EP0355525A1 - Process for producing coatings on zinc - Google Patents
Process for producing coatings on zinc Download PDFInfo
- Publication number
- EP0355525A1 EP0355525A1 EP89114427A EP89114427A EP0355525A1 EP 0355525 A1 EP0355525 A1 EP 0355525A1 EP 89114427 A EP89114427 A EP 89114427A EP 89114427 A EP89114427 A EP 89114427A EP 0355525 A1 EP0355525 A1 EP 0355525A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- nickel
- coatings
- zinc
- ions
- produced
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000576 coating method Methods 0.000 title claims abstract description 22
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 title claims abstract description 9
- 229910052725 zinc Inorganic materials 0.000 title claims abstract description 9
- 239000011701 zinc Substances 0.000 title claims abstract description 9
- 238000000034 method Methods 0.000 title claims description 14
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims abstract description 30
- 229910052759 nickel Inorganic materials 0.000 claims abstract description 14
- 150000002816 nickel compounds Chemical class 0.000 claims abstract description 11
- 229910001297 Zn alloy Inorganic materials 0.000 claims abstract description 7
- 239000000243 solution Substances 0.000 claims description 8
- -1 Ni2+ ions Chemical class 0.000 claims description 4
- 239000012670 alkaline solution Substances 0.000 claims description 2
- 150000002500 ions Chemical class 0.000 abstract description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 230000001464 adherent effect Effects 0.000 abstract 1
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 34
- 238000011282 treatment Methods 0.000 description 21
- 229910000069 nitrogen hydride Inorganic materials 0.000 description 14
- 239000007788 liquid Substances 0.000 description 12
- 229910052751 metal Inorganic materials 0.000 description 7
- 239000002184 metal Substances 0.000 description 7
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 6
- DHMQDGOQFOQNFH-UHFFFAOYSA-N Glycine Chemical compound NCC(O)=O DHMQDGOQFOQNFH-UHFFFAOYSA-N 0.000 description 4
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 4
- 239000011248 coating agent Substances 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 4
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 3
- 229910021529 ammonia Inorganic materials 0.000 description 3
- 238000005260 corrosion Methods 0.000 description 3
- 230000007797 corrosion Effects 0.000 description 3
- NLXLAEXVIDQMFP-UHFFFAOYSA-N Ammonia chloride Chemical compound [NH4+].[Cl-] NLXLAEXVIDQMFP-UHFFFAOYSA-N 0.000 description 2
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 2
- 239000004471 Glycine Substances 0.000 description 2
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 229910052787 antimony Inorganic materials 0.000 description 2
- WATWJIUSRGPENY-UHFFFAOYSA-N antimony atom Chemical compound [Sb] WATWJIUSRGPENY-UHFFFAOYSA-N 0.000 description 2
- 239000002738 chelating agent Substances 0.000 description 2
- 229910052804 chromium Inorganic materials 0.000 description 2
- 239000011651 chromium Substances 0.000 description 2
- 229910017052 cobalt Inorganic materials 0.000 description 2
- 239000010941 cobalt Substances 0.000 description 2
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 2
- 239000008139 complexing agent Substances 0.000 description 2
- 238000007598 dipping method Methods 0.000 description 2
- 238000004070 electrodeposition Methods 0.000 description 2
- 239000004922 lacquer Substances 0.000 description 2
- 238000010979 pH adjustment Methods 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- 235000011149 sulphuric acid Nutrition 0.000 description 2
- 229910052719 titanium Inorganic materials 0.000 description 2
- 239000010936 titanium Substances 0.000 description 2
- AEQDJSLRWYMAQI-UHFFFAOYSA-N 2,3,9,10-tetramethoxy-6,8,13,13a-tetrahydro-5H-isoquinolino[2,1-b]isoquinoline Chemical compound C1CN2CC(C(=C(OC)C=C3)OC)=C3CC2C2=C1C=C(OC)C(OC)=C2 AEQDJSLRWYMAQI-UHFFFAOYSA-N 0.000 description 1
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 description 1
- 229910052684 Cerium Inorganic materials 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 description 1
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 1
- 229910021586 Nickel(II) chloride Inorganic materials 0.000 description 1
- 229910019142 PO4 Inorganic materials 0.000 description 1
