drehstange 64 angeordnet ist, unterhalb der Schubstange 64. Diese wiederum befindet sich in einer Ebene unterhalb der Gleitbahn 60. Die Schwenklaschen 65 können in geeigneter Weise betätigt werden, beispielsweise durch Druckmittelzylinder.For this purpose, the driving rods 61 are on a swivel arm 63 is mounted above the plane of movement of the blank stack 22. The swivel arm 63 is in turn connected to an upright rotating rod 64 which is rotatably attached to the push rod 62. The pivot rods 64 are pivoted together, in each case via a pivot bracket 65, which is arranged at the lower end of the pivot rod 64, below the push rod 64. This in turn is located in a plane below the slideway 60. The pivot tabs 65 can be actuated in a suitable manner be, for example by pressure cylinder.

Die lediglich am oberen Ende gelagerten, nämlich mit dem Schwenkarm 63 verbundenen Mitnehmerstangen 61 sind unten bis unterhalb der Querförderebene 58 verlängerbar, damit der Zuschnitt-Stapel 22 zuverlässig auf der gesamten Höhe erfaßt wird. Aus diesem Grunde ist die Gleitbahn 60 mit einem Längsschlitz 66 versehen, in dem die unteren Enden der Mitnehmerstangen 61 während des Fördertakts laufen. In der Gleitbahn 60 sind an den Längsschlitz 66 anschließende Bogenschlitze gebildet, die den Austritt der Mitnehmerstangen 61 aus dem Längsschlitz 66 ermöglichen, wenn die Mitnehmerstangen 61 in die Stellung für die Rückbewegung der Schubstange 62 geschwenkt werden. Die Bogenschlitze sind hier aus Gründen der Übersichtlichkeit nicht dargestellt.The driver rods 61, which are only supported at the upper end, namely connected to the swivel arm 63, can be extended down to below the transverse conveying plane 58 so that the blank stack 22 is reliably grasped over the entire height. For this reason, the slideway 60 is provided with a longitudinal slot 66 in which the lower ends of the driving rods 61 run during the conveying cycle. In the slideway 60, arc slots adjoining the longitudinal slot 66 are formed, which enable the driving rods 61 to exit from the longitudinal slot 66 when the driving rods 61 are pivoted into the position for the return movement of the push rod 62. The arch slots are not shown here for reasons of clarity.

Der Querförderer 59 transportiert die Zuschnitt-Stapel 22 taktweise bis zu einem Querverteiler 67. Dieser hat die Aufgabe, die taktweise zugeführten Zuschnitt-Stapel 22 in Richtung quer zum Querförderer 59 in eine Position vor dem einen oder anderen Zuschnitt-Magazin 23, 24 zu transportieren und sodann an das betreffende Zuschnitt-Magazin 23 oder 24 zu übergeben. Die Zuschnitt-Magazine 23, 24 sind oberhalb eines bei dem vorliegenden Ausführungsbeispiel um eine vertikale Achse drehenden, tellerförmigen Faltrevolvers 68 angeordnet. Die Zuschnitt-Magazine 23, 24 liegen zu beiden Seiten des Querförderers 59 mit einer offenen Seite zur Vorderseite der Verpackungsmaschine 21 gerichtet. Die Zuschnitt-Magazine 23, 24 sind im Querschnitt U-förmig ausgebildet mit Seitenwänden 69 und einer Stirnwand 70. Oben sind die Zuschnitt-Magazine 23, 24 offen. An der Unterseite befindet sich der bereits erwähnte Abroller 25 als Entnahmeorgan für die Zuschnitte 20. Die Zuschnitt-Magazine 23, 24 sind leicht geneigt angeordnet.The cross conveyor 59 transports the blank stacks 22 in cycles to a cross distributor 67. This has the task of transporting the batches of blanks 22 fed cyclically in the direction transverse to the cross conveyor 59 into a position in front of one or the other blank magazine 23, 24 and then handed over to the relevant blank magazine 23 or 24. The blank magazines 23, 24 are arranged above a plate-shaped folding turret 68 which rotates about a vertical axis in the present exemplary embodiment. The blank magazines 23, 24 are open on both sides of the cross conveyor 59 Side facing the front of the packaging machine 21. The blank magazines 23, 24 are U-shaped in cross section with side walls 69 and an end wall 70. The blank magazines 23, 24 are open at the top. On the underside is the already mentioned dispenser 25 as a removal member for the blanks 20. The blank magazines 23, 24 are arranged at a slight incline.

