EP0286533B1 - Metal strip or sheet-rolling method and installation - Google Patents

Metal strip or sheet-rolling method and installation Download PDF

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Publication number
EP0286533B1
EP0286533B1 EP88400821A EP88400821A EP0286533B1 EP 0286533 B1 EP0286533 B1 EP 0286533B1 EP 88400821 A EP88400821 A EP 88400821A EP 88400821 A EP88400821 A EP 88400821A EP 0286533 B1 EP0286533 B1 EP 0286533B1
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EP
European Patent Office
Prior art keywords
roll
support
product
stand
rolls
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EP88400821A
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German (de)
French (fr)
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EP0286533A1 (en
Inventor
Paul Matricon
Marc Valence
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KVAERNER CLECIM
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Clecim SAS
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B29/00Counter-pressure devices acting on rolls to inhibit deflection of same under load, e.g. backing rolls ; Roll bending devices, e.g. hydraulic actuators acting on roll shaft ends
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B37/00Control devices or methods specially adapted for metal-rolling mills or the work produced thereby
    • B21B37/28Control of flatness or profile during rolling of strip, sheets or plates
    • B21B37/30Control of flatness or profile during rolling of strip, sheets or plates using roll camber control
    • B21B37/36Control of flatness or profile during rolling of strip, sheets or plates using roll camber control by radial displacement of the roll sleeve on a stationary roll beam by means of hydraulic supports
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B2269/00Roll bending or shifting
    • B21B2269/02Roll bending; vertical bending of rolls
    • B21B2269/04Work roll bending
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B27/00Rolls, roll alloys or roll fabrication; Lubricating, cooling or heating rolls while in use
    • B21B27/02Shape or construction of rolls
    • B21B27/03Sleeved rolls
    • B21B27/05Sleeved rolls with deflectable sleeves
    • B21B27/055Sleeved rolls with deflectable sleeves with sleeves radially deflectable on a stationary beam by means of hydraulic supports

Definitions

  • rolling mill trains are used, each of which consists of a cage comprising two spaced apart support columns connected by crosspieces and between which is mounted a set of superimposed rollers whose axes are parallel and placed in the same plane.
  • Each cylinder is rotatably mounted around a shaft carried at its two ends by support members housed respectively in the two columns of the cage.
  • Rolling mills of different types can be produced.
  • the so-called "quarto" rolling mills have four rolls, respectively two working rolls between which the rolled product passes and bearing on the side opposite the product, each on a support roll.
  • the “sexto” type rolling mills include intermediate rolls interposed between the support rolls and the working rolls.
  • the cylinders bear on each other along substantially parallel bearing lines and directed along a generator whose profile, normally rectilinear, depends on the applied forces and the resistance of the cylinder.
  • the tightening force is applied by screws or jacks interposed between the cage and the ends of the shaft of the upper support cylinder, the lower support cylinder, or counter-cylinder bearing directly on the cage.
  • the other cylinders must therefore be able to move slightly relative to the cage and they are therefore carried by support members mounted to slide vertically inside the corresponding columns of the cage.
  • each cylinder can bend under the action of the applied forces and this results in a variation in thickness of the passage space of the strip between the working rolls, the edges of the strip thus being able to be thinner than the central part.
  • support cylinders having a slightly domed external profile capable of compensating for the deflection of the cylinder under the action of the clamping force so that the generator contacting the corresponding working cylinder is substantially straight.
  • this profile can only be determined as a function of an average rolling force.
  • cylinders with variable bulging comprising a central shaft on which is threaded a deformable cylindrical casing whose profile can be determined by application of thrust forces between the shaft and the casing to compensate for the deflection of the shaft as a function of the rolling force.
  • the central shaft which is rotatably mounted around its axis, is provided by its periphery with a recess closed towards the outside by the deformable casing, the latter being connected to the shaft sealingly at both ends so as to constitute a closed annular space into which a fluid is introduced under an adjustable pressure.
  • the peripheral wall of the support cylinder is constituted by a tubular envelope rotatably mounted around two bearings on the central shaft, the latter being fixed in rotation and forming a support beam on which bear a plurality of envelope holding pads distributed along a support generatrix, and extending radially between the support beam and the internal face of the envelope with interposition of a lubricating film allowing the rotation of the envelope.
  • Each pad rests on the support beam by means of at least one jack making it possible to individually adjust the radial position of the pad as a function of the profile to be given to the support line in order to correct the defects in thickness and flatness.
  • the strip measured downstream of the rolling mill by known devices. It is thus possible to distribute the corrections over the width of the strip so as to quickly correct localized thickness or flatness defects.
  • Each working cylinder is in fact carried at its ends by bearings housed in chocks slidably mounted in the corresponding columns of the cage, and the relative positioning of which can be adjusted by means of hydraulic jacks exerting thrust forces in opposite directions. on ears attached to each chock.
  • the invention therefore applies preferably but not limited to a rolling mill of the quarto type comprising, inside a support cage, four cylinders with parallel axis and superimposed along a clamping plane, rotatably mounted each around a shaft carried at its two ends by support members housed in the columns of the cage, respectively two working cylinders providing between them an elongated space for the passage of the product and bearing each on the opposite side on a cylinder d '' support of which at least one is of the variable crown type comprising a cylindrical envelope rotatably mounted on a central shaft and means for adjusting the profile of the envelope by applying thrust forces between the central shaft and the wall internal of the casing, the clamping force being applied to the ends of the shaft of the support cylinder and the working cylinders being associated with bending means by applying force bending ts on the ends of their shafts.
  • EP-A-0 140 776 on which the preambles of claims 1 and 5 are based, describes a laminior of this type.
  • the subject of the invention is a method and an installation for implementing the method, making it possible to optimally correct defects in thickness and flatness of the product and capable of being implemented in a more simple and less expensive, each rolling mill stand being in fact equipped with a single support cylinder with variable bulging, the other support cylinder being a solid counter-cylinder bearing directly on the cage by the ends of its shaft of rotation and being able to deform freely under the action of the clamping force by forming a concave support line towards the product.
  • the method according to the preamble of claim 1 is characterized in accordance with the invention, in that, the cage being equipped with means for bending the two working cylinders by applying bending forces to the ends of the shaft of each cylinder, the profile of the deformable envelope of the cylinder with variable bulge is adjusted so as to form a convex support line towards the product and substantially parallel to the support line of the counter-cylinder and the camber is adjusted individually of each working cylinder so as to maintain constant the thickness of the rolling space over the entire width of the product, by applying to the ends of the shafts of each working cylinder bending forces whose direction and intensity are individually adjusted for each end of each cylinder by resting directly on the column of the cage, the product having, at the exit of the cage, a curved cross section capable of being subsequently rectified by known means.
  • the bending of the two working cylinders is carried out by application of thrust forces in one direction or the other on the support members of their shafts and the position of each is adjusted separately.
  • support member of each working cylinder to keep the thickness of the rolling space constant.
  • the support members of the working cylinders being constituted by chocks mounted sliding along the corresponding columns of the cage and on which bear camber cylinders
  • the camber cylinders are associated by groups independent of each other and corresponding respectively to each chock of each working cylinder, each group of jacks bearing directly on the corresponding column of the cage and being associated with a separate control means for the individual adjustment of the effort of camber applied on each end of each cylinder.
  • the adjustment of the external profile of the support cylinder and of the camber of the working cylinders is carried out automatically by referring to a model taking into account the dimensional and resistance characteristics of the various organs and of the product and capable of determine the corrections to be made to the profile of the deformable envelope and to the position of each support member from thickness and flatness measurements made on the strip downstream of the rolling mill, so as to keep the thickness of the film constant 'passage space of the strip over the entire width thereof.
  • the shape of the support line of each working cylinder on the product is determined from the measurements made downstream and according to the forces applied and the corrections to be made to the profile of the support cylinder and to the camber of the working cylinders by comparing the profiles of the support lines to keep them parallel to one another and spaced apart by a constant distance corresponding to the thickness to be given to the product .
  • Fig. 1 is a schematic overview of the rolling mill stand and its regulation system.
  • Fig. 2 is a schematic view of rolling mill in section through a plane transverse to the axes of the rolls.
  • Fig. 3 is a front view of a particular embodiment.
  • Fig. 4 is a detailed view, in cross section, of the bending means.
  • a quarto-type rolling mill is schematically represented comprising a set of four superimposed rolls with parallel axes placed in a vertical clamping plane P, respectively two working rolls 1 and 2 framed by two support rolls , respectively upper 3 and lower 4 and between which a strip product passes 5.
  • the assembly is conventionally placed inside a rolling stand 6 comprising two vertical columns 61.
  • each cylinder 1, 2, 3, 4 is rotatably mounted around a shaft, respectively 11, 21, 31, 41 the ends of which are carried by support members 12, 22, 32, 42 housed in windows 62 provided in the two columns 61 of cage 6.
  • the tightening force is applied by screws or jacks 63 to the two ends of the shaft 31 of the upper support cylinder 3 and is collected by the lower support cylinder 4 whose shaft 41 is supported its two ends, directly on the cage 6, the product 5 thus being clamped between the two working cylinders 1 and 2 along contact generators 13, 23 each defining a line support.
  • the upper support cylinder 3 is a cylinder with variable crowning and, more precisely, with a deformable envelope. It in fact comprises a tubular cylindrical casing 33 rotatably mounted around the shaft 31 and bearing, moreover on the latter, by means of a series of retaining pads 34 each associated with a thrust cylinder 35 supplied by a hydraulic circuit which passes through a bore 36 formed along the shaft 31.
  • the jacks 35 are supplied separately and under individually adjustable pressures so as to be able to precisely adjust the profile of the casing 33 and in particular of the support line 37 on the working cylinder 1.
  • the installations of this type are symmetrical the two support cylinders being with deformable envelope.
  • the lower support cylinder 4 is a full cylinder consequently constitute a simple counter-cylinder for absorbing the pressure transmitted by the working cylinder 2.
  • Each working cylinder 1 or 2 also consists of a full cylinder of fairly small diameter, rotatably mounted around a shaft whose ends 11, 21 are carried by bearings mounted in chocks 7 housed in the corresponding windows 62 of the cage 6b and mounted sliding in the direction of the clamping plane P passing through the axes of the cylinders.
  • each chock 7 is provided with vertical guide faces 71 sliding along slides 72 formed on support pieces 73 fixed on the columns 61 of the cage 6 and in which are housed sets of hydraulic cylinders (8) (FIG. 2) bearing, in both directions, on the chocks 7 in order to adjust the position thereof along the slides 72.
  • each chock 7 is provided, on either side of the plane of symmetry P, with two ears 74 and associated with two pairs of jacks, respectively upper 81 and lower 82, the bodies of which are mounted in the support parts 73 and whose rods bear in opposite directions on the two horizontal faces of the ears 74.
  • each chock 7 by putting under pressure one or the other of the two pairs of jacks 81, it is possible to move each chock 7 for, respectively, removing it or bringing it closer to the horizontal plane P ⁇ of passage of the product 5 between the cylinders 1 and 2.
  • a positive bending is carried out when the chocks 7 are removed from the plane P ⁇ of the product 5 by increasing the pressure in the central part of the product and a negative bending when the chocks 7 are brought closer to the plane P ⁇ of product 5 by increasing the pressure on the edges of the product.
  • various known means can be used, for example using a flatness measuring roller 51 placed downstream of the cage 6 and on which the strip runs while being subject to some tension. Measuring members placed along the roller 51 make it possible to detect the variations along its width of the force applied by the strip and to deduce therefrom the flatness defects.
  • Another measuring device 52 makes it possible to measure the thickness of the strip and, optionally, to check the regularity of the latter over the width.
  • the clamping force is applied to the upper support cylinder 3, transmitted to the product 5 and collected by the lower support cylinder 4.
  • an asymmetrical support cage comprising a single support cylinder with a deformable envelope, normally the upper support cylinder 3 on which the clamping forces are applied, the cylinder lower support 4 being a simple full cylinder which is allowed to flex freely under the action of the forces applied.
  • the bulging of the casing 33 will be further increased so that the support line 37 is convex towards the product 5 and preferably has a curvature substantially equal to that of the support line 47 of the lower cylinder 5 which results from the free bending of the latter.
  • the two working cylinders 1 and 2 also take a curved shape, the support lines 13 and 23 being substantially parallel and concave upwards.
  • the fact that the product has a curved cross section does not hinder in any way the correction of the flatness and thickness defects which can be done in particular by playing on the bending forces applied on the two working rolls 1 and 2 .
  • the bending system 8 is shown in detail in Figures 3 and 4.
  • the sets of cylinders 81, 82, 81 ⁇ , 82 ⁇ acting respectively on the cylinders 1 and 2 are mounted in the guide parts 73 but separated one another.
  • the bodies of the positive cambering cylinders 82, 82 ⁇ consist of the same part 83 incorporated in the support part 73, but the chambers of the cylinders are separated from one another by a partition 84 and supplied separately and under individually adjustable pressures, which allows the two cylinders 82, 82 ⁇ for positioning chocks 7, 7 ⁇ to be adjusted independently of each other, each cylinder bearing directly on the column 61 of the rolling mill , via the support piece 73.
  • the product 5 therefore emerges curved from the rolling mill and is straightened in a device of the "anti-tile" type 53 which does not require a detailed description, such devices being well known.
  • FIG. 1 An installation for implementing the method has been shown, for example, schematically in FIG. 1.
  • This figure shows symbolically the stand 1 of the rolling mill with its four cylinders, the clamping cylinders 63 and the means 8 for applying bending forces to the shafts 11, 21, of the working rolls 1 as well that means 51 for checking the flatness and 52 for measuring the thickness, represented in front of the cage 6.
  • a regulation system 9 associated with a model 90, preferably a mathematical model.
  • the pressures in the different control cylinders pads 34 are determined individually by a hydraulic control assembly 39.
  • Each bending device 8 exerting a bending force on one end of the shaft of a working cylinder 1 or 2 is associated with a sensor 75 providing a signal representative of the position of the corresponding chocks 7 and with a hydraulic assembly 85 of adjustment of the forces exerted in one direction or the other by the groups of jacks 81 or 82.
  • These various measurement devices emit signals representative, respectively, of the clamping force applied by the jacks 63, of the deformation of the central shaft 31 of the upper support cylinder 3, of the positive or negative bending of the working cylinders 1 and 2, and of the thickness of the sheet which are applied to the various inputs 91, 92, 93, 94 of the regulation system 9.
  • the mathematical model 90 in which all the structural and dimensional characteristics of the cage and the cylinders as well as of the rolled product have been introduced determine, depending on the tightening force applied by the jacks 63 and the product characteristics, the profile of the support line 47 of the lower cylinder 4 and the pressures to be applied to the pads 34 by means of the hydraulic control member 39 so that the support line 37 of the upper cylinder 3 has a shape convex towards the strip and of the same curvature as the support line 47, according to the regulation process described in patent FR 83 16341 already cited.
  • the camber of the cylinders is adjusted by acting on the position chocks but the invention also applies to arrangements in which a bending torque is applied directly to each end of each cylinder.
  • the invention has been described in its preferred application to a quarto rolling mill but it can be applied to other types of rolling mill, for example of the sexto type with intermediate rolls provided with bending means, or else to three-cylinder rolling mills.
  • the product then passes between the working cylinder and a counter-cylinder corresponding to the lower support cylinder and that, according to the invention, is allowed to deform freely under the force applied, the upper support cylinder being of the type deformable casing with adjustable profile and the bending forces being applied to the single working cylinder to correct thickness irregularities.
  • a support cylinder with a rotating envelope was used, maintained by pads, this arrangement making it possible to obtain a particularly precise adjustment of the profile of the support generator, but it would be possible to 'apply the invention using other means for adjusting the profile of the support cylinder, in particular by inflating the envelope.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Control Of Metal Rolling (AREA)
  • Reduction Rolling/Reduction Stand/Operation Of Reduction Machine (AREA)
  • Metal Rolling (AREA)

