Classifications

• • C—CHEMISTRY; METALLURGY
  • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
  • C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
  • C10M167/00—Lubricating compositions characterised by the additive being a mixture of a macromolecular compound, a non-macromolecular compound and a compound of unknown or incompletely defined constitution, each of these compounds being essential
• • C—CHEMISTRY; METALLURGY
  • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
  • C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
  • C10M133/00—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing nitrogen
  • C10M133/02—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing nitrogen having a carbon chain of less than 30 atoms
  • C10M133/04—Amines, e.g. polyalkylene polyamines; Quaternary amines
  • C10M133/06—Amines, e.g. polyalkylene polyamines; Quaternary amines having amino groups bound to acyclic or cycloaliphatic carbon atoms
  • C10M133/08—Amines, e.g. polyalkylene polyamines; Quaternary amines having amino groups bound to acyclic or cycloaliphatic carbon atoms containing hydroxy groups
• • C—CHEMISTRY; METALLURGY
  • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
  • C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
  • C10M135/00—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing sulfur, selenium or tellurium
  • C10M135/20—Thiols; Sulfides; Polysulfides
  • C10M135/22—Thiols; Sulfides; Polysulfides containing sulfur atoms bound to acyclic or cycloaliphatic carbon atoms
  • C10M135/24—Thiols; Sulfides; Polysulfides containing sulfur atoms bound to acyclic or cycloaliphatic carbon atoms containing hydroxy groups; Derivatives thereof
• • C—CHEMISTRY; METALLURGY
  • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
  • C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
  • C10M139/00—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing atoms of elements not provided for in groups C10M127/00 - C10M137/00
• • C—CHEMISTRY; METALLURGY
  • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
  • C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
  • C10M141/00—Lubricating compositions characterised by the additive being a mixture of two or more compounds covered by more than one of the main groups C10M125/00 - C10M139/00, each of these compounds being essential
  • C10M141/10—Lubricating compositions characterised by the additive being a mixture of two or more compounds covered by more than one of the main groups C10M125/00 - C10M139/00, each of these compounds being essential at least one of them being an organic phosphorus-containing compound
• • C—CHEMISTRY; METALLURGY
  • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
  • C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
  • C10M141/00—Lubricating compositions characterised by the additive being a mixture of two or more compounds covered by more than one of the main groups C10M125/00 - C10M139/00, each of these compounds being essential
  • C10M141/12—Lubricating compositions characterised by the additive being a mixture of two or more compounds covered by more than one of the main groups C10M125/00 - C10M139/00, each of these compounds being essential at least one of them being an organic compound containing atoms of elements not provided for in groups C10M141/02 - C10M141/10
• • C—CHEMISTRY; METALLURGY
  • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
  • C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
  • C10M2215/00—Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
  • C10M2215/02—Amines, e.g. polyalkylene polyamines; Quaternary amines
  • C10M2215/04—Amines, e.g. polyalkylene polyamines; Quaternary amines having amino groups bound to acyclic or cycloaliphatic carbon atoms
  • C10M2215/042—Amines, e.g. polyalkylene polyamines; Quaternary amines having amino groups bound to acyclic or cycloaliphatic carbon atoms containing hydroxy groups; Alkoxylated derivatives thereof
• • C—CHEMISTRY; METALLURGY
  • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
  • C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
  • C10M2219/00—Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions
  • C10M2219/08—Thiols; Sulfides; Polysulfides; Mercaptals
  • C10M2219/082—Thiols; Sulfides; Polysulfides; Mercaptals containing sulfur atoms bound to acyclic or cycloaliphatic carbon atoms
  • C10M2219/084—Thiols; Sulfides; Polysulfides; Mercaptals containing sulfur atoms bound to acyclic or cycloaliphatic carbon atoms containing hydroxy groups; Derivatives thereof
• • C—CHEMISTRY; METALLURGY
  • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
  • C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
  • C10M2219/00—Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions
  • C10M2219/08—Thiols; Sulfides; Polysulfides; Mercaptals
  • C10M2219/082—Thiols; Sulfides; Polysulfides; Mercaptals containing sulfur atoms bound to acyclic or cycloaliphatic carbon atoms
  • C10M2219/085—Thiols; Sulfides; Polysulfides; Mercaptals containing sulfur atoms bound to acyclic or cycloaliphatic carbon atoms containing carboxyl groups; Derivatives thereof
• • C—CHEMISTRY; METALLURGY
  • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
  • C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
  • C10M2223/00—Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions
  • C10M2223/02—Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions having no phosphorus-to-carbon bonds
  • C10M2223/04—Phosphate esters
  • C10M2223/045—Metal containing thio derivatives
• • C—CHEMISTRY; METALLURGY
  • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
  • C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
  • C10M2223/00—Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions
  • C10M2223/02—Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions having no phosphorus-to-carbon bonds
  • C10M2223/049—Phosphite
• • C—CHEMISTRY; METALLURGY
  • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
  • C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
  • C10M2227/00—Organic non-macromolecular compounds containing atoms of elements not provided for in groups C10M2203/00, C10M2207/00, C10M2211/00, C10M2215/00, C10M2219/00 or C10M2223/00 as ingredients in lubricant compositions
  • C10M2227/06—Organic compounds derived from inorganic acids or metal salts
  • C10M2227/061—Esters derived from boron
• • C—CHEMISTRY; METALLURGY
  • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
  • C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
  • C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
  • C10N2030/06—Oiliness; Film-strength; Anti-wear; Resistance to extreme pressure
• • C—CHEMISTRY; METALLURGY
  • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
  • C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
  • C10N2040/00—Specified use or application for which the lubricating composition is intended
  • C10N2040/04—Oil-bath; Gear-boxes; Automatic transmissions; Traction drives
• • C—CHEMISTRY; METALLURGY
  • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
  • C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
  • C10N2040/00—Specified use or application for which the lubricating composition is intended
  • C10N2040/04—Oil-bath; Gear-boxes; Automatic transmissions; Traction drives
  • C10N2040/042—Oil-bath; Gear-boxes; Automatic transmissions; Traction drives for automatic transmissions
• • C—CHEMISTRY; METALLURGY
  • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
  • C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
  • C10N2040/00—Specified use or application for which the lubricating composition is intended
  • C10N2040/25—Internal-combustion engines
• • C—CHEMISTRY; METALLURGY
  • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
  • C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
  • C10N2060/00—Chemical after-treatment of the constituents of the lubricating composition
  • C10N2060/14—Chemical after-treatment of the constituents of the lubricating composition by boron or a compound containing boron
• • C—CHEMISTRY; METALLURGY
  • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
  • C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
  • C10N2070/00—Specific manufacturing methods for lubricant compositions
  • C10N2070/02—Concentrating of additives

