EP0279904A2 - Corps céramique en forme de tuyau - Google Patents
Corps céramique en forme de tuyau Download PDFInfo
- Publication number
- EP0279904A2 EP0279904A2 EP87114707A EP87114707A EP0279904A2 EP 0279904 A2 EP0279904 A2 EP 0279904A2 EP 87114707 A EP87114707 A EP 87114707A EP 87114707 A EP87114707 A EP 87114707A EP 0279904 A2 EP0279904 A2 EP 0279904A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- ceramic body
- pipe sections
- pipe
- tubular ceramic
- tube
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000000919 ceramic Substances 0.000 title claims abstract description 50
- 239000000463 material Substances 0.000 claims abstract description 12
- 238000005245 sintering Methods 0.000 claims abstract description 5
- 238000000034 method Methods 0.000 claims abstract description 4
- 238000000465 moulding Methods 0.000 claims abstract description 3
- 238000002485 combustion reaction Methods 0.000 claims abstract 2
- 230000007704 transition Effects 0.000 claims description 10
- 229910000505 Al2TiO5 Inorganic materials 0.000 claims description 3
- AABBHSMFGKYLKE-SNAWJCMRSA-N propan-2-yl (e)-but-2-enoate Chemical compound C\C=C\C(=O)OC(C)C AABBHSMFGKYLKE-SNAWJCMRSA-N 0.000 claims description 3
- 230000003247 decreasing effect Effects 0.000 claims 1
- 230000015572 biosynthetic process Effects 0.000 description 4
- 229910052751 metal Inorganic materials 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- 238000005266 casting Methods 0.000 description 3
- 238000007750 plasma spraying Methods 0.000 description 3
- 238000001816 cooling Methods 0.000 description 2
- RVTZCBVAJQQJTK-UHFFFAOYSA-N oxygen(2-);zirconium(4+) Chemical compound [O-2].[O-2].[Zr+4] RVTZCBVAJQQJTK-UHFFFAOYSA-N 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000007569 slipcasting Methods 0.000 description 2
- 229910001928 zirconium oxide Inorganic materials 0.000 description 2
- 230000035508 accumulation Effects 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 229910010293 ceramic material Inorganic materials 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- -1 ferrous metals Chemical class 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 238000005058 metal casting Methods 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02F—CYLINDERS, PISTONS OR CASINGS, FOR COMBUSTION ENGINES; ARRANGEMENTS OF SEALINGS IN COMBUSTION ENGINES
- F02F7/00—Casings, e.g. crankcases or frames
- F02F7/0085—Materials for constructing engines or their parts
- F02F7/0087—Ceramic materials
Definitions
- the invention relates to a tubular ceramic body according to the preamble of claim 1.
- a tubular ceramic body in the form of a pants-shaped tube is known from DE-C 33 46 394.
- a connection is provided to support the two pipe sections, which is intended to provide sufficient resistance to the pressures which occur when the ceramic body is poured into the cylinder head.
- the connection should consist of zirconium oxide applied by means of plasma spraying, while the ceramic tube itself should consist of tialite (aluminum titanate).
- the disadvantage of this known ceramic tube is the formation of the ceramic tube and connection from different materials with very different thermal expansion coefficients and modulus of elasticity. This creates temperature-related stresses - especially when pouring - but also during operation different thermally induced stresses in the elements made of different materials known ceramic body. There is therefore a risk of crack formation in the entire ceramic body, but in particular on the contact surfaces of the two materials. Stress peaks in the ceramic but also in the cast material are to be expected as further disadvantages, which can occur when the melt cools down in connection with the strongly different deformation behavior of the different materials (modulus of elasticity).
- the object of the invention is to provide a tubular ceramic body with two separately running pipe sections which merge into a single piece of pipe, which opposes an increased resistance to the pressure forces of the molten metal occurring when the ceramic pipe is poured in, in particular between the pipe sections.
- the ceramic body - including the ceramic arranged between the individual pipe sections - has a uniform and homogeneous structure made of a uniform raw material composition, has approximately the same density and porosity everywhere and is produced by molding from a slip casting compound and in a single sintering process.
