EP0301882B1 - Liquid detergent compositions - Google Patents
Liquid detergent compositions Download PDFInfo
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- EP0301882B1 EP0301882B1 EP19880307006 EP88307006A EP0301882B1 EP 0301882 B1 EP0301882 B1 EP 0301882B1 EP 19880307006 EP19880307006 EP 19880307006 EP 88307006 A EP88307006 A EP 88307006A EP 0301882 B1 EP0301882 B1 EP 0301882B1
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- polymer
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- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D17/00—Detergent materials or soaps characterised by their shape or physical properties
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- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D17/00—Detergent materials or soaps characterised by their shape or physical properties
- C11D17/0008—Detergent materials or soaps characterised by their shape or physical properties aqueous liquid non soap compositions
- C11D17/0026—Structured liquid compositions, e.g. liquid crystalline phases or network containing non-Newtonian phase
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- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D17/00—Detergent materials or soaps characterised by their shape or physical properties
- C11D17/0008—Detergent materials or soaps characterised by their shape or physical properties aqueous liquid non soap compositions
- C11D17/0013—Liquid compositions with insoluble particles in suspension
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- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
- C11D3/16—Organic compounds
- C11D3/37—Polymers
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- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
- C11D3/16—Organic compounds
- C11D3/37—Polymers
- C11D3/3746—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- C11D3/3757—(Co)polymerised carboxylic acids, -anhydrides, -esters in solid and liquid compositions
- C11D3/3765—(Co)polymerised carboxylic acids, -anhydrides, -esters in solid and liquid compositions in liquid compositions
Definitions
- the present invention is concerned with liquid detergent compositions of the kind containing a structure formed from detergent active material, the active structure existing as a separate phase dispersed within predominantly aqueous continuous phase.
- This aqueous phase usually contains dissolved electrolyte.
- Such structuring is very well known in the art and may be deliberately brought about to endow properties such as consumer preferred flow properties and/or turbid appearance.
- Many active-structured liquids are also capable of suspending particulate solids such as detergency builders and abrasive particles.
- lamellar droplets are called 'spherulites'.
- the presence and identity of a surfactant structuring system in a liquid may be determined by means known to those skilled in the art for example, optical techniques, various rheometrical measurements, x-ray or neutron diffraction, and sometimes, electron microscopy.
- lamellar dispersion a dispersion of lamellar droplets (lamellar dispersion). These droplets consist of an onion-like configuration of concentric bilayers of surfactant molecules, between which is trapped water or electrolyte solution (aqueous phase). Systems in which the droplets are close-packed provide a very desirable combination of physical stability and solid-suspending properties with useful flow properties.
- Electrolyte may be only dissolved in the aqueous continuous phase or may also be present as suspended solid particles. Particles of solid which are insoluble in the aqueous phase may be suspended alternatively or in addition to any solid electrolyte particles.
- the suspended solid can be substantially the same as the dissolved.
- This solid is usually present as a detergency builder, i.e. to counteract the effects of calcium ion water hardness in the wash.
- it may be desirable to suspend substantially insoluble particles of bleach for example diperoxydodecandioic acid (DPDA).
- DPDA diperoxydodecandioic acid
- the suspended solid is usually a particulate abrasive, insoluble in the system.
- the electrolyte is a different, water soluble material, present to contribute to structuring of the active material in the dispersed phase.
- the abrasive can however comprise partially soluble salts which dissolve on dilution of the product.
- compositions of the first kind are described, for example, in our patent specification EP-A-38,101; compositions containing suspended DPDA bleach are disclosed in specification EP-A-160342. Examples of those in the second category are described in our specification EP-A-104,452. Those in the third category are described, for example, in US 4,244,840.
- the present composition provides a liquid detergent composition
- a liquid detergent composition comprising a structured phase containing detergent active material, dispersed in an aqueous phase containing dissolved electrolyte, and a viscosity reducing polymer, the electrolyte containing aqueous phase being such that the polymer is only partly dissolved therein, said composition yielding 2% or less phase separation upon storage for 21 days at 25°C, and having a viscosity no greater than 1 Pa ⁇ s at a shear rate of 21 s ⁇ 1.
- curve A This may be illustrated schematically by the curve A in the accompanying Figure 1.
- the broken line indicates the onset of instability, whereafter there is instability.
- all polymer samples do not contain molecules of identical configuration and molecular weight, but a spectrum of molecules with varying degrees of polymerisation (and in the case of co-polymers, proportions of different components).
- the present invention may be due to adjustment of conditions in the liquid until one broad category of the polymers remains soluble at much higher concentrations than another.
- curve B represents the category which under these particular conditions (different from those for curve A) can remain soluble at higher concentrations, whereas those molecules which become non-dissolved at much lower concentrations are shown as curve C.
- the invention entails changing a composition of the kind described above, having an early onset of instability with increasing polymer concentration, to bring about the effect described above.
- the amount of polymer stably incorporated in a composition according to the present invention is greater than that in a reference composition in which at least one parameter thereof is varied from that in the said composition, to permit the maximum amount of polymer to be incorporated by substantially all being dissolved, beyond which amount, dissolving of more polymer would cause the reference composition to have a phase separation of 2% or greater upon storage at 25°C for 21 days.
- the parameter to be varied in the composition to bring about this effect may be pH, the quantity or nature of electrolyte in the composition or occasionally the quantity or nature of the detergent active material, or other parameters.