Definitions

• the present invention relates to certain hydrocarbon soluble or dispersible hydroxy ether amine friction modifying additives for oleaginous compositions including fuel oil and lubricating oils, such as greases, industrial oils, gear oils, power transmitting fluids, engine lubricating oils, and particularly automatic transmission fluids, and to the oleaginous compositions in which they are contained.
• fuel oil and lubricating oils such as greases, industrial oils, gear oils, power transmitting fluids, engine lubricating oils, and particularly automatic transmission fluids
• ATF automatic transmission fluids
• Another property sought to be imparted to lubricating oil compositions including automatic transmission fluids is reduced wear such as bearing and power component wear.
• additives which may be classified as anti-wear, or friction modifying agents
• many of these additives act in a different physical or chemical manner and often compete with one another, e.g. they may compete for the surface of the moving metal parts which are subjected to lubrication. Accordingly, extreme care must be exercised in the selection of these additives to insure compatibility and effectiveness.
• the metal dihydrocarbyl dithiophosphates are one of the additives which are known to exhibit anti-­oxidant and anti-wear properties.
• the most commonly used additives of this class are the zinc dialkyl dithiophosphates (ZDDP) which are conventionally used in lubricant compositions. While such zinc compounds afford excellent oxidation resistance and exhibit superior anti-wear properties, they can be corrosive.
• Both anti-wear and friction modifying agents function by forming a coating on the surface of the moving metal parts.
• the coating bonds are generally affected physically and/or chemically. Consequently, if the bonding between the anti-wear agent and the metal part is stronger than the bonding between the friction modifying agent and the metal part, the anti-­wear agent will displace the friction modifying agent at the metal surface, i.e. at the metal/fluid lubrication boundary interface. This results in a loss in the ability of the friction modifying agent to exert its intended effect.
• Friction modification is typically evaluated on an SAE No. 2 friction apparatus.
• the motor and flywheel of the friction machine filled with fluid to be tested
• the motor is shut off and the flywheel speed is decreased to zero by application of the clutch.
• the clutch plates are then released, the flywheel is again accelerated to constant speed, and the clutch pack which is immersed in the test fluid is engaged again. This process is repeated many times with each clutch engagement being called a cycle.
• the friction torque is recorded as a function of time.
• the friction data obtained are either the torque traces themselves or friction coefficients calculated from the torque traces.
• the shape of the torque trace desired is set by the auto manufacturers.
• One way of expressing this shape mathematically is to determine the torque: (a) when the flywheel speed is midway between the maximum constant speed selected and zero speed (such torque measurement is referred to herein as T D ) and (b) when as the flywheel speed approaches zero rpm (such torque measurement is referred to herein as T0).
• Such torques can then be used to determine the torque ratio which is expressed as T0/T D , or alternatively, to determine the torque differential which is expressed as T0-T D .
• the optimum target values for torque ratio and torque differential are set by the auto manufacturers.
• T0/T D As the T0/T D increasingly exceeds 1, a transmission will typically exhibit shorter harsher shifts as it changes gears. On the other hand as T0/T D decreases below 1, there is an increasingly greater danger of clutch slippage when the transmission changes gears. Similar relationships exits with respect to a T0/T D target value of 0.
• the ability of an ATF to sustain such desired friction properties is referred to herein as friction stability or durability.
• a high level of friction stability is difficult to achieve with ATFs containing certain anti-wear additives. It is believed that as the ATF ages under the influence of the heat of friction, the anti-wear agent can break down and the decomposition products displace conventional friction modifiers at the metal/fluid lubrication boundary interface. As a result, the fluid may exhibit varying friction properties.
• transmission designs have undergone radical changes, thereby necessitating the formulation of ATF additives capable of meeting new and more stringent property requirements needed to match such design changes.
• U.S. Patent 2,290,880 discloses ethers of alcohol amines which may be used as interface modifying agents in a wide variety of arts.
• the compounds are said to be useful in lubricating oils and the like, thus enabling the production of effective boring oils, cutting oils, drilling oils, wire drawing oils, extreme pressure lubricants and the like.
• U.S. Patent 3,255,253 discloses amine-containing polyols which are prepared by first cyanoethylating an alcohol in the presence of a basic catalyst. The cyanoethylated alcohol is then hydrogenated to produce a primary amine, whereafter the primary amine is reacted with an alkylene oxide in the presence of a basic catalyst to form the desired amine-containing polyol.
• the amine-containing polyols are said to be useful for preparing polyurethane products, as hardeners for polyepoxide resins, and in the preparation of coatings and plasticizers.
• U.S. Patent 3,456,012 relates to polyolefin adducts of gamma-alkoxypropylamines having surfactant properties.
• U.S. Patent 3,464,925 relates to hydraulic fluids which contain certain aminotriols.
• the aminotriols are obtained by heating propylene oxide and triisopropylamine under pressure, in the presence of an alkaline catalyst.
• U.S. Patent 3,705,139 discloses alkyl sulfide compounds of the formula: R1-S-R2-A-(R3O) n Z, where R1 represents a hydrocarbyl radical having 6 to 22 carbon atoms, R2 and R3 each represents a hydrocarbyl radical having 1 to 4 carbon atoms, A can represent nitrogen, n represents an integer in the range of 0-100, and Z can represent hydrogen.
• the alkyl sulfide compounds are disclosed as being antistatic agents.
• U.S. Patent 4,201,684 relates to lubricating oil adapted for use as a crankcase lubricant in internal combustion engines containing a friction reducing amount of a sulfurized fatty acid amide, ester or ester-amide of an oxyalkylated amine.
• U.S. Patent 4,231,883 relates to the use of an alkoxylated hydrocarbyl amine in a lubricating oil or fuel to reduce the friction of an internal combustion engine in which the lubricating oil or fuel is used.
• An example of the alkoxylated hydrocarbyl amine compounds that are disclosed in this patent is N,N-­bis(2-hydroxyethyl) oleylamine.
• U.S. Patent 4,486,324 discloses an aqueous hydraulic fluid comprising at least 80% water and containing a hydrocarbyl-substituted succinic acid, a zinc dihydrocarbyl dithiophosphate, a hydroxyalkylamine, sodium alkyl benzene sulfonate, and optionally, a polyalkylene glycol mono-fatty acid ester.
• U.S. Patent 4,650,865 relates to a process for preparing tertiary ether amines which exhibit surface active properties.
• the tertiary ether amines may be used as surfactants and as starting materials for the production of surface active derivatives, such as for example, amineoxides and quaternary ammonium compounds.
• U.S. Patent 4,129,508 relates to lubricant and fuel compositions characterized by improved demulsifying properties.
• the patent discloses an automatic transmission fluid which includes a number of additives including a dialkyl phosphite, the reaction product of a polyisobutenyl-substituted succinic anhydride, commercial tetraethylene pentamine, and boric acid prepared as set forth in U.S. Patent 3,254,025, and a conventional friction modifier based on bishydroxyethyl tallow amine (Ethomeen T/12), the reaction product of polyisobutenyl succinic anhydride and an ethylene polyamine, and Ethomeen C/15.
• additives including a dialkyl phosphite, the reaction product of a polyisobutenyl-substituted succinic anhydride, commercial tetraethylene pentamine, and boric acid prepared as set forth in U.S. Patent 3,254,025, and a conventional friction modifier
• U.S. Patent 2,151,300 relates to lubricating oil compositions which contain a major proportion of a mineral lubricating oil, a minor proportion of an organic phosphite such as triphenyl phosphite, and a small amount, sufficient to bring about substantial stability of the phosphorous compound, of an oil-­soluble organic amine.
• U.S. Patent 4,634,543 relates to a fluid composition for use in a shock absorber.
• the fluid composition comprises a lubricating base oil, a boron-­containing compound, and a phosphoric acid ester and/or phosphorous acid ester, such as diphenyl hydrogenphosphite.
• U.S. Patent 3,645,886 relates to the concept of reducing or preventing the fouling of process equipment in petroleum or chemical industries wherein an organic feed stock is subjected to heat exchange at a temperature of from about 200 to about 1300 o F., and there is added to that organic feed stock a mixture of a fatty acid ester of an alkanol amine and a mono-, di-, or triorganic phosphite ester.
• the triorganic phosphite esters may include triphenyl phosphite.
• U.S. Patent 3,484,375 discloses the production of additives for lubricating oils, middle distillate fuels, residual fuels or reduced crudes in order to improve their resistance to oxidation, sludge formation, to improve their viscosity index, or to improve their flowability and pour point characteristics.
• the additives are prepared by reacting an organic phosphite ester with an alkaline polyamine or aminoalcohol.
• the preferred organic phosphite esters contain at least one hydroxyl group attached to the phosphorous, but they may include triphenyl phosphite.
• U.S. Patent 4,170,560 discloses additive compositions for use in crankcase lubricating oils comprising a mixture of an oil soluble anti-oxidant and an oil soluble hydroxylamine which includes both the Ethomeens and the Ethoduomeens. (Sold by the Armak Company, part of Akzona, Inc.).
• U.S. Patent 4,529,528 discloses the reaction product of, for example, an Ethomeen, a dialkyl phosphite and a boron compound.
• U.S. Patent 4,382,006 discloses a lubricating composition containing a friction reducing portion of a borated adduct of compounds which include the Ethomeens.
• U.S. Patent 2,917,160 discloses the use of certain hydroxylated tertiary amines which include the Ethomeens, as a corrosion inhibiting surface active lubricant for metal working.
• the amines may be used in the form of a salt. Phosphoric acid salts are illustrated.
• U.S. Patent 3,186,946 discloses cutting fluids in which the active lubricating component is a borate salt of a tertiary amine which includes both the Ethomeens and the Ethoduomeens.
• U.S. Patent 4,557,845 discloses the reaction product of an Ethomeen and a di-(C1-C6 hydrocarbyl) phosphite.
• the reaction product is formed at a temperature between about 80 and 280 o C., and in reactant proportions such that from about 5 to 100% of the amine hydroxy groups are reacted with the phosphite.
• U.S. Patent 3,509,052 relates to lubricating compositions containing a lubricating oil, a dispersant which is a derivative of a substituted succinic acid, and a demulsifier.
• the demulsifier may comprise, for example, an Ethomeen, but the preferred demulsifiers are polyoxyalkylene polyols and derivatives thereof.
• U.S. Patent 3,394,179 discloses an oil soluble lubricant additive which is the reaction product of a phosphosulfurized hydrocarbon and an amide which is formed by reacting an aliphatic polyamine with a high molecular weight monocarboxylic acid.
• the phosphosulfurized hydrocarbon is prepared by reacting a terpene, a petroleum fraction or a polymer of a C2-C6 olefin with a sulfide of phosphorous.
• U.S. Patent 2,805,217 relates to condensation products of terpenes with phosphorous sesquisulfide and oxygen.