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 235000019270 ammonium chloride Nutrition 0.000 description 1
- BFNBIHQBYMNNAN-UHFFFAOYSA-N ammonium sulfate Chemical compound N.N.OS(O)(=O)=O BFNBIHQBYMNNAN-UHFFFAOYSA-N 0.000 description 1
- 229910052921 ammonium sulfate Inorganic materials 0.000 description 1
- 235000011130 ammonium sulphate Nutrition 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 229910052793 cadmium Inorganic materials 0.000 description 1
- BDOSMKKIYDKNTQ-UHFFFAOYSA-N cadmium atom Chemical compound [Cd] BDOSMKKIYDKNTQ-UHFFFAOYSA-N 0.000 description 1
- GWXLDORMOJMVQZ-UHFFFAOYSA-N cerium Chemical compound [Ce] GWXLDORMOJMVQZ-UHFFFAOYSA-N 0.000 description 1
- 238000002425 crystallisation Methods 0.000 description 1
- 230000008025 crystallization Effects 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 229910052748 manganese Inorganic materials 0.000 description 1
- 239000011572 manganese Substances 0.000 description 1
- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 150000002736 metal compounds Chemical class 0.000 description 1
- 229910021645 metal ion Inorganic materials 0.000 description 1
- 238000001465 metallisation Methods 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 229910052750 molybdenum Inorganic materials 0.000 description 1
- 239000011733 molybdenum Substances 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- QMMRZOWCJAIUJA-UHFFFAOYSA-L nickel dichloride Chemical compound Cl[Ni]Cl QMMRZOWCJAIUJA-UHFFFAOYSA-L 0.000 description 1
- LGQLOGILCSXPEA-UHFFFAOYSA-L nickel sulfate Chemical compound [Ni+2].[O-]S([O-])(=O)=O LGQLOGILCSXPEA-UHFFFAOYSA-L 0.000 description 1
- 229910000363 nickel(II) sulfate Inorganic materials 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 1
- 239000010452 phosphate Substances 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 239000000176 sodium gluconate Substances 0.000 description 1
- 235000012207 sodium gluconate Nutrition 0.000 description 1
- 229940005574 sodium gluconate Drugs 0.000 description 1
- 235000019832 sodium triphosphate Nutrition 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 229910052718 tin Inorganic materials 0.000 description 1
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 1
- 229910052721 tungsten Inorganic materials 0.000 description 1
- 239000010937 tungsten Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C18/00—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
- C23C18/16—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
- C23C18/31—Coating with metals
- C23C18/32—Coating with nickel, cobalt or mixtures thereof with phosphorus or boron
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/78—Pretreatment of the material to be coated
Definitions
- the invention relates to a method for producing coatings from nickel or nickel compounds on surfaces of zinc or zinc alloys by means of aqueous alkaline solutions containing nickel compounds, and to the use thereof for preparing the surfaces for phosphating.
- the treatment liquids predominantly contain organic chelating agents as complexing agents for metals.
- organic chelating agents due to inadequate deposition of metal or metal compounds, it is difficult to obtain coatings with a sufficiently high corrosion resistance. If the treatment is carried out at a high pH for a longer period of time so that a sufficiently high metal deposition takes place, problems arise in so far as not only the adhesion of the coatings to the metal surface is low, but also a possibly subsequently applied lacquer film is of poor quality.
- the object of the invention is to provide a method which does not have the disadvantages of the abovementioned methods and which, when treating surfaces made of zinc or zinc alloys, leads to coatings which have a sufficiently high layer weight and satisfactory adhesion to the metal surface.
- the object is achieved by designing the method of the type mentioned at the outset in accordance with the invention in such a way that the coatings are produced by means of a solution which contains at least 20 ppm of nickel2 mol ions and at least 6 times the molar amount of NH3 per mol of nickel and has a pH value less than 11.
- the coatings of nickel or nickel compounds produced by the process according to the invention have a sufficiently high layer weight so that dissolution of zinc from the metal surface is largely suppressed in the case of subsequent treatments.
