EP0338024B1 - Poudre pour coulee continue - Google Patents
Poudre pour coulee continue Download PDFInfo
- Publication number
- EP0338024B1 EP0338024B1 EP19880901755 EP88901755A EP0338024B1 EP 0338024 B1 EP0338024 B1 EP 0338024B1 EP 19880901755 EP19880901755 EP 19880901755 EP 88901755 A EP88901755 A EP 88901755A EP 0338024 B1 EP0338024 B1 EP 0338024B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- granulated
- powder
- weight
- process according
- water
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000000843 powder Substances 0.000 title claims abstract description 36
- 238000009749 continuous casting Methods 0.000 title claims abstract description 15
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 32
- 238000000034 method Methods 0.000 claims abstract description 19
- 239000008187 granular material Substances 0.000 claims abstract description 17
- 239000000292 calcium oxide Substances 0.000 claims abstract description 12
- ODINCKMPIJJUCX-UHFFFAOYSA-N calcium oxide Inorganic materials [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 claims abstract description 12
- 239000000203 mixture Substances 0.000 claims abstract description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 11
- 239000003979 granulating agent Substances 0.000 claims abstract description 9
- 239000011230 binding agent Substances 0.000 claims abstract description 6
- BRPQOXSCLDDYGP-UHFFFAOYSA-N calcium oxide Chemical compound [O-2].[Ca+2] BRPQOXSCLDDYGP-UHFFFAOYSA-N 0.000 claims abstract description 6
- WUKWITHWXAAZEY-UHFFFAOYSA-L calcium difluoride Chemical compound [F-].[F-].[Ca+2] WUKWITHWXAAZEY-UHFFFAOYSA-L 0.000 claims abstract description 4
- 229910001634 calcium fluoride Inorganic materials 0.000 claims abstract description 4
- 230000004907 flux Effects 0.000 claims abstract description 4
- 239000007787 solid Substances 0.000 claims abstract description 4
- 239000003513 alkali Substances 0.000 claims abstract 2
- 150000004649 carbonic acid derivatives Chemical class 0.000 claims abstract 2
- 229910052799 carbon Inorganic materials 0.000 claims description 9
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 claims description 6
- 238000005469 granulation Methods 0.000 claims description 5
- 230000003179 granulation Effects 0.000 claims description 5
- 238000002844 melting Methods 0.000 claims description 4
- 229910021486 amorphous silicon dioxide Inorganic materials 0.000 claims description 2
- 238000001246 colloidal dispersion Methods 0.000 claims description 2
- 229920003002 synthetic resin Polymers 0.000 claims description 2
- 239000000057 synthetic resin Substances 0.000 claims description 2
- 239000003795 chemical substances by application Substances 0.000 claims 1
- 229910052814 silicon oxide Inorganic materials 0.000 claims 1
- 239000000377 silicon dioxide Substances 0.000 abstract description 15
- 235000012239 silicon dioxide Nutrition 0.000 abstract description 13
- 238000005266 casting Methods 0.000 description 16
- KKCBUQHMOMHUOY-UHFFFAOYSA-N Na2O Inorganic materials [O-2].[Na+].[Na+] KKCBUQHMOMHUOY-UHFFFAOYSA-N 0.000 description 6
- 229910000831 Steel Inorganic materials 0.000 description 6
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 6
- 229910052681 coesite Inorganic materials 0.000 description 6
- 229910052593 corundum Inorganic materials 0.000 description 6
- 229910052906 cristobalite Inorganic materials 0.000 description 6
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 6
- 239000007788 liquid Substances 0.000 description 6
- 239000010959 steel Substances 0.000 description 6
- 229910052682 stishovite Inorganic materials 0.000 description 6
- 229910052905 tridymite Inorganic materials 0.000 description 6
- 229910001845 yogo sapphire Inorganic materials 0.000 description 6
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 4
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 4
- 238000001035 drying Methods 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- 239000000428 dust Substances 0.000 description 3
- 239000012530 fluid Substances 0.000 description 3
- 239000010439 graphite Substances 0.000 description 3
- 229910002804 graphite Inorganic materials 0.000 description 3
- 238000005299 abrasion Methods 0.000 description 2
- 229910000019 calcium carbonate Inorganic materials 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 239000010436 fluorite Substances 0.000 description 2