• the condensation products are employed in lubricating oil compositions as anti-oxidants and detergents.
• U.S. Patent 3,511,780 relates to an additive that is useful as a sludge dispersant, anti-wear agent, anti-oxidant and inhibitor of harmful deposit formation in hydrocarbon compositions including fuel oils and lubricants.
• the additive is prepared by condensing an alkenyl succinic anhydride with an aliphatic polyamine or with an aliphatic polyamine and a carboxylic acid, followed by further reaction of the condensation product with a phosphosulfurized hydrocarbon and with a dialkyl dithiophosphoric acid.
• a suitable phosphosulfurized hydrocarbon is exemplified by P2S5-­ treated polyisobutylene.
• U.S. Patent 3,850,822 discloses a lubricating oil for an internal combustion engine comprising a major portion of oil and a minor portion of an additive package which includes a dispersant, a phosphosulfurized olefinic hydrocarbon, and a phosphorothionyl disulfide of phenol or of a C1-C18 alkyl phenol.
• the dispersant is made by the reaction of a polyisobutenyl succinic anhydride with a tetraethylene pentamine, the phosphosulfurized olefinic hydrocarbon is made from the reaction of P2S5 with alpha-pinene, and the phosphorothionyl disulfide is that of a nonyl phenol.
• U.S. Patent 4,557,845 discloses that the products of reaction between a 2-hydroxyethyl alkylamine or certain higher oxylated members, and a dihydrocarbyl phosphite compound are effective friction modifiers and fuel reducing additives for internal combustion engines when such products are compounded with lubricants and liquid fulls.
• a similar disclosure is contained in U.S. Patent 4,529,528, except that the products are prepared by reacting a bis(2-hydroxyethyl) alkylamine, a dihydrocarbyl phosphite and a boron compound.
• U.S. Patent 3,175,976 relates to automatic transmission fluids of improved high temperature stability.
• the fluids contain a light oil in combination with a di(tertiary-butyl) phenol, a zinc dialkyl dithiophosphate and an alkyl methacrylate-­vinyl pyrrolidone copolymer.
• U.S. Patent 3,933,659 relates to extended life functional fluids which are useful in automatic transmissions.
• the functional fluids of this patent comprise a major amount of an oil of lubricating viscosity and an effective amount of an alkenyl succinimide, a Group II metal salt of a dihydrocarbyl dithiophosphoric acid, a basic sulfurized alkaline earth metal alkyl phenate, and a compound selected from the group consisting of (a) fatty acid esters of dihydric and other polyhydric alcohols, and oil soluble oxyalkylated derivatives thereof, (b) fatty acid amides of low molecular weight amino acids, (c) N-fatty alkyl-­N,N-diethanol amines, (d) N-fatty alkyl-N,N-­di(ethoxyethanol) amines, (e) N-fatty alkyl-N,N-­di(polyethoxy) ethanol amines, and (f) mixtures
• U.S. Patent 4,010,106 relates to a functional fluid which is useful in automatic transmissions and which comprises an oil of lubricating viscosity, and an effective amount of each of the following: an alkenyl succinimide, a Group II metal salt of a dihydrocarbyl dithiophosphoric acid, a friction modifier, a basic sulfurized alkaline earth metal alkyl phenate, and a chlorinated olefin containing from about 15 to 50 carbon atoms, from 20 to 60% by weight chlorine, and having a boiling point of at least about 300 o F.
• friction modifiers which may be used in the functional fluid there are mentioned fatty acid esters of a polyhdryic alcohol or oil soluble oxyalkylated derivatives thereof, fatty acid amides of low-­molecular weight amino acids, N-fatty alkyl-N,N-­diethanol amine, N-fatty alkyl-N,N-­di(ethoxyethanol)amines, N-fatty alkyl-N,N-­di(polyethoxy) ethanol amines or mixtures thereof.
• U.S. Patent 4,208,293 discloses lubricating oil compositions adapted for use as a crankcase lubricant in internal combustion engines containing a friction reducing amount of a fatty acid amide or ester of diethanolamine.
• the compositions show improved results when they contain a zinc dihydrocarbyl dithiophosphate.
• additives may be included in the compositions, and among the additives which are mentioned in this patent are alkaline earth metal phenates and sulfurized phenates, alkaline earth hydrocarbyl sulfonates, phosphosulfurized terpene and polyolefins and their alkaline earth metal salts, poly-alkyl methacrylate or ethylene-propylene copolymers, ethylene-propylene non-­ conjugated diene terpolymers, and 4,4′-methylenebis-­(2,6-di-tert-butylphenol).
• U.S. Patent 4,474,674 discloses the use of diethanolamides or diisopropanolamides of alkyl thioglycolic acids or boron, phosphorous or metal reaction products thereof as multifunctional additives for power transmission shift fluids such as automatic transmission fluids. These additives provide the properties of anti-oxidation, H2S suppression, corrosion inhibition and friction modification.
• U.S. Patent 2,806,022 discloses neutralizing the reaction products of a phosphorus sulfide and hydrocarbon with a basic metal compound. The neutralized products are used as lubricating additives in the preparation of lubricants for internal combustion engines.
• U.S. Patent 2,316,080 relates to lubricants for use in internal combustion engines such as automobile and diesel engines under severe conditions wherein corrosion, piston ring sticking, cylinder wear, and carbon and/or varnish formation may be encountered.
• the lubricants comprise a lubricating oil and a small amount of a neutralized or partially neutralized reaction product of a phosphorus sulfide and a mono-­olefinic hydrocarbon polymer.
• This neutralized or partially neutralized product, or a metal derivative thereof may be used in lubricating oils alone or in combination with the non-neutralized phosphorus sulfide-olefin polymer reaction product.
• the neutralization of phosphorus sulfide-olefin polymer reaction product may be effected by adding to the reaction product a suitable alkaline compound such as a hydroxide, a carbonate or an oxide of an alkali or alkaline earth metal, and preferably potassium hydroxide.
• a suitable alkaline compound such as a hydroxide, a carbonate or an oxide of an alkali or alkaline earth metal, and preferably potassium hydroxide.
• Ammonia or alkyl or aryl substituted ammonia such a amines may be used. Similar disclosures are contained in U.S. patents 2,316,082 and 2,316,088.
• compositions of matter which are effective agents for hindering or retarding rust formation on iron surfaces and ice formation in the intake system of internal combustion engines.
• the compositions are characterized by a content of (a) a hydrophobic organic carrier, (b) a carboxylic acid amide monocarboxylic acid and (c) and an at least equivalent amount of a hydroxyalkylated nitrogen base which contains at least one lipophilic radical.
• n represents the integer 0 or 1
• R1 represents hydrogen, a lower alkyl or lower hydroxyalkyl or lower aminoalkyl radical
• R2 is the same as (L-X n ) and R1.
• at least one of the radicals X, R1 and R2 is a lower hydroxyalkylated aliphatic radical.
• U.S. patent 3,235,501 relates to oil compositions which contain a detergent which promotes foaming, a silicone polymer anti-foamant and a small amount of a foam inhibiting polyalkyl oxylated aliphatic amine.
• the polyalkyl oxylated aliphatic amines conform to one of the following formulas "a" or "b" depending on whether the amine from which they are prepared is a mono- or diamine: where R is an aliphatic radical of from about 4 to about 24 carbon atoms, -R′O- is an alkylene oxide radical selected from the group consisting of ethylene oxide and propylene oxide radicals, n is an integer from 1 to about 25 and X is selected from hydrogen, R and -(R′O)2H radicals, the total value of n in any instance being no greater than 25, and where R ⁇ is an aliphatic radical having from 2 to about 6 carbon atoms, R′O, n and X are defined in Formula "a" but
• the detergents which are disclosed in the patent are the oil soluble metal salts of high molecular weight (300-1000) sulfonic acids, such as petroleum derived sulfonic acids and synthetic alkyl-aryl sulfonic acids having from about 8 to about 24 carbon atoms in the alkyl portion thereof, the normal or basic (complex or over-based) barium and calcium sulfonate salts, the metal salts of alkylphenol sulfides, such as, for example, the normal or basic (complex) barium and calcium salts of amyl and nonyl-substituted phenol sulfides, and the metal salts of phosphorous sulfide-­hydrocarbon reaction products.
• high molecular weight (300-1000) sulfonic acids such as petroleum derived sulfonic acids and synthetic alkyl-aryl sulfonic acids having from about 8 to about 24 carbon atoms in the alkyl portion thereof
• salts of this character are the metal salts of phosphosulfurized polyolefins, such as the barium salts of P2S5-­polypropylene reaction products. Salts of this type are fully described for example the above-discussed U.S. Patents 2,316,080, 2,316,082, 2,316,088 and 2,806,022.
• U.S. Patent 4,664,826 relates to metal salt esters of hydrocarbyl-substituted succinic acid or anhyride, such as octadecenyl succinic anhydride, and alkanols, such as thio-bis-ethanol, which are capable of exhibiting friction modification, oxidation inhibition, and corrosion inhibition properties in power transmitting fluids such as automatic transmission fluids.
• U.S. Patent 4,704,217 relates to a gasoline crankcase lubricant which contains as a friction modifier a dialkoxylated alkyl polyoxyalkyl amine of the formula: wherein R is a (C1-C20) hydrocarbyl radical, R′ and R ⁇ are divalent (C1-C10) alkylene groups, a is an integer of about 1 to about 10, and x+y is a value of about 1 to about 20.
• the present invention is based in part on the discovery that a certain hydroxy ether amine compounds possess friction modification properties and that they are compatible with other conventional additives.
• the hydroxy ether amine friction modifiers of this invention are stable, and hence do not adversely affect friction stability of fuels and lubricants in which they are contained.
• the hydroxy ether amine friction modifiers of this invention have been found to be a desirable additive for use in oleaginous compositions, particularly power transmission fluids, and more particularly automatic transmission fluids.
• a hydroxy ether amine compound friction modifier which is characterized by the formula: wherein R1 represents a C3-C27 saturated or unsaturated aliphatic hydrocarbon radical; R2 represents a straight or branched chain C1-C6 alkylene radical; R3 represents H or CH3; R4 and R5, independently, represent the same or different straight or branched chain alkylene radical (preferably straight chain alkylene) typically about C2 to about C5, and preferably C2 alkylene; p and p′, independently, represent 1-4, preferably 1-3 (e.g., 1); X represents O or S; and wherein it is preferred that there are a total of from about 10 to about 30 carbon atoms in the compound.
• the above hydroxy ether amine additive when combined with other conventional additives, is particularly suited to meeting the stringent ATF requirements from the standpoint of the proper balance of anti-wear, static and dynamic friction coefficients, friction modification and stability, dispersancy, sludge inhibition, anti-oxidation and corrosion resistance properties.
• the above-­described hydroxy ether amine friction modifier compounds may be employed in combination with a triaryl phosphite anti-wear material such as triphenyl phosphite.
• the hydroxy ether amine friction modifier compounds may be employed in the form of a borated reaction product of the hydroxy ether amine compound with a boron compound such as boric acid or a C1-C4 trialkyl borate.
• an oleaginous composition comprising an oleaginous material selected from the group consisting of fuels and lubricating oil, together with at least one of the above-described borated or non-borated hydroxy ether amine friction modifier compounds.
• a lubricating oil composition adaptable for use as an automatic transmission fluid comprising at least one of the above-described hydroxy ether amine friction modifier additvies.