- the advantages of the invention consist, inter alia, in that, as a result of the one-piece design of the ceramic body, a tubular body is formed from a uniform material and requires only a single sintering process.
- the disadvantages known from the prior art of a low bond strength between the individual pipe sections and the connection between them are also avoided in this way like the previously existing disadvantage of insufficient component strength of a ceramic tube with tube sections that have constant wall thicknesses everywhere.
- the ceramic body has the same range of properties everywhere due to its one-piece design, i.e. has, for example, almost the same thermal expansion coefficient and almost the same modulus of elasticity at all points and, as a result, no different stress states - neither in the ceramic body itself nor in the metal casting that envelops the ceramic body.
- a particularly advantageous embodiment relates to the formation of the ceramic tube from aluminum titanate.
- this material has a considerably lower strength than other ceramic materials, such as zirconium oxide, it has already been proposed for the formation of tubular ceramic bodies in exhaust gas lines because it has a low coefficient of linear expansion and has excellent thermal insulation properties.
- difficulties repeatedly occurred because damage to the ceramic tube occurred, in particular when casting with metals and especially when casting with ferrous metals.
- a wall thickness of the common wall has proven to be suitable, which is 0.8 to 6 cm, preferably 1 to 2 cm, measured on an imaginary one Line between the two centers of the inlet openings of the pipe sections.
- the structure of the common wall lying between the two pipe sections can be used in an outstanding manner as a supporting function when lateral pressure forces act on the outer walls of the pipe sections.
- valve-side end face lying in the area of the inlet openings of the two pipe sections is preferably oval, because this avoids the occurrence of stress peaks in the metal and in the ceramic as a result of the homogeneous transitions from thick to thin places. There are also no material accumulations in the cast, so that no locally different cooling zones occur during cooling.
- valve-side can be designed End surface with a cross section in the form of an eight. It is preferred if the web thickness - measured perpendicular to an imaginary line that runs through the center points of the inlet openings of the two pipe sections - corresponds at its narrowest point to approximately half the inside diameter of the inlet openings of the two pipe sections.
- the outer contours of the individual sections of the ceramic tube should merge harmoniously.
- Bores for the use of valve guides can already be provided in the manufacture of the ceramic body according to the invention, but alternatively, such bores can also be made subsequently on the already cast-in ceramic body.
- the tubular ceramic body can be designed as a so-called downpipe, so that the common wall of the two pipe sections has a wall thickness that decreases in the direction of the transition area of the pipe sections into the pipe section.
- the pipe sections run largely parallel and the common wall has an almost constant wall thickness.
- the last form described is used when the exhaust valves are arranged side by side in a cylinder.
- the former form is used when the exhaust valves are in series are arranged, each seen in the direction of the engine block.
- the ceramic tube (1) shown in FIGS. 1 to 6 consists of the two tube sections (2, 3) and the tube section (4).
- the pipe sections (2, 3) form the shape of a pair of pants and unite in the transition area (9) to form the pipe section (4).
- holes (7, 8) are provided for the use of valve guides.
- the pipe sections (2, 3) are curved at an angle ⁇ determined by the shape of the cylinder head (FIG. 4).
- the pipe sections (2, 3) have equally thick outer walls (5) with the thickness S1.
- the pipe section (4) is also of the same wall thickness S1.
- a common wall (6) is arranged between the two pipe sections (2, 3) and has a maximum wall thickness S2 in the area of the inlet openings (10, 10a) of the pipe sections (2, 3). The pressure forces that occur due to the casting are indicated by the arrow P in FIG.
- the area surrounding the inlet openings (10, 10a) forms the end face F on the valve side and is of oval shape in cross section (FIG. 6).
- incisions E1, E2 are made between the inlet openings (10, 10a) of the pipe sections (2, 3) so that the outer walls (5) the pipe sections (2,3) are cut into an eight and the valve-side end face F ⁇ has the shape of an eight.
- the web thickness S3 corresponds to approximately half the value of the inside diameter of the inlet openings (10, 10a).
- the tubular ceramic body (1 ⁇ ) shown in FIGS. 9 and 10 has parallel pipe sections (2 ⁇ , 3 ⁇ ) which open into the pipe section (4 ⁇ ) in the transition area (9 ⁇ ).
