EP0285593A1 - Verfahren zur Erhöhung des Korrosionswiderstandes eines gehärteten und selbstangelassenen Armierungsstahlstabes - Google Patents
Verfahren zur Erhöhung des Korrosionswiderstandes eines gehärteten und selbstangelassenen Armierungsstahlstabes Download PDFInfo
- Publication number
- EP0285593A1 EP0285593A1 EP88870053A EP88870053A EP0285593A1 EP 0285593 A1 EP0285593 A1 EP 0285593A1 EP 88870053 A EP88870053 A EP 88870053A EP 88870053 A EP88870053 A EP 88870053A EP 0285593 A1 EP0285593 A1 EP 0285593A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- bar
- layer
- self
- during
- deposited
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims abstract description 43
- 230000007797 corrosion Effects 0.000 title claims abstract description 19
- 238000005260 corrosion Methods 0.000 title claims abstract description 19
- 229910000831 Steel Inorganic materials 0.000 title claims description 9
- 239000010959 steel Substances 0.000 title claims description 9
- 230000002787 reinforcement Effects 0.000 title description 15
- 230000008569 process Effects 0.000 claims abstract description 23
- 239000010410 layer Substances 0.000 claims abstract description 17
- 238000005496 tempering Methods 0.000 claims abstract description 12
- 239000003973 paint Substances 0.000 claims abstract description 9
- 238000010791 quenching Methods 0.000 claims abstract description 8
- 230000000171 quenching effect Effects 0.000 claims abstract description 8
- 238000005554 pickling Methods 0.000 claims abstract description 6
- 239000011347 resin Substances 0.000 claims abstract description 5
- 229920005989 resin Polymers 0.000 claims abstract description 5
- 239000011241 protective layer Substances 0.000 claims abstract description 4
- 239000003795 chemical substances by application Substances 0.000 claims description 11
- 238000005507 spraying Methods 0.000 claims description 3
- CPSYWNLKRDURMG-UHFFFAOYSA-L hydron;manganese(2+);phosphate Chemical compound [Mn+2].OP([O-])([O-])=O CPSYWNLKRDURMG-UHFFFAOYSA-L 0.000 claims description 2
- 239000007788 liquid Substances 0.000 claims description 2
- 230000001590 oxidative effect Effects 0.000 claims description 2
- 229910001294 Reinforcing steel Inorganic materials 0.000 claims 1
- 238000001035 drying Methods 0.000 abstract description 2
- 230000003647 oxidation Effects 0.000 abstract description 2
- 238000007254 oxidation reaction Methods 0.000 abstract description 2
- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 abstract 1
- 239000007800 oxidant agent Substances 0.000 abstract 1
- 238000001816 cooling Methods 0.000 description 8
- 239000010408 film Substances 0.000 description 7
- 230000001681 protective effect Effects 0.000 description 5
- 238000010276 construction Methods 0.000 description 4
- 239000000243 solution Substances 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 229910019142 PO4 Inorganic materials 0.000 description 3
- 230000009471 action Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 3
- 239000010452 phosphate Substances 0.000 description 3
- 238000003860 storage Methods 0.000 description 3
- 229910001563 bainite Inorganic materials 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 150000001805 chlorine compounds Chemical class 0.000 description 2
- 239000002274 desiccant Substances 0.000 description 2
- 238000009792 diffusion process Methods 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- VKYKSIONXSXAKP-UHFFFAOYSA-N hexamethylenetetramine Chemical compound C1N(C2)CN3CN1CN2C3 VKYKSIONXSXAKP-UHFFFAOYSA-N 0.000 description 2
- 238000007654 immersion Methods 0.000 description 2
- 229910000734 martensite Inorganic materials 0.000 description 2
- -1 oxide Substances 0.000 description 2
- 235000008733 Citrus aurantifolia Nutrition 0.000 description 1
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 description 1
- 235000011941 Tilia x europaea Nutrition 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000001133 acceleration Effects 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 238000004873 anchoring Methods 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000001010 compromised effect Effects 0.000 description 1
- 239000000498 cooling water Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 230000003628 erosive effect Effects 0.000 description 1
- 238000005246 galvanizing Methods 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 235000010299 hexamethylene tetramine Nutrition 0.000 description 1
- 239000004312 hexamethylene tetramine Substances 0.000 description 1
- 238000005098 hot rolling Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000004571 lime Substances 0.000 description 1
- 229910052748 manganese Inorganic materials 0.000 description 1