• a lubricating oil composition adaptable for use as a power transmitting fluid which comprises a lubricating oil having dissolved or dispersed therein at least one of the herein-described hydroxy ether amine compounds.
• a lubricating oil composition adaptable for use as a power transmitting fluid which comprises a lubricating oil having dissolved or dispersed therein at least one of the herein-described hydroxy ether amine compounds and a triarylphosphite anti-wear additive.
• a process for improving the static and dynamic friction coefficients and the frictional stability properties of a lubricating oil composition which is adapted for use as a power transmitting fluid which comprises adding to said lubricating oil composition at least one of the hydroxy ether amine compounds disclosed herein.
• the hydroxy ether amine friction modifer additives of the present invention can be represented by the structural formula: where R1 represents a straight or branched chain, saturated or unsaturated, aliphatic hydrocarbon radical (preferably straight chain alkylene), typically about C3 to about C27, preferably about C10 to about C20, and most preferably about C16 to C18 alkylene; R2 represents a straight or branched chain alkylene radical (preferably straight alkylene), typically C2 to about C6, preferably about C2 to about C4, and most preferably C3 alkylene; R3 represents H or CH3, preferably H; R4 and R5, which may be the same or different, independently can represent a straight or branched chain alkylene radical (preferably straight chain alkylene), typically about C2 to about C5, and preferably C2 alkylene; and p and p′, independently, represent 1-4, preferably 1-3; and X represents O or S, preferably O.
• R1 represents a straight or branched chain, saturated or unsaturated
• X represents O
• R1 and R3 contain a combined total of 18 carbon atoms
• R2 represents C3 alkylene
• R4 and R5 are each C2 alkylene.
• the hydroxy ether amine compounds contain a combined total of from about 10 to about 30 carbon atoms.
• the hydroxy ether amine compounds can be prepared, for example, by a multi-step process wherein an alkanol is first reacted, in the presence of an initiator, with an unsaturated nitrile such as acrylonitrile to form an ether nitrile intermediate. The intermediate is then hydrogenated, preferably in the presence of a conventional hydrogenation catalyst such as Raney nickel to form an ether amine. The ether amine is then reacted with an alkylene oxide, such as ethylene oxide in the presence of an alkaline catalyst by a conventional method at a temperature in the range of about 90 - 150 o C.
• the overall process for preparing the desired hydroxy ether amine compounds is described, for example, in U.S. Patent 3,255,253 and can be illustrated by the following equations: where R and R′ represent straight or branched chain alkyl radicals.
• the hydroxy ether amine friction modifying compounds can be formed, for example, by effecting a conventional free radical reaction between a long chain alpha-olefin with a hydroxyalkyl mercaptan, such as beta-hydroxyethyl mercaptan, to produce a long chain alkyl hydroxyalkyl sulfide.
• a hydroxyalkyl mercaptan such as beta-hydroxyethyl mercaptan
• the long chain alkyl hydroxyalkyl sulfide is then mixed with thionyl chloride at a low temperature and thereafter heated to about 40 o C. to form a long chain alkyl chloroalkyl sulfide.
• the long chain alkyl chloroalkyl sulfide is then caused to react with a dialkanolamine, such as diethanolamine, and, if desired, with an alkylene oxide, such as ethylene oxide, in the presence of an alkaline catalyst and at a temperature on the order of about 100 o C. to form the desired hydroxy ether amine compounds.
• a dialkanolamine such as diethanolamine
• an alkylene oxide such as ethylene oxide
• the hydroxy ether amine compounds may be used as such. However they may also be used in the form of an adduct or reaction product with a boron compound, such as boric oxide and the metaborates, boric acid, or a mono-, di-, or trihydrocarbyl, e.g. trialkyl, borate.
• a boron compound such as boric oxide and the metaborates, boric acid, or a mono-, di-, or trihydrocarbyl, e.g. trialkyl, borate.
• Such adducts or derivatives may be illustrated, for example, by the following structural formula: wherein R1, R2, R3, R4, R5, p, and p′ are the same as defined above, and wherein R′ is either H or an alkyl radical.
• alkyl borates which may be used to borate the alkanol amine compounds include mono-, di-, and tributyl borates, mono-, di-, and trihexyl borates, and the like.
• the borated adducts may be prepared simply by heating a mixture of the hydroxy ether amine compound and the boron compound, preferably in the presence of a suitable solvent or solvents, at a temperature on the order of about 100 o C. to about 280 o C. over a period of from about 1-2 hours up to about 15 hours. Boration levels can vary widely, for example, over a range of from about 1.0 to about 5.0 wt.%.
• Such boration procedures are well known in the art and are described, for example, in U.S. Patents 4,529,528, 4,594,171, and 4,382,006, the disclosures of which are incorporated herein by reference.
• the hydroxy ether amine friction modifers of this invention are particularly suitable for use in oleaginous compositions which also contain organic phosphite ester as an anti-wear additive.
• the organic phosphite esters which may be used can be characterized by the formula: wherein R6 is a hydrocarbyl radical selected from the group consisting of aryl and C1-C3 alkaryl, and R7 and R8 may be the same or different hydrocarbyl radical selected from the group consisting of C1-C25, preferably C6-C20, and most preferably C8-C18 alkyl, C1-C3 alkaryl, C5-C8 cycloalkyl, aryl, and halo-­substituted derivatives thereof.
• R6, R7 and R8 groups of formula III include octyl, nonyl, decyl, dodecyl, hexyl, octadecyl, and phenyl, with the phenyl group being preferred.
• R6, R7 and R8 are the same.
• the organic phosphite esters can be obtained by the direct esterification of phosphorous acid or a phosphorous trihalide with a phenol or an alcohol or a mixture thereof.
• the methods for preparing the organic phosphite esters are known in the art and are discussed, for example, in U.S. Patent 3,513,093, the disclosure of which is incorporated herein by reference.
• the combination of the organic phosphite esters and the hydroxy ether amine compounds of the present invention has been found to possess multifunctional properties including anti-wear, friction modification, friction stability, and copper corrosion resistance properties.
• the hydroxy ether amine friction modifier compounds preferably in combination with the organic phosphite ester compounds, are used by incorporation and dissolution or dispersion into an oleaginous material such as fuels and lubricating oils, and particularly in power transmitting fluids such as automatic transmission fluids.
• hydroxy ether amine compounds, or the combination of the organic phosphite ester compounds and the hydoxy ether amine compounds of this invention are used in normally liquid petroleum fuels such as middle distillates boiling from about 150 o to 800 o F., including kerosene, diesel fuels, home heating fuel oil, jet fuels, etc.
• a concentration of the organic phosphite additive in the fuel in the range of typically from about 0.1 to about 1, preferably 0.2 to about 0.8, and most preferably 0.3 to about 0.6 wt.% of the total composition, usually will be employed.
• a concentration of the hydroxy ether amine compound additive in the range of typically from about 0.05 to about 5, preferably 0.08 to about 1 and most preferably 0.1 to about 0.5 ppm, based on the total weight of the composition will be employed.
• the present combination of additives finds its primary utility in lubricating oil compositions which employ a base oil in which the additive or additives are dissolved or dispersed.
• Such base oils may be natural or synthetic although the natural base oils will derive a greater benefit.
• base oils suitable for use in preparing lubricating compositions of the present invention include those conventionally employed as crankcase lubricating oils for spark-ignited and compression-­ignited internal combustion engines, such as automobile and truck engines, marine and railroad diesel engines, and the like. Particularly advantageous results are achieved by employing the additive combination of the present invention in base oils conventionally employed in power transmitting fluids such as automatic transmission fluids, tractor fluids, universal tractor fluids and hydraulic fluids, heavy duty hydraulic fluids, power steering fluids and the like. Gear lubricants, industrial oils, pump oils and other lubricating oil compositions can also benefit from the incorporation therein of the additives of the present invention.
• the additives of the present invention suitably may be incorporated into synthetic base oils such as alkyl esters of dicarboxylic acids, polyglycols and alcohols; polyalphaolefins, alkyl benzenes, organic esters of phosphoric acids, polysilicone oil, etc.
• synthetic base oils such as alkyl esters of dicarboxylic acids, polyglycols and alcohols; polyalphaolefins, alkyl benzenes, organic esters of phosphoric acids, polysilicone oil, etc.
• Natural base oils include mineral lubricating oils which may vary widely as to their crude source, e.g. whether paraffinic, naphthenic, mixed paraffinic-­naphthenic, and the like; as well as to their formation, e.g. distillation range, straight run or cracked, hydrofined, solvent extracted and the like.
• the natural lubricating oil base stocks which can be used in the compositions of this invention may be straight mineral lubricating oil or distillates derived from paraffinic, naphthenic, asphaltic, or mixed base crudes, or, if desired, various blended oils may be employed as well as residuals, particularly those from which asphaltic constituents have been removed.
• the oils may be refined by conventional methods using acid, alkali, and/or clay or other agents such as aluminum chloride, or they may be extracted oils produced, for example, by solvent extraction with solvents such as phenol, sulfur dioxide, furfural, dichlorodiethyl ether, nitrobenzene, crotonaldehyde, etc.
• the lubricating oil base stock conveniently has a viscosity of typically about 2.5 to about 12, and preferably about 3.5 to about 9 cst. at 100 o C.
• the additives of the present invention can be employed in a lubricating oil composition which comprises lubricating oil, typically in a major amount, and the additives, typically in a minor amount, which is effective to impart enhanced friction modification, anti-wear, and friction stability properties relative to the absence of the additives. Additional conventional additives selected to meet the particular requirements of a selected type of lubricating oil composition can be included as desired.
• the additive materials of this invention are oil soluble, dissolvable in oil with the aid of a suitable solvent, or are stably dispersible in oil.
• Oil soluble, dissolvable, or stably dispersible does not necessarily indicate that the materials are soluble, dissolvable, miscible, or capable of being suspended in oil in all proportions. It does mean, however, that the respective additives are soluble or stably dispersible in oil to an extent sufficient to exert their intended effect in the environment in which the oil is employed.
• the incorporation of an additional dispersant and/or other additives may also permit incorporation of higher levels of a particular organic phosphite ester, or hydroxy ether amine compound, if desired.
• the additives of the present invention can be incorporated into the lubricating oil in any convenient way.
• they can be added directly to the oil by dispersing, or dissolving the same in the oil at the desired level of concentration typically with the aid of the suitable solvent such as mineral oil.
• suitable solvent such as mineral oil.
• Such blending can occur at room temperature or elevated temperatures.
• the organic phosphite ester and hydroxy ether amine additive combination may be blended with a suitable oil soluble solvent and base oil to form a concentrate, followed by blending the concentrate with lubricating oil base stock to obtain the final formulation.