- the viscosity reducing polymers which are susceptible of use in the present invention are selected from a very wide range and in particular include those polymer and co-polymer salts known as detergency builders.
- the polymer may be used (including building and non-building polymers) polyethylene glycols, polyacrylates, polymaleates, polysugars, polysugarsulphonates and co-polymers of any of these.
- the polymer comprises a co-polymer which includes an alkali metal salt of a polyacrylic, polymethacrylic or maleic acid or anhydride.
- compositions with these co-polymers have a pH of above 8.0.
- the amount of viscosity reducing polymer can vary widely according to the formulation of the rest of the composition. However, typical amounts are from 0.5 to 4.5% by weight, for example from 1 to 3.5% by weight.
- the incorporation of the second polymer permits formulation with improved stability at the same viscosity (relative to the composition without the second polymer) or lower viscosity with the same stability.
- the second polymer can also reduce an upwards viscosity drift, even when it also brings about a viscosity reduction.
- the second polymer when the (first) viscosity reducing polymer has a large insoluble component. That is because although the building capacity of the first polymer will be good (since relatively high quantities can be stably incorporated), the viscosity reduction will not be optimum (since little will be dissolved). Thus, the second polymer can usefully function to reduce the viscosity further, to an ideal level.
- the second polymer is incorporated at from 0.05 to 20% by weight, most preferably from 0.1 to 2.5% by weight, and especially from 0.2 to 1.5% by weight of the total composition. In many compositions (but not all) levels above these can cause instability. A large number of different polymers may be used as such a second polymer, provided the electrolyte resistance and vapour pressure requirements are met.
- the former is measured as the amount of sodium nitrilotriacetate (NaNTA) solution necessary to reach the cloud point of 100 ml of a 5% solution of the polymer in water at 25°C, with the system adjusted to neutral pH, i.e. about 7. This is preferably effected using sodium hydroxide.
- NaNTA sodium nitrilotriacetate
- the electrolyte resistance is 10 g NaNTA, especially 15 g.
- the latter indicates a vapour pressure low enough to have sufficient water binding capability, as generally explained in the applicants' specification GB-A-2053249.
- the measurement is effected with a reference solution at 10% by weight aqueous concentration, especially 18%.
- Typical classes of polymers which may be used as the second polymer include polyethylene glycols, Dextran, Dextran sulphonates, polyacrylates and polyacrylate/maleic acid co-polymers. Whether a given polymer is only partly, or substantially totally soluble in the total system will depend on the other components, in particular, the amount and type of electrolyte material.
- the second polymer must have an average molecular weight of at least 1000 but a minimum average molecular weight of 2000 is preferred. Typical average molecular weight ranges resulting in beneficial viscosity control are from 1,200 to 30,000 especially from 5,000 to 30,000.
- the detergent active material may be any known in the art for forming structured liquids and in general may be selected from one or more of anionic, cationic, nonionic, zwitterionic and amphoteric surfactants. However, one preferred combination comprises:
- the actives may also include an alkali metal soap of a fatty acid, preferably one containing 12 to 18 carbon atoms.
- Typical such acids are oleic acid, ricinoleic acid and fatty acids derived from castor oil, rapeseed oil, groundnut oil, coconut oil, palm kernel oil or mixtures thereof.
- the sodium or potassium soaps of these acids can be used, the potassium soaps being preferred.
- Suitable nonionic surfactants which may be used include in particular the reaction products of compounds having a hydrophobic group and a reactive hydrogen atom, for example aliphatic alcohols, acids, amides or alkyl phenols with alkylene oxides, especially ethylene oxide either alone or with propylene oxide.
- Specific nonionic detergent compounds are alkyl (C6-C22) phenols-ethylene oxide condensates, the condensation products of aliphatic (C8-C18) primary or secondary linear or branched alcohols with ethylene oxide, and products made by condensation of ethylene oxide with the reaction products of propylene oxide and ethylenediamine.
- Other so-called nonionic detergent compounds include long chain tertiary amine oxides, long chain tertiary phosphine oxides and dialkyl sulphoxides.
- the anionic surfactants are usually water-soluble alkali metal salts of organic sulphates and sulphonates having alkyl radicals containing from about 8 to about 22 carbon atoms, the term alkyl being used to include the alkyl portion of higher acyl radicals.
- suitable synthetic anionic detergent compounds are sodium and potassium alkyl sulphates, especially those obtained by sulphating higher (C8-C18) alcohols produced for example from tallow or coconut oil, sodium and potassium alkyl (C9-C20) benzene sulphonates, particularly sodium linear secondary alkyl (C10-C15) benzene sulphonates; sodium alkyl glyceryl ether sulphates, especially those ethers of the higher alcohols derived from tallow or coconut oil and synthetic alcohols derived from petroleum; sodium coconut oil fatty monoglyceride sulphates and sulphonates; sodium and potassium salts of sulphuric acid esters of higher (C8-C18) fatty alcohol-alkylene oxide, particularly ethylene oxide, reaction products; the reaction products of fatty acids such as coconut fatty acids esterified with isethionic acid and neutralised with sodium hydroxide; sodium and potassium salts of fatty acid amides of methyl taurine; alkane monos
- compositions of the invention preferably contain a detergency builder material.
- a detergency builder material may be any material capable of reducing the level of free calcium ions in the wash liquor and will preferably provide the composition with other beneficial properties such as the generation of an alkaline pH, the suspension of soil removed from the fabric and the dispersion of the fabric softening clay material. They may be classed as inorganic, organic non-polymeric and organic polymeric.