Der Querverteiler 67 enthält eine Stapeltasche 71. In diese wird bei einer auf den Querförderer 59 ausgerichteten, annähernd mittigen Position bei jedem Fördertakt des Querförderers 59 ein Zuschnitt-Stapel 22 eingefördert. Die Stapeltasche 71 ist zu diesem Zweck auf der dem Querförderer 59 zugekehrten Seite offen.The cross distributor 67 contains a stacking pocket 71. In an approximately central position aligned with the cross conveyor 59, a stack of blanks 22 is conveyed into this at each conveying cycle of the cross conveyor 59. For this purpose, the stacking pocket 71 is open on the side facing the cross conveyor 59.

Die Zuschnitt-Stapel 22 stehen in der Stapeltasche 71 auf einem Tragboden 72. Bei dem gezeigten Ausführungsbeispiel (Fig. 9) ist der Tragboden 72 als verhältnismäßig schmaler Steg ausgebildet, der sich in der Mitte der Stapeltasche 71 erstreckt. An dem Tragboden 72 befindet sich eine aufrechte Rückwand 73, die ebenfalls als verhältnismäßig schmales Gebilde ausgebildet ist (Fig. 9). Des weiteren ist die Stapeltasche 71 mit Taschenseitenwänden 74 zu beiden Seiten des Zuschnitt-Stapels 22 ausgerüstet.The blank stacks 22 are located in the stacking pocket 71 on a support base 72. In the exemplary embodiment shown (FIG. 9), the support base 72 is designed as a relatively narrow web which extends in the middle of the stacking pocket 71. There is an upright rear wall 73 on the support base 72, which is also designed as a relatively narrow structure (FIG. 9). Furthermore, the stacking pocket 71 is equipped with pocket side walls 74 on both sides of the blank stack 22.

Die Stapeltasche 71 als Tragorgan für einen Zuschnitt-Stapel 22 ist an einer Querführung 75 gelagert. Diese besteht im wesentlichen aus einer Tragstange 76, auf der die Stapeltasche 71 mit einer Drehführung 77 verschiebbar gelagert ist. Durch Verschieben der Drehführung 77 auf der Tragstange 76 kann die Stapeltasche 71 alternativ vor das Ende des Querförderers 59 oder vor eines der Zuschnitt-Magazine 23, 24 bewegt werden.The stacking pocket 71 as a supporting element for a blank stack 22 is mounted on a transverse guide 75. This consists essentially of a support rod 76 on which the stacking pocket 71 is slidably mounted with a rotary guide 77. By moving the rotary guide 77 on the support rod 76, the stacking pocket 71 can alternatively be moved in front of the end of the cross conveyor 59 or in front of one of the blank magazines 23, 24.

Die Stapeltasche 71 bzw. eine aus Tragboden 72 und Rückwand 73 bestehende Trageinheit derselben ist darüber hinaus in Richtung parallel zum Querförderer 59 verfahrbar.The stacking pocket 71 or a support unit consisting of the support base 72 and rear wall 73 can also be moved in the direction parallel to the cross conveyor 59.

Diese weitere Bewegung eines Teils der Stapeltasche 71 dient der Zustellung eines Zuschnitt-Stapels 22 zum Zuschnitt-Magazin 23, 24. Zu diesem Zweck ist die mit dem Tragboden 72 verbundene Rückwand 73 über eine Lagerhülse 78 an einer Längsführung verschiebbar gelagert, nämlich an einer Längsstange 79. Diese ist (annähernd) parallel zum Querförderer 59 gerichtet. Die Längsstange 79 wird durch ein Traggestell gehalten, nämlich durch einen Tragbügel 80.This further movement of part of the stacking pocket 71 serves to feed a stack of blanks 22 to the blank magazine 23, 24. For this purpose, the rear wall 73 connected to the base 72 is displaceably mounted on a longitudinal guide via a bearing sleeve 78, namely on a longitudinal rod 79. This is (approximately) parallel to the cross conveyor 59. The longitudinal rod 79 is held by a support frame, namely by a support bracket 80.