• the lubricating oil base stock for the additives of the present invention typically is adapted to perform a selected function by the incorporation of additives therein to form lubricating oil compositions (i.e., formulations).
• one broad class of lubricating oil compositions suitable for use in conjunction with the additives of the present invention are power steering fluids, tractor fluids, tractor universal oils, and the like.
• the benefits of the additives of the present invention are particularly significant when employed in a lubricating oil adapted for use as an automatic transmission fluid.
• Power transmitting fluids such as automatic transmission fluids, as well as lubricating oils in general, are typically compounded from a number of additives each useful for improving chemical and/or physical properties of the same.
• the additives are usually sold as a concentrate package in which mineral oil or some other base oil is present.
• the mineral lubricating oil in automatic transmission fluids typically is refined hydrocarbon oil or a mixture of refined hydrocarbon oils selected according to the viscosity requirements of the particular fluid, but typically would have a viscosity range of 2.5-9, e.g. 3.5-9 cst. at 100 o C.
• Suitable base oils include a wide variety of light hydrocarbon mineral oils, such as naphthenic base oils, paraffin base oils, and mixtures thereof.
• V.I. viscosity index
• corrosion inhibitors corrosion inhibitors
• oxidation inhibitors friction agents
• friction agents lube oil flow improvers
• dispersants anti-foamants
• anti-­wear agents detergents
• metal rust inhibitors seal swellants.
• Viscosity modifiers impart high and low temperature operability to the lubricating oil and permit it to remain shear stable at elevated temperatures and also exhibit acceptable viscosity or fluidity at low temperatures.
• V.I. improvers are generally high molecular weight hydrocarbon polymers or more preferably polyesters.
• the V.I. improvers may also be derivatized to include other properties or functions, such as the addition of dispersancy properties.
• oils soluble V.I. polymers will generally have number average molecular weights of from 103 to 106, preferably 104 to 106, e.g. 20,000 to 250,000, as determined by gel permeation chromatography or membrane osmometry.
• suitable hydrocarbon polymers include homopolymers and copolymers of two or more monomers of C2 to C30, e.g. C2 to C8 olefins, including both alpha-­olefins and internal olefins, which may be straight or branched, aliphatic, aromatic, alkyl-aromatic, cycloaliphatic, etc. Frequently they will be copolymers of ethylene with C3 to C30 olefins, particularly preferred being the copolymers of ethylene and propylene.
• polystyrene e.g. with isoprene and/or butadiene.
• hydrocarbon polymers suitable as viscosity index improvers in the present invention include those which may be described as hydrogenated or partially hydrogenated homopolymers, and random, tapered, star, or block interpolymers (including terpolymers, tetrapolymers, etc.) of conjugated dienes and/or monovinyl aromatic compounds with, optionally, alpha-olefins or lower alkenes, e.g., C3 to C18 alpha-olefins or lower alkenes.
• the conjugated dienes include isoprene, butadiene, 2,3-­dimethylbutadiene, piperylene and/or mixtures thereof, such as mixtures of isoprene and butadiene.
• the monovinyl aromatic compounds include vinyl di- or polyaromatic compounds, e.g., vinyl naphthalene, or mixtures of vinyl mono-, di- and/or polyaromatic compounds, but are preferably monovinyl monoaromatic compounds, such as styrene or alkylated styrenes substituted at the alpha-carbon atoms of the styrene, such as alpha-methylstyrene, or at ring carbons, such as o-, m-, p-methylstyrene, ethylstyrene, propylstyrene, isopropylstyrene, butylstyrene isobutylstyrene, tert-butylstyrene (e.g., p-tert-­butylstyrene).
• monovinyl monoaromatic compounds such as styrene or alkylated st
• Alpha-­olefins and lower alkenes optionally included in these random, tapered and block copolymers preferably include ethylene, propylene, butene, ethylene-propylene copolymers, isobutylene, and polymers and copolymers thereof.
• these random, tapered and block copolymers may include relatively small amounts, that is less than about 5 mole%, of other copolymerizable monomers such as vinyl pyridines, vinyl lactams, methacrylates, vinyl chloride, vinylidene chloride, vinyl acetate, vinyl stearate, and the like.
• Typical block copolymers include polystyrene-polyisoprene, polystyrene-­polybutadiene, polystyrene-polyethylene, polystyrene-­ethylene propylene copolymer, polyvinyl cyclohexane-­hydrogenated polyisoprene, and polyvinyl cyclohexane-­hydrogenated polybutadiene.
• Tapered polymers include those of the foregoing monomers prepared by methods known in the art.
• Star-shaped polymers typically comprise a nucleus and polymeric arms linked to said nucleus, the arms being comprised of homopolymer or interpolymer of said conjugated diene and/or monovinyl aromatic monomers. Typically, at least about 80% of the aliphatic unsaturation and about 20% of the aromatic unsaturation of the star-shaped polymer is reduced by hydrogenation.
• the polymer may be degraded in molecular weight, for example by mastication, extrusion, oxidation or thermal degradation, and it may be oxidized and contain oxygen.
• derivatized polymers such as post-grafted interpolymers of ethylene-propylene with an active monomer such as maleic anhydride which may be further reacted with an alcohol, or amine, e.g. an alkylene polyamine or hydroxy amine, e.g. see U.S. Patents 4,089,794, 4,160,739, 4,137,185, or copolymers of ethylene and propylene reacted or grafted with nitrogen compounds such as shown in U.S. Patents 4,068,056, 4,068,058, 4,146,489 and 4,149,984.
• Suitable hydrocarbon polymers are ethylene copolymers containing from 15 to 90 wt.% ethylene, preferably 30 to 80 wt.% of ethylene and 10 to 85 wt.%­, preferably 20 to 70 wt.% of one or more C3 to C28, preferably C3 to C18, more preferably C3 to C8, alpha-­olefins. While not essential, such copolymers preferably have a degree of crystallinity of less than 25 wt.%, as determined by X-ray and differential scanning calorimetry. Copolymers of ethylene and propylene are most preferred.
• alpha-olefins suitable in place of propylene to form the copolymer, or to be used in combination with ethylene and propylene, to form a terpolymer, tetrapolymer, etc. include 1-butene, 1-pentene, 1-hexene, 1-heptene, 1-­octene, 1-nonene, 1-decene, etc.; also branched chain alpha-olefins, such as 4-methyl-1-pentene, 4-methyl-1-­hexene, 5-methylpentene-1, 4,4-dimethyl-1-pentene, and 6-methyl-heptene-1, etc., and mixtures thereof.
• Terpolymers, tetrapolymers, etc., of ethylene, said C3-28 alpha-olefin, and non-conjugated diolefin or mixtures of such diolefins may also be used.
• the amount of the non-conjugated diolefin generally ranges from about 0.5 to 20 mole percent, preferably from about 1 to about 7 mole percent, based on the total amount of ethylene and alpha-olefin present.
• the preferred V.I. improvers are polyesters, most preferably polyesters of ethylencially unsaturated C3 to C8 mono- and dicarboxylic acids such as methacrylic and acrylic acids, maleic acid, maleic anhydride, fumaric acid, etc.
• unsaturated esters examples include those of aliphatic saturated mono alcohols of at least 1 carbon atom and preferably of from 12 to 20 carbon atoms, such as decyl acrylate, lauryl methacrylate, cetyl methacrylate, stearyl methacrylate, and the like and mixtures thereof.
• esters include the vinyl alcohol esters of C2 to C22 fatty or monocarboxylic acids, preferably saturated such as vinyl acetate, vinyl laurate, vinyl palmitate, vinyl stearate, vinyl oleate, and the like and mixtures thereof. Copolymers of vinyl alcohol esters with unsaturated acid esters such as the copolymer of vinyl acetate with dialkyl fumarates, can also be used.
• the esters may be copolymerized with still other unsaturated monomers such as olefins, e.g. 0.2 to 5 moles of C2-C20 aliphatic or aromatic olefin per mole of unsaturated ester, or per mole of unsaturated acid or anhydride followed by esterification.
• unsaturated monomers such as olefins, e.g. 0.2 to 5 moles of C2-C20 aliphatic or aromatic olefin per mole of unsaturated ester, or per mole of unsaturated acid or anhydride followed by esterification.
• olefins e.g. 0.2 to 5 moles of C2-C20 aliphatic or aromatic olefin per mole of unsaturated ester, or per mole of unsaturated acid or anhydride followed by esterification.
• copolymers of styrene with maleic anhydride esterified with alcohols and amines are known, e.
• ester polymers may be grafted with, or the ester copolymerized with, polymerizable unsaturated nitrogen-containing monomers to impart dispersancy to the V.I. improvers.
• suitable unsaturated nitrogen-containing monomers to impart dispersancy include those containing 4 to 20 carbon atoms such as amino substituted olefins as p-(beta-­diethylaminoethyl)styrene; basic nitrogen-containing heterocycles carrying a polymerizable ethylenically unsaturated substituent, e.g.
• the vinyl pyridines and the vinyl alkyl pyridines such as 2-vinyl-5-ethyl pyridine, 2-methyl-5-vinyl pyridine, 2-vinyl-pyridine, 3-vinyl-pyridine, 4-vinyl-pyridine, 3-methyl-5-vinyl-­pyridine, 4-methyl-2-vinyl-pyridine, 4-ethyl-2-vinyl-­pyridine and 2-butyl-5-vinyl-pyridine and the like.
• N-vinyl lactams are also suitable, e.g. N-vinyl pyrrolidones or N-vinyl piperidones.
• the vinyl pyrrolidones are preferred and are exemplified by N-vinyl pyrrolidone, N-(1-methyl-vinyl) pyrrolidone, N-vinyl-5-methyl pyrrolidone, N-vinyl-3,3-­dimethylpyrrolidone, N-vinyl-5-ethyl pyrrolidone, etc.
• Corrosion inhibitors also known as anti-­corrosive agents, reduce the degradation of the non-­ferrous metallic parts in contact with the fluid.
• corrosion inhibitors are phosphosulfurized hydrocarbons and the products obtained by reaction of a phosphosulfurized hydrocarbon with an alkaline earth metal oxide or hydroxide, preferably in the presence of an alkylated phenol or of an alkylphenol thioether, and also preferably in the presence of carbon dioxide.
• the phosphosulfurized hydrocarbons are prepared by reacting a suitable hydrocarbon such as a terpene, a heavy petroleum fraction of a C2 to C6 olefin polymer such as polyisobutylene, with from 5 to 30 weight percent of a sulfide of phosphorous for 1/2 to 15 hours, at a temperature in the range of 150 to 400 o F.
• a suitable hydrocarbon such as a terpene, a heavy petroleum fraction of a C2 to C6 olefin polymer such as polyisobutylene
• Neutralization of the phosphosulfurized hydrocarbon may be effected in the manner taught in U.S. Patent 2,969,324.
• Suitable corrosion inhibitors include copper corrosion inhibitors comprising hydrocarbyl­thio-disubstituted derivatives of l, 3, 4-thiadiazole, e.g. C2 to C30; alkyl, aryl, cycloalkyl, aralkyl and alkaryl, mono-, di-, tri- or tetra- or thio disubstituted derivatives thereof.
• Representative examples of such material included 2,5-bis(octylthio)-1,3,4-thiadiazole; 2,5-­bis(octyldithio)-1,3,4-thiadiazole; 2,5-­bis(octyltrithio)-1,3,4-thiadiazole; 2,5-­bis(octyltetrathio)-1,3,4-thiadiazole; 2,5-­bis(nonylthio)-1,3,4-thiadiazole; 2,5-­bis(dodecyldithio)-1,3,4-thiadiazole; 2,5-­bis(cyclohexyldithio)-1,3,4-thiadiazole; 2-­dodecyldithio-5-phenyldithio-1,3,4-thiadiazole; and mixtures thereof.
• Preferred copper corrosion inhibitors are the derivatives of 1,3,4-thiadiazoles such as those described in U.S. Patents 2,719,125, 2,719,126, and 3,087,932; especially preferred is the compound 2,5-­bis(t-octyldithio)-1,3,4-thiadiazole commercially available as Amoco 150, and 2, 5-bis(t-nonyldithio)-­1,3,4-thiadiazole, commercially available as Amoco 158.
• Oxidation inhibitors reduce the tendency of mineral oils to deteriorate in service which deterioration is evidenced by the products of oxidation such as sludge and varnish-like deposits on the metal surfaces.