- the concentration of nickel2+ ions in the treatment liquid is below 20 ppm, a sufficient layer weight of the coating is not reached.
- the stoichiometric ratio of NH3 to nickel2+ ions is less than 6, similar results are observed as in the case of a too low Ni2 Konzentration concentration. If the concentration of Ni2+ ions and NH3 exceeds 100 g / l or 300 g / l, problems arise when using the method insofar as crystallization of nickel compounds and evaporation of ammonia cannot be avoided and therefore changes in the composition of the treatment liquid occur.
- the coatings are produced by means of a solution which contains 5 to 50 g / l of Ni2+ ions and 10 to 100 g / l of NH3.
- the coatings are applied by means of a solution whose temperature is in the range from room temperature to 50 ° C.
- the treatment solution is preferably applied by dipping or spraying. A generation of the coatings by electrolytic means is not excluded.
- the process according to the invention is particularly advantageously applicable to the pretreatment of the surfaces of zinc or zinc alloys for the subsequent phosphating.
- the phosphate coatings formed are of high quality with regard to adhesive strength and corrosion resistance.
- painting, in particular electro-dipping can follow.
- the inventive method is particularly suitable for the production of black workpieces.
- Tables 1 and 2 below contain the treatment conditions for carrying out Examples 1 to 9 and Comparative Examples 1 to 4.
- the treatment liquid was applied in each case by immersion.
- the treatment temperature was 40 ° C, except for Comparative Example 3, in which the temperature of the treatment liquid was 25 ° C.
- Nickel2+ ions were added to the treatment liquid in the form of nickel sulfate in the event that the pH was adjusted with sulfuric acid or as nickel chloride when the pH was adjusted with hydrochloric acid.
- Ammonia was introduced in the form of a 28% by weight aqueous solution. If necessary, ammonium sulfate or ammonium chloride was also added.
- Table 1 Treatment conditions example Substrate Main components pH adjustment pH Duration of treatment Phosphating 1 EG (1) Ni2+ 10 g / l H2SO4 9.5 20 sec. Yes NH3 50 g / l 2nd GI (1) Ni2+ 20 g / l - 10.0 30 sec.
- the test results show that the method according to the invention markedly improves the resistance of the treated sheets with regard to paint detachment. This is based on the excellent phosphatability of the nickel and / or nickel compound coatings produced and on the adhesion of the lacquer applied subsequently.
- the advantage of the invention lies in particular in the fact that the excellent results are obtained with a comparatively simple treatment liquid, which is also chemically, i.e. can be achieved without the use of electricity. In particular, this ensures simple monitoring of the treatment liquid.
- the process is also associated with low costs.
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- Chemical & Material Sciences (AREA)
- General Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Chemical Treatment Of Metals (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
- Chemically Coating (AREA)
- Electroplating And Plating Baths Therefor (AREA)
Abstract
Bei einem Verfahren zur Erzeugung von haftfesten, gut phosphatierbaren Überzügen aus Nickel und/oder Nickelverbindungen auf Oberflächen von Zink oder Zinklegierungen arbeitet man mit einer Lösung, die mindestens 20 ppm Ni²<+>-Ionen und pro Mol Nickel mindestens die 6-fache molare Menge NH3 enthält und einen pH-Wert kleiner als 11 aufweist. Verzugsweise kommen Lösungen mit einem Gehalt von 5 bis 50 g/l Ni²<+>-Ionen und 10 bis 100g/l NH3, die bei einer Temperatur im Bereich von Raumtemperatur bis 50°C appliziert wurden, zum Einsatz.In a method for producing adherent, readily phosphatable coatings of nickel and / or nickel compounds on surfaces of zinc or zinc alloys, a solution is used which contains at least 20 ppm of Ni 2 <+> ions and at least 6 times the molar amount per mole of nickel Contains NH3 and has a pH value less than 11. Solutions with a content of 5 to 50 g / l Ni 2 <+> ions and 10 to 100 g / l NH 3, which were applied at a temperature in the range from room temperature to 50 ° C., are preferably used.