- 239000011572 manganese Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 150000001247 metal acetylides Chemical class 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 239000000088 plastic resin Substances 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000003303 reheating Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 229910000859 α-Fe Inorganic materials 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/73—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals characterised by the process
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D8/00—Modifying the physical properties by deformation combined with, or followed by, heat treatment
- C21D8/06—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of rods or wires
- C21D8/08—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of rods or wires for concrete reinforcement
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C8/00—Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C8/06—Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using gases
- C23C8/08—Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using gases only one element being applied
- C23C8/10—Oxidising
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C5/00—Reinforcing elements, e.g. for concrete; Auxiliary elements therefor
- E04C5/01—Reinforcing elements of metal, e.g. with non-structural coatings
- E04C5/015—Anti-corrosion coatings or treating compositions, e.g. containing waterglass or based on another metal
Definitions
- a first type of technique consists in applying a protective film to the concrete intended to prevent the penetration and diffusion of atmospheric agents in the concrete.
- This film applied to the finished part or construction, however, does not provide any protection for the reinforcement during its storage, transport or use.
- its protective action may diminish or even disappear over time under the effect of atmospheric erosion. Finally, this action is compromised in the event of degradation or damage to the protective film.
- the surface of the bar is at a temperature below the point Ms of the steel used, while the core of the bar is not reached by the sudden cooling.
- the bar is then, during a second step, subjected to cooling in the air during which the temperatures are equalized in its section: the surface temperature increases under the effect of the heat coming from the heart, this which causes self-tempering of the surface layer of martensite or bainite; simultaneously, the core cools slowly and its initial austenitic structure is transformed into ferrite and carbides.
- surface and core temperatures are approximately equal to between 400 degrees centigrade and 700 degrees centigrade. From the equalization of the temperatures, the bar cools, throughout its section, to room temperature, without undergoing any further structural transformation. This latter cooling constitutes the third stage of this known process.
- the present invention makes it possible to take advantage of the particular conditions which this process presents to achieve the aim aimed at, namely the improvement of the corrosion resistance of this type of concrete reinforcement.
- the invention also relates to a rebar having improved protection against corrosion obtained by applying this method.
- the bar is subjected to a phosphating treatment during at least one of the stages of said process.
- said phosphating treatment is applied during the first step of the process, by adding the phosphating agent to the cooling water.
- said phosphating treatment is applied during the second step of the process, by spraying onto the surface of the bar a liquid or gaseous fluid containing said phosphating agent.
- a stable oxide layer is formed on the bar, by exposing said bar to an oxidizing gas stream such as air or oxygen.
- this operation is advantageously carried out in the process zones where the surface of the bar has a high temperature, that is to say before the start of the first step and / or between the second and the third step, in the sense defined above.
- this layer of paint is advantageously deposited by spraying, this deposit preferably being carried out between the first and the second stage of the process, that is to say in the zone thereof where the surface of the bar is at a low temperature.
- the paint is then quickly annealed and dried at high temperature during the surface reheating of the bar which occurs during the second stage of the process.
- a thin film of plastic resin is deposited on the bar, for example of the type soluble in water and used in other applications as additives to concrete to make it impermeable to moisture.
- this resin film is advantageously deposited by projection or immersion during the third step in the sense defined above.
- an oil film is deposited on said protective layer consisting in particular of phosphate, oxide, paint or resin.
- a desiccant oil is preferably used.
- a desiccant oil remains fluid and oily for a period which depends on its composition; it thus very effectively protects said layer against any external agent and it thus clearly reinforces the protection provided by the phosphate, oxide, paint or resin layer.