- any inorganic builder comprises all or part of the electrolyte (provided water soluble).
- the liquid contains suspended solids, especially as all or part of the builder (which in that case does not have to be water soluble).
- the electrolyte will generally form from 1 to 60% by weight of the total composition.
- the suspended solids comprise water-insoluble amorphous or crystalline aluminosilicates, since these liquids tend to induce high viscosity and are thus in need of viscosity reduction by the polymer.
- the polymer will itself be a builder and so together with the zeolite forms a very useful phosphorus-free builder system.
- examples of phosphorus-containing inorganic detergency builders when present, include the water-soluble salts, especially alkaline metal pyrophosphates, orthophosphates, polyphosphates and phosphonates.
- specific examples of inorganic phosphate builders include sodium and potassium tripolyphosphates, phosphates and hexametaphosphates.
- non-phosphorus-containing inorganic detergency builders when present, include water-soluble alkali metal carbonates, bicarbonates, silicates and crystalline and amorphous alumino silicates. Specific examples include sodium carbonate (with or without calcite seeds), potassium carbonate, sodium and potassium bicarbonates and silicates.
- non-polymeric organic detergency builders when present, include the alkaline metal, ammonium and substituted ammonium polyacetates, carboxylates, polycarboxylates, polyacetyl carboxylates and polyhydroxsulphonates. Specific examples include sodium, potassium, lithium, ammonium and substituted ammonium salts of ethylenediaminetetraacetic acid, nitrilotriacetic acid, oxydisuccinic acid, melitic acid, benzene polycarboxylic acids and citric acid.
- lather boosters e.g alkanolamides, particularly the monoethanolamides derived from palm kernel fatty acids and coconut fatty acids
- lather depressants oxygen-releasing bleaching agents such as sodium perborate and sodium percarbonate, peracid bleach precursors, chlorine-releasing bleaching agents such as trichloroisocyanuric acid, inorganic salts such as sodium sulphate, and, usually present in very minor amounts, fluorescent agents, perfumes, enzymes such as proteases, lipases (e.g. Lipolase (Trade Mark) ex Novo), and amylases, germicides, colourants and fabric softening clay materials.
- lather boosters e.g alkanolamides, particularly the monoethanolamides derived from palm kernel fatty acids and coconut fatty acids
- oxygen-releasing bleaching agents such as sodium perborate and sodium percarbonate, peracid bleach precursors
- chlorine-releasing bleaching agents such as trichloroisocyanuric acid
- compositions of the present invention may be prepared using the general techniques known in the art of the processing of liquid detergent products.
- order of addition of components can be important.
- one preferred order of addition is to add to the water, the soluble electrolytes, then any insoluble material such as aluminosilicates, followed by the polymer and then the actives, which may be mixed before being added to the electrolyte/water phase.
- Another preferred order of addition is to add to the water, any insoluble material such as aluminosilicates, the partly soluble polymer and then the detergent active material, followed by the electrolyte. The mixture is then cooled below 30°C, whereafter any minors and additional ingredients can be added.
- the second polymer (if any) is added to reduce the viscosity to the desired level and it is indeed often possible to 'titrate' the viscosity to the required level by progressive addition of the second polymer.
- the pH of the composition can be adjusted further, e.g. by the addition of a small quantity of caustic material.
- Nonionic (1) ethoxylated fatty alcohol (C13 ⁇ 15EO3)
- Nonionic (2) ethoxylated fatty alcohol (C13 ⁇ 15EO7)
- Polymer Builder (1) Co-polymer of Acrylate and Maleate sodium salt, maleic acid: acrylic acid approx 3.8: 1, average MW about 70,000.
- Polymer Builder (2) Co-polymer of Acrylate andMaleate sodium salt, maleic acid: acrylic acid approx 1.6: 1, average MW about 50,000.
- ′var′ The parameters marked ′var′ were varied and the results of stability and viscosity measurements are shown in Tables 2 and 3 respectively.
- ′stable′ means not showing more than 2% phase separation at ambient temperature (ca 21-25°C) over three months.
- ′Unstable′ is to be construed accordingly.
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Description
- The present invention is concerned with liquid detergent compositions of the kind containing a structure formed from detergent active material, the active structure existing as a separate phase dispersed within predominantly aqueous continuous phase. This aqueous phase usually contains dissolved electrolyte.
- Such structuring is very well known in the art and may be deliberately brought about to endow properties such as consumer preferred flow properties and/or turbid appearance. Many active-structured liquids are also capable of suspending particulate solids such as detergency builders and abrasive particles.
- Some of the different kinds of active-structuring which are possible are described in the reference H.A.Barnes, ′Detergents′, Ch.2. in K.Walters (Ed), ′Rheometry: Industrial Applications′, J.Wiley & Sons, Letchworth 1980. In general, the degree of ordering of such systems increases with increasing surfactant and/or electrolyte concentrations. At very low concentrations, the surfactant can exist as a molecular solution, or as a solution of spherical micelles, both of these being isotropic. With the addition of further surfactant and/or electrolyte, structured (anisotropic) systems can form. They are referred to respectively, by various terms such as rod-micelles, planar lamellar structures, lamellar droplets and liquid crystalline phases. Often, different workers have used different terminology to refer to the structures which are really the same. For instance, in European patent specification EP-A-151884, lamellar droplets are called 'spherulites'. The presence and identity of a surfactant structuring system in a liquid may be determined by means known to those skilled in the art for example, optical techniques, various rheometrical measurements, x-ray or neutron diffraction, and sometimes, electron microscopy.