Description
Die Erfindung betrifft ein Verfahren zur Erzeugung von Überzügen aus Nickel oder Nickelverbindungen auf Oberflächen von Zink oder Zinklegierungen mittels Nickelverbindungen enthaltender wäßriger alkalischer Lösungen sowie dessen Anwendung zwecks Vorbereitung der Oberflächen für die Phosphatierung.The invention relates to a method for producing coatings from nickel or nickel compounds on surfaces of zinc or zinc alloys by means of aqueous alkaline solutions containing nickel compounds, and to the use thereof for preparing the surfaces for phosphating.
Es ist bekannt, daß der Korrosionswiderstand von Oberflächen aus Zink oder Zinklegierungen verbessert werden kann, wenn Überzüge von Nickel oder Nickelverbindungen auf diesen Oberflächen erzeugt werden. So ist es bekannt, Lösungen anzuwenden, die ein Metall aus der Gruppe Nickel, Kobalt, Chrom, Antimon, Titan oder Mangan sowie einen Chelatbildner, wie Glyzin, enthalten (Japanische Patentpublikation Sho 57-45 833 (1982) ). Weiterhin ist es bekannt, mit Überzugsmitteln, die Silber, Magnesium, Kadmium, Aluminium, Zinn, Titan, Antimon, Molybdän, Chrom, Cer, Wolfram, Mangan, Kobalt, Eisen-III oder Eisen-II und Nickel sowie einen Komplexbildner in einer Menge, die ausreicht, das Metallion in gelöstem Zustand zu halten, zu arbeiten (Japanische Patentpublikation Sho 43-12 974 (1968) ). Im letztgenannten Fall soll der pH-Wert der Behandlungsflüssigkeit höher als 11 sein.It is known that the corrosion resistance of surfaces made of zinc or zinc alloys can be improved if coatings of nickel or nickel compounds are produced on these surfaces. It is known to use solutions which contain a metal from the group consisting of nickel, cobalt, chromium, antimony, titanium or manganese and a chelating agent such as glycine (Japanese patent publication Sho 57-45 833 (1982)). Furthermore, it is known to use coating agents containing silver, magnesium, cadmium, aluminum, tin, titanium, antimony, molybdenum, chromium, cerium, tungsten, manganese, cobalt, iron-III or iron-II and nickel as well as a complexing agent in an amount sufficient to keep the metal ion in a dissolved state to work (Japanese Patent Publication Sho 43-12 974 (1968)). In the latter case, the pH of the treatment liquid should be higher than 11.
In den vorgenannten Fällen enthalten die Behandlungsflüssigkeiten überwiegend organische Chelatbildner als Komplexbildner für Metalle. Hierbei ist es infolge einer unzulänglichen Abscheidung von Metall oder Metallverbindungen schwierig, Überzüge mit einem hinreichend hohen Korrosionswiderstand zu erhalten. Sofern die Behandlung bei einem hohen pH-Wert für eine längere Zeitdauer vorgenommen wird, damit eine hinreichend hohe Metallabscheidung erfolgt, treten Probleme insofern auf, als nicht nur die Haftung der Überzüge auf der Metalloberfläche gering ist, sondern auch ein eventuell nachträglich aufgebrachter Lackfilm von geringer Qualität ist.In the aforementioned cases, the treatment liquids predominantly contain organic chelating agents as complexing agents for metals. Here, due to inadequate deposition of metal or metal compounds, it is difficult to obtain coatings with a sufficiently high corrosion resistance. If the treatment is carried out at a high pH for a longer period of time so that a sufficiently high metal deposition takes place, problems arise in so far as not only the adhesion of the coatings to the metal surface is low, but also a possibly subsequently applied lacquer film is of poor quality.
Darüber hinaus schafft die Entwicklung von Ammoniakgasen Probleme am Arbeitsplatz bzw. macht apparativ aufwendige Vorrichtung erforderlich.In addition, the development of ammonia gases creates problems in the workplace or requires expensive equipment.