Description

Pour le laminage de produits métalliques sous forme de bande, on utilise des trains de laminoir dont chacun est constitué d'une cage comportant deux colonnes de support écartées reliées par des traverses et entre lesquelles est monté un ensemble de cylindres superposés dont les axes sont parallèles et placés dans un même plan. Chaque cylindre est monté rotatif autour d'un arbre porté à ses deux extrémités par des organes de support logés respectivement dans les deux colonnes de la cage.For the rolling of metal products in strip form, rolling mill trains are used, each of which consists of a cage comprising two spaced apart support columns connected by crosspieces and between which is mounted a set of superimposed rollers whose axes are parallel and placed in the same plane. Each cylinder is rotatably mounted around a shaft carried at its two ends by support members housed respectively in the two columns of the cage.

On peut réaliser des laminoirs de différents types. Les laminoirs dits "quarto" comportent quatre cylindres, respectivement deux cylindres de tavail entre lesquels passe le produit laminé et prenant appui du côté opposé au produit chacun sur un cylindre d'appui. On peut aussi envisager d'autres dispositions, par exemple de faire passer la bande entre un cylindre de travail et un contre-cylindre prenant appui sur la cage, le cylindre de travail étant appliqué, du côté opposé, contre un cylindre d'appui sur lequel est exercé l'effort de serrage. Les laminoirs de type "sexto" comprennent au contraire des cylindres intermédiaires interposés entre les cylindres d'appui et les cylindres de travail.Rolling mills of different types can be produced. The so-called "quarto" rolling mills have four rolls, respectively two working rolls between which the rolled product passes and bearing on the side opposite the product, each on a support roll. One can also consider other arrangements, for example passing the strip between a working cylinder and a counter-cylinder bearing on the cage, the working cylinder being applied, on the opposite side, against a bearing cylinder on which is exerted the clamping force. The "sexto" type rolling mills, on the contrary, include intermediate rolls interposed between the support rolls and the working rolls.