- 235000019353 potassium silicate Nutrition 0.000 description 2
- RMAQACBXLXPBSY-UHFFFAOYSA-N silicic acid Chemical compound O[Si](O)(O)O RMAQACBXLXPBSY-UHFFFAOYSA-N 0.000 description 2
- 229910000029 sodium carbonate Inorganic materials 0.000 description 2
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 description 2
- 239000000725 suspension Substances 0.000 description 2
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- YKTSYUJCYHOUJP-UHFFFAOYSA-N [O--].[Al+3].[Al+3].[O-][Si]([O-])([O-])[O-] Chemical compound [O--].[Al+3].[Al+3].[O-][Si]([O-])([O-])[O-] YKTSYUJCYHOUJP-UHFFFAOYSA-N 0.000 description 1
- 229910000288 alkali metal carbonate Inorganic materials 0.000 description 1
- 150000008041 alkali metal carbonates Chemical class 0.000 description 1
- 239000008346 aqueous phase Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000000969 carrier Substances 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000008119 colloidal silica Substances 0.000 description 1
- IQDXNHZDRQHKEF-UHFFFAOYSA-N dialuminum;dicalcium;dioxido(oxo)silane Chemical compound [Al+3].[Al+3].[Ca+2].[Ca+2].[O-][Si]([O-])=O.[O-][Si]([O-])=O.[O-][Si]([O-])=O.[O-][Si]([O-])=O.[O-][Si]([O-])=O IQDXNHZDRQHKEF-UHFFFAOYSA-N 0.000 description 1
- 239000010881 fly ash Substances 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 230000007257 malfunction Effects 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/10—Supplying or treating molten metal
- B22D11/11—Treating the molten metal
- B22D11/111—Treating the molten metal by using protecting powders
Definitions
- the invention relates to a process for the production of granulated continuous casting powder which is suitable for the continuous casting of steels of all types and which permits the use of high casting speeds.
- the previously known methods for producing granulated casting powder are based on slurrying the casting powder components in water, at least 30% of water being required, whereupon this suspension is then sprayed or atomized or extruded in order to obtain a granulate which is then dried.
- this suspension is then sprayed or atomized or extruded in order to obtain a granulate which is then dried.
- open, spherical hollow bodies or closed, cylindrical full bodies are obtained.
- DE-OS 35 37 281 describes a process for the production of casting powder for casting steel, in which it is pointed out as an essential measure that some of the reactions which take place when the powder is melted are already present is shifted into the manufacturing process.
- the mixture components must be comminuted and mixed together in an aqueous phase, after which the resulting suspension is dried and granulated in a fluidized bed.
- the shape of the granules is subject to various requirements:
- the granulate should be easy to convey both pneumatically and mechanically, and the grain should not be broken. There must be no abrasion, because dust can interfere with the automatic measuring and dosing devices for charging the mold with mold powder and its level regulation on the bath level. Furthermore, the granules should be distributed well on the liquid bath level in the mold so that the liquid steel is well covered.
- the granules produced by the previously known processes have disadvantages in this regard.
- the hollow spheres have insufficient mechanical strength, while the cylindrical bodies are poorly distributed on the liquid steel in the mold.
- the invention is therefore based on the object of specifying a process for producing a granulated continuous casting powder which not only satisfies the requirements for rapid melting at the interface between the liquid jet and casting powder and for high thermal insulation of the applied casting powder layer, but also sufficient mechanical strength has to be able to be conveyed without breaking, and moreover is as spherical as possible to ensure a good distribution when using the powder.
- granules within certain sizes should be producible with such a method, the granules should have the lowest possible bulk density, the powder mixture must not separate or change in its chemical analysis as a result of the granulation process, the investment and energy costs of the production should be low and finally If possible, all powder mixtures should be able to be processed into granules with a single system.
