EP0345205B1 - Procédé pour tremper des tubes d'acier - Google Patents
Procédé pour tremper des tubes d'acier Download PDFInfo
- Publication number
- EP0345205B1 EP0345205B1 EP89730122A EP89730122A EP0345205B1 EP 0345205 B1 EP0345205 B1 EP 0345205B1 EP 89730122 A EP89730122 A EP 89730122A EP 89730122 A EP89730122 A EP 89730122A EP 0345205 B1 EP0345205 B1 EP 0345205B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- hollow body
- cooling
- bath
- process according
- cooling medium
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000000034 method Methods 0.000 title claims description 24
- 229910000831 Steel Inorganic materials 0.000 title claims description 14
- 239000010959 steel Substances 0.000 title claims description 14
- 238000005496 tempering Methods 0.000 title claims description 5
- 238000001816 cooling Methods 0.000 claims description 47
- 239000002826 coolant Substances 0.000 claims description 24
- 238000007654 immersion Methods 0.000 claims description 20
- 229910000734 martensite Inorganic materials 0.000 claims description 9
- 230000001965 increasing effect Effects 0.000 claims description 8
- 238000010791 quenching Methods 0.000 claims description 6
- 230000000171 quenching effect Effects 0.000 claims description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 5
- 238000007598 dipping method Methods 0.000 claims 1
- 230000017525 heat dissipation Effects 0.000 claims 1
- 230000000694 effects Effects 0.000 description 18
- 239000000463 material Substances 0.000 description 7
- 230000009189 diving Effects 0.000 description 6
- 238000010438 heat treatment Methods 0.000 description 5
- 230000015572 biosynthetic process Effects 0.000 description 4
- 238000009826 distribution Methods 0.000 description 3
- 229910001563 bainite Inorganic materials 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 230000018109 developmental process Effects 0.000 description 2
- 238000001704 evaporation Methods 0.000 description 2
- 230000008020 evaporation Effects 0.000 description 2
- 238000002474 experimental method Methods 0.000 description 2
- 230000002349 favourable effect Effects 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 229910001149 41xx steel Inorganic materials 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 239000000498 cooling water Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000001939 inductive effect Effects 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 229910001562 pearlite Inorganic materials 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000003313 weakening effect Effects 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
- 229910000859 α-Fe Inorganic materials 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/08—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for tubular bodies or pipes
- C21D9/085—Cooling or quenching
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/62—Quenching devices
- C21D1/63—Quenching devices for bath quenching
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/62—Quenching devices
- C21D1/63—Quenching devices for bath quenching
- C21D1/64—Quenching devices for bath quenching with circulating liquids
Definitions
- the invention relates to a method for hardening a cylindrical hollow body made of steel according to the preamble of patent claim 1.
- the immersion depth of a container closed on both sides depends on the extent to which its ends have to be cooled
- the practical immersion depth for pipes ie for hollow bodies that are open at the ends, depends on how uniform the material properties should be in the longitudinal direction of the pipe.
- the uniformity of the cooling on the outside of the tube does not depend on the immersion depth. This is different, however, when cooling the inside of the tube, since the coolant flowing in at the ends is exposed its way to the center is heated so that the cooling effect weakens towards the center. However, with increasing immersion depth, this effect becomes less pronounced.
- the cooling effect on the inside is sufficiently uniform over the entire length of the tube, even for tubes with a length of 60 times the diameter, in order to achieve continuous martensitic hardening, provided the wall thickness is not too great (e.g. for one Tempering steel 34 CrMo 4 smaller than approx. 28 mm). For this reason, correspondingly large immersion depths can be regarded as advantageous for achieving uniform properties.
- a complete immersion of a pipe to be cooled should be avoided, however, since vapor bubbles form inside the pipe, which can escape only with difficulty when immersed and can lead to different cooling windings.
- a method for hardening thick-walled, large-format tubular steel tubular bodies is known from US-A-3695598.
- the hollow body lying horizontally with its longitudinal axis is immersed with a part of its surface in a coolant bath.
- the part protruding from the coolant bath is heated to approximately 700 ° C. by inductive heating, in which a low-frequency inductor is arranged on the inner and outer surface of the hollow body. Further heating up to about 900 ° C takes place by a second inductor, which is operated at high frequency, only to a certain depth of penetration.