Aufgabe der Erfindung ist es, ein Verfahren bereitzustellen, das die Nachteile der vorgenannten Verfahren nicht aufweist, und bei der Behandlung von Oberflächen aus Zink oder Zinklegierungen zu Überzügen führt, die ein ausreichend hohes Schichtgewicht und eine zufriedenstellende Haftung auf der Metalloberfläche aufweist.The object of the invention is to provide a method which does not have the disadvantages of the abovementioned methods and which, when treating surfaces made of zinc or zinc alloys, leads to coatings which have a sufficiently high layer weight and satisfactory adhesion to the metal surface.
Die Aufgabe wird gelöst, indem das Verfahren der eingangs genannten Art entsprechend der Erfindung derart ausgestaltet wird, daß man die Überzüge mittels einer Lösung erzeugt, die mindestens 20 ppm Nickel²⁺-Ionen und pro Mol Nickel mindestens die 6-fache molare Menge NH₃ enthält und einen pH-Wert kleiner als 11 aufweist.The object is achieved by designing the method of the type mentioned at the outset in accordance with the invention in such a way that the coatings are produced by means of a solution which contains at least 20 ppm of nickel² mol ions and at least 6 times the molar amount of NH₃ per mol of nickel and has a pH value less than 11.
Zwar ist es aus der bereits oben genannten Japanischen Patentpublikation Sho 43-12 974 (1968) bekannt, mit wäßrigen Behandlungsflüssigkeiten zu arbeiten, die einen Nickel/Ammonium-Komplex enthalten, jedoch arbeiten diese Behandlungsflüssigkeiten bei einem pH-Wert oberhalb 11, so daß die bereits genannten Nachteile auftreten.Although it is known from the above-mentioned Japanese patent publication Sho 43-12 974 (1968) to work with aqueous treatment liquids which contain a nickel / ammonium complex, these treatment liquids work at a pH above 11, so that the disadvantages already mentioned occur.
Die nach dem erfindungsgemäßen Verfahren erzeugten Überzüge aus Nickel oder Nickelverbindungen weisen ein ausreichend hohes Schichtgewicht aus, so daß eine Auflösung von Zink aus der Metalloberfläche bei evtl. Folgebehandlungen weitgehend unterdrückt wird.The coatings of nickel or nickel compounds produced by the process according to the invention have a sufficiently high layer weight so that dissolution of zinc from the metal surface is largely suppressed in the case of subsequent treatments.
Für den Fall, daß die Konzentrationen an Nickel²⁺-Ionen in der Benahdlungsflüssigkeit unterhalb von 20 ppm liegt, wird ein ausreichendes Schichtgewicht des Überzuges nicht erreicht. Auch für den Fall, daß das stöchiometrische Verhältnis von NH₃ zu Nickel²⁺-Ionen geringer als 6 ist, werden ähnliche Ergebnisse beobachtet wie im Falle einer zu geringen Ni²⁺-Konzentration. Sofern die Konzentration an Ni²⁺-Ionen und NH₃ 100 g/l bzw. 300 g/l übersteigt, treten bei der Anwendung des Verfahrens insofern Probleme auf, als eine Auskristallisation von Nickelverbindungen und eine Verdampfung von Ammoniak nicht zu vermeiden ist und daher Veränderungen in der Zusammensetzung der Behandlungsflüssigkeit auftreten.In the event that the concentration of nickel²⁺ ions in the treatment liquid is below 20 ppm, a sufficient layer weight of the coating is not reached. In the event that the stoichiometric ratio of NH₃ to nickel²⁺ ions is less than 6, similar results are observed as in the case of a too low Ni² Konzentration concentration. If the concentration of Ni²⁺ ions and NH₃ exceeds 100 g / l or 300 g / l, problems arise when using the method insofar as crystallization of nickel compounds and evaporation of ammonia cannot be avoided and therefore changes in the composition of the treatment liquid occur.
Entsprechend einer bevorzugten Ausgestaltung der Erfindung erzeugt man die Überzüge mittels einer Lösung, die 5 bis 50 g/l Ni²⁺-Ionen und 10 bis 100 g/l NH₃ enthält.According to a preferred embodiment of the invention, the coatings are produced by means of a solution which contains 5 to 50 g / l of Ni²⁺ ions and 10 to 100 g / l of NH₃.