Zur Übergabe eines Zuschnitt-Stapels 22 an ein Zuschnitt-Magazin 23, 24 wird die Stapeltasche 71 bzw. deren Tragboden 72 mit Rückwand 73 in der auf die offene Seite des Zuschnitt-Magazins 23, 24 ausgerichteten Position in Richtung auf dieses verschoben, also parallel zum Querförderer 59. Die im vorliegenden Falle mit der Tragführung 77 verbundenen Taschenseitenwände 74 bleiben in der Ausgangsposition.To transfer a stack of blanks 22 to a blank magazine 23, 24, the stacking pocket 71 or its support base 72 with rear wall 73 is displaced in the direction of the blank magazine 23, 24 oriented toward the open side thereof, that is to say parallel to the cross conveyor 59. The pocket side walls 74 connected in the present case to the carrying guide 77 remain in the starting position.

Der Zuschnitt-Stapel 22 wird - mit dem Tragboden 72 - bis in das Magazin 23, 24 gefahren. Zur Übergabe des Zuschnitt-Stapels 22 wird der Tragboden 72 - mit Rückwand 73 - in eine Schrägstellung gekippt (ausgezogene Linien in Fig. 10 und 11). In dieser Stellung ist der Zuschnitt-Stapel 22 auf die Schrägstellung des Zuschnitt-Magazins 23, 24 ausgerichtet. Durch Zurückziehen des Tragbodens 72 in der Schrägstellung wird der Zuschnitt-Stapel 22 an das Zuschnitt-Magazin 23, 24 übergeben, nämlich an einen Reststapel 81 im Magazin 23, 24. Die Übergabe des neuen Zuschnitt-Stapels 22 erfolgt deshalb erst nach Entleeren des Zuschnitt-Magazins 23, 24 bis auf den Reststapel 81, der unterhalb des Tragbodens 72 endet. Der durch Rückziehen des Tragbodens 72 freiwerdende Zuschnitt-Stapel 22 überwindet eine geringe Fallhöhe bis zur Auflage auf dem Reststapel 81. Die Stapeltasche 71 wird sodann in die aufrechte Position zurückbewegt und vor den Querförderer 59 gefahren zur Aufnahme eines weiteren Zuschnitt-Stapels 22.The blank stack 22 is moved - with the support base 72 - into the magazine 23, 24. To transfer the stack of blanks 22, the base 72 - with the rear wall 73 - is tilted into an inclined position (solid lines in FIGS. 10 and 11). In this position, the blank stack 22 is aligned with the inclined position of the blank magazine 23, 24. By pulling back the support base 72 in the inclined position, the blank stack 22 is transferred to the blank magazine 23, 24, namely to a remaining stack 81 in the magazine 23, 24. The new blank stack 22 is therefore only transferred after the blank has been emptied -Magazin 23, 24 except for the remaining stack 81, which ends below the tray 72. The blank stack 22 which is released by pulling back the support base 72 overcomes a small drop height until it rests on the remaining stack 81. The stacking pocket 71 is then moved back into the upright position and moved in front of the cross conveyor 59 for receiving a further blank stack 22.

Zur Durchführung der beschriebenen Kippbewegung des Zuschnitt-Stapels 22 im Zuschnitt-Magazin 23, 24 ist die Stapeltasche 71 an einem kippbaren Tragrahmen 82 gelagert. Dieser besteht aus seitlichen, aufrechten Tragschenkeln 83. Deren obere Enden sind durch die quergerichtete Tragstange 76 miteinander verbunden. Die unteren Enden der Tragschenkel 83 sind über eine Abwinklung 84 schwenkbar gelagert, nämlich über ein mit dem Maschinengestell der Verpackungsmaschine 21 verbundenes Schwenklager 85.To carry out the described tilting movement of the blank stack 22 in the blank magazine 23, 24, the stack pocket 71 is mounted on a tiltable support frame 82. This consists of lateral, upright support legs 83. Their upper ends are connected to one another by the transverse support rod 76. The lower ends of the support legs 83 are pivotally mounted via a bend 84, namely via a pivot bearing 85 connected to the machine frame of the packaging machine 21.