• oxidation inhibitors include alkaline earth metal salts of alkylphenol thioethers having preferably C5 to C12 alkyl side chains, e.g. calcium nonylphenol sulfide, barium t-octylphenol sulfide; aryl amines, e.g. dioctylphenylamine, phenyl-alpha-­naphthylamine; phosphosulfurized or sulfurized hydrocarbons, etc.
• Friction modifiers serve to impart the proper friction characteristics to an ATF as required by the automotive industry.
• the hydroxy ether amine compounds function as the primary friction modifier.
• Dispersants maintain oil insolubles, resulting from oxidation during use, in suspension in the fluid thus preventing sludge flocculation and precipitation.
• Suitable dispersants include, for example, dispersants of the ash-producing or ashless type, the latter type being preferred.
• the ash-producing detergents are exemplified by oil soluble neutral and basic salts of alkali or alkaline earth metals with sulfonic acids, carboyxlic acids, or organic phosphorus acids characterized by at least one direct carbon-to-phosphorus linkage such as those prepared by the treatment of an olefin polymer (e.g. polyisobutene having a molecular weight of 1,000) with a phosphorizing agent such as phosphorus trichloride, phosphorus heptasulfide, phosphorus pentasulfide, phosphorus trichloride and sulfur, white phosphorus and a sulfur halide, or phosphorothioic chloride.
• olefin polymer e.g. polyisobutene having a molecular weight of 1,000
• a phosphorizing agent such as phosphorus trichloride, phosphorus heptasulfide, phosphorus pentasulfide,
• basic salt is used to designate metal salts wherein the metal is present in stoichimetrically larger amouts than the organic acid radical.
• the commonly employed methods for preparing the basic salts involve heating a mineral oil solution of an acid with a stoichiometric excess of a metal neutralizing agent such as the metal oxide, hydroxide, carbonate, bicarbonate, or sulfide at a temperature of about 50 o C. and filtering the resulting mass.
• a “promoter” in the neutralization step to aid the incorporation of a large excess of metal likewise is known.
• Examples of compounds useful as the promoter include phenolic substances such as phenol, naphthol, alkylphenol, thiophenol, sulfurized alkylphenol, and condensation products of formaldehyde with a phenolic substance; alcohols such as methanol, 2-propanol, octyl alcohol, cellosolve, ethylene glycol, stearyl alcohol, and cyclohexyl alcohol; and amines such as aniline, phenylenediamine, phenyl-beta-naphthylamine, and dodecylamine.
• phenolic substances such as phenol, naphthol, alkylphenol, thiophenol, sulfurized alkylphenol, and condensation products of formaldehyde with a phenolic substance
• alcohols such as methanol, 2-propanol, octyl alcohol, cellosolve, ethylene glycol, stearyl alcohol, and cyclohexyl alcohol
• amines such as ani
• a particularly effective method for preparing the basic salts comprises mixing an acid with an excess of a basic alkaline earth metal neutralizing agent and a least one alcohol promoter, and carbonating the mixture at an elevated temperature such as 60-­200 o C.
• This class of materials is discussed further hereinabove in connection with detergents and metal rust inhibitors.
• the most preferred ash-producing detergents include the metal salts of sulfonic acids, alkyl phenols, sulfurized alkyl phenols, alkyl salicylates, naphthenates and other oil soluble mono- and dicarboxylic acids.
• Highly basic (viz, overbased) metal salts such as highly basic alkaline earth metal sulfonates (especially Ca and Mg salts) are frequently used as detergents.
• the sulfonic acids are typically obtained by the sulfonation of alkyl substituted aromatic hydrocarbons such as those obtained from the fractionation of petroleum by distillation and/or extraction or by the alkylation of aromatic hydrocarbons as for example those obtained by alkylating benzene, toluene, xylene, naphthalene, diphenyl and the halogen derivatives such as chlorobenzene, chlorotoluene and chloronaphthalene.
• alkyl substituted aromatic hydrocarbons such as those obtained from the fractionation of petroleum by distillation and/or extraction or by the alkylation of aromatic hydrocarbons as for example those obtained by alkylating benzene, toluene, xylene, naphthalene, diphenyl and the halogen derivatives such as chlorobenzene, chlorotoluene and chloronaphthalene.
• the alkylation may be carried out in the presence of a catalyst with alkylating agents having from about 3 to more than 30 carbon atoms such as for example haloparaffins, olefins that may be obtained by dehydrogenation of paraffins, polyolefins as for example polymers from ethylene, propylene, etc.
• alkaryl sulfonates usually contain from about 9 to about 70 more carbon atoms, preferably from about 16 to about 50 carbon atoms per alkyl substituted aromatic moiety.
• the alkaline earth metal compounds with may be used in neutralizing these alkaryl sulfonic acids to provide the sulfonates includes the oxides and hydroxides, alkoxides, carbonates, carboxylate, sulfide, hydrosulfide, nitrate, borates and ethers of magnesium, calcium, and barium. Examples are calcium oxide, calcium hydroxide, magnesium acetate and magnesium borate.
• the alkaline earth metal compound is used in excess of that required to complete neutralization of the alkaryl sulfonic acids. Generally, the amount ranges from about 100 to about 220%, although it is preferred to use at least 125%, of the stoichiometric amount of metal required for complete neutralization.
• Ashless dispersants which are the preferred dispersant for use in connection with this invention, are so called despite the fact that, depending on their constitution, the dispersant may upon combustion yield a non-volatile material such as boric oxide or phosphorus pentoxide; however, they ordinarily do not contain metal and therefore do not yield a metal-­containing ash on combustion.
• ashless dispersants are known in the art, and any of them are suitable for usein the lubricant compositions of this invention. The following are illustrative:
• nitrogen- or ester-containing ashless dispersants comprise members selected from the group consisting of oil soluble salts, amides, imides, oxazolines and esters, or mixtures thereof, of long chain hydrocarbyl-substituted mono- and dicarboxylic acids or anhydride or ester derivatives thereof wherein said long chain hydrocarbyl group is a polymer, typically of a C2 to C10, e.g., C2 to C5, monoolefin, said polymer having a number average molecular weight of from about 700 to 5000.
• the long chain hydrocarbyl-substituted dicar­boxylic acid material which can be used to make the dispersant includes the reaction product of long chain hydrocarbon polymer, generally a polyolefin, with (i) monounsaturated C4 to C10 dicarboxylic acid wherein (a) the carboxyl groups are vicinyl, (i.e. located on adjacent carbon atoms) and (b) at least one, preferably both, of said adjacent carbon atoms are part of said mono unsaturation; or with (ii) derivatives of (i) such as anhydrides or C1 to C5 alcohol derived mono- or diesters of (i).
• the monounsaturation of the dicarboxylic acid material becomes saturated.
• maleic anhydride becomes a hydrocarbyl-substituted succinic anhydride.
• the hydrocarbyl-­subsituted dicarboxylic acid material will contain unreacted polyolefin.
• the unreacted polyolefin is typically not removed from the reaction mixture (because such removal is difficult and would be commercially infeasible) and the product mixture, stripped of any unreacted monounsaturated C4 to C10 dicarboxylic acid material, is employed for further reaction with the amine or alcohol as described hereinafter to make the dispersant.
• Characterization of the average number of moles of dicarboxylic acid, anydride or ester which have reacted per mole of polyolefin charged to the reaction (whether it has undergone reaction or not) is defined herein as functionality. Said functionality is based upon (i) determination of the saponification number of the resulting product mixture using potassium hydroxide; and (ii) the number average molecular weight of the polymer charged using techniques well known in the art. Functionality is defined solely with reference to the resulting product mixture. Consequently, although the amount of said reacted polyolefin contained in the resulting product mixture can be subsequently modified, i.e., increased or decreased by techniques known in the art, such mocdifications do not alter functionality as defined above.
• hydrocarbyl-substituted dicarboxylic acid material is intended to refer to the product mixture whether it has undergone such modification or not.
• the functionality of the hydrocarbyl-substituted dicarboxylic acid material will be typically at least about 0.5, preferably at least about 0.8, and most preferably at least about 0.9, and can vary typically from about 0.5 to about 2.8 (e.g., 0.6 to 2), preferably from about 0.8 to about 1.4, and most preferably from about 0.9 to about 1.3.
• Such unsaturated mono and dicar­boxylic acids, or anhydrides and esters thereof are fumaric acid, itaconic acid, maleic acid, maleic anhydride, chloromaleic acid, chloromaleic anhydride, acrylic acid, methacrylic acid, crotonic acid, cinnamic acid, etc.
• Preferred olefin polymers for reaction with the unsaturated dicarboxylic acids or derivatives thereof are polymers comprising a major molar amount of C2 to C10, e.g. C2 to C5 monoolefin.
• Such olefins include ethylene, propylene, butylene, isobutylene, pentene, octene-1, styrene, etc.
• the polymers can be homopolymers such as polyisobutylene, as well as copolymers of two or more of such olefins such as copolymers of: ethylene and propylene; butylene and isobutylene; propylene and isobutylene; etc.
• copolymers include those in which a minor molar amount of the copolymer monomers, e.g., 1 to 10 mole %, is a C4 to C18 non-conjugated diolefin, e.g., a copolymer of isobutylene and butadiene: or a copolymer of ethylene, propylene and 1,4-hexadiene; etc.
• a minor molar amount of the copolymer monomers e.g., 1 to 10 mole %
• a C4 to C18 non-conjugated diolefin e.g., a copolymer of isobutylene and butadiene: or a copolymer of ethylene, propylene and 1,4-hexadiene; etc.
• the olefin polymer may be completely saturated, for example an ethylene-propylene copolymer made by a Ziegler-Natta synthesis using hydrogen as a moderator to control molecular weight.
• the olefin polymers used in the dispersants will usually have number average molecular weights within the range of about 700 and about 5,000, more usually between about 800 and about 3000. Particularly useful olefin polymers have number average molecular weights within the range of about 900 and about 2500 with approximately one terminal double bond per polymer chain.
• An especially useful starting material for highly potent dispersant additives is polyisobutylene.
• the number average molecular weight for such polymers can be determined by several known techniques. A convenient method for such determination is by gel permeation chromatography (GPC) which additionally provides molecular weight distribution information, see W. W. Yau, J. J. Kirkland and D. D. Bly, "Modern Size Exclusion Liquid Chromatography", John Wiley and Sons, New York, 1979.
• olefin polymer Processes for reacting the olefin polymer with the C4 ⁇ 10 unsaturated dicarboxylic acid, anhydride or ester are known in the art.
• the olefin polymer and the dicarboxylic acid or derivative may be simply heated together as disclosed in U.S. Patents 3,361,673 and 3,401,118 to cause a thermal "ene" reaction to take place.
• the olefin polymer can be first halogenated, for example, chlorinated or brominated to about 1 to 8 wt. %, preferably 3 to 7 wt.
• % chlorine, or bromine based on the weight of polymer, by passing the chlorine or bromine through the polyolefin at a temperature of 60 to 250 o C., e.g. 120 to 160 o C., for about 0.5 to 10, preferably 1 to 7 hours.
• the halogenated polymer may then be reacted with sufficient unsaturated acid or derivative at 100 to 250 o C., usually about 180 to 235 o C., for about 0.5 to 10, e.g. 3 to 8 hours, so the product obtained will contain the desired number of moles of the unsaturated acid or derivative per mole of the halogenated polymer. Processes of this general type are taught in U.S. Patents 3,087,936, 3,172,892, 3,272,746 and others.