- the oil dries and therefore does not alter the behavior, in particular, the adhesion of the bar in concrete.
- an operating sequence corresponding to a pickling treatment followed by a manganese phosphating is described below, applied to a bar during the third step of the quenching and self-tempering process.
- the bar was immersed for about 10 min in a pickling solution consisting of 0.5 N HCl supplemented with 2.5 g / l of hexamethylenetetramine, which was at room temperature.
- a pickling solution consisting of 0.5 N HCl supplemented with 2.5 g / l of hexamethylenetetramine, which was at room temperature.
- the bar was immersed in an aqueous solution containing 10% by weight of a phosphating agent, the temperature of the solution was between 90 ° C and 95 ° C, the ratio of total acidity to free acidity was 7: 1 and the immersion time was approximately 10 min.
- the bar phosphated was coated with an oil film by soaking in an oil bath at room temperature.
- the bar thus treated showed no trace of oxidation during prolonged storage and exposure to an industrial atmosphere.
- the method of the invention is implemented during the quenching and self-tempering process. It does not require significant additional equipment and it provides both temporary protection against atmospheric corrosion and permanent protection against corrosion in concrete. Finally, it would not be departing from the scope of the present invention to apply simultaneously or successively several of the abovementioned variants, during the quenching and self-tempering process of the bar.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Thermal Sciences (AREA)
- Physics & Mathematics (AREA)
- Manufacturing & Machinery (AREA)
- Crystallography & Structural Chemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Chemical Treatment Of Metals (AREA)
- Preventing Corrosion Or Incrustation Of Metals (AREA)
- Reinforcement Elements For Buildings (AREA)
- Manufacturing Of Tubular Articles Or Embedded Moulded Articles (AREA)
- Heat Treatment Of Steel (AREA)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT88870053T ATE63957T1 (de) | 1987-04-03 | 1988-03-29 | Verfahren zur erhoehung des korrosionswiderstandes eines gehaerteten und selbstangelassenen armierungsstahlstabes. |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
BE8700353 | 1987-04-03 | ||
BE8700353A BE1000432A6 (fr) | 1987-04-03 | 1987-04-03 | Procede pour ameliorer la resistance a la corrosion d'une barre d'armature en acier trempe et auto-revenu. |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0285593A1 true EP0285593A1 (de) | 1988-10-05 |
EP0285593B1 EP0285593B1 (de) | 1991-05-29 |
Family
ID=3882602
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP88870053A Expired - Lifetime EP0285593B1 (de) | 1987-04-03 | 1988-03-29 | Verfahren zur Erhöhung des Korrosionswiderstandes eines gehärteten und selbstangelassenen Armierungsstahlstabes |
Country Status (5)
Country | Link |
---|---|
EP (1) | EP0285593B1 (de) |
AT (1) | ATE63957T1 (de) |
BE (1) | BE1000432A6 (de) |
DE (1) | DE3862982D1 (de) |
ES (1) | ES2023510B3 (de) |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2659356A1 (fr) * | 1990-03-07 | 1991-09-13 | Liesse Maurice | Procede de protection de surface par voie chimique d'objets metalliques. |
US5554872A (en) * | 1991-05-13 | 1996-09-10 | Kabushiki Kaisha Toshiba | Semiconductor device and method of increasing device breakdown voltage of semiconductor device |
WO1996032522A1 (de) * | 1995-04-13 | 1996-10-17 | Holderchem Holding Ag | Korrosionsinhibierung und verbesserung der verbundeigenschaften von armierungsmetallen |