Les cylindres prennent appui les uns sur les autres le long de lignes d'appui sensiblement parallèles et dirigées suivant une génératrice dont le profil, normalement rectiligne, dépend des efforts appliqués et de la résistance du cylindre. Généralement, l'effort de serrage est appliqué par des vis ou des vérins interposés entre la cage et les extrémités de l'arbre du cylindre d'appui supérieur, le cylindre d'appui inférieur, ou contre-cylindre prenant appui directement sur la cage. A part ce dernier, les autres cylindres doivent donc pouvoir se déplacer légèrement par rapport à la cage et ils sont donc portés par des organes de support montés coulissants verticalement à l'intérieur des colonnes correspondantes de la cage.The cylinders bear on each other along substantially parallel bearing lines and directed along a generator whose profile, normally rectilinear, depends on the applied forces and the resistance of the cylinder. Generally, the tightening force is applied by screws or jacks interposed between the cage and the ends of the shaft of the upper support cylinder, the lower support cylinder, or counter-cylinder bearing directly on the cage. . Apart from the latter, the other cylinders must therefore be able to move slightly relative to the cage and they are therefore carried by support members mounted to slide vertically inside the corresponding columns of the cage.

Etant donné que l'effort de serrage est appliqué sur les deux extrémités du cylindre d'appui supérieur et que le produit laminé, de largeur variable, ne couvre pas la totalité de la longueur des cylindres de travail, chaque cylindre peut fléchir sous l'action des efforts appliqués et il en résulte une variation d'épaisseur de l'espace de passage de la bande entre les cylindres de travail, les bords de la bande pouvant ainsi être plus minces que la partie centrale.Since the clamping force is applied to the two ends of the upper support cylinder and the laminated product, of variable width, does not cover the entire length of the working rolls, each cylinder can bend under the action of the applied forces and this results in a variation in thickness of the passage space of the strip between the working rolls, the edges of the strip thus being able to be thinner than the central part.

Depuis longtemps, on a essayé de corriger ces défauts d'épaisseur sur le profil en travers du produit laminé et l'on utilise à cet effet différents moyens.For a long time, attempts have been made to correct these thickness defects on the cross section of the rolled product and various means have been used for this purpose.

En particulier, on a proposé d'utiliser des cylindres d'appui présentant un profil extérieur légèrement bombé susceptible de compenser le fléchissement du cylindre sous l'action de l'effort de serrage de façon que la génératrice de contact avec le cylindre de travail correspondant soit sensiblement rectiligne. Cependant, ce profil ne peut être déterminé qu'en fonction d'un effort de laminage moyen.In particular, it has been proposed to use support cylinders having a slightly domed external profile capable of compensating for the deflection of the cylinder under the action of the clamping force so that the generator contacting the corresponding working cylinder is substantially straight. However, this profile can only be determined as a function of an average rolling force.

On augmente les possibilités de correction en utilisant des cylindres à bombement variable comprenant un arbre central sur lequel est enfilée une enveloppe cylindrique déformable dont le profil peut être déterminé par application d'efforts de poussée entre l'arbre et l'enveloppe pour compenser le fléchissement de l'arbre en fonction de l'effort de laminage.The possibilities of correction are increased by using cylinders with variable bulging comprising a central shaft on which is threaded a deformable cylindrical casing whose profile can be determined by application of thrust forces between the shaft and the casing to compensate for the deflection of the shaft as a function of the rolling force.

Dans un mode de réalisation connu, l'arbre central, qui est monté rotatif autour de son axe, est muni par sa périphérie d'un évidement fermé vers l'extérieur par l'enveloppe déformable, celle-ci étant reliée à l'arbre de façon étanche à ses deux extrémités de façon à constituer un espace annulaire fermé dans lequel est introduit un fluide sous une pression réglable.In a known embodiment, the central shaft, which is rotatably mounted around its axis, is provided by its periphery with a recess closed towards the outside by the deformable casing, the latter being connected to the shaft sealingly at both ends so as to constitute a closed annular space into which a fluid is introduced under an adjustable pressure.

On peut ainsi, par gonflage de l'enveloppe, faire varier le profil de celle-ci.It is thus possible, by inflation of the envelope, to vary the profile thereof.

Dans un autre mode de réalisation connu utilisé en particulier, dans l'industrie du papier, la paroi périphérique du cylindre d'appui est constituée par une enveloppe tubulaire montée rotative autour de deux paliers sur l'arbre central, ce dernier étant fixe en rotation et formant une poutre de support sur laquelle prennent appui une pluralité de patins de maintien de l'enveloppe répartis le long d'une génératrice d'appui, et s'étendant radialement entre la poutre de support et la face interne de l'enveloppe avec interposition d'un film lubrifiant permettant la rotation de l'enveloppe. Chaque patin prend appui sur la poutre support par l'intermédiaire d'au moins un vérin permettant de régler individuellement la position radiale du patin en fonction du du profil à donner à la ligne d'appui pour corriger les défauts d'épaisseur et de planéité de la bande mesurés en aval du laminoir par des dispositifs connus. On peut ainsi répartir les corrections sur la largeur de la bande de façon à corriger rapidement des défauts d'épaisseur ou de planéité localisés.In another known embodiment used in particular in the paper industry, the peripheral wall of the support cylinder is constituted by a tubular envelope rotatably mounted around two bearings on the central shaft, the latter being fixed in rotation and forming a support beam on which bear a plurality of envelope holding pads distributed along a support generatrix, and extending radially between the support beam and the internal face of the envelope with interposition of a lubricating film allowing the rotation of the envelope. Each pad rests on the support beam by means of at least one jack making it possible to individually adjust the radial position of the pad as a function of the profile to be given to the support line in order to correct the defects in thickness and flatness. of the strip measured downstream of the rolling mill by known devices. It is thus possible to distribute the corrections over the width of the strip so as to quickly correct localized thickness or flatness defects.

Le but du laminage étant de produire des produits plats d'épaisseur aussi constante que possible, il est logique d'utiliser des installations symétriques comprenant, de chaque côté du produit, un cylindre à bombement variable dont le profil est réglé pour compenser le fléchissement de l'arbre de façon que la ligne d'appui sur le cylindre de travail correspondant soit autant que possible rectiligne. Cependant, ce fléchissement ne peut pas toujours être totalement compensé et, en outre, les cylindres de travail, qui ont généralement un petit diamètre, peuvent avoir tendance à s'ovaliser sous l'action des efforts appliqués. C'est pourquoi, on a également proposé de compléter la correction du profil des cylindres d'appui par un effet de cambrage des cylindres de travail obtenu par application d'efforts de flexion sur les deux extrémités de l'arbre de chaque cylindre.Since the purpose of rolling is to produce flat products with a thickness as constant as possible, it makes sense to use symmetrical installations comprising, on each side of the product, a variable crown cylinder whose profile is adjusted to compensate for the deflection of the shaft so that the support line on the corresponding working cylinder is as straight as possible. However, this sag cannot always be fully compensated and, in addition, the working rolls, which generally have a small diameter, may tend to ovalize under the action of the forces applied. This is why, it has also been proposed to complete the correction of the profile of the support cylinders by a cambering effect of the working cylinders obtained by application of bending forces on the two ends of the shaft of each cylinder.

Chaque cylindre de travail est en effet porté à ses extrémités par des paliers logés dans des empoises montées coulissantes dans les colonnes correspondantes de la cage, et dont on peut régler le positionnement relatif au moyen de vérins hydrauliques exerçant des efforts de poussée dans des sens opposés sur des oreilles solidaires de chaque empoise. On peut ainsi réaliser un cambrage dit "positif" par resserrement des empoises des deux cylindres de travail, pour compenser une surépaisseur des bords du produit ou bien un cambrage dit négatif par écartement des empoises des deux cylindres de travail pour compenser une surépaisseur de la partie centrale du produit.Each working cylinder is in fact carried at its ends by bearings housed in chocks slidably mounted in the corresponding columns of the cage, and the relative positioning of which can be adjusted by means of hydraulic jacks exerting thrust forces in opposite directions. on ears attached to each chock. One can thus achieve a so-called "positive" bending by tightening the chocks of the two working rolls, to compensate for an excess thickness of the edges of the product or else a so-called negative bending by spacing the chocks of the two working cylinders to compensate for an excess thickness of the part central product.