Entsprechend einer weiteren vorteilhaften Ausgestaltung der Erfindung bringt man die Überzüge mittels einer Lösung, deren Temperatur im Bereich von Raumtemperatur bis 50°C liegt, auf.According to a further advantageous embodiment of the invention, the coatings are applied by means of a solution whose temperature is in the range from room temperature to 50 ° C.
Die Applikation der Behandlungslösung erfolgt vorzugsweise im Tauchen oder Spritzen. Eine Erzeugung der Überzüge auf elektrolytischem Wege ist nicht ausgeschlossen.The treatment solution is preferably applied by dipping or spraying. A generation of the coatings by electrolytic means is not excluded.
Das erfindungsgemäße Verfahren ist mit besonderem Vorteil auf die Vorbehandlung der Oberflächen von Zink oder Zinklegierungen für die anschließende Phosphatierung anwendbar. Infolge der hohen Haftfestigkeit des erzeugten Überzuges von Nickel und/oder Nickelverbindungen und des ausreichend hohen Schichtgewichtes sind die gebildeten Phosphatüberzüge hinsichtlich Haftfestigkeit und Korrosionswiderstand von hoher Qualität. Im Anschluß an die Phosphatierung kann sich eine Lackierung, insbesondere eine Elektrotauchlackierung, anschließen. Im Hinblick darauf, daß die erzeugten Überzüge je nach Beschaffenheit der Behandlungsflüssigkeit ein schwarzes Aussehen besitzen und darüber hinaus die Schwärzung durch anschließende Phosphatierung erhöht werden kann, eignet sich das erfindungsgemäße Verfahren insbesondere auch zur Herstellung von schwarzen Werkstücken.The process according to the invention is particularly advantageously applicable to the pretreatment of the surfaces of zinc or zinc alloys for the subsequent phosphating. As a result of the high adhesive strength of the coating of nickel and / or nickel compounds produced and the sufficiently high layer weight, the phosphate coatings formed are of high quality with regard to adhesive strength and corrosion resistance. After phosphating, painting, in particular electro-dipping, can follow. In view of the fact that the coatings produced have a black appearance depending on the nature of the treatment liquid and, in addition, the blackening by subsequent Phosphation can be increased, the inventive method is particularly suitable for the production of black workpieces.
Die Erfindung wird anhand der nachfolgenden Beispiele näher und beispielsweise erläutert.The invention is explained in more detail and, for example, using the examples below.
Die nachfolgenden Tabellen 1 und 2 enthalten die Behandlungsbedingungen bei Durchführung der Beispiele 1 bis 9 bzw. der Vergleichsbeispiele 1 bis 4. Die Behandlungsflüssigkeit wurde jeweils durch Tauchen appliziert. Die Behandlungstemperatur betrug 40°C, ausgenommen bei Vergleichsbeispiel 3, bei dem die Temperatur der Behandlungsflüssigkeit 25°C war.Tables 1 and 2 below contain the treatment conditions for carrying out Examples 1 to 9 and Comparative Examples 1 to 4. The treatment liquid was applied in each case by immersion. The treatment temperature was 40 ° C, except for Comparative Example 3, in which the temperature of the treatment liquid was 25 ° C.
Die Nickel²⁺-Ionen wurden der Behandlungsflüssigkeit in Form von Nickelsulfat für den Fall zugegeben, daß die Einstellung des pH-Wertes mit Schwefelsäure erfolgte bzw. als Nickelchlorid bei Einstellung des pH-Wertes mit Salzsäure. Ammoniak wurde in Form einer 28 Gew.-%-igen wäßrigen Lösung eingebracht. Sofern erforderlich, wurde auch Ammoniumsulfat oder Ammoniumchlorid zugesetzt.
Die Bewertung der Ergebnisse erfolgte anhand von Proben der gemäß Tabellen 1 und 2 behandelten Bleche, die jeweils mit einem kathodischen Elektrotauchlack (Elecron 9410) mit einer Filmdicke von 20 µm beschichtet waren. Die Bleche wurden mit einem Gitterschnitt versehen und für die Dauer von 1 000 Stunden dem Salzsprühtest ausgesetzt. Es wurde die maximale Blasenbildung auf einer Seite der Ritzstelle ermittelt. Die Testergebnisse sind in Tabelle 3 zusammengestellt.