- One common such type of internal surfactant structure is a dispersion of lamellar droplets (lamellar dispersion). These droplets consist of an onion-like configuration of concentric bilayers of surfactant molecules, between which is trapped water or electrolyte solution (aqueous phase). Systems in which the droplets are close-packed provide a very desirable combination of physical stability and solid-suspending properties with useful flow properties.
- Electrolyte may be only dissolved in the aqueous continuous phase or may also be present as suspended solid particles. Particles of solid which are insoluble in the aqueous phase may be suspended alternatively or in addition to any solid electrolyte particles.
- Three common product forms are liquids for heavy duty fabrics washing as well as liquid abrasive and general purpose cleaners. In the first class, the suspended solid can be substantially the same as the dissolved.
- However, these formulation techniques are always an exercise in balancing the intended rheology and stability with the ideal ingredients in the formulation and some combinations will not be practicable. One example is when one wishes to make a concentrated product in which the total amount of detergent actives is relatively high in proportion to the other components. The main problem which usually manifests itself here is an unacceptable rise in viscosity.
- One approach to viscosity control in general is to formulate the liquids to be shear-thinning, i.e. accepting the high viscosity of the product at rest in a bottle but devising the composition such that the action of pouring causes shear beyond the yield point, so that the product then flows more easily. This property is utilised in the compositions described in our aforementioned specification EP-A-38,101. Unfortunately, it has been found that this cannot easily be utilised for all theoretically possible combinations of ingredients, for example in liquids with high levels of active.
- It is also known that incorporation of fabric softening clays, (e.g. bentonites) in liquids can give rise to unacceptably high viscosity. One approach to mitigate this disadvantage has been to also incorporate a small amount of a dissolved low molecular weight polyacrylate. This is described in UK patent specification GB-A-2,168,717. However, if one wishes to use such polymers for viscosity control in the widest possible range of structured liquids, then one is led on occasions to try to incorporate more and more polymer. Alternatively or additionally to this reason, there is also a desire to use increased amounts of polymers for their detergency builder properties, i.e to counter the effects of calcium ion water hardness. This is electrolyte, being an excess of same beyond the solubility limit. This solid is usually present as a detergency builder, i.e. to counteract the effects of calcium ion water hardness in the wash. In addition, it may be desirable to suspend substantially insoluble particles of bleach, for example diperoxydodecandioic acid (DPDA). In the second class, the suspended solid is usually a particulate abrasive, insoluble in the system. In that case the electrolyte is a different, water soluble material, present to contribute to structuring of the active material in the dispersed phase. In certain cases, the abrasive can however comprise partially soluble salts which dissolve on dilution of the product. In the third class, the structure is used for thickening products to give consumer-preferred flow properties and sometimes to suspend pigment particles. Compositions of the first kind are described, for example, in our patent specification EP-A-38,101; compositions containing suspended DPDA bleach are disclosed in specification EP-A-160342. Examples of those in the second category are described in our specification EP-A-104,452. Those in the third category are described, for example, in US 4,244,840.
- Copending applications 88307007.0 (EP-A-0301883), 88307008.8 (EP-A-0301884) and 88307009.6 (EP-A-0301885) relate to liquid detergent compositions containing specific additives.
- Two problems are commonly encountered when formulating liquids with solids suspended by these systems, especially lamellar droplets. The first is high viscosity, rendering the products difficult to pour and the second is instability, i.e. a tendency for the dispersed and aqueous phases to separate upon storage at elevated, or even ambient temperatures. Thus care must always be exercised when formulating such liquids so that the nature and concentration of the actives and electrolyte are selected to give the required rheological properties. Particularly important when one wishes to substitute the polymers for conventional phosphate builders (either in whole or in part) for environmental reasons.
- Unfortunately, when it is attempted to dissolve more polymer, what is then frequently found (as when trying to incorporate increased amounts of any component in a structured liquid) is an increased tendency to instability, i.e. to separate into two or more different phases.
- The applicants though, have further discovered that where such instability occurs, it is possible to extend the amount of polymer which can be incorporated stably, by adjusting the composition such that only part of the polymer is in solution whilst the rest is incorporated in a stable ′non-dissolved′ phase within the composition.
- Thus, the present composition provides a liquid detergent composition comprising a structured phase containing detergent active material, dispersed in an aqueous phase containing dissolved electrolyte, and a viscosity reducing polymer, the electrolyte containing aqueous phase being such that the polymer is only partly dissolved therein, said composition yielding 2% or less phase separation upon storage for 21 days at 25°C, and having a viscosity no greater than 1 Pa · s at a shear rate of 21 s⁻¹.
- Although not wishing to be bound by any interpretation or theory, one explanation the applicants propose for this effect is that the observed undesirable early onset of instability referred to above is due to the fact that the conditions in the liquid minus the polymer are such that as more polymer is added, viscosity decreases but then there is a sudden onset of lack of solubility, beyond which no more will dissolve.