- the pipe sections (2 ⁇ , 3 ⁇ ) are connected by a common wall (6 ⁇ ) with the wall thickness S2 ⁇ , the wall (6 ⁇ ) from the area of the inlet openings (10 ⁇ , 10a ⁇ ) to the transition area (9 ⁇ ) being of constant wall thickness.
- the outer walls (5 ⁇ ) of the pipe sections (2 ⁇ , 3 ⁇ ) and the pipe section (4 ⁇ ) have a constant wall thickness S1 ⁇ .
- the valve-side end face F ⁇ is kidney-shaped in this embodiment.
- FIG. 11 shows a further embodiment of a ceramic body (1).
- This essentially corresponds to Embodiment of the example described for Figures 1 to 7.
- the common wall (6) is not continuous in the area of the inlet openings (10, 10a).
- the pipe sections (2, 3) have inner walls (5 ⁇ ) which are formed with a thickness S1 ⁇ corresponding to the wall thickness S1 of the outer walls (5).
- the two pipe sections (2, 3) do not have a common wall in the area of the inlet openings (10, 10 a), but are designed here with a wall thickness S1 ⁇ corresponding to the wall thickness S1 of the outer wall (5).
- the inner walls (5 ⁇ ) then merge into the common wall (6) first with increasing wall thickness and then in the direction of the transition area (9).
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Cylinder Crankcases Of Internal Combustion Engines (AREA)
- Compositions Of Oxide Ceramics (AREA)
- Vessels And Coating Films For Discharge Lamps (AREA)
- Resistance Heating (AREA)
- Ceramic Products (AREA)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT87114707T ATE70897T1 (de) | 1987-02-26 | 1987-10-08 | Rohrfoermig ausgebildeter keramikkoerper. |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE3706208A DE3706208C1 (de) | 1987-02-26 | 1987-02-26 | Rohrfoermig ausgebildeter Keramikkoerper |
DE3706208 | 1987-02-26 |
Publications (3)
Publication Number | Publication Date |
---|---|
EP0279904A2 true EP0279904A2 (fr) | 1988-08-31 |
EP0279904A3 EP0279904A3 (en) | 1989-08-30 |
EP0279904B1 EP0279904B1 (fr) | 1991-12-27 |
Family
ID=6321829
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP87114707A Expired - Lifetime EP0279904B1 (fr) | 1987-02-26 | 1987-10-08 | Corps céramique en forme de tuyau |
Country Status (6)
Country | Link |
---|---|
US (1) | US4840154A (fr) |
EP (1) | EP0279904B1 (fr) |
JP (1) | JPS63215859A (fr) |
AT (1) | ATE70897T1 (fr) |
DE (2) | DE3706208C1 (fr) |
ES (1) | ES2028843T3 (fr) |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0285312A2 (fr) * | 1987-03-24 | 1988-10-05 | Ngk Insulators, Ltd. | Insert en matériau céramique pour coulage et revêtement céramique de tuyaux d'échappement |
US5260116A (en) * | 1987-03-24 | 1993-11-09 | Ngk Insulators, Ltd. | Ceramicm port liners |
GB2269633A (en) * | 1989-05-18 | 1994-02-16 | Honda Motor Co Ltd | Exhaust passage for an internal combustion engine |
GB2231921B (en) * | 1989-05-18 | 1994-05-04 | Honda Motor Co Ltd | Exhaust passage for an internal combustion engine |
DE102007026123A1 (de) * | 2007-06-05 | 2008-12-11 | Volkswagen Ag | Zylinderkopf einer Brennkraftmaschine |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0312322B1 (fr) * | 1987-10-13 | 1994-03-09 | Ngk Insulators, Ltd. | Procédé pour la fabrication d'articles creux en céramique |
US5638779A (en) * | 1995-08-16 | 1997-06-17 | Northrop Grumman Corporation | High-efficiency, low-pollution engine |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4346556A (en) * | 1980-05-12 | 1982-08-31 | General Motors Corporation | Insulating engine exhaust port liner |