• the olefin polymer, and the unsaturated acid or derivative are mixed and heated while adding chlorine to the hot material.
• Processes of this type are disclosed in U.S. Patents 3,215,707, 3,231,587, 3,912,764, 4,110,349, and in U.K. 1,440,219.
• halogen about 65 to 95 wt. % of the polyolefin, e.g. polyisobutylene will normally react with the dicarboxylic acid or derivative. Upon carrying out a thermal reaction without the use of halogen or a catalyst, then usually only about 50 to 75 wt. % of the polyisobutylene will react. Chlorination helps increase the reactivity.
• At least one hydrocarbyl-substituted dicarboxylic acid material is mixed with at least one of amine, alcohol, including polyol, aminoalcohol, etc., to form the dispersant additives.
• the acid material is further reacted, e.g., neutralized, then generally a major proportion of at least 50 percent of the acid producing units up to all the acid units will be reacted.
• Amine compounds useful as nucleophilic reactants for neutralization of the hydrocarbyl-substituted dicarboxylic acid materials include mono- and (preferably) polyamines, most preferably polyalkylene polyamines, of about 2 to 60, preferably 2 to 40 (e.g. 3 to 20), total carbon atoms and about 1 to 12, preferably 3 to 12, and most preferably 3 to 9 nitrogen atoms in the molecule.
• These amines may be hydrocarbyl amines or may be hydrocarbyl amines including other groups, e.g, hydroxy groups, alkoxy groups, amide groups, nitriles, imidazoline groups, and the like. Hydroxy amines with 1 to 6 hydroxy groups, preferably 1 to 3 hydroxy groups are particularly useful.
• Preferred amines are aliphatic saturated amines, including those of the general formulas: wherein R, R′, R ⁇ and R′′′ are independently selected from the group consisting of hydrogen; C1 to C25 straight or branched chain alkyl radicals; C1 to C12 alkoxy C2 to C6 alkylene radicals; C2 to C12 hydroxy amino alkylene radicals; and C1 to C12 alkylamino C2 to C6 alkylene radicals; and wherein R′′′ can additionally comprise a moiety of the formula: wherein R′ is as defined above, and wherein s and s' can be the same or a different number of from 2 to 6, preferably 2 to 4; and t and t′ can be the same or different and are numbers of from 0 to 10, preferably 2 to 7, and most preferably about 3 to 7, with the proviso that the sum of t and t′ is not greater than 15.
• R, R′, R ⁇ , R′′′, s, s′, t and t′ be selected in a manner sufficient to provide the compounds of Formulas IV and V with typically at least one primary or secondary amine group, preferably at least two primary or secondary amine groups. This can be achieved by selecting at least one of said R, R′, R ⁇ or R′′′ groups to be hydrogen or by letting t in Formula V be at least one when R′′′ is H or when the VI moiety possesses a secondary amino group.
• the most preferred amine of the above formulas are represented by Formula V and contain at least two primary amine groups and at least one, and preferably at least three, secondary amine groups.
• Non-limiting examples of suitable amine compounds include: 1,2-diaminoethane; 1,3-diaminopropane; 1,4-­diaminobutane; 1,6-diaminohexane; polyethylene amines such as diethylene triamine; triethylene tetramine; tetraethylene pentamine; polypropylene amines such as 1,2- propylene diamine; di-(1,2-propylene)triamine; di-­(1,3- propylene) triamine; N,N-dimethyl-1,3-diamino­propane; N,N- di-(2-aminoethyl) ethylene diamine; N,N-­di(2-hydroxyethyl)- 1,3-propylene diamine; 3-­dodecyloxypropylamine; N-dodecyl- 1,3-propane diamine; tris hydroxymethylaminomethane (THAM); diisopropanol amine
• amine compounds include: alicyclic diamines such as 1,4-di(aminomethyl) cyclohexane, and heterocyclic nitrogen compounds such as imidazolines, and N-aminoalkyl piperazines of the general Formula (VIII): wherein p1 and p2 are the same or different and are each integers of from 1 to 4, and n1, n2 and n3 are the same or different and are each integers of from 1 to 3.
• Non-limiting examples of such amines include 2-­pentadecyl imidazoline; N-(2-aminoethyl) piperazine; etc.
• Commercial mixtures of amine compounds may advantageously be used.
• one process for preparing alkylene amines involves the reaction of an alkylene dihalide (such as ethylene dichloride or propylene dichloride) with ammonia, which results in a complex mixture of alkylene amines wherein pairs of nitrogens are joined by alkylene groups, forming such compounds as diethylene triamine, triethylenetetramine, tetraethylene pentamine and isomeric piperazines.
• alkylene dihalide such as ethylene dichloride or propylene dichloride
• ammonia such as ethylene triamine, triethylenetetramine, tetraethylene pentamine and isomeric piperazines.
• Low cost poly(ethyleneamines) compounds averaging about 5 to 7 nitrogen atoms per molecule are available commercially under trade names such as "Polyamine H", “Polyamine 400", “DOW Polyamine E-100", etc.
• Useful amines also include polyoxyalkylene polyamines such as those of the formulas: NH2 alkylene o-alkylene NH2 (VIII) where m has a value of about 3 to 70 and preferably 10 to 35; and R alkylene o-alkylene NH2] a (IX) where "n" has a value of about 1 to 40 with the provision that the sum of all the n's is from about 3 to about 70 and preferably from about 6 to about 35, and R is a polyvalent saturated hydrocarbon radical of up to ten carbon atoms wherein the number of substituents on the R group is represented by the value of "a", which is a number of from 3 to 6.
• the alkylene groups in either Formula (VIII) or (IX) may be straight or branched chains containing about 2 to 7, and preferably about 2 to 4 carbon atoms.
• the polyoxyalkylene polyamines of Formulas (VIII) or (IX) above may have average molecular weights ranging from about 200 to about 4000, and preferably from about 400 to about 2000.
• the preferred polyoxyalkylene polyamines include the polyoxyethylene and polyoxypropylene diamines and the polyoxypropylene triamines having average molecular weights ranging from about 200 to 2000.
• the polyoxyalkylene polyamines are commercially available and may be obtained, for example, from the Jefferson Chemical Company, Inc. under the trade name "Jeffamines D-230, D-400, D-1000, D- 2000, T-403", etc.
• the amine is readily reacted with the selected hydrocarbyl-substituted dicarboxylic acid material, e.g. alkenyl succinic anhydride, by heating an oil solution containing 5 to 95 wt. % of said hydrocarbyl-­substituted dicarboxylic acid material to about 100 to 250 o C., preferably 125 to 175 o C., generally for 1 to 10, e.g. 2 to 6 hours until the desired amount of water is removed.
• the heating is preferably carried out to favor formation of imides or mixtures of imides and amides, rather than amides and salts.
• Reaction ratios of hydrocarbyl-substituted dicarboxylic acid material to equivalents of amine as well as the other nucleophilic reactants described herein can vary considerably, depending on the reactants and type of bonds formed. Generally from 0.1 to 1.0, preferably from about 0.2 to 0.6, e.g., 0.4 to 0.6, equivalents of dicarboxylic acid unit content (e.g., substituted succinic anhydride content) is used per reactive equivalent of nucleophilic reactant, e.g., amine.
• dicarboxylic acid unit content e.g., substituted succinic anhydride content
• a pentamine having two primary amino groups and five reactive equivalents of nitrogen per molecule
• a composition having a functionality of 1.6, derived from reaction of polyolefin and maleic anhydride; i.e., preferably the pentamine is used in an amount sufficient to provide about 0.4 equivalents (that is, 1.6 divided by (0.8 x 5) equivalents) of succinic anhydride units per reactive nitrogen equivalent of the amine.
• the ashless dispersant esters are derived from reaction of the aforesaid long chain hydrocarbyl-­substituted dicarboxylic acid material and hydroxy compounds such as monohydric and polyhydric alcohols or aromatic compounds such as phenols and naphthols, etc.
• the polyhydric alcohols are the most preferred hydroxy compound and preferably contain from 2 to about 10 hydroxy radicals, for example, ethylene glycol, diethylene glycol, triethylene glycol, tetraethylene glycol, dipropylene glycol, and other alkylene glycols in which the alkylene radical contains from 2 to about 8 carbon atoms.
• polyhydric alcohols include glycerol, mono-oleate of glycerol, monostearate of glycerol, monomethyl ether of glycerol, pentaerythritol, dipentaerythritol, and mixtures thereof.
• the ester dispersant may also be derived from unsaturated alcohols such as allyl alcohol, cinnamyl alcohol, propargyl alcohol, 1-cyclohexane-3-ol, and oleyl alcohol.
• unsaturated alcohols such as allyl alcohol, cinnamyl alcohol, propargyl alcohol, 1-cyclohexane-3-ol, and oleyl alcohol.
• Still other classes of the alcohols capable of yielding the esters of this invention comprise the ether alcohols and amino alcohols including, for example, the oxyalkylene-, oxy­arylene-, aminoalkylene-, and aminoarylene-substituted alcohols having one or more oxyalkylene, amino­alkylene or aminoarylene oxyarylene radicals.
• the ester dispersant may be diesters of succinic acids or acidic esters, i.e., partially esterified succinic acids; as well as partially esterified polyhydric alcohols or phenols, i.e., esters having free alcohols or phenolic hydroxyl radicals. Mixtures of the above illustrated esters likewise are contemplated within the scope of this invention.
• the ester dispersant may be prepared by one of several known methods as illustrated for example in U.S. Patents 3,381,022 and 3,836,471.
• Hydroxy amines which can be reacted with the aforesaid long chain hydrocarbon substituted dicarboxylic acid materials to form dispersants include 2-amino-1-butanol, 2-amino-2-methyl-1-propanol, p-­ (beta-hydroxyethyl)- aniline, 2-amino-1-propanol, 3-­amino-1-propanol, 2-amino-2- methyl-1, 3-propane-diol, 2-amino-2-ethyl-1, 3-propanediol, N-(beta-hydroxy­propyl)-N′-(beta-aminoethyl)-piperazine, tris(hydroxymethyl) amino-methane (also known as trismethylolaminomethane), 2-amino-1-butanol, ethanolamine, beta-(beta-hydroxyethoxy)ethylamine, and the like.
• nucleophilic reactants suitable for reaction with the hydrocarbyl-­substituted dicarboxylic acid material includes amines, alcohols, and compounds of mixed amine and hydroxy containing reactive functional groups, i.e., amino-­alcohols.
• a preferred group of ashless dispersants are those derived from polyisobutylene substituted with succinic anhydride groups and reacted with said polyethylene amines, e.g. tetraethylene pentamine, pentaethylene hexamine, polyoxyethylene and polyoxypropylene amines, e.g. polyoxypropylene diamine, trismethylolaminomethane, or said above- described alcohols such as pentaerythritol, and combinations thereof.
• One class of particularly preferred dispersants includes those derived from polyisobutene substituted with succinic anhydride groups and reacted with (i) a hydroxy compound, e.g.
• pentaerythritol (ii) a polyoxyalkylene polyamine, e.g. polyoxypropylene diamine, and/or (iii) a polyalkylene polyamine, e.g. polyethylene diamine and tetraethylene pentamine.
• Another preferred dispersant class includes those derived from polyisobutenyl succinic anhydride reacted with (i) a polyalkylene polyamine, e.g. tetraethylene pentamine, and/or (ii) a polyhydric alcohol or polyhydroxy-substituted aliphatic primary amine, e.g. pentaerythritol or trismethylolaminomethane.
• the nitrogen and ester containing dispersants preferably are further treated by boration as generally taught in U.S. Patents 3,087,936 and 3,254,025 (incorporated herein by reference).
• Usefully borated dispersants contain from about 0.05 to 2.0 wt. %, e.g. 0.05 to 0.7 wt.
• boron based on the total weight of said borated nitrogen dispersant.
• the boron which appears to be in the product as dehydrated boric acid polymers (primarily (HBO2)3), is believed to attach to the dispersant imides and diimides as amine salts, e.g., the metaborate salt of said diimide.