Das gesamte beschriebene Traggestell ist demnach um das Schwenklager 85 kippbar, und zwar nach Einführung eines Zuschnitt-Stapels 22 samt Tragboden 72 in ein Zuschnitt-Magazin 23, 24. Die Kippbewegung beträgt hier etwa 10°.The entire support frame described can therefore be tilted about the pivot bearing 85, specifically after the introduction of a blank stack 22 together with the support base 72 into a blank magazine 23, 24. The tilting movement here is approximately 10 °.

Der Tragbügel 80 als Tragorgan für die Stapeltasche 71 ist an dem Tragrahmen 82 so abgestützt, daß trotz Verschiebbarkeit der Tragführung 77 auf der Tragstange 76 der Tragbügel 80 als auskragender Tragarm wirkt. Zu diesem Zweck ist seitlich mit dem Tragrahmen 82, nämlich mit den Tragschenkeln 83, jeweils ein Auslegerarm 88 verbunden. Diese wirken als starre Tragorgane. Die freien Enden der Auslegerarme 88 sind durch eine quergerichtete Tragschiene 89 miteinander verbunden. In dieser ist der Tragbügel 80 verschiebbar abgestützt, im vorliegenden Falle durch eine Stützrolle 90, die über einen Ansatz 91 mit der Oberseite des Tragbügels 80 verbunden ist. Der Tragbügel 80 kann so mit der Stapeltasche 71 durch Verschieben der Tragführung 77 auf der Tragstange 76 verdrehungsfrei quer zum Querförderer 59 verfahren werden.The support bracket 80 as a support member for the stacking pocket 71 is supported on the support frame 82 so that despite the displaceability of the support guide 77 on the support rod 76, the support bracket 80 acts as a cantilever arm. For this purpose, a cantilever arm 88 is connected laterally to the support frame 82, namely to the support legs 83. These act as rigid supporting elements. The free ends of the cantilever arms 88 are connected to one another by a transverse support rail 89. In this, the support bracket 80 is slidably supported, in the present case by a support roller 90, which is connected via an extension 91 to the top of the support bracket 80. The support bracket 80 can thus be moved with the stacking pocket 71 by moving the support guide 77 on the support rod 76 without twisting transversely to the cross conveyor 59.

Die mit der Lagerhülse 78 auf der Längsstange 79 verschiebbar gelagerten Teile der Stapeltasche 71, nämlich Tragboden 72 und Rückwand 73, sind gegen Drehbewegungen um die Längsachse der Längsstange 79 gesichert. Bei dem gezeigten Ausführungsbeispiel (Fig. 9) ist an der Lagerhülse 78 seitlich ein Stützschenkel 86 angebracht, der mit dem freien Ende in einer Führung 87 läuft. Diese ist mit der Tragführung 77 verbunden und erstreckt sich in Bewegungsrichtung der Lagerhülse 78. Das Ende des Stützschenkels 86 kann mit einer Laufrolle (nicht gezeigt) in der Nut der Führung 87 abgestützt sein.The parts of the stacking pocket 71, namely the support base 72 and the rear wall 73, which are displaceably mounted with the bearing sleeve 78 on the longitudinal rod 79, are secured against rotational movements about the longitudinal axis of the longitudinal rod 79. In the embodiment shown (Fig. 9), a support leg 86 is attached to the side of the bearing sleeve 78, which with the free end runs in a guide 87. This is connected to the support guide 77 and extends in the direction of movement of the bearing sleeve 78. The end of the support leg 86 can be supported in the groove of the guide 87 with a roller (not shown).