- This may be illustrated schematically by the curve A in the accompanying Figure 1. The broken line indicates the onset of instability, whereafter there is instability. However, all polymer samples do not contain molecules of identical configuration and molecular weight, but a spectrum of molecules with varying degrees of polymerisation (and in the case of co-polymers, proportions of different components). To oversimplify the applicants' theory, the present invention may be due to adjustment of conditions in the liquid until one broad category of the polymers remains soluble at much higher concentrations than another. In Figure 1, curve B represents the category which under these particular conditions (different from those for curve A) can remain soluble at higher concentrations, whereas those molecules which become non-dissolved at much lower concentrations are shown as curve C. It is as though the polymer can then be incorporated stably as represented by curve D. This is clearly an over-simplification since it is unlikely that under any set of conditions, the polymer sample could be crudely classified into two such broad categories. In practice, there is more likely to be a continuum of the effect. Nevertheless, this simplified explanation serves to illustrate the proposed phenomenon.
- The applicants believe that those molecules which are not dissolved (curve C) whilst the others remain in solution (curve B), are held in a suspended precipitated phase, dispersed within the structured liquid. Evidence suggestive of this phenomenon has been obtained by electron microscopy.
- Put another way, the invention entails changing a composition of the kind described above, having an early onset of instability with increasing polymer concentration, to bring about the effect described above. This means that effectively, one could say that the amount of polymer stably incorporated in a composition according to the present invention is greater than that in a reference composition in which at least one parameter thereof is varied from that in the said composition, to permit the maximum amount of polymer to be incorporated by substantially all being dissolved, beyond which amount, dissolving of more polymer would cause the reference composition to have a phase separation of 2% or greater upon storage at 25°C for 21 days.
- The parameter to be varied in the composition to bring about this effect may be pH, the quantity or nature of electrolyte in the composition or occasionally the quantity or nature of the detergent active material, or other parameters.
- The viscosity reducing polymers which are susceptible of use in the present invention are selected from a very wide range and in particular include those polymer and co-polymer salts known as detergency builders. For example, may be used (including building and non-building polymers) polyethylene glycols, polyacrylates, polymaleates, polysugars, polysugarsulphonates and co-polymers of any of these. In some preferred embodiments, the polymer comprises a co-polymer which includes an alkali metal salt of a polyacrylic, polymethacrylic or maleic acid or anhydride. Preferably, compositions with these co-polymers have a pH of above 8.0. In general, the amount of viscosity reducing polymer can vary widely according to the formulation of the rest of the composition. However, typical amounts are from 0.5 to 4.5% by weight, for example from 1 to 3.5% by weight.
- In some embodiments of the present invention it is further preferred to also include a second polymer which is substantially totally soluble in the aqueous phase and has an electrolyte resistance of more than 5 grams sodium nitrilotriacetate in 100 ml of a 5% by weight aqueous solution thereof, said second polymer also having a vapour pressure in 20% aqueous solution, equal to or less than the vapour pressure of a reference 2% by weight or greater aqueous solution of polyethylene glycol having an average molecular weight of 6000; said second polymer having a molecular weight of at least 1000. Mixtures of such second polymers may also be used.
- The incorporation of the second polymer permits formulation with improved stability at the same viscosity (relative to the composition without the second polymer) or lower viscosity with the same stability. The second polymer can also reduce an upwards viscosity drift, even when it also brings about a viscosity reduction.
- It is especially preferred to incorporate the second polymer when the (first) viscosity reducing polymer has a large insoluble component. That is because although the building capacity of the first polymer will be good (since relatively high quantities can be stably incorporated), the viscosity reduction will not be optimum (since little will be dissolved). Thus, the second polymer can usefully function to reduce the viscosity further, to an ideal level.
- We prefer that the second polymer is incorporated at from 0.05 to 20% by weight, most preferably from 0.1 to 2.5% by weight, and especially from 0.2 to 1.5% by weight of the total composition. In many compositions (but not all) levels above these can cause instability. A large number of different polymers may be used as such a second polymer, provided the electrolyte resistance and vapour pressure requirements are met. The former is measured as the amount of sodium nitrilotriacetate (NaNTA) solution necessary to reach the cloud point of 100 ml of a 5% solution of the polymer in water at 25°C, with the system adjusted to neutral pH, i.e. about 7. This is preferably effected using sodium hydroxide. Most preferably, the electrolyte resistance is 10 g NaNTA, especially 15 g. The latter indicates a vapour pressure low enough to have sufficient water binding capability, as generally explained in the applicants' specification GB-A-2053249. Preferably the measurement is effected with a reference solution at 10% by weight aqueous concentration, especially 18%.
- Typical classes of polymers which may be used as the second polymer, provided they meet the above requirement, include polyethylene glycols, Dextran, Dextran sulphonates, polyacrylates and polyacrylate/maleic acid co-polymers. Whether a given polymer is only partly, or substantially totally soluble in the total system will depend on the other components, in particular, the amount and type of electrolyte material.
- The second polymer must have an average molecular weight of at least 1000 but a minimum average molecular weight of 2000 is preferred. Typical average molecular weight ranges resulting in beneficial viscosity control are from 1,200 to 30,000 especially from 5,000 to 30,000.
- The detergent active material may be any known in the art for forming structured liquids and in general may be selected from one or more of anionic, cationic, nonionic, zwitterionic and amphoteric surfactants. However, one preferred combination comprises:
- a)
- a nonionic surfactant and/or polyalkoxylated anionic surfactant; and
- b)
- a non-polyalkoxylated anionic surfactant.