- the hollow body is rotated slowly and slowly during the treatment, so that the heated parts are immersed in the coolant bath and cooled rapidly. Part of the hollow body is thus constantly cooled while another part is being heated. By repeating heating and cooling several times, i.e. by repeated turning around the longitudinal axis, the treated hollow bodies are to obtain significantly improved mechanical properties.
- This method is not comparable to rotary diving according to DE-PS 3721685, in particular because initially not the entire hollow body, i.e. its length, its wall thickness and its circumference, is heated to the austenitizing temperature and only then is it accelerated overall, but rather heating and cooling in each case zone by zone and to a certain depth in the hollow body wall in several heating / cooling cycles.
- the object of the invention is to provide a method and a device for its implementation, with which the cooling of hollow bodies during rotary diving can be significantly intensified and more evened out.
- the solution according to the invention provides for a swirling of the coolant below the rotating hollow body to be cooled (eg pipe).
- the swirling which could also be achieved, for example, by circulating pumps, is expediently brought about by introducing compressed air, for example with the aid of a nozzle tube arranged below the hollow body.
- This nozzle tube is located, for example, at the bottom of the coolant tank and runs parallel to the longitudinal axis of the hollow body to be cooled.
- the vapor layer (film evaporation) on the surface of the hollow body which occurs in the first cooling phase at a high temperature level is destroyed and in the second cooling phase the resulting vapor bubbles (bubble evaporation) are detached from the surface more quickly.
- the cooling effect of the coolant is significantly increased.
- the vapor layer collapses and the vapor bubbles detach at low relative speeds between the cooling medium and the surface of the hollow body (e.g. pipe or container) Depends in particular on the nature of this surface (eg roughness), an increase in this relative speed due to the swirling in the case of unevenly formed surfaces has the effect of making the cooling effect on the surface more uniform.
- the intensified cooling effect leads to a considerable reduction in cooling times, that is to say, a greater deterrent. This is achieved with extremely simple means (e.g. compressed air introduction). This means that the application area of existing rotary immersion systems can be expanded significantly without great effort. Not only can hollow bodies with thicker walls than previously be quenched, but it is also possible to successfully quench pipes or containers made of steel materials with low contents of alloy elements with the same wall thickness.
- the cooling effect can be reduced when the martensite start temperature is reached by simply switching off the compressed air supply.
- more gentle cooling can be set if necessary by increasing the speed of the hollow body to be cooled.
- the reduction in the immersion depth of the hollow body also results in a reduction in the cooling intensity; however, the risk increases that hollow bodies that are open on one or both sides cool faster on the inside at the open ends.
- One way of eliminating these different cooling effects on the inside of the hollow body is fundamentally possible by preventing the coolant from entering the interior of the hollow body from the outset. This can be done by temporarily fitting suitable caps on the open end faces of the hollow body. However, such a measure requires considerable handling and apparatus expenditure and therefore appears to be less desirable.
- the internal cooling which is reinforced at the open ends by the inflowing coolant is at least approximately compensated for by a corresponding weakening of the external cooling in this area.
- This is ensured by the swirling of the coolant bath in these end areas e.g. due to local reduction in the pressure of the compressed air supplied for swirling or the coolant supplied with increased pressure (e.g. pressurized water).
- This enables even microstructure formation (bainite) to be achieved with intercepting cooling even with sensitive materials.
- Pieces of steel tube of 178 mm in diameter, 14.5 mm in wall thickness and 1500 mm in length were uniformly heated to 980 ° C. in an oven and inserted at a starting temperature of 960 ° C. in a rotary immersion system with a water bath.
- the rotary immersion device could be lowered so that the pipe sections could be lifted out of the water bath after predetermined quenching times in order to be able to determine the pipe compensation temperature.
- the immersion depth was 90% of the pipe diameter and the speed of the pipe was 80 rpm.
- FIGS. 5 and 6 The effectiveness of the invention in a procedure according to claim 6 can be seen in the measurement results in FIGS. 5 and 6, which were determined on another steel tube which was cooled on a system which is shown schematically in FIG.