Durch den Querverteiler 67 wird demnach der in einer Mittenstellung der Stapeltasche 71 aufgenommene Zuschnitt-Stapel 22 je nach Bedarf durch Querverschiebung der Stapeltasche 71 auf der Tragstange 76 in der einen oder Richtung je nach Bedarf vor das eine oder andere Zuschnitt-Magazin 23, 24 gefahren und in der beschriebenen Weise an dieses übergeben. Die Bewegungsschritte der Stapeltasche 71 sind auf den Fördertakt des Querförderers 79 abgestimmt, derart, daß jeweils die entleerte Stapeltasche 71 für die Aufnahme eines Zuschnitt-Stapels 22 in der Verlängerung des Querförderers 59 bereitgehalten wird.By means of the cross distributor 67, the blank stack 22 received in a central position of the stacking pocket 71 is moved as required by transverse displacement of the stacking pocket 71 on the support rod 76 in one direction or one direction or the other according to the requirement of one or the other blank magazine 23, 24 and handed over to it in the manner described. The movement steps of the stacking pocket 71 are matched to the conveying cycle of the cross conveyor 79, in such a way that the emptied stacking pocket 71 is kept ready for the reception of a blank stack 22 in the extension of the cross conveyor 59.

Claims (17)

  1. Apparatus for the feeding of stacks (22) of pack blanks (20) to a blank magazine (23, 24) of a packaging machine (21), especially for the production of hinge-lid packs for cigarettes, the stacks (22) being capable of being fed, in open-topped containers (26), to an emptying station (36), characterised by an above-floor conveyor for feeding the containers filled with blank stacks (22) and designed as cassettes (26), a first vertical conveyor (40) for receiving the full cassettes (26) from the above-floor conveyor, a cassette conveyor (31) for receiving the full cassettes (26) from the first vertical conveyor (40) in the region of a delivery station (34) and for further conveyance to the emptying station (36) for the extraction of blank stacks (22) from the cassettes (26) and for the transfer of these to the blank magazine (23, 24), and by a second vertical conveyor (41) for receiving empty cassettes (26) from the cassette conveyor (31) in the region of a take-off station and for feeding the cassettes to the above-floor conveyor.
  2. Apparatus according to Claim 1, characterised in that the cassette conveyor (31) is arranged at the rear of the packaging machine (21) and extends in the longitudinal direction of the latter and parallel to an imaginary longitudinal mid-plane.
  3. Apparatus according to Claim 1 or 2, characterised in that a multiplicity of the cassettes (26) filled with blank stacks (22) are accommodated next to one another on the cassette conveyor (31), for transporting the cassettes (26) from the delivery station (34) at one end of the cassette conveyor (31) to the emptying station (36) and, after emptying, from this to the discharge station (35).
  4. Apparatus according to Claim 1 and one or more of the further claims, characterised in that the cassette conveyor (31) is designed as an intermittently driven endless conveyor, especially consisting of two conveyor belts (32, 33) which are arranged at a distance from one another and on which the cassettes (26) stand with their edge regions.
  5. Apparatus according to Claim 1 and one or more of the further claims, characterised in that, in the emptying station (36), a stack lifter (45) is provided to lift individual blank stacks out of the cassette (26) to be emptied.
  6. Apparatus according to Claim 5, characterised in that the stack lifter (45) has tappets, especially two simultaneously actuated tappets (50) which are arranged at a distance from one another and which pass from below through orifices (30) in a bottom wall (27) of the cassette (26) and, as a result of an upward movement, lift a blank stack (22) out of each cassette (26).
  7. Apparatus according to Claim 6, characterised in that for transporting upwards the blank stacks (22) of the blank stacks (22) lifted out of the cassettes (26) by the stack lifter (45) can be fed to an upward conveyor (53), for transporting the blank stacks (22) upwards as far as the cross-conveyor plane (58), an upward conveyor (53) is provided, the latter having drivers (pawls 54 with noses 55) engaging on the underside of a blank stack (22) on two opposite sides.