- In some embodiments, the actives may also include an alkali metal soap of a fatty acid, preferably one containing 12 to 18 carbon atoms. Typical such acids are oleic acid, ricinoleic acid and fatty acids derived from castor oil, rapeseed oil, groundnut oil, coconut oil, palm kernel oil or mixtures thereof. The sodium or potassium soaps of these acids can be used, the potassium soaps being preferred.
- Suitable nonionic surfactants which may be used include in particular the reaction products of compounds having a hydrophobic group and a reactive hydrogen atom, for example aliphatic alcohols, acids, amides or alkyl phenols with alkylene oxides, especially ethylene oxide either alone or with propylene oxide. Specific nonionic detergent compounds are alkyl (C₆-C₂₂) phenols-ethylene oxide condensates, the condensation products of aliphatic (C₈-C₁₈) primary or secondary linear or branched alcohols with ethylene oxide, and products made by condensation of ethylene oxide with the reaction products of propylene oxide and ethylenediamine. Other so-called nonionic detergent compounds include long chain tertiary amine oxides, long chain tertiary phosphine oxides and dialkyl sulphoxides.
- The anionic surfactants are usually water-soluble alkali metal salts of organic sulphates and sulphonates having alkyl radicals containing from about 8 to about 22 carbon atoms, the term alkyl being used to include the alkyl portion of higher acyl radicals. Examples of suitable synthetic anionic detergent compounds are sodium and potassium alkyl sulphates, especially those obtained by sulphating higher (C₈-C₁₈) alcohols produced for example from tallow or coconut oil, sodium and potassium alkyl (C₉-C₂₀) benzene sulphonates, particularly sodium linear secondary alkyl (C₁₀-C₁₅) benzene sulphonates; sodium alkyl glyceryl ether sulphates, especially those ethers of the higher alcohols derived from tallow or coconut oil and synthetic alcohols derived from petroleum; sodium coconut oil fatty monoglyceride sulphates and sulphonates; sodium and potassium salts of sulphuric acid esters of higher (C₈-C₁₈) fatty alcohol-alkylene oxide, particularly ethylene oxide, reaction products; the reaction products of fatty acids such as coconut fatty acids esterified with isethionic acid and neutralised with sodium hydroxide; sodium and potassium salts of fatty acid amides of methyl taurine; alkane monosulphonates such as those derived by reacting alpha-olefins (C₈-C₂₀) with sodium bisulphite and those derived from reacting paraffins with SO₂ and Cl₂ and then hydrolysing with a base to produce a random sulphonate; and olefin sulphonates, which term is used to describe the material made by reacting olefins, particularly C₁₀-C₂₀ alpha-olefins, with SO₃ and then neutralising and hydrolysing the reaction product. The preferred anionic detergent compounds are sodium (C₁₁-C₁₅) alkyl benzene sulphonates and sodium (C₁₆-C₁₈) alkyl sulphates.
- The compositions of the invention preferably contain a detergency builder material. This may be any material capable of reducing the level of free calcium ions in the wash liquor and will preferably provide the composition with other beneficial properties such as the generation of an alkaline pH, the suspension of soil removed from the fabric and the dispersion of the fabric softening clay material. They may be classed as inorganic, organic non-polymeric and organic polymeric.
- Generally, we prefer that any inorganic builder comprises all or part of the electrolyte (provided water soluble). We also prefer that the liquid contains suspended solids, especially as all or part of the builder (which in that case does not have to be water soluble). The electrolyte will generally form from 1 to 60% by weight of the total composition. In some preferred embodiments, the suspended solids comprise water-insoluble amorphous or crystalline aluminosilicates, since these liquids tend to induce high viscosity and are thus in need of viscosity reduction by the polymer. As previously mentioned, very often the polymer will itself be a builder and so together with the zeolite forms a very useful phosphorus-free builder system.
- However, examples of phosphorus-containing inorganic detergency builders, when present, include the water-soluble salts, especially alkaline metal pyrophosphates, orthophosphates, polyphosphates and phosphonates. Specific examples of inorganic phosphate builders include sodium and potassium tripolyphosphates, phosphates and hexametaphosphates.
- Examples of non-phosphorus-containing inorganic detergency builders, when present, include water-soluble alkali metal carbonates, bicarbonates, silicates and crystalline and amorphous alumino silicates. Specific examples include sodium carbonate (with or without calcite seeds), potassium carbonate, sodium and potassium bicarbonates and silicates.
- Examples of non-polymeric organic detergency builders, when present, include the alkaline metal, ammonium and substituted ammonium polyacetates, carboxylates, polycarboxylates, polyacetyl carboxylates and polyhydroxsulphonates. Specific examples include sodium, potassium, lithium, ammonium and substituted ammonium salts of ethylenediaminetetraacetic acid, nitrilotriacetic acid, oxydisuccinic acid, melitic acid, benzene polycarboxylic acids and citric acid.
- Apart from the ingredients already mentioned, a number of optional ingredients may also be present, such as lather boosters, e.g alkanolamides, particularly the monoethanolamides derived from palm kernel fatty acids and coconut fatty acids, lather depressants, oxygen-releasing bleaching agents such as sodium perborate and sodium percarbonate, peracid bleach precursors, chlorine-releasing bleaching agents such as trichloroisocyanuric acid, inorganic salts such as sodium sulphate, and, usually present in very minor amounts, fluorescent agents, perfumes, enzymes such as proteases, lipases (e.g. Lipolase (Trade Mark) ex Novo), and amylases, germicides, colourants and fabric softening clay materials.