L'invention s'applique donc de façon préférentielle mais non limitative à un laminoir de type quarto comprenant, à l'intérieur d'une cage de support, quartre cylindres à axe parallèle et superposés le long d'un plan de serrage, monté rotatif chacun autour d'un arbre porté à ses deux extrémités par des organes de support logés dans les colonnes de la cage, respectivement deux cylindres de travail ménageant entre eux un espace allongé de passage du produit et prenant appui chacun du côté opposé sur un cylindre d'appui dont l'un au moins est du type à bombement variable comprenant une enveloppe cylindrique montée rotative sur un arbre central et des moyens de réglage du profil de l'enveloppe par application d'efforts de poussée entre l'arbre central et la paroi interne de l'enveloppe, l'effort de serrage étant appliqué sur les extrémités de l'arbre du cylindre d'appui et les cylindres de travail étant associés à des moyens de cambrage par application d'efforts de flexion sur les extrémités de leurs arbres. Le document EP-A-0 140 776, sur lequel sont basés les préambules des revendications 1 et 5, décrit un laminior de ce type.The invention therefore applies preferably but not limited to a rolling mill of the quarto type comprising, inside a support cage, four cylinders with parallel axis and superimposed along a clamping plane, rotatably mounted each around a shaft carried at its two ends by support members housed in the columns of the cage, respectively two working cylinders providing between them an elongated space for the passage of the product and bearing each on the opposite side on a cylinder d '' support of which at least one is of the variable crown type comprising a cylindrical envelope rotatably mounted on a central shaft and means for adjusting the profile of the envelope by applying thrust forces between the central shaft and the wall internal of the casing, the clamping force being applied to the ends of the shaft of the support cylinder and the working cylinders being associated with bending means by applying force bending ts on the ends of their shafts. EP-A-0 140 776, on which the preambles of claims 1 and 5 are based, describes a laminior of this type.

Jusqu'à présent, pour réaliser dans les meilleures conditions possibles un contrôle de la planéité et de la régularité d'épaisseur du produit laminé, il semblait normal d'utiliser des installations symétriques comprenant notamment deux cylindres d'appui à bombement variable. Cependant, de tels dispositifs sont onéreux et font appel à des organes délicats susceptibles de se détériorer, ce qui augmente sensiblement le coût de réalisation et de fonctionnement du laminoir.Until now, in order to achieve, under the best possible conditions, a control of the flatness and the regularity of thickness of the laminated product, it seemed normal to use symmetrical installations comprising in particular two support cylinders with variable bulging. However, such devices are expensive and use delicate components liable to deteriorate, which significantly increases the cost of production and operation of the rolling mill.

L'invention a pour objet un procédé, et une installation pour mise en oeuvre du procédé, permettant de réaliser de façon optimale la correction des dé fauts d'épaisseur et de planéité du produit et susceptible d'être mis en oeuvre dans une installation plus simple et moins onéreuse, chaque cage de laminoir étant en effet équipée d'un seul cylindre d'appui à bombement variable, l'autre cylindre d'appui étant un contre-cylindre plein prenant appui directement sur la cage par les extrémités de son arbre de rotation et pouvant se déformer librement sous l'action de l'effort de serrage en formant une ligne d'appui concave vers le produit.The subject of the invention is a method and an installation for implementing the method, making it possible to optimally correct defects in thickness and flatness of the product and capable of being implemented in a more simple and less expensive, each rolling mill stand being in fact equipped with a single support cylinder with variable bulging, the other support cylinder being a solid counter-cylinder bearing directly on the cage by the ends of its shaft of rotation and being able to deform freely under the action of the clamping force by forming a concave support line towards the product.

Le procédé selon le préambule de la revendication 1 se caractérise conformément à l'invention, en ce que, la cage étant équipée de moyens de cambrage des deux cylindres de travail par application d'efforts de flexion sur les extrémités de l'arbre de chaque cylindre, on règle le profil de l'enveloppe déformable du cylindre à bombement variable de façon à former une ligne d'appui convexe vers le produit et sensiblement parallèle à la ligne d'appui du contre-cylindre et l'on règle individuellement le cambrage de chaque cylindre de travail de façon à maintenir constante l'épaisseur de l'espace de laminage sur toute la largeur du produit, en appliquant sur les extrémités des arbres de chaque cylindre de travail des efforts de flexion dont le sens et l'intensité sont réglés individuellement pour chaque extrémité de chaque cylindre en prenant appui directement sur la colonne de la cage, le produit présentant, à la sortie de la cage, un profil en travers incurvé susceptible d'être redressé ensuite par des moyens connus.The method according to the preamble of claim 1 is characterized in accordance with the invention, in that, the cage being equipped with means for bending the two working cylinders by applying bending forces to the ends of the shaft of each cylinder, the profile of the deformable envelope of the cylinder with variable bulge is adjusted so as to form a convex support line towards the product and substantially parallel to the support line of the counter-cylinder and the camber is adjusted individually of each working cylinder so as to maintain constant the thickness of the rolling space over the entire width of the product, by applying to the ends of the shafts of each working cylinder bending forces whose direction and intensity are individually adjusted for each end of each cylinder by resting directly on the column of the cage, the product having, at the exit of the cage, a curved cross section capable of being subsequently rectified by known means.

De préférence, le cambrage des deux cylindres de travail est réalisé par application d'efforts de poussée dans un sens ou dans l'autre sur les organes de support de leurs arbres et l'on régle séparément la position de chaque organe de support de chaque cylindre de travail pour maintenir constante l'épaisseur de l'espace de laminage. A cet effet, les organes de support des cylindres de travail étant constitués par des empoises montées coulissantes le long des colonnes correspondantes de la cage et sur lesquelles prennent appui des vérins de cambrage, selon une autre caractéristique essentielle, les vérins de cambrage sont associés par groupes indépendants les uns des autres et correspondant respectivement à chaque empoise de chaque cylindre de travail, chaque groupe de vérins prenant appui directement sur la colonne correspondante de la cage et étant associé à un moyen de commande séparé pour le réglage individuel de l'effort de cambrage appliqué sur chaque extrémité de chaque cylindre.Preferably, the bending of the two working cylinders is carried out by application of thrust forces in one direction or the other on the support members of their shafts and the position of each is adjusted separately. support member of each working cylinder to keep the thickness of the rolling space constant. To this end, the support members of the working cylinders being constituted by chocks mounted sliding along the corresponding columns of the cage and on which bear camber cylinders, according to another essential characteristic, the camber cylinders are associated by groups independent of each other and corresponding respectively to each chock of each working cylinder, each group of jacks bearing directly on the corresponding column of the cage and being associated with a separate control means for the individual adjustment of the effort of camber applied on each end of each cylinder.

Selon une autre caractéristique préférentielle, le réglage du profil extérieur du cylindre d'appui et du cambrage des cylindres de travail est effectué automatiquement en se référant à un modèle prenant en compte les caractéristiques dimensionnelles et de résistance des différents organes et du produit et susceptible de déterminer les corrections à apporter au profil de l'enveloppe déformable et à la position de chaque organe de support à partir de mesures d'épaisseur et de planéité effectuées sur la bande en aval du laminoir, de façon à maintenir constante l'épaisseur de l'espace de passage de la bande sur toute la largeur de celle-ci.According to another preferred characteristic, the adjustment of the external profile of the support cylinder and of the camber of the working cylinders is carried out automatically by referring to a model taking into account the dimensional and resistance characteristics of the various organs and of the product and capable of determine the corrections to be made to the profile of the deformable envelope and to the position of each support member from thickness and flatness measurements made on the strip downstream of the rolling mill, so as to keep the thickness of the film constant 'passage space of the strip over the entire width thereof.

A cet effet, selon une autre caractéristique de l'invention, on détermine la forme de la ligne d'appui de chaque cylindre de travail sur le produit à partir des mesures effectuées en aval et en fonction des efforts appliqués et l'on détermine les corrections à apporter au profil du cylindre d'appui et au cambrage des cylindres de travail en comparant les profils des lignes d'appui pour maintenir celles-ci parallèles entre elles et écartées d'une distance constante correspondant à l'épaisseur à donner au produit.To this end, according to another characteristic of the invention, the shape of the support line of each working cylinder on the product is determined from the measurements made downstream and according to the forces applied and the corrections to be made to the profile of the support cylinder and to the camber of the working cylinders by comparing the profiles of the support lines to keep them parallel to one another and spaced apart by a constant distance corresponding to the thickness to be given to the product .

Mais l'invention sera mieux comprise par la description détaillée d'un mode de réalisation particulier, donné à titre d'exemple et représenté sur les dessins annexés.However, the invention will be better understood from the detailed description of a particular embodiment, given by way of example and shown in the accompanying drawings.

Fig. 1 est une vue d'ensemble schématique de la cage de laminoir et de son système de régulation.Fig. 1 is a schematic overview of the rolling mill stand and its regulation system.

Fig. 2 est une vue schématique de laminoir en coupe par un plan transversal aux axes des cylindres.Fig. 2 is a schematic view of rolling mill in section through a plane transverse to the axes of the rolls.

Fig. 3 est une vue de face d'un mode de réalisation particulier.Fig. 3 is a front view of a particular embodiment.

Fig. 4 est une vue de détail, en coupe transversale, des moyens de cambrage.Fig. 4 is a detailed view, in cross section, of the bending means.