Die Versuchsergebnisse zeigen, daß das erfindungsgemäße Verfahren den Widerstand der behandelten Bleche hinsichtlich Lackablösung deutlich verbessert. Dies beruht auf einer hervorragenden Phosphatierbarkeit der erzeugten Nickel und/oder Nickelverbindung enthaltenden Überzüge und auf der Haftung des nachfolgend aufgebrachten Lackes. Der Vorzug der Erfindung liegt insbesondere darin, daß die hervorragenden Ergebnisse mit einer vergleichsweise einfach beschaffenen Behandlungsflüssigkeit, die zudem auf chemischem Wege, d.h. ohne Anwendung von Strom, appliziert werden kann, erzielt werden. Insbesondere hierdurch ist eine einfache Überwachung der Behandlungsflüssigkeit gewährleistet. Das Verfahren ist zudem mit geringen Kosten verbunden.The test results show that the method according to the invention markedly improves the resistance of the treated sheets with regard to paint detachment. This is based on the excellent phosphatability of the nickel and / or nickel compound coatings produced and on the adhesion of the lacquer applied subsequently. The advantage of the invention lies in particular in the fact that the excellent results are obtained with a comparatively simple treatment liquid, which is also chemically, i.e. can be achieved without the use of electricity. In particular, this ensures simple monitoring of the treatment liquid. The process is also associated with low costs.
Claims (4)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP199370/88 | 1988-08-10 | ||
JP63199370A JPH0723543B2 (en) | 1988-08-10 | 1988-08-10 | Surface treatment liquid for zinc-based plating and surface treatment method |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0355525A1 true EP0355525A1 (en) | 1990-02-28 |
EP0355525B1 EP0355525B1 (en) | 1992-03-25 |
Family
ID=16406629
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP19890114427 Expired - Lifetime EP0355525B1 (en) | 1988-08-10 | 1989-08-04 | Process for producing coatings on zinc |
Country Status (6)
Country | Link |
---|---|
US (1) | US4985087A (en) |
EP (1) | EP0355525B1 (en) |
JP (1) | JPH0723543B2 (en) |
DE (2) | DE3925840A1 (en) |
ES (1) | ES2032634T3 (en) |
GB (1) | GB2221698B (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO1991011542A2 (en) * | 1990-01-30 | 1991-08-08 | Henkel Corporation | Surface treatment method and composition for zinc coated steel sheet |
EP1381522A1 (en) * | 2000-08-22 | 2004-01-21 | Osaka Prefectural Government | Processing method of creating rainbow color, method of manufacturing article which presents rainbow-coloured reflective luster, and article which presents rainbow-coloured reflective luster |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2000160316A (en) | 1998-11-27 | 2000-06-13 | Isuzu Motors Ltd | Joined structure of panel material for automotive outer or inner board |
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FR2352070A1 (en) * | 1975-05-21 | 1977-12-16 | Parker Ste Continentale | Pre-phosphating treatment for zinc alloys - with an aq soln contg metal ions, such as iron, antimony or manganese etc. |
AU519486B2 (en) * | 1978-01-26 | 1981-12-03 | Commonwealth Scientific And Industrial Research Organisation | Nickel on zinc solar absorber surfaces |
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BE338925A (en) * | 1926-02-10 | |||
GB512484A (en) * | 1938-03-03 | 1939-09-18 | Nino Rupp | Process for plating nickel on electro-positive metals especially zinc and zinc alloys |
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US3444007A (en) * | 1967-03-13 | 1969-05-13 | Hooker Chemical Corp | Process of forming paint-base coatings on zinc and zinc alloy surfaces |
US3574664A (en) * | 1967-10-26 | 1971-04-13 | Rca Corp | Room temperature electroless nickel plating bath |