- The compositions of the present invention may be prepared using the general techniques known in the art of the processing of liquid detergent products. However, the order of addition of components can be important. Thus, one preferred order of addition (with continuous mixing) is to add to the water, the soluble electrolytes, then any insoluble material such as aluminosilicates, followed by the polymer and then the actives, which may be mixed before being added to the electrolyte/water phase. Another preferred order of addition is to add to the water, any insoluble material such as aluminosilicates, the partly soluble polymer and then the detergent active material, followed by the electrolyte. The mixture is then cooled below 30°C, whereafter any minors and additional ingredients can be added. The second polymer (if any) is added to reduce the viscosity to the desired level and it is indeed often possible to 'titrate' the viscosity to the required level by progressive addition of the second polymer. Finally, if necessary, the pH of the composition can be adjusted further, e.g. by the addition of a small quantity of caustic material.
- The invention will now be illustrated by the following non-limiting examples. Examples relating to compositions without partly dissolved polymer and/or having a viscosity greater than 1 Pa · s and/or yielding more than 2% phase separation upon storage are included as comparative examples.
- The following definitions apply throughout the Examples. Unless indicated to the contrary, all percentages are by weight.
- Polymer Builder (1) = Co-polymer of Acrylate and Maleate sodium salt, maleic acid: acrylic acid approx 3.8: 1, average MW about 70,000.
- Polymer Builder (2) = Co-polymer of Acrylate andMaleate sodium salt, maleic acid: acrylic acid approx 1.6: 1, average MW about 50,000.
-
-
- The parameters marked ′var′ were varied and the results of stability and viscosity measurements are shown in Tables 2 and 3 respectively. In the context of these Examples ′stable′ means not showing more than 2% phase separation at ambient temperature (ca 21-25°C) over three months. ′Unstable′ is to be construed accordingly.
- These results show that without polymer, the viscosity of the product is too high for it to be readily pourable. It is clear that up to 4% polymer can be stably incorporated in these compositions in which the polymer is only partly dissolved (cf Table 4 below). In reference composition II₁ the polymer is completely dissolved at 3.5% but already the composition is unstable.
-
-
- The parameters marked "var" were varied and the results of stability and viscosity measurement are shown in Tables 6-8. In the context of these examples, "stable" means not showing more than 2% phase separation at ambient temperature (± 21-25°C) over three months. "Unstable" is to be construed accordingly.
- These results show that without polymer, the viscosity of the product is too high for it to be readily pourable. It is clear that at least 3.5% polymer can be stably incorporated in these compositions (pH = 8.9) in which the polymer is only partly dissolved (cf Table 4 above). In reference compositions at a pH of 7.8, the polymer is completely dissolved and becomes already unstable at 3% polymer.
-
-
- The parameters marked "var" were varied and the results of stability and viscosity measurements are shown in Tables 10-13. In the context of these examples, "stable" means not showing more than 2% phase separation at ambient temperature (+/- 21-25°C) over three months. "Unstable" is to be construed accordingly.
-
-
-
- This table shows that a strong viscosity reduction and hence a marked increase of product pourability is obtained on incorporation of 0.2-0.3% "second" polymer with a MW in the range of 1,200-30,000. Note that the higher MW polymers are somewhat more efficient on a weight basis.
Claims (18)
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
GB8718216 | 1987-07-31 | ||
GB878718216A GB8718216D0 (en) | 1987-07-31 | 1987-07-31 | Liquid detergent compositions |
GB888813689A GB8813689D0 (en) | 1988-06-09 | 1988-06-09 | Liquid detergent compositions |
GB8813689 | 1988-06-09 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0301882A1 EP0301882A1 (en) | 1989-02-01 |
EP0301882B1 true EP0301882B1 (en) | 1992-01-15 |
Family
ID=26292556
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP19880307006 Expired - Lifetime EP0301882B1 (en) | 1987-07-31 | 1988-07-29 | Liquid detergent compositions |
Country Status (10)
Country | Link |
---|---|
EP (1) | EP0301882B1 (en) |
JP (1) | JPH0684520B2 (en) |
KR (1) | KR920000111B1 (en) |
AU (1) | AU600587B2 (en) |
BR (1) | BR8803786A (en) |
CA (1) | CA1323280C (en) |
DE (1) | DE3867749D1 (en) |
ES (1) | ES2029025T3 (en) |
NO (1) | NO171221C (en) |
TR (1) | TR23293A (en) |