Sur les figures 1 et 2, on a représenté schématiquement un laminoir de type quarto comprenant un ensemble de quatre cylindres superposés à axes parallèles placés dans un plan vertical de serrage P, respectivement deux cylindres de travail 1 et 2 encadrés par deux cylindres d'appui, respectivement supérieur 3 et inférieur 4 et entre lesquels passe un produit en bande 5. L'ensemble est placé de façon classique à l'intérieur d'une cage de laminoir 6 comprenant deux colonnes verticales 61. Comme on le voit sur la figure 1, chaque cylindre 1, 2, 3, 4 est monté rotatif autour d'un arbre, respectivement 11, 21, 31, 41 dont les extrémités sont portées par des organes de support 12, 22, 32, 42 logés dans des fenêtres 62 ménagées dans les deux colonnes 61 de la cage 6.In FIGS. 1 and 2, a quarto-type rolling mill is schematically represented comprising a set of four superimposed rolls with parallel axes placed in a vertical clamping plane P, respectively two working rolls 1 and 2 framed by two support rolls , respectively upper 3 and lower 4 and between which a strip product passes 5. The assembly is conventionally placed inside a rolling stand 6 comprising two vertical columns 61. As can be seen in FIG. 1 , each cylinder 1, 2, 3, 4 is rotatably mounted around a shaft, respectively 11, 21, 31, 41 the ends of which are carried by support members 12, 22, 32, 42 housed in windows 62 provided in the two columns 61 of cage 6.

Ces dispositions sont bien connues et ne nécessitent pas d'explications particulières. Généralement, l'effort de serrage est appliqué par des vis ou vérins 63 sur les deux extrémités de l'arbre 31 du cylindre d'appui supérieur 3 et est encaissé par le cylindre d'appui inférieur 4 dont l'arbre 41 prend appui à ses deux extrémités, directement sur la cage 6, le produit 5 étant ainsi serré entre les deux cylindres de travail 1 et 2 le long de génératrices de contact 13, 23 définissant chacune une ligne d'appui.These provisions are well known and do not require any particular explanation. Generally, the tightening force is applied by screws or jacks 63 to the two ends of the shaft 31 of the upper support cylinder 3 and is collected by the lower support cylinder 4 whose shaft 41 is supported its two ends, directly on the cage 6, the product 5 thus being clamped between the two working cylinders 1 and 2 along contact generators 13, 23 each defining a line support.

On conçoit que, si les cylinders étaient parfaitement rigides, les deux lignes d'appui 13 et 23 seraient rectilignes et parallèles, le produit laminé 5 étant parfaitement plan et d'épaisseur constante. Mais on ne peut évidemment éviter la flexion des différents cylindres sous les efforts appliqués d'autant plus que la largeur (l) du produit est inférieur à la longueur( L) des cylindres d'appui et que, de ce fait, le produit n'exerce une réaction sur les cylindres de travail que dans la partie centrale de ceux-ci, les extrémités restant libres et pouvant donc se rapprocher ce qui entraîne un amincissement des bords du produit.It is understood that, if the rollers were perfectly rigid, the two support lines 13 and 23 would be rectilinear and parallel, the rolled product 5 being perfectly flat and of constant thickness. However, it is obviously impossible to avoid the bending of the various cylinders under the applied forces, all the more so since the width (l) of the product is less than the length (L) of the support cylinders and that, as a result, the product n 'exerts a reaction on the working rolls only in the central part of these, the ends remaining free and therefore being able to come together, which leads to a thinning of the edges of the product.

D'autre part, comme l'effort de serrage est appliqué aux deux extrémités de l'arbre 31 du cylindre d'appui 3 et que le contre-cylindre 4 encaissant l'effort prend appui sur la cage par les extrémités de son arbre 41, les arbres ont tendance à fléchir comme on l'a représenté, de façon exagérée, sur la figure 1, ce qui, dans un cylindre plein entraîne une déformation correspondante de l'enveloppe du cylindre.On the other hand, as the clamping force is applied to the two ends of the shaft 31 of the support cylinder 3 and the counter-cylinder 4 receiving the force bears on the cage by the ends of its shaft 41 , the trees tend to flex as shown, exaggeratedly, in Figure 1, which, in a full cylinder causes a corresponding deformation of the cylinder casing.

Pour compenser ce fléchissement inévitable de l'arbre, selon une disposition déjà bien connue, le cylindre d'appui supérieur 3 est un cylindre à bombement variable et, plus précisément, à enveloppe déformable. Il comprend en effet une enveloppe cylindrique tubulaire 33 montée rotative autour de l'arbre 31 et prenant appui, en outre sur ce dernier, par l'intermédiaire d'une série de patins de maintien 34 associés chacun à un vérin de poussée 35 alimenté par un circuit hydraulique qui passe dans un alésage 36 ménagé le long de l'arbre 31. De préférence, les vérins 35 sont alimentés séparément et sous des pressions individuellement réglables de façon à pouvoir régler avec précision le profil de l'enveloppe 33 et notamment de la ligne d'appui 37 sur le cylindre de travail 1. Généralement, les installations de ce type sont symétriques les deux cylindres d'appui étant à enveloppe déformable. Au contraire dans l'installation selon l'invention, le cylindre d'appui inférieur 4 est un cylindre plein constituent par conséquent un simple contre-cylindre pour encaisser la pression transmise par le cylindre de travail 2.To compensate for this inevitable deflection of the shaft, according to an already well-known arrangement, the upper support cylinder 3 is a cylinder with variable crowning and, more precisely, with a deformable envelope. It in fact comprises a tubular cylindrical casing 33 rotatably mounted around the shaft 31 and bearing, moreover on the latter, by means of a series of retaining pads 34 each associated with a thrust cylinder 35 supplied by a hydraulic circuit which passes through a bore 36 formed along the shaft 31. Preferably, the jacks 35 are supplied separately and under individually adjustable pressures so as to be able to precisely adjust the profile of the casing 33 and in particular of the support line 37 on the working cylinder 1. Generally, the installations of this type are symmetrical the two support cylinders being with deformable envelope. On the contrary in the installation according to the invention, the lower support cylinder 4 is a full cylinder consequently constitute a simple counter-cylinder for absorbing the pressure transmitted by the working cylinder 2.

Chaque cylindre de travail 1 ou 2 est constitué également d'un cylindre plein d'assez faible diamètre, monté rotatif autour d'un arbre dont les extrémités 11, 21 sont portées par des paliers montés dans des empoises 7 logées dans les fenêtres correspondantes 62 de la cage 6b et montées coulissantes suivant la direction du plan de serrage P passant par les axes des cylindres.Each working cylinder 1 or 2 also consists of a full cylinder of fairly small diameter, rotatably mounted around a shaft whose ends 11, 21 are carried by bearings mounted in chocks 7 housed in the corresponding windows 62 of the cage 6b and mounted sliding in the direction of the clamping plane P passing through the axes of the cylinders.

A cet effet, comme on l'a représenté en détail sur la figure 4, chaque empoise 7 est munie de faces de guidage verticales 71 coulissant le long de glissières 72 ménagées sur des pièces de support 73 fixées sur les colonnes 61 de la cage 6 et dans lesquelles sont logés des ensembles de vérins hydrauliques (8) (figure 2) prenant appui, dans les deux sens, sur les empoises 7 pour en régler la position le long des glissières 72.To this end, as shown in detail in Figure 4, each chock 7 is provided with vertical guide faces 71 sliding along slides 72 formed on support pieces 73 fixed on the columns 61 of the cage 6 and in which are housed sets of hydraulic cylinders (8) (FIG. 2) bearing, in both directions, on the chocks 7 in order to adjust the position thereof along the slides 72.

Selon une disposition assez classique, chaque empoise 7 est munie, de part et d'autre du plan de symétrie P, de deux oreilles 74 et associée à deux paires de vérins, respectivement supérieurs 81 et inférieurs 82,dont les corps sont montés dans les pièces de support 73 et dont les tiges prennent appui dans des sens opposés sur les deux faces horizontales des oreilles 74. De la sorte, en mettant sous pression l'une ou l'autre des deux paires de vérins 81, il est possible de déplacer chaque empoise 7 pour, respectivement, l'écarter ou la rapprocher du plan horizontal Pʹ de passage du produit 5 entre les cylindres 1 et 2.According to a fairly conventional arrangement, each chock 7 is provided, on either side of the plane of symmetry P, with two ears 74 and associated with two pairs of jacks, respectively upper 81 and lower 82, the bodies of which are mounted in the support parts 73 and whose rods bear in opposite directions on the two horizontal faces of the ears 74. In this way, by putting under pressure one or the other of the two pairs of jacks 81, it is possible to move each chock 7 for, respectively, removing it or bringing it closer to the horizontal plane Pʹ of passage of the product 5 between the cylinders 1 and 2.

On conçoit que, si on laisse fléchir librement chaque cylindre de travail 1 ou 2 sous l'action des efforts appliqués dans un sens par le produit 5 et dans l'autre par le cylindre d'appui correspondant, les empoises 7 dudit cylindre 1 (2) prendront, à l'intérieur des fenêtres 62 de la cage,une position d'équilibre qui dépend du profil du cylindre d'appui et de la répartition des pressions sur le produit 5. En revanche, en agissant sur l'une ou l'autre des paires de vérins 81, 82, on réalise un cambrage du cylindre de travail 1 (2) dans un sens ou dans l'autre qui modifie le profil de la ligne d'appui 13 (23) et par conséquent la répartition des pressions sur le produit 5.It is understood that, if each working cylinder 1 or 2 is allowed to flex freely under the action of the forces applied in one direction by the product 5 and in the other by the corresponding support cylinder, the chocks 7 of said cylinder 1 (2) will assume, inside the windows 62 of the cage, an equilibrium position which depends on the profile of the support cylinder and the distribution of pressures on the product 5. On the other hand, by acting on one or the other of the pairs of jacks 81, 82, the working cylinder 1 (2) is bent in one direction or the other which modifies the profile of the support line 13 (23) and therefore the distribution of pressures on the product 5.