- these objectives are achieved by a process for the production of granulated continuous casting powder based on high-melting oxides, such as silicon dioxide, calcium oxide or a calcium oxide-producing product, fluxes, such as alkali metal carbonates or calcium fluoride, and a carbon carrier which is characterized in that the dry powder Starting components with the addition of water, an inorganic granulating agent and optionally an organic binder are granulated in a centrifugal or vortex mixer to give spherical, full geranules.
- high-melting oxides such as silicon dioxide, calcium oxide or a calcium oxide-producing product
- fluxes such as alkali metal carbonates or calcium fluoride
- a carbon carrier which is characterized in that the dry powder
- an inorganic granulating agent and optionally an organic binder are granulated in a centrifugal or vortex mixer to give spherical, full geranules.
- the granulated full casting powder produced according to the invention is in spherical form, it has a high fluidity and can be distributed very well on the liquid level in the casting mold. Due to its high mechanical strength, there is no abrasion during conveying and mold loading, which means that workplace-related and ecological problems can be avoided as well as malfunctions in the automatic measuring and dosing devices. It has proven particularly advantageous that the process according to the invention requires only small amounts of water to granulate the powder. This saves considerable amounts of energy during the subsequent drying process.
- a powder mixture based on high-melting oxides, fluxes and carbon carriers is expediently granulated in a mixer which works by a centrifugal or whirling process, with the addition of inorganic granulating agent and water.
- a very low content of inorganic granulating agent of up to about 1% by weight and a very low water content of about 10 to 15% by weight are sufficient.
- a particularly suitable inorganic granulating agent is a colloidal dispersion of amorphous silicon dioxide in water, for example a 30% silica sol.
- the silicon dioxide is present in the form of spherical individual particles which are not cross-linked with one another and which are hydrolyzed on the surface.
- the sol changes to the gel state, i.e. in solid amorphous, water-insoluble silicon dioxide, binding the casting powder components to a solid, full granulate.
- Water glass for example, can also be used as the inorganic granulating agent.
- the granulated, spherical continuous casting powder is dried after the granulation process, expediently in a fluid bed dryer to a residual moisture content of less than 1% by weight, with an inlet air temperature from 120 to 180 ° C, for example.
- the continuous casting powder is expediently granulated to a grain size of approximately 200 ⁇ m to more than 1 mm, different grain size distributions being obtained depending on the type of mixing.
- the granulated continuous casting powder produced according to the invention can be used without any dust formation in steelworks in which fully automatic devices carry out a pneumatic or mechanical metering of continuous casting powder in continuous casting plants.
- the components are mixed in a ploughshare mixer for 2 minutes. Then 15% water with a silica content of 4.3%, corresponding to an absolute content of 0.65% silica, is added. After a granulation time of 19 minutes and a drying time of 4 minutes in a hard-bed dryer, the following grain yield is obtained under the following conditions: Dryer, air inlet temperature 160 ° C Granulated casting powder, residual moisture 0.3% Grain analysis:
- a granulate is prepared in the following way:
- the residual moisture of the granules is 0.2%, the bulk density is 0.905 kg / m3.