- the material and pipe dimensions corresponded to those of the comparative test according to FIGS. 2 and 3.
- FIG. 4 a large number of arrows indicate that the compressed air supply for swirling the coolant bath below the immersed pipe 1 in the area of the pipe start 1a and the pipe end 1b into individual nozzle strips 2a and 2b 2b is divided, which can be subjected to different pressures.
- 8 individual nozzle strips 2a and 2b each with an individual length of 350 mm have been provided on the two pipe ends 1a, 1b.
- a continuous nozzle strip 2 is arranged in the central region of the tube 1. In principle, this makes it possible to cool a partial length of approximately 3 m each at the two pipe ends to different degrees compared to the central region.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Heat Treatment Of Articles (AREA)
- Heat Treatments In General, Especially Conveying And Cooling (AREA)
Claims (10)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT89730122T ATE71153T1 (de) | 1988-06-01 | 1989-05-16 | Verfahren zum haerten eines zylindrischen hohlkoerpers aus stahl. |
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE19883818878 DE3818878A1 (de) | 1988-06-01 | 1988-06-01 | Verfahren zum haerten eines zylindrischen hohlkoerpers aus stahl |
DE3818878 | 1988-06-01 | ||
DE3900995 | 1989-01-11 | ||
DE3900995A DE3900995A1 (de) | 1988-06-01 | 1989-01-11 | Verfahren zum haerten eines zylindrischen hohlkoerpers |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0345205A1 EP0345205A1 (fr) | 1989-12-06 |
EP0345205B1 true EP0345205B1 (fr) | 1992-01-02 |
Family
ID=25868756
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP89730122A Expired - Lifetime EP0345205B1 (fr) | 1988-06-01 | 1989-05-16 | Procédé pour tremper des tubes d'acier |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP0345205B1 (fr) |
JP (1) | JPH0225520A (fr) |
DE (2) | DE3900995A1 (fr) |
ES (1) | ES2027828T3 (fr) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE19838673C1 (de) * | 1998-08-20 | 2000-04-20 | Mannesmann Ag | Verfahren zur Herstellung hochfester und hochzäher Stahlprofilrohre und Anlage zu dessen Durchführung |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE4111125C1 (en) * | 1991-04-04 | 1992-11-12 | Mannesmann Ag, 4000 Duesseldorf, De | Method and appts. for accelerated cooling of long hollow components |
DE10019306C1 (de) * | 2000-04-19 | 2001-09-13 | Vaw Mandl & Berger Gmbh Linz | Verfahren und Vorrichtung zum gesteuerten Abschrecken von Leichtmetallstücken in einem Flüssigkeitsbad |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3695598A (en) * | 1970-05-06 | 1972-10-03 | Akira Ujue | Method and apparatus for quenching a tubular shaped structure |
CA1234338A (fr) * | 1982-02-08 | 1988-03-22 | Frederick W. Kruppert | Methode et installation de trempe de tuyaux en acier |
DE3721665C1 (de) * | 1987-06-26 | 1988-04-14 | Mannesmann Ag | Verfahren zum Haerten eines Hohlkoerpers |
-
1989
- 1989-01-11 DE DE3900995A patent/DE3900995A1/de not_active Ceased
- 1989-05-16 EP EP89730122A patent/EP0345205B1/fr not_active Expired - Lifetime
- 1989-05-16 ES ES198989730122T patent/ES2027828T3/es not_active Expired - Lifetime
- 1989-05-16 DE DE8989730122T patent/DE58900656D1/de not_active Expired - Lifetime
- 1989-05-30 JP JP1137339A patent/JPH0225520A/ja active Pending
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE19838673C1 (de) * | 1998-08-20 | 2000-04-20 | Mannesmann Ag | Verfahren zur Herstellung hochfester und hochzäher Stahlprofilrohre und Anlage zu dessen Durchführung |
Also Published As
Publication number | Publication date |
---|---|
DE58900656D1 (de) | 1992-02-13 |
ES2027828T3 (es) | 1992-06-16 |
EP0345205A1 (fr) | 1989-12-06 |
DE3900995A1 (de) | 1990-07-12 |
JPH0225520A (ja) | 1990-01-29 |
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