Habituellement, on dit que l'on réalise un cambrage positif lorsque l'on écarte les empoises 7 du plan Pʹ du produit 5 en augmentant la pression dans la partie centrale du produit et un cambrage négatif lorsque l'on rapproche les empoises 7 du plan Pʹ du produit 5 en augmentant la pression sur les bords du produit.Usually, it is said that a positive bending is carried out when the chocks 7 are removed from the plane Pʹ of the product 5 by increasing the pressure in the central part of the product and a negative bending when the chocks 7 are brought closer to the plane Pʹ of product 5 by increasing the pressure on the edges of the product.

Pour contrôler la régularité d'épaisseur et de planéité de la bande 5 après le laminage, on peut utiliser différents moyens connus et par exemple utiliser un rouleau de mesure de planéité 51 placé en aval de la cage 6 et sur lequel la bande défile en étant soumise à une certaine tension. Des organes de mesure placés le long du rouleau 51 permettent de détecter les variations suivant sa largeur de l'effort appliqué par la bande et d'en déduire les défauts de planéité. Un autre organe de mesure 52 permet de mesurer l'épaisseur de la bande et,éventuellement,de vérifier la régularité de celle-ci sur la largeur.To check the regularity of thickness and flatness of the strip 5 after rolling, various known means can be used, for example using a flatness measuring roller 51 placed downstream of the cage 6 and on which the strip runs while being subject to some tension. Measuring members placed along the roller 51 make it possible to detect the variations along its width of the force applied by the strip and to deduce therefrom the flatness defects. Another measuring device 52 makes it possible to measure the thickness of the strip and, optionally, to check the regularity of the latter over the width.

Il existe plusieurs systèmes connus de mesure de la planéité et de l'épaisseur de la bande laminée; un rouleau de mesure de planéité est décrit en détail, par exemple, dans le brevet FR 2.538.537 de la même société.There are several known systems for measuring the flatness and the thickness of the laminated strip; a flatness measuring roller is described in detail, for example, in patent FR 2,538,537 from the same company.

Sur la figure 1, on a représenté de façon exagérée les déformations des cylindres.In Figure 1, there is shown in an exaggerated manner the deformations of the cylinders.

D'une façon générale, l'effort de serrage est appliqué sur le cylindre d'appui supérieur 3, transmis au produit 5 et encaissé par le cylindre d'appui inférieur 4.In general, the clamping force is applied to the upper support cylinder 3, transmitted to the product 5 and collected by the lower support cylinder 4.

Etant donné que les efforts sont appliqués sur les extrémités des arbres 31 et 41 des deux cylindres d'appui, ces derniers ont tendance à fléchir, leurs axes prenant une forme incurvée tournant sa concavité vers le produit. Il est donc naturel d'utiliser une cage symétrique comportant deux cylindres d'appui à bombement variable de façon que la déformation de l'enveloppe compense la flexion de l'arbre et que chaque cylindre d'appui présente une ligne d'appui autant que possible rectiligne pour le cylindre de travail correspondant.Since the forces are applied to the ends of the shafts 31 and 41 of the two support cylinders, the latter tend to bend, their axes taking a curved shape turning its concavity towards the product. It is therefore natural to use a symmetrical cage comprising two support cylinders with variable bulging so that the deformation of the envelope compensates for the bending of the shaft and that each support cylinder has a support line as much as possible straight for the corresponding working cylinder.

Dans l'installation selon l'invention, au contraire, on utilise une cage d'appui dissymétrique comportant un seul cylindre d'appui à enveloppe déformable, normalement le cylindre d'appui supérieur 3 sur lequel sont appliqués les efforts de serrage, le cylindre d'appui inférieur 4 étant un simple cylindre plein qu'on laisse fléchir librement sous l'action des efforts appliqués.In the installation according to the invention, on the contrary, an asymmetrical support cage is used comprising a single support cylinder with a deformable envelope, normally the upper support cylinder 3 on which the clamping forces are applied, the cylinder lower support 4 being a simple full cylinder which is allowed to flex freely under the action of the forces applied.

Selon une première caractéristique de l'invention, au lieu de compenser simplement le fléchissement de l'arbre 31 du cylindre supérieur pour que la ligne d'appui 37 soit sensiblement rectiligne, on va augmenter encore le bombement de l'enveloppe 33 pour que la ligne d'appui 37 soit convexe vers le produit 5 et qu'elle ait de préférence, une courbure sensiblement égale à celle de la ligne d'appui 47 du cylindre inférieur 5 qui résulte du fléchissement libre de ce dernier.According to a first characteristic of the invention, instead of simply compensating for the deflection of the shaft 31 of the upper cylinder so that the support line 37 is substantially rectilinear, the bulging of the casing 33 will be further increased so that the support line 37 is convex towards the product 5 and preferably has a curvature substantially equal to that of the support line 47 of the lower cylinder 5 which results from the free bending of the latter.

De ce fait, les deux cylindres de travail 1 et 2 prennent également une forme incurvée, les lignes d'appui 13 et 23 étant sensiblement parallèles et concaves vers le haut.Therefore, the two working cylinders 1 and 2 also take a curved shape, the support lines 13 and 23 being substantially parallel and concave upwards.

Il en résulte que, au lieu de réaliser un produit aussi plat que possible, on va au contraire accepter que le produit 5 présente à la sortie du laminoir, une forme incurvée. Certes, il est assez surprenant de régler à dessein le processus de laminage pour réaliser un produit incurvé mais, en fait cette courbure du produit à la sortie du laminoir ne présente pas d'inconvénient important car on sait depuis longtemps corriger de tels défauts après le laminage par des dispositifs connus dits "anti-tuiles".It follows that, instead of making a product as flat as possible, we will on the contrary accept that the product 5 has at the outlet of the rolling mill, a curved shape. Admittedly, it is quite surprising to deliberately regulate the rolling process to produce a curved product, but, in fact this curvature of the product at the outlet of the rolling mill does not present any significant drawback since it has been known for a long time to correct such defects after rolling by known devices known as "anti-tiles".

En revanche, le fait que le produit ait un profil en travers courbe ne gêne en rien la correction des défauts de planéité et d'épaisseur qui peut se faire notamment en jouant sur les efforts de cambrage appliqués sur les deux cylindres de travail 1 et 2.On the other hand, the fact that the product has a curved cross section does not hinder in any way the correction of the flatness and thickness defects which can be done in particular by playing on the bending forces applied on the two working rolls 1 and 2 .

Cependant, dans les dispositions connues jusqu'à présent, on agissait symétriquement sur les deux cylindres de travail en écartant leurs empoises l'une de l'autre pour un cambrage positif ou en les rapprochant pour un cambrage négatif. Dans le procédé selon l'invention, au contraire, on agit séparément sur les deux cylindres de travail qui subissent, l'un un cambrage positif et l'autre un cambrage négatif pour s'adapter à la forme du cylindre d'appui inférieur. Il en résulte que le système de cambrage 8 est différent de ceux que l'on utilisait habituellement et qui prenaient appui en des sens opposés sur les empoises des deux cylindres de travail.However, in the arrangements known up to now, one acted symmetrically on the two working rolls by spreading their chocks from one another for a positive bending or by bringing them together for a negative bending. In the process according to the invention, on the contrary, the two working rolls which are undergoing are acted on separately, one a positive bending and the other a negative bending to adapt to the shape of the lower support cylinder. As a result, the cambering system 8 is different from those which were usually used and which were supported in opposite directions on the chocks of the two working rolls.

Le système de cambrage 8 est représenté en détail sur les figures 3 et 4. Comme on le voit, les ensembles de vérins 81, 82, 81ʹ, 82ʹ agissant respectivement sur les cylindres 1 et 2 sont montés dans les pièces de guidage 73 mais séparés les uns des autres. En effet, pour des raisons technologiques, les corps des vérins de cambrage positif 82, 82ʹ sont constitués d'une même pièce 83 incorporée dans la pièce de support 73, mais les chambres des vérins sont séparées l'une de l'autre par une cloison 84 et alimentées séparément et sous des pressions individuellement réglables, ce qui permet de régler indépendamment l'un de l'autre les deux vérins 82, 82ʹ de positionnement des empoises 7, 7ʹ, chaque vérin prenant appui directement sur la colonne 61 du laminoir, par l'intermédiaire de la pièce de support 73.The bending system 8 is shown in detail in Figures 3 and 4. As can be seen, the sets of cylinders 81, 82, 81ʹ, 82ʹ acting respectively on the cylinders 1 and 2 are mounted in the guide parts 73 but separated one another. Indeed, for technological reasons, the bodies of the positive cambering cylinders 82, 82ʹ consist of the same part 83 incorporated in the support part 73, but the chambers of the cylinders are separated from one another by a partition 84 and supplied separately and under individually adjustable pressures, which allows the two cylinders 82, 82ʹ for positioning chocks 7, 7ʹ to be adjusted independently of each other, each cylinder bearing directly on the column 61 of the rolling mill , via the support piece 73.