  8. Apparatus according to Claim 5 and one or more of the further claims, characterised in that a cross-conveyor (59) is provided, by means of which the blank stacks (22) can be conveyed in the cross-conveyor plane (58) above the packaging machine (21) from the rear of the latter transversely relative to the cassette conveyor (31) to the front region of the packaging machine (21) and there fed to a blank magazine, there being preferably provided a transverse distributor (67) to convey the blank stack (22) to one of two blank magazines (23, 24) which are arranged at a distance from one another.
  9. Apparatus according to Claim 8, characterised in that the blank stacks (22) can be driven intermittently by means of the cross-conveyor (59), and the blank stacks (22) stand on a sliding track (60) at a distance from one another and can be conveyed by the amount of a step of movement by means of vertical drivers (driver rods 61) engaging on the rear side.
  10. Apparatus according to Claim 9, characterised in that the driver rods (61) are arranged on a common actuating member movable to and fro, especially on a push rod (62) arranged offset relative to the sliding track (60).
  11. Apparatus according to Claim 8 and one or more of the further claims, characterised in that the blank stacks (22) can be received, at the end of the cross-conveyor (59), by the transverse distributor (67) which, as required, conveys the blank stack (22) in front of one blank magazine (23, 24) or the other as a result of a conveyance directed to one side or the other.
  12. Apparatus according to Claim 11, characterised in that the transverse distributor (67) is equipped with a receptacle, especially a stack pocket (71) for a blank stack (22), into which the blank stack (22), when in a relative position aligned with the cross-conveyor (59), can be conveyed by the latter.
  13. Apparatus according to Claim [lacuna], characterised in that the receptacle for a blank stack (22) (stack pocket 71) is shiftable, on a transverse guide (75) directed transversely relative to the cross-conveyor (59), between a mid-position for receiving a blank stack (22) from the cross-conveyor (59) and an end position aligned with a blank magazine (23, 24).
  14. Apparatus according to Claim 12 or 13, characterised in that the receptacle (stack pocket 71) for the blank stack (22), in the position aligned with a blank magazine (23, 24), is movable in the direction of the blank magazine (23, 24) for the transfer of the blank stack (22).
  15. Apparatus according to Claim 14, characterised in that at least one supporting bottom (72) of the stack pocket (71), together with a blank stack (22), can be introduced into the blank magazine (23, 24) open on the side facing the lateral distributor (67), for the transfer of the blank stack (22).
  16. Apparatus according to Claim [lacuna], characterised in that at least the supporting bottom (72) of the stack pocket (71), together with a blank stack (22), is tiltable for the transfer of the latter to a blank magazine (23, 24), in such a way that the supporting bottom (72) of the stack pocket (71) is inclined downwards in the direction of the open side.
  17. Apparatus according to Claim 16, characterised in that the stack pocket (71) as a whole, together with a guide for shifting it, is mounted tiltably, preferably on a tiltable supporting frame (82) connected to the machine stand of the packaging machine (21).
EP89112026A 1988-08-17 1989-07-01 Device for supplying (package) blanks to a packaging machine Expired - Lifetime EP0356654B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE3827915A DE3827915A1 (en) 1988-08-17 1988-08-17 DEVICE FOR FEEDING (PACKING) CUTTINGS TO A PACKING MACHINE
DE3827915 1988-08-17

Publications (2)

Publication Number Publication Date
EP0356654A1 EP0356654A1 (en) 1990-03-07
EP0356654B1 true EP0356654B1 (en) 1993-10-13

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ID=6361037

Family Applications (1)

Application Number Title Priority Date Filing Date
EP89112026A Expired - Lifetime EP0356654B1 (en) 1988-08-17 1989-07-01 Device for supplying (package) blanks to a packaging machine

Country Status (5)

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US (1) US5004396A (en)
EP (1) EP0356654B1 (en)
JP (1) JPH02100932A (en)
BR (1) BR8904114A (en)
DE (2) DE3827915A1 (en)

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Also Published As

Publication number Publication date
US5004396A (en) 1991-04-02
JPH02100932A (en) 1990-04-12
DE58905895D1 (en) 1993-11-18
BR8904114A (en) 1990-04-10
DE3827915A1 (en) 1990-03-01
EP0356654A1 (en) 1990-03-07

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