Families Citing this family (17)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB8718217D0 (en) * | 1987-07-31 | 1987-09-09 | Unilever Plc | Liquid detergent compositions |
GB8813978D0 (en) * | 1988-06-13 | 1988-07-20 | Unilever Plc | Liquid detergents |
DE68905089T2 (en) * | 1988-06-22 | 1993-07-22 | Akzo Nv | STABLE, POURABLE WATER-BASED BLEACH COMPOSITIONS CONTAINING SOLID ORGANIC PEROXYACIDS AND AT LEAST TWO POLYMERS. |
GB8823655D0 (en) * | 1988-10-07 | 1988-11-16 | Unilever Plc | Liquid detergent compositions |
ES2162785T3 (en) * | 1989-02-27 | 2002-01-16 | Unilever Nv | LIQUID DETERGENT COMPOSITION. |
GB8924478D0 (en) * | 1989-10-31 | 1989-12-20 | Unilever Plc | Detergent compositions |
WO1991008280A1 (en) * | 1989-12-01 | 1991-06-13 | Unilever N.V. | Liquid detergents |
GB8927729D0 (en) * | 1989-12-07 | 1990-02-07 | Unilever Plc | Liquid detergents |
ES2052279T3 (en) * | 1989-12-07 | 1994-07-01 | Unilever Nv | LIQUID DETERGENTS. |
GB8928067D0 (en) * | 1989-12-12 | 1990-02-14 | Unilever Plc | Detergent compositions |
EP0518870B1 (en) * | 1990-03-06 | 1997-01-08 | Unilever Plc | Liquid detergents |
US5066749A (en) * | 1990-09-11 | 1991-11-19 | National Starch And Chemical Investment Holding Corporation | Hydrophobically-modified polycarboxylates and process for their preparation |
US5308530A (en) * | 1990-11-21 | 1994-05-03 | Lever Brothers Company, Division Of Conopco, Inc. | Detergent compositions containing polycarboxylates and calcium-sensitive enzymes |
DE4216405A1 (en) * | 1992-05-18 | 1993-11-25 | Henkel Kgaa | Pumpable alkaline cleaner concentrates |
BR9913923A (en) * | 1998-09-25 | 2001-06-19 | Unilever Nv | Stable liquid structured detergent composition and process for cleaning dirty laundry |
US8440605B2 (en) * | 2009-06-08 | 2013-05-14 | The Procter & Gamble Company | Process for making a cleaning composition employing direct incorporation of concentrated surfactants |
JP6675275B2 (en) * | 2016-06-15 | 2020-04-01 | ライオン株式会社 | Liquid detergent composition for textile products |
Family Cites Families (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CA666119A (en) * | 1960-02-02 | 1963-07-02 | A. Wright William | Liquid detergent composition |
GB985503A (en) * | 1963-02-15 | 1965-03-10 | Ici Ltd | Detergent compositions |
FR1439308A (en) * | 1964-04-24 | 1966-05-20 | Unilever Nv | Liquid detergent compositions |
DE3151679A1 (en) * | 1981-12-28 | 1983-07-07 | Henkel KGaA, 4000 Düsseldorf | "USE OF VISCOSITY REGULATORS FOR SURFACTANT CONCENTRATES" |
DE3379590D1 (en) * | 1982-02-05 | 1989-05-18 | Albright & Wilson | Liquid detergent compositions |
IT1164469B (en) * | 1982-11-09 | 1987-04-08 | Mira Lanza Spa | CONCENTRATED DETERGENT COMPOSITION IN THE FORM OF QUICKLY SOLUBLE VISCOUS LIQUID IN WATER SUITABLE FOR PREPARATION BY DILUTION OF LIQUID DETERGENTS READY FOR USE |
NZ207692A (en) * | 1983-04-04 | 1986-04-11 | Colgate Palmolive Co | Soil-release promoting liquid detergent containing terephthalate polymers |
US4891148A (en) * | 1985-08-05 | 1990-01-02 | Colgate-Palmolive Company | Low phosphate or phosphate free nonaqueous liquid nonionic laundry detergent comopsition and method of use |
IN166360B (en) * | 1985-08-05 | 1990-04-14 | Colgate Palmolive Co | |
JPS63190502A (en) * | 1987-02-02 | 1988-08-08 | Railway Technical Res Inst | Detector for rise of pantograph |
GB8718217D0 (en) * | 1987-07-31 | 1987-09-09 | Unilever Plc | Liquid detergent compositions |
-
1988
- 1988-07-25 CA CA000573102A patent/CA1323280C/en not_active Expired - Fee Related
- 1988-07-27 AU AU20076/88A patent/AU600587B2/en not_active Ceased
- 1988-07-29 ES ES198888307006T patent/ES2029025T3/en not_active Expired - Lifetime
- 1988-07-29 NO NO883388A patent/NO171221C/en not_active IP Right Cessation
- 1988-07-29 BR BR8803786A patent/BR8803786A/en not_active IP Right Cessation
- 1988-07-29 EP EP19880307006 patent/EP0301882B1/en not_active Expired - Lifetime
- 1988-07-29 DE DE8888307006T patent/DE3867749D1/en not_active Expired - Fee Related
- 1988-07-29 JP JP63190503A patent/JPH0684520B2/en not_active Expired - Lifetime
- 1988-07-30 KR KR1019880009661A patent/KR920000111B1/en not_active IP Right Cessation
- 1988-08-01 TR TR523/88A patent/TR23293A/en unknown
Also Published As
Publication number | Publication date |
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AU600587B2 (en) | 1990-08-16 |
CA1323280C (en) | 1993-10-19 |
AU2007688A (en) | 1989-02-02 |
KR920000111B1 (en) | 1992-01-09 |
JPH0684520B2 (en) | 1994-10-26 |
KR890002383A (en) | 1989-04-10 |
BR8803786A (en) | 1989-02-21 |
NO883388L (en) | 1989-02-01 |
ES2029025T3 (en) | 1992-07-16 |
NO171221B (en) | 1992-11-02 |
JPH01103700A (en) | 1989-04-20 |
NO883388D0 (en) | 1988-07-29 |
EP0301882A1 (en) | 1989-02-01 |
NO171221C (en) | 1993-02-10 |
TR23293A (en) | 1989-09-14 |
DE3867749D1 (en) | 1992-02-27 |
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