Grâce à ces dispositions,on peut,d'une part régler le profil de la ligne d'appui 37 du cylindre d'appui supérieur 3 pour la rendre sensiblement parallèle à la ligne d'appui 47 du cylindre inférieur 4 et d'autre part, contrôler séparément le cambrage des cylindres de travail 1 et 2, de façon à réaliser un produit incurvé mais d'épaisseur constante, la régularité de celle-ci pouvant être corrigée à tout moment en fonction des mesures d'épaisseur et de planéité effectuées en aval.Thanks to these provisions, one can, on the one hand adjust the profile of the support line 37 of the upper support cylinder 3 to make it substantially parallel to the support line 47 of the lower cylinder 4 and on the other hand , separately check the bending of the working rolls 1 and 2, so as to produce a curved product but of constant thickness, the regularity of this can be corrected at any time according to the thickness and flatness measurements made in downstream.

Pour le réglage du profil du cylindre d'appui supérieur et du cambrage des cylindres de travail, on peut utiliser différents systèmes de régulation connus. Un tel système est en particulier décrit en détail dans le brevet FR 83.16341 déposé le 14 Octobre 1983 par la même société.To adjust the profile of the upper support cylinder and the camber of the working cylinders, various known regulation systems can be used. Such a system is in particular described in detail in patent FR 83.16341 filed on October 14, 1983 by the same company.

Le produit 5 sort donc incurvé du laminoir et est redressé dans un dispositif du genre "anti-tuile" 53 qui ne nécessite pas une description détaillée, de tels dispositifs étant bien connus.The product 5 therefore emerges curved from the rolling mill and is straightened in a device of the "anti-tile" type 53 which does not require a detailed description, such devices being well known.

Une installation pour la mise en oeuvre du procédé a été, à titre d'exemple, représentée schématiquement sur la figure 1.An installation for implementing the method has been shown, for example, schematically in FIG. 1.

Sur cette figure, on a représenté de façon symbolique la cage 1 du laminoir avec ses quatre cylindres, les vérins de serrage 63 et les moyens 8 d'application d'efforts de flexion sur les arbres 11, 21, des cylindres de travail 1 ainsi que des moyens 51 de vérification de la planéité et 52 de mesure de l'épaisseur, représentés en avant de la cage 6.This figure shows symbolically the stand 1 of the rolling mill with its four cylinders, the clamping cylinders 63 and the means 8 for applying bending forces to the shafts 11, 21, of the working rolls 1 as well that means 51 for checking the flatness and 52 for measuring the thickness, represented in front of the cage 6.

Les actions de ces différents organes sont commandées et contrôlées par un système de régulation 9 associé à un modèle 90, de préférence un modèle mathématique.The actions of these different organs are commanded and controlled by a regulation system 9 associated with a model 90, preferably a mathematical model.

La flexion de l'arbre 31 sous l'effet des vérins de serrage 63 est mesurée par des capteurs de déplacement 38 placés à ses extrémités.The bending of the shaft 31 under the effect of the clamping cylinders 63 is measured by displacement sensors 38 placed at its ends.

Les pressions dans les différents vérins de commande des patins 34 sont déterminées individuellement par un ensemble de commande hydraulique 39.The pressures in the different control cylinders pads 34 are determined individually by a hydraulic control assembly 39.

Chaque dispositif de cambrage 8 exerçant un effort de flexion sur une extrémité de l'arbre d'un cylindre de travail 1 ou 2 est associé à un capteur 75 fournissant un signal représentatif de la position des empoises correspondantes 7 et à un ensemble hydraulique 85 de réglage des efforts exercés dans un sens ou dans l'autre par les groupes de vérins 81 ou 82.Each bending device 8 exerting a bending force on one end of the shaft of a working cylinder 1 or 2 is associated with a sensor 75 providing a signal representative of the position of the corresponding chocks 7 and with a hydraulic assembly 85 of adjustment of the forces exerted in one direction or the other by the groups of jacks 81 or 82.

Ces différents organes de mesures émettent des signaux représentatifs, respectivement, de l'effort de serrage appliqué par les vérins 63, de la déformation de l'arbre central 31 du cylindre d'appui supérieur 3, du cambrage positif ou négatif des cylindres de travail 1 et 2, et de l'épaisseur de la tôle qui sont appliqués sur les différentes entrées 91, 92, 93, 94 du système de régulation 9.These various measurement devices emit signals representative, respectively, of the clamping force applied by the jacks 63, of the deformation of the central shaft 31 of the upper support cylinder 3, of the positive or negative bending of the working cylinders 1 and 2, and of the thickness of the sheet which are applied to the various inputs 91, 92, 93, 94 of the regulation system 9.

Le modèle mathématique 90, dans lequel on a introduit toutes les caractéristiques structurelles et dimensionnelles de la cage et des cylindres ainsi que du produit laminé déterminent en fonction de l'effort de serrage appliqué par les vérins 63 et des caractéristiques du produit, le profil de la ligne d'appui 47 du cylindre inférieur 4 et les pressions à appliquer sur les patins 34 par l'intermédiaire de l'organe de commande hydraulique 39 pour que la ligne d'appui 37 du cylindre supérieur 3 ait une forme convexe vers la bande et de même courbure que la ligne d'appui 47, selon le processus de régulation décrit dans le brevet FR 83 16341 déjà cité.The mathematical model 90, in which all the structural and dimensional characteristics of the cage and the cylinders as well as of the rolled product have been introduced determine, depending on the tightening force applied by the jacks 63 and the product characteristics, the profile of the support line 47 of the lower cylinder 4 and the pressures to be applied to the pads 34 by means of the hydraulic control member 39 so that the support line 37 of the upper cylinder 3 has a shape convex towards the strip and of the same curvature as the support line 47, according to the regulation process described in patent FR 83 16341 already cited.

Il est possible, de la même façon de déterminer les positions d'équilibre, c'est-à-dire sans effort de cambrage, des empoises 7 des deux cylindres de travail 1 et 2, correspondant à cette courbure des lignes d'appui 37 et 47 des cylindres d'appui 3 et 4. En outre, les défauts de planéité détectés, en cours de fonctionnement, par le dispositif de contrôle 51 sont transformés également en signaux appliqués sur une entrée 95 du système de régulation 9 qui, par l'intermédiaire de l'ensemble hydraulique 39, détermine les efforts qui doivent être appliqués par les différents patins de maintien 34 pour corriger en conséquence le profil de la ligne d'appui 37. Le système de régulation 9, en se référant aux indications contenues dans le modèle mathématique 90 détermine alors le profil des lignes d'appui 13 et 23 des deux cylindres d'appui résultant des différents efforts appliqués sur la largeur de la tôle et qui peut être matérialisé de différentes façons, par exemple de façon numérique ou bien analogique sur un écran 96 associé au régulateur 9. Il est ainsi possible de détecter un défaut de parallélisme entre les lignes d'appui 13 et 23 des deux cylindres de travail 1 et 2 d'où il résulterait une variation d'épaisseur du produit sur sa largeur et d'apporter individuellement les corrections voulues aux différents dispositifs de cambrage 8 agissant séparément sur les extrémités des arbres des deux cylindres de travail. Ces corrections peuvent être effectuées manuellement par un opérateur ou bien automatiquement, par comparaison de la forme des lignes d'appui 13 et 23 déterminées par le modèle mathématique 90 ou bien de la variation de leur écartement sur la longueur des deux cylindres. En effet, la commande individuelle des efforts de cambrage appliqués sur chaque extrémité de chaque cylindre de travail permet de contrôler de façon optimale les formes des lignes d'appui pour compenser une irrégularité de l'épaisseur de l'espace de laminage 50.It is possible, in the same way to determine the equilibrium positions, that is to say without bending effort, chocks 7 of the two working cylinders 1 and 2, corresponding to this curvature of the support lines 37 and 47 of the support cylinders 3 and 4. In addition, the flatness defects detected, during operation, by the control device 51 are also transformed into signals applied to an input 95 of the regulation system 9 which, via the hydraulic assembly 39, determines the forces which must be applied by the various holding pads 34 to consequently correct the profile of the support line 37 The regulation system 9, with reference to the indications contained in the mathematical model 90 then determines the profile of the support lines 13 and 23 of the two support cylinders resulting from the different forces applied over the width of the sheet and which can be materialized in different ways, for example digitally or analogically on a screen 96 associated with the regulator 9. It is thus possible to detect a lack of parallelism between the support lines 13 and 23 of the two working cylinders 1 and 2 where it would result in a variation in thickness of the product over its width and to individually make the desired corrections to the various cambering devices 8 agissan t separately on the ends of the shafts of the two working rollers. These corrections can be made manually by an operator or else automatically, by comparing the shape of the support lines 13 and 23 determined by the mathematical model 90 or else by varying their spacing over the length of the two cylinders. In fact, the individual control of the cambering forces applied to each end of each working cylinder makes it possible to optimally control the shapes of the support lines to compensate for an irregularity in the thickness of the laminating space 50.