WO2003091480A1 (fr) * | 2002-04-26 | 2003-11-06 | Liuzhou Construction Machinery Factory General | Barre en acier precontraint resistant a la corrosion et procede de production correspondant |
EP3040495A1 (de) * | 2014-05-23 | 2016-07-06 | Andrew Fry | Fussbodenestrichverstärkung, verfahren zur verwendung solch einer verstärkung zur herstellung von fussbodenestrich |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE737025C (de) * | 1939-06-21 | 1943-07-05 | Metallgesellschaft Ag | Abschreckmittel fuer erhitzte Metalle |
DE889575C (de) * | 1951-06-26 | 1953-09-10 | Dynamit Nobel Ag | Schlagwettersichere elektrische Zuendpillen |
DE1153589B (de) * | 1957-03-21 | 1963-08-29 | Jenolite Ltd | Verfahren zur Behandlung der Oberflaeche von Gegenstaenden aus Eisenmetallen, die in Beton eingebettet werden |
FR2450921A1 (fr) * | 1979-02-23 | 1980-10-03 | Sumitomo Metal Ind | Materiau a base d'acier non magnetique pourvu d'un revetement superficiel |
-
1987
- 1987-04-03 BE BE8700353A patent/BE1000432A6/fr not_active IP Right Cessation
-
1988
- 1988-03-29 DE DE8888870053T patent/DE3862982D1/de not_active Expired - Lifetime
- 1988-03-29 EP EP88870053A patent/EP0285593B1/de not_active Expired - Lifetime
- 1988-03-29 ES ES88870053T patent/ES2023510B3/es not_active Expired - Lifetime
- 1988-03-29 AT AT88870053T patent/ATE63957T1/de not_active IP Right Cessation
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE737025C (de) * | 1939-06-21 | 1943-07-05 | Metallgesellschaft Ag | Abschreckmittel fuer erhitzte Metalle |
DE889575C (de) * | 1951-06-26 | 1953-09-10 | Dynamit Nobel Ag | Schlagwettersichere elektrische Zuendpillen |
DE1153589B (de) * | 1957-03-21 | 1963-08-29 | Jenolite Ltd | Verfahren zur Behandlung der Oberflaeche von Gegenstaenden aus Eisenmetallen, die in Beton eingebettet werden |
FR2450921A1 (fr) * | 1979-02-23 | 1980-10-03 | Sumitomo Metal Ind | Materiau a base d'acier non magnetique pourvu d'un revetement superficiel |
Non-Patent Citations (2)
Title |
---|
CHEMICAL ABSTRACTS, vol. 104, no. 2, janvier 1986, page 259, résumé no. 9793j, Columbus, Ohio, US; & JP-A-60 110 381 (SUMITOMO ELECTRIC INDUSTRIES LTD) 15-06-1985 * |
CHEMICAL ABSTRACTS, vol. 90, no. 16, avril 1979, page 230, résumé no. 125340a, Columbus, Ohio, US; V.S. VANIN et al.: "Nonisothermal phosphating and oxidizing of steel", & ZASHCH. MET. 1979, 15(1), 110-12 * |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2659356A1 (fr) * | 1990-03-07 | 1991-09-13 | Liesse Maurice | Procede de protection de surface par voie chimique d'objets metalliques. |
US5554872A (en) * | 1991-05-13 | 1996-09-10 | Kabushiki Kaisha Toshiba | Semiconductor device and method of increasing device breakdown voltage of semiconductor device |
WO1996032522A1 (de) * | 1995-04-13 | 1996-10-17 | Holderchem Holding Ag | Korrosionsinhibierung und verbesserung der verbundeigenschaften von armierungsmetallen |
WO2003091480A1 (fr) * | 2002-04-26 | 2003-11-06 | Liuzhou Construction Machinery Factory General | Barre en acier precontraint resistant a la corrosion et procede de production correspondant |
EP3040495A1 (de) * | 2014-05-23 | 2016-07-06 | Andrew Fry | Fussbodenestrichverstärkung, verfahren zur verwendung solch einer verstärkung zur herstellung von fussbodenestrich |
Also Published As
Publication number | Publication date |
---|---|
ATE63957T1 (de) | 1991-06-15 |
BE1000432A6 (fr) | 1988-12-06 |
ES2023510B3 (es) | 1992-01-16 |
EP0285593B1 (de) | 1991-05-29 |
DE3862982D1 (de) | 1991-07-04 |
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