DE3346394C2 (de) * | 1983-12-22 | 1986-09-04 | Dr.Ing.H.C. F. Porsche Ag, 7000 Stuttgart | Hohler, rohrartiger Keramikkörper |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5587838A (en) * | 1978-12-26 | 1980-07-03 | Komatsu Ltd | Manufacturing method of heat-insulated exhaust port |
JPS58190537A (ja) * | 1982-04-30 | 1983-11-07 | Hino Motors Ltd | シリンダの排気装置 |
JPS6032964A (ja) * | 1983-08-03 | 1985-02-20 | Hitachi Metals Ltd | 排気ポ−トライナ−の製造方法 |
US4508066A (en) * | 1983-12-27 | 1985-04-02 | Ford Motor Company | Ceramic head for internal combustion engine |
US4781157A (en) * | 1987-12-24 | 1988-11-01 | Ford Motor Company | Multipart ceramic cylinder head |
-
1987
- 1987-02-26 DE DE3706208A patent/DE3706208C1/de not_active Expired
- 1987-10-08 DE DE8787114707T patent/DE3775545D1/de not_active Expired - Fee Related
- 1987-10-08 AT AT87114707T patent/ATE70897T1/de not_active IP Right Cessation
- 1987-10-08 ES ES198787114707T patent/ES2028843T3/es not_active Expired - Lifetime
- 1987-10-08 EP EP87114707A patent/EP0279904B1/fr not_active Expired - Lifetime
- 1987-11-12 JP JP62284417A patent/JPS63215859A/ja active Pending
-
1988
- 1988-02-08 US US07/153,132 patent/US4840154A/en not_active Expired - Fee Related
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4346556A (en) * | 1980-05-12 | 1982-08-31 | General Motors Corporation | Insulating engine exhaust port liner |
DE3346394C2 (de) * | 1983-12-22 | 1986-09-04 | Dr.Ing.H.C. F. Porsche Ag, 7000 Stuttgart | Hohler, rohrartiger Keramikkörper |
Cited By (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0285312A2 (fr) * | 1987-03-24 | 1988-10-05 | Ngk Insulators, Ltd. | Insert en matériau céramique pour coulage et revêtement céramique de tuyaux d'échappement |
EP0285312A3 (en) * | 1987-03-24 | 1989-03-22 | Ngk Insulators, Ltd. | Ceramic materials to be insert-cast and ceramic port liners |
EP0437302A2 (fr) * | 1987-03-24 | 1991-07-17 | Ngk Insulators, Ltd. | Revêtement céramique pour des conduits |
EP0437302A3 (en) * | 1987-03-24 | 1991-08-07 | Ngk Insulators, Ltd. | Ceramic port liners |
US5055435A (en) * | 1987-03-24 | 1991-10-08 | Ngk Insulators, Ltd. | Ceramic materials to be insert-cast |
US5260116A (en) * | 1987-03-24 | 1993-11-09 | Ngk Insulators, Ltd. | Ceramicm port liners |
GB2269633A (en) * | 1989-05-18 | 1994-02-16 | Honda Motor Co Ltd | Exhaust passage for an internal combustion engine |
GB2269633B (en) * | 1989-05-18 | 1994-05-04 | Honda Motor Co Ltd | Exhaust passage for an internal combustion engine |
GB2231921B (en) * | 1989-05-18 | 1994-05-04 | Honda Motor Co Ltd | Exhaust passage for an internal combustion engine |
DE102007026123A1 (de) * | 2007-06-05 | 2008-12-11 | Volkswagen Ag | Zylinderkopf einer Brennkraftmaschine |
DE102007026123B4 (de) * | 2007-06-05 | 2017-12-21 | Volkswagen Ag | Zylinderkopf einer Brennkraftmaschine |
Also Published As
Publication number | Publication date |
---|---|
US4840154A (en) | 1989-06-20 |
EP0279904B1 (fr) | 1991-12-27 |
ES2028843T3 (es) | 1992-07-16 |
DE3775545D1 (de) | 1992-02-06 |
ATE70897T1 (de) | 1992-01-15 |
JPS63215859A (ja) | 1988-09-08 |
DE3706208C1 (de) | 1987-10-22 |
EP0279904A3 (en) | 1989-08-30 |
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