- the grain analysis of the starting mixture shows:
- the components are granulated for 7 minutes in a ploughshare mixer with 11.7% moisture (including 1.2 colloidal silica). After drying in a fluid bed dryer with a hot air inlet of 140 ° C and a residence time of 3 minutes, granules with a residual moisture of 0.3%, a bulk density of 0.90 kg / m3 and a grain size of
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Silicon Compounds (AREA)
- Continuous Casting (AREA)
- Glanulating (AREA)
Abstract
Claims (5)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| AT378/87 | 1987-02-20 | ||
| AT0037887A AT394320B (de) | 1987-02-20 | 1987-02-20 | Verfahren zur herstellung von granuliertem stranggiesspulver |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP0338024A1 EP0338024A1 (fr) | 1989-10-25 |
| EP0338024B1 true EP0338024B1 (fr) | 1992-07-29 |
Family
ID=3489001
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP19880901755 Expired - Lifetime EP0338024B1 (fr) | 1987-02-20 | 1988-02-19 | Poudre pour coulee continue |
Country Status (5)
| Country | Link |
|---|---|
| EP (1) | EP0338024B1 (fr) |
| AT (1) | AT394320B (fr) |
| CA (1) | CA1305303C (fr) |
| DE (1) | DE3873316D1 (fr) |
| WO (1) | WO1988006066A1 (fr) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0673730B2 (ja) * | 1990-11-30 | 1994-09-21 | 品川白煉瓦株式会社 | 連続鋳造用発熱型モールドパウダー |
| DE102004026443B3 (de) * | 2004-05-29 | 2006-02-02 | Stefanie Heller | Isolierende Granulate für Anwendungen im Hochtemperaturbereich |
| CN114105658B (zh) * | 2021-11-30 | 2023-02-28 | 河南通宇冶材集团有限公司 | 一种无碳引流剂及其制备方法 |
Family Cites Families (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR1569926A (fr) * | 1967-03-31 | 1969-06-06 | ||
| BE801930A (fr) * | 1972-07-06 | 1974-01-04 | Degussa | Procede de fabrication de corps formes a l'aide de tamis moleculaires |
| DE2345921A1 (de) * | 1973-09-12 | 1975-03-20 | Solint Consulting Establishmen | Abdeckmasse fuer metallurgische schmelzen |
| AT342800B (de) * | 1975-04-16 | 1978-04-25 | Tisza Bela & Co | Stranggiesspulver |
| JPS51140830A (en) * | 1975-05-30 | 1976-12-04 | Nisshin Steel Co Ltd | Additions for casting |
| JPS586590B2 (ja) * | 1975-06-18 | 1983-02-05 | サカイカガクコウギヨウ カブシキガイシヤ | 鋳造用顆粒状フラックス |
| JPS53108033A (en) * | 1977-03-03 | 1978-09-20 | Nippon Chemical Ind | Additive of mold for continuous casting |
| JPS5514865A (en) * | 1978-07-19 | 1980-02-01 | Nippon Steel Corp | Powder for continuous casting of steel |
| DE2917763A1 (de) * | 1979-05-02 | 1980-11-13 | Wacker Chemie Gmbh | Giesspulver zum stranggiessen von stahl |
| JPS5827979B2 (ja) * | 1979-06-30 | 1983-06-13 | 新日本製鐵株式会社 | 鋼の連続鋳造用顆粒型パウダ−の製造法 |
| GB8325438D0 (en) * | 1983-09-22 | 1983-10-26 | Foseco Int | Fluxes for casting metals |
| JPS60145234A (ja) * | 1984-01-09 | 1985-07-31 | Nissan Motor Co Ltd | 内径セレ−シヨン成形装置 |
| JPS61123454A (ja) * | 1984-11-20 | 1986-06-11 | Kawasaki Steel Corp | 連続鋳造用フラツクスならびにその製造方法 |
| DE3537281A1 (de) * | 1984-11-23 | 1986-08-21 | VEB Bandstahlkombinat "Hermann Matern", DDR 1220 Eisenhüttenstadt | Verfahren zur herstellung von giesspulver zum vergiessen von stahl |
-
1987
- 1987-02-20 AT AT0037887A patent/AT394320B/de not_active IP Right Cessation
-
1988
- 1988-02-19 DE DE8888901755T patent/DE3873316D1/de not_active Expired - Fee Related
- 1988-02-19 CA CA000559296A patent/CA1305303C/fr not_active Expired - Fee Related
- 1988-02-19 EP EP19880901755 patent/EP0338024B1/fr not_active Expired - Lifetime
- 1988-02-19 WO PCT/AT1988/000009 patent/WO1988006066A1/fr not_active Ceased
Also Published As
| Publication number | Publication date |
|---|---|
| EP0338024A1 (fr) | 1989-10-25 |
| ATA37887A (de) | 1991-09-15 |
| CA1305303C (fr) | 1992-07-21 |
| DE3873316D1 (de) | 1992-09-03 |
| AT394320B (de) | 1992-03-10 |
| WO1988006066A1 (fr) | 1988-08-25 |
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