• Treating is readily carried out by adding from about 0.05 to 4, e.g. 1 to 3 wt. % (based on the weight of said nitrogen dispersant) of said boron compound, preferably boric acid which is most usually added as a slurry to said nitrogen dispersant and heating with stirring at from about 135 to 190 o C., e.g. 140-170 o C., for from 1 to 5 hours followed by nitrogen stripping at said temperature ranges.
• the boron treatment can be carried out by adding boric acid to the hot reaction mixture of the dicarboxylic acid material and amine while removing water.
• Lubricating oil flow improvers include all those additives which modify the size, number, and growth of wax crystals in lube oils in such a way as to impart improved low temperature handling, pumpability, and/or vehicle operability as measured by such tests as pour point and mini-rotary viscometry (MRV).
• MMV pour point and mini-rotary viscometry
• the majority of lubricating oil flow improvers are polymers or contain polymers. These polymers are generally of two types, either backbone or sidechain.
• the backbone variety such as the ethylene-vinyl acetates (EVA) have various lengths of methylene segments randomly distrumped in the backbone of the polymer, which associate or cocrystallize with the wax crystals inhibiting further crystal growth due to branches and non-crystalizable segments in the polymer.
• EVA ethylene-vinyl acetates
• the sidechain type polymers which are the predominant variety used as LOFI's, have methylene segments as the side chains, preferably as straight side chains. These polymers work similarly to the backbone type except the side chains have been found more effective in treating isoparaffins as well as n-­paraffins found in lube oils.
• Representative of this type of polymer are C8-C18 dialkylfumarate/vinyl acetate copolymers, polyacrylates, polymethacrylates, and esterified styrene-maleic anhydride copolymers.
• Foam control can be provided by an anti-foamant of the polysiloxane type, e.g. silicone oil and polydimethyl siloxane.
• an anti-foamant of the polysiloxane type e.g. silicone oil and polydimethyl siloxane.
• Anti-wear agents reduce wear of moving metallic parts.
• Representative of conventional anti-wear agents which may be used to supplement the present phosphorous- and sulfur-­containing reaction product mixture are the zinc dialkyl dithiophosphates, and the zinc diaryl dithiophosphates.
• supplemental anti-wear agents do not have to be employed and, in fact, can be excluded from the compositions of this invention.
• Seal swellants include mineral oils of the type that provoke swelling, including aliphatic alcohols of 8 to 13 carbon atoms such as tridecyl alcohol, with a preferred seal swellant being characterized as an oil-­soluble, saturated, aliphatic or aromatic hydrocarbon ester of from 10 to 60 carbon atoms and 2 to 4 linkages, e.g. dihexyl phthalate, as are described in U.S. Patent 3,974,081.
• compositions when containing these conventional additives, typically are blended into the base oil in amounts which are effective to provide their normal attendant function.
• Representative effective amounts of such additives are illustrated as follows: Compositions (Broad) wt.% (Preferred) Wt% V.I.
• the hydroxy ether amine compounds of the present invention when employed in a lubricating oil composition, typically in a minor amount, are effective to impart enhanced friction modification properties thereto, relative to the same composition in the absence of the hydroxy ether amine compounds.
• Additional conventional additives selected to meet the particular requirements of a selected type of lubricating oil composition also can be included as desired.
• any effective amount of the hydroxy ether amine additive can be incorporated into a lubricating oil composition, it is contemplated that such effective amount be sufficient to provide a given composition with an amount of the hydroxyl amine additive of typically from about 0.05 to about 5, preferably from about 0.08 to about 1, and most preferably from about 0.1 to about 0.5 wt.%, based on the weight of said composition.
• any effective amount of the herein described organic phosphite esters can be used in conjunction with the hydroxy ether amine additive, it is contemplated that such effective amount be sufficient to provide an oil composition with an amount of the phosphite ester additive of typically from about 0.1 to about 1, preferably from about 0.2 to about 0.8, and most preferably from about 0.3 to about 0.6 wt.%, based on the weight of said composition.
• additive concentrates comprising concentrated solutions or dispersions of the hydroxy ether amine compounds, or of the phosphite ester and hydroxy ether amine compounds, together with the other additives (said concentrate additive mixture being referred to herein as an additive package) whereby the several additives can be added simultaneously to the base oil to form the lubricating oil compositions. Dissolution of the additive concentrate into the lubricating oil may be facilitated by solvents and by mixing accompanied with mild heating, but this is not essential.
• the concentrate or additive package will typically be formulated to contain the hydroxy ether amine compound, or the phosphite ester and the hydroxy ether amine compound combination of this invention and optional additional additives in proper amounts to provide the desired concentration in the final formulation when the additive package is combined with a predetermined amount of base lubricant.
• the hydroxy ether amine compound, or the phosphite ester and hydroxy ether amine compound can be added to small amounts of base oil or other compatible solvents along with other desirable additives to form concentrates containing active ingredients in amounts of typically from about 0.1 to about 50, and preferably from about 0.7 to about 25, and most preferably from about 1.0 to about 10 wt.% additives in the appropriate proportions.
• the final formulation may employ typically about 10 wt. % of the additive package with the remainder being base oil.
• weight percents expressed herein are based on active ingredient (a.i.) content of the additive, and/or upon the total weight of any additive package, or formulation which will be the sum of the a.i. weight of each additive plus the weight of total oil or diluent.
• the organic phosphite esters contemplated for use in this invention are characterized as possessing good compatability with the hydroxy ether amine compounds. Accordingly, lubricating oil compositions containing both of these additives exhibit excellent friction stability. This has the added benefit of permitting a reduction in the amount of hydroxy ether amine compound or other friction modifier needed to achieve the overall desired friction modification. It has been found that as the amount of hydroxy ether amine compound or other friction modifier increases in an ATF, the lower the breakaway static torque becomes. As the breakaway static torque (as well as the breakaway static coefficient of friction) decreases, the bands and clutches of the automatic transmission become increasingly more susceptible to slippage. Consequently, it is extremely advantageous to be able to control, e.g.
• the combination of the organic phosphite ester and the hydroxy ether amine compound permit the formulator to flexibly tailor an ATF in order to achieve the balance of properties required under today's more stringent transmission manufacturers' specifications.
• Test Base An ATF base fluid, designated hereinafter as the Test Base, was formulated with conventional amounts of seal swell additive, dispersant, antioxidant, viscosity index improver and mineral oil base.
• compositions of Formulation 1C-5C are summarized in Table 1 as follows: TABLE 1 Component, wt.% Formulation Number 1C 2C 3C 4 5C dioleyl phosphite -- -- -- -- 0.5 triphenyl phosphite 0.5 -- -- 0.5 -- hydroxy ether amine -- 0.2 -- 0.2 0.2 succinate hemiester (Formula IV) 0.2 -- 0.2 -- -- -- zinc dialkyldithiophosphate -- 0.2 0.2 -- -- Test Base 99.3 99.6 99.6 99.3 99.3
• This test uses a SAE No. 2 type friction machine operated successfully for 4000 cycles wherein no unusual clutch plate wear or composition-face plate flaking occurs.
• the test is conducted in a continuous series of 20 second cycles, each cycle consisting of three phases as follows: Phase I (10 seconds) - motor on at speed of 3,600 rpm, clutch plates disengaged; Phase II ( 5 seconds) - motor off, clutch plates engaged; and Phase III (5 seconds) - motor off, clutch plates released. 4000 cycles are repeated using 20,740 J. of flywheel energy at 40 psi. of applied clutch pressure.
• friction torque is recorded as a function of time as the motor speed declines from 3600 rpm to 0.
• the dynamic torque (T D ) is determined midway between the start and end of clutch engagement (i.e. at a motor speed of 1800 rpm), as well as the torque (T0) just before lock-up, e.g. between 20 and 0 rpm.
• the amount of time in seconds in phase II it takes for the motor speed to go from 3600 to 0 rpm is referred to as the lock-up time.
• the torque ratio of the oil formulation is then determined from (T0/T D ).
• the breakaway static torque (T S ) is also determined. This is achieved by rotating the composition plates at 2 to 3 rpm under a load of 40 psi. while locking the steel reaction plates and preventing them from rotating. The torque is then measured until slippage occurs. The maximum torque observed is recorded as T S . From T S is determined the Breakaway Static Torque ratio (T S /T D ).
• the breakaway static torque ratio expresses the ability of the transmission to resist slippage; the lower the ratio, the higher the slippage.
• Formulation 1C resulted in a T0/T D value which is unacceptable at 200 cycles.
• the change in T S measured between 200 cycles and 4000 cycles of 19 for Formulation 1C and 24 for Formulation 3C also is much higher than obtained for Formulation 4.
• Formulation 2C shows acceptable friction data, but, as can be seen hereinafter in connection with Vickers anti-wear data, Formulation 2C shows poor wear characteristics. Accordingly, it will be apparent that Formulations 1C, 2C and 3C represent less desirable formulations.
• Formulation 4 resulted in acceptable values for all of T D , T S , T0/T D after 200 cycles.
• the T0/T D value of 0.99 after 200 cycles is at the high end of the acceptability range, and would result in satisfactory shift feel in a vehicle. Comparing the 200 cycle data to the 4000 cycle data gives an indication of friction durability. By this comparison, it can be seen that for Formulation 4, T S changes only 5 N.m. This change is much lower than the allowable change for the test.
• the data show that Formulation 4 has excellent friction retention and meets all acceptable parameter limits as shown.
• the data show 4000 cycle T S and 200 and 4000 cycle T0/T D values which are lower than the allowable limits.
• This vane pump wear test is fully described in ASTM procedure D2882. It uses a constant volume high pressure vane pump to indicate wear characteristics of petroleum and non-petroleum hydraulic fluids. The procedure used in the test conducted herein differs from the ASTM D2882 only in pump outlet pressure (1000 psi vs. 2000 psi) and fluid temperature (175 o F).
• the Vickers 104C vane pump cartridge is used for the testing. At the end of 24 hours of test time and again at the end of 100 of test time, the cam ring and vanes are measured for total weight loss. The maximum weight loss permitted in this test is 15 mg.
• TPP triphenyl phosphite

Landscapes

• Chemical & Material Sciences (AREA)
• Chemical Kinetics & Catalysis (AREA)
• General Chemical & Material Sciences (AREA)
• Oil, Petroleum & Natural Gas (AREA)
• Organic Chemistry (AREA)
• Lubricants (AREA)

Applications Claiming Priority (2)

Publications (2)

Family

ID=22786101

Family Applications (1)

Country Status (3)

Cited By (6)

Families Citing this family (3)

Citations (4)

Family Cites Families (1)

• 1989
  • 1989-06-23 EP EP89306419A patent/EP0353854B1/fr not_active Expired - Lifetime
  • 1989-06-23 DE DE89306419T patent/DE68907288T2/de not_active Expired - Lifetime
  • 1989-06-23 JP JP1159830A patent/JP2807902B2/ja not_active Expired - Lifetime

Patent Citations (4)

Also Published As

Similar Documents

Legal Events