GB1194980A (en) * | 1967-10-30 | 1970-06-17 | Ibm | Electroless Plating Bath Preparation |
GB1227867A (en) * | 1968-04-26 | 1971-04-07 | ||
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US3672939A (en) * | 1969-06-02 | 1972-06-27 | Ppg Industries Inc | Electroless process for forming thin metal films |
CH537463A (en) * | 1969-06-26 | 1973-05-31 | Electro Chem Eng Gmbh | Bath for electroless nickel plating |
US3929514A (en) * | 1974-03-05 | 1975-12-30 | Heatbath Corp | Composition and method for forming a protective coating on a zinc metal surface |
DE2538817C3 (en) * | 1975-09-01 | 1980-11-13 | Siemens Ag, 1000 Berlin Und 8000 Muenchen | Bath and method for electroless nickel plating of metal and metal alloys, in particular aluminum and aluminum alloys |
US4278477A (en) * | 1980-03-19 | 1981-07-14 | Amchem Products, Inc. | Metal treatment |
JPS5745833A (en) * | 1980-09-01 | 1982-03-16 | Taeko Nakagawa | Stomack camera |
US4479832A (en) * | 1981-06-15 | 1984-10-30 | Bethlehem Steel Corporation | Method of producing light absorptive surface on aluminum zinc alloy coated product |
US4381203A (en) * | 1981-11-27 | 1983-04-26 | Amchem Products, Inc. | Coating solutions for zinc surfaces |
JPS61253381A (en) * | 1985-05-07 | 1986-11-11 | Kawasaki Steel Corp | Manufacture of blackened and surface treated steel sheet having superior weldability and corrosion resistance |
-
1988
- 1988-08-10 JP JP63199370A patent/JPH0723543B2/en not_active Expired - Lifetime
-
1989
- 1989-08-03 US US07/389,071 patent/US4985087A/en not_active Expired - Fee Related
- 1989-08-04 ES ES198989114427T patent/ES2032634T3/en not_active Expired - Lifetime
- 1989-08-04 DE DE3925840A patent/DE3925840A1/en not_active Withdrawn
- 1989-08-04 EP EP19890114427 patent/EP0355525B1/en not_active Expired - Lifetime
- 1989-08-04 DE DE8989114427T patent/DE58901024D1/en not_active Expired - Fee Related
- 1989-08-09 GB GB8918153A patent/GB2221698B/en not_active Expired - Fee Related
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
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FR2352070A1 (en) * | 1975-05-21 | 1977-12-16 | Parker Ste Continentale | Pre-phosphating treatment for zinc alloys - with an aq soln contg metal ions, such as iron, antimony or manganese etc. |
AU519486B2 (en) * | 1978-01-26 | 1981-12-03 | Commonwealth Scientific And Industrial Research Organisation | Nickel on zinc solar absorber surfaces |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO1991011542A2 (en) * | 1990-01-30 | 1991-08-08 | Henkel Corporation | Surface treatment method and composition for zinc coated steel sheet |
WO1991011542A3 (en) * | 1990-01-30 | 1991-09-19 | Henkel Corp | Surface treatment method and composition for zinc coated steel sheet |
EP1381522A1 (en) * | 2000-08-22 | 2004-01-21 | Osaka Prefectural Government | Processing method of creating rainbow color, method of manufacturing article which presents rainbow-coloured reflective luster, and article which presents rainbow-coloured reflective luster |
EP1381522A4 (en) * | 2000-08-22 | 2009-09-23 | Osaka Prefecture | Processing method of creating rainbow color, method of manufacturing article which presents rainbow-coloured reflective luster, and article which presents rainbow-coloured reflective luster |
Also Published As
Publication number | Publication date |
---|---|
GB2221698B (en) | 1993-02-24 |
JPH0723543B2 (en) | 1995-03-15 |
JPH0250976A (en) | 1990-02-20 |
US4985087A (en) | 1991-01-15 |
ES2032634T3 (en) | 1993-02-16 |
GB8918153D0 (en) | 1989-09-20 |
DE58901024D1 (en) | 1992-04-30 |
GB2221698A (en) | 1990-02-14 |
EP0355525B1 (en) | 1992-03-25 |
DE3925840A1 (en) | 1990-02-15 |
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