Bien entendu, l'invention ne se limite pas aux détails du procédé et de l'installation qui viennent d'être décrits et qui pourraient être modifiés, notamment pour s'adapter à d'autres systèmes de régulation sans s'écarter des principes que l'on a définis et qui font l'objet des revendications.Of course, the invention is not limited to the details of the process and of the installation which have just been described and which could be modified, in particular to adapt to other regulation systems without departing from the principles that have been defined and are the subject of the claims.

Par exemple dans le mode de réalisation décrit, le cambrage des cylindres est réglé en agissant sur la position des empoises mais l'invention s'applique également aux dispositions dans lesquelles on applique directement un couple de flexion sur chaque extrémité de chaque cylindre.For example in the embodiment described, the camber of the cylinders is adjusted by acting on the position chocks but the invention also applies to arrangements in which a bending torque is applied directly to each end of each cylinder.

D'autre part, l'invention a été décrite dans son application préférentielle à un laminoir quarto mais elle peut s'appliquer à d'autres types de laminoir, par exemple du type sexto avec cylindres intermédiaires munis de moyens de cambrage, ou bien aux laminoirs à trois cylindres. Le produit passe alors entre le cylindre de travail et un contre-cylindre correspondant au cylindre d'appui inférieur et que, selon l'invention, on laisse se déformer librement sous l'effort appliqué, le cylindre d'appui supérieur étant du type à enveloppe déformable de profil réglable et les efforts de cambrage étant appliqués sur le cylindre de travail unique pour corriger les irrégularités d'épaisseur.On the other hand, the invention has been described in its preferred application to a quarto rolling mill but it can be applied to other types of rolling mill, for example of the sexto type with intermediate rolls provided with bending means, or else to three-cylinder rolling mills. The product then passes between the working cylinder and a counter-cylinder corresponding to the lower support cylinder and that, according to the invention, is allowed to deform freely under the force applied, the upper support cylinder being of the type deformable casing with adjustable profile and the bending forces being applied to the single working cylinder to correct thickness irregularities.

De même, dans le mode de réalisation décrit plus haut, on utilisait un cylindre d'appui à enveloppe tournante maintenue par des patins, cette disposition permettant d'obtenir un réglage particulièrement précis du profil de la génératrice d'appui mais il serait possible d'appliquer l'invention en utilisant d'autres moyens de réglage du profil du cylindre d'appui, notamment par gonflage de l'enveloppe.Likewise, in the embodiment described above, a support cylinder with a rotating envelope was used, maintained by pads, this arrangement making it possible to obtain a particularly precise adjustment of the profile of the support generator, but it would be possible to 'apply the invention using other means for adjusting the profile of the support cylinder, in particular by inflating the envelope.

Claims (7)

  1. Process for the rolling of a metal product in band form by passage through a rolling mill comprising, inside a stand (6), at least four rolls (1, 2, 3, 4) mounted for rotation about parallel axes and disposed in a pressure application plane (P), each on a shaft (11, 21, 31, 41) carried at its two ends by support means (12; 22; 32; 42) housed in two columns (61) of the stand (6), respectively two work rolls (1, 2) between which is formed an elongate space (50) for the passage of the product (5) in band form and which, on the opposite side to the said space, bear respectively against a coacting roll (4) taking the pressure load and against a variable camber backup roll (3) having a deformable cylindrical Casing (33) which is mounted on a central shaft (31) and whose profile can be adjusted by the application of thrust loads between the central shaft (31) and the inner face of the casing (33), and means (63) for applying a pressure load to the ends of the shaft (31) of the backup roll (3), the coacting roll (4) deforming under the action of the pressure load to form a line of support (47) which is concave in the direction of the product (5), characterised in that, the stand (6) being equipped with means (8) for cambering the two work rolls (1, 2) by applying bending loads to the ends of the shaft of each roll (1, 2), the profile of the deformable casing (33) is adjusted in such a manner as to form a line of support (37) which is convex in the direction of the product (5) and is substantially parallel to the line of support (47) of the coacting roll (4), and in that the camber of each work roll (1, 2) is individually adjusted in such a manner as to maintain a constant thickness of the roll pass (50) over the entire width of the product (5), by applying to the ends of the shafts of each work roll (1, 2) bending loads whose direction and intensity are adjusted individually for each end of each roll (1, 2) by bearing directly against the column of the stand (6), the product (5) on leaving the stand (6) having an incurved transverse profile capable of being subsequently straightened by known means.
  2. Rolling process according to Claim 1, characterised in that when the cambering of the two work rolls (1, 2) is effected by the application of thrust loads in one direction or the other to the support means (12, 22) of their shafts, the position of each support means (12, 22) of each work roll (1, 2) is adjusted separately in relation to a position of equilibrium in order to maintain a constant thickness of the roll pass (50).
  3. Rolling process according to one of the preceding claims, characterised in that the adjustment of the external profile of the backup roll (3) and of the camber of each work roll (1, 2) is effected automatically by reference to a model (90) taking into account the dimensional and resistance characteristics of the different components and of the product (5) and adapted to determine the corrections to be made to the profile (37) of the deformable casing (33) and to the position of each support means (12, 22) of the work rolls, based on measurements of thickness and flatness made on the band downstream of the rolling mill, in such a manner as to maintain a constant thickness of the space (50) for the passage of the product (5) over the entire width of the latter.
  4. Rolling process according to Claim 3, characterised in that the shape of the line of support (13, 23) of each work roll (1, 2) on the product is determined on the basis of measurements made downstream and in dependence on the loads applied, and in that the corrections to be made to the profile of the backup roll (3) and to the camber of the work rolls (1, 2) are determined by comparison of the profiles of their lines of support (13, 23) in order to keep the said lines parallel to one another and spaced a constant distance apart corresponding to the thickness to be given to the product (5).
  5. Rolling installation for carrying out the process according to one of Claims 1 to 5, having a support stand (6) comprising two spaced columns (61), at least four rolls (1, 2, 3, 4) each mounted for rotation about a shaft (11, 21, 31, 41) carried, at each end, by support means (12, 22, 32, 42) housed in the columns of the stand (6), respectively two work rolls (1, 2) and two backup rolls (3, 4), means (63) for applying a pressure load to the ends of the shaft (31) of one of the backup rolls (3), the ends of the shaft (41) of the other backup roll (4) being supported on the stand (6), one of the backup rolls (3) being of the variable camber type having a cylindrical casing (33) mounted on a central shaft (31) and associated with means for adjusting the profile of the casing (33), and the other backup roll (4) being a simple solid coacting roll, characterised in that, the stand (6) being equipped with means (8) for cambering the two work rolls (1, 2) by applying bending loads to the ends of their shafts (11, 21) and the backup coacting roll (4) forming, under the effect of the pressure load, a concave line of support (47) for the corresponding work roll (2), the work roll cambering means (8) comprise separate means (81, 82) (81', 82') for applying a bending load to each end of the shaft (11, 21) of each work roll (1, 2), the said cambering means being supported separately on the stand and being adjusted individually.
  6. Rolling installation according to Claim 5, in which the support means (12, 22) of the work rolls consist of chocks (7) mounted for sliding along the corresponding columns (61) of the stand (6), and the cambering means (8) consist of hydraulic jacks (81, 82) for adjusting the positioning of the said chocks, characterised in that the cambering jacks (81, 82) (81', 82' are associated in groups independent of one another and corresponding respectively to each chock (7) of each work roll (1, 2), each group of jacks bearing directly on the corresponding column (61) of the stand (6) and being associated with a separate control means (75, 85) for the individual adjustment of the positioning of each chock (7).
  7. Rolling installation according to Claim 6, characterised in that the separate control means (75, 85) of each group of cambering jacks are associated with a device (9) for automatic regulation by reference to a mathematical model (90) established in accordance with the dimensional and resistance characteristics of the different components of the rolling mill and of the rolled product (5) and adapted to determine, on the basis of thickness and flatness measurements made on the product (5) at the outlet of the stand (6) and in dependence on the loads applied, the corrections to be made to the external profile (37) of the backup roll (3) whose casing is deformable and to the position of each chock (7) in relation to its position of equilibrium, in such a manner as to maintain a constant thickness of the space (50) between the work rolls (1, 2) over their entire length.
EP88400821A 1987-04-09 1988-04-05 Metal strip or sheet-rolling method and installation Expired - Lifetime EP0286533B1 (en)

Applications Claiming Priority (2)

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FR8705031A FR2613641B1 (en) 1987-04-09 1987-04-09 PROCESS AND PLANT FOR ROLLING A BAND-FORMED PRODUCT, ESPECIALLY A METAL SHEET OR A STRIP
FR8705031 1987-04-09

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EP0286533B1 true EP0286533B1 (en) 1992-05-20

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FR2613641B1 (en) 1990-12-14
DE3871221D1 (en) 1992-06-25
FR2613641A1 (en) 1988-10-14
EP0286533A1 (en) 1988-10-12
US4912956A (en) 1990-04-03

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