EP0277577B1 - Feingussschalenform für Aluminium bzw. dessen Legierungen - Google Patents
Feingussschalenform für Aluminium bzw. dessen Legierungen Download PDFInfo
- Publication number
- EP0277577B1 EP0277577B1 EP88101050A EP88101050A EP0277577B1 EP 0277577 B1 EP0277577 B1 EP 0277577B1 EP 88101050 A EP88101050 A EP 88101050A EP 88101050 A EP88101050 A EP 88101050A EP 0277577 B1 EP0277577 B1 EP 0277577B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- metal
- precision
- ceramic shell
- coating
- shell mould
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C9/00—Moulds or cores; Moulding processes
- B22C9/02—Sand moulds or like moulds for shaped castings
- B22C9/04—Use of lost patterns
Definitions
- the present invention relates to an investment casting mold, preferably for hypoeutectic aluminum alloys, in which the rough inner mold wall is coated with a salt mixture with reducing properties, the salt coatings consisting of a salt or salt mixture with a liquidus temperature below the casting temperature, the cations of which predominantly consist of those of the Alkali and / or alkaline earth metals and their anions consist predominantly of those of the halogens.
- a method for reducing the dendrite arm distances according to the preamble of claim 1 is known (DE-OS 3 512 118), in which the improvement in the technological properties of the castings is obtained by means of a special salt mixture by applying this salt mixture to a particularly rough inner shell of the molded shell becomes what promotes the germination of the dendrites in metal solidification, so that smaller dendrite arm distances are obtained.
- a large number of germ-active substances are described in the literature.
- hypoeutectic aluminum alloys e.g. AISi7Mgo.6, then have improved strength values if low-gas and clean melts are used, which is best achieved by casting in a vacuum and / or by flushing gas treatment in a rough vacuum and / or filtering the melt.
- Vaccination of the melt with the help of e.g. Strontium or antimony to achieve spherical molding of the eutectic silicon also lead to an improvement in the technological values.
- Metal films can e.g. according to U.S. Patent 3,462,288, U.S. Patent 1,621,227, U.S. Patent 3,639,139, U.S. Patent 3,705,051, U.S. Patent 3,836,385 and U.S. Patent 2,635,798.
- the present invention is based on the object of reducing the dendrite arm spacing when casting hypereutectic aluminum alloys into preheated ones Investment casting bowl shapes can be set correctly and safely.
- the metal coating consists of more than 40 atomic% of one or more metals from the series Al, Ti and / or alkaline earth metals and / or alloys, mixtures or metallic compounds .
- the coating metal optionally in the form of its alloys, mixtures or compounds, is advantageously applied to the inner wall of the mold before, after or simultaneously with the salt coating.
- the coating metal expediently consists of an aluminum alloy which contains 0 to 10% by weight of magnesium and / or 0 to 6% by weight of silicon and / or 0 to 3000 ppm of yttrium and / or one and / or more rare earths and / or beryllium and / or contains bismuth and / or antimony.
- the advantage of the invention is not only the fact that considerably smaller dendrite arm distances and thus better technological values of the cast part, in particular in the case of hypoeutectic aluminum alloys, are obtained, but that at the same time a spherical molding of the silicon is obtained. This is particularly important because it can save additional finishing measures.
- metal films can be applied to the inner wall of the mold using various chemical or physical processes.
- metal powder and salt or salt mixture in the form of a slurry or solution simultaneously by pouring and pouring them onto the inner shell of the mold.
- metal powders have a greater tendency to oxidize than metal films when preheating the molded shell, it has proven to be advantageous to use metallic alloys and / or compounds or mixtures in powder form which either only have a particularly low oxidation due to their composition when preheating the molded shell experienced or used metals, the oxide layer is destroyed in the presence of the cast aluminum at casting temperature by an alloy partner.
- the destruction of the oxide film on the surfaces can be achieved, for example, by using aluminum brazing powder with grain sizes of approx. 10 to 50 11 m.
- Usual hard solders contain, for example, beryllium with about 50 ppm as a reducing additive, some additionally with magnesium with about 1.5% and also bismuth or antimony with about 10 to 100 ppm.
- alloys that are easy to grind due to their hardness and are also germ-active. So far, the following metallic compounds, each with an atomic ratio of approximately 1: 1, have proven themselves: FeAI, FeTi, CaAl, CaSi, TiNi, TiAg.
- the inside of an investment casting shell is coated by pouring in and pouring out and then drying with a slurry consisting of 40 g NaCl, 20 g NaF, 20 g LiCl, 5 g Na 4 Fe (CN) 6 and 20 g metal in 1 liter water .
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Mold Materials And Core Materials (AREA)
- Molds, Cores, And Manufacturing Methods Thereof (AREA)
- Powder Metallurgy (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE3703416 | 1987-02-05 | ||
DE3703416A DE3703416A1 (de) | 1987-02-05 | 1987-02-05 | Feingussschalenform fuer aluminium bzw. dessen legierungen |
Publications (3)
Publication Number | Publication Date |
---|---|
EP0277577A2 EP0277577A2 (de) | 1988-08-10 |
EP0277577A3 EP0277577A3 (en) | 1988-11-30 |
EP0277577B1 true EP0277577B1 (de) | 1990-10-31 |
Family
ID=6320251
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP88101050A Expired - Lifetime EP0277577B1 (de) | 1987-02-05 | 1988-01-26 | Feingussschalenform für Aluminium bzw. dessen Legierungen |
Country Status (9)
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE19929290A1 (de) * | 1999-06-25 | 2000-12-28 | Volkswagen Ag | Verfahren zur Herstellung von magnesiumhaltigen Metallgußteilen |
GB2421207A (en) * | 2004-12-16 | 2006-06-21 | Cosworth Technology Ltd | Casting with a halogen containing compound provided on the mould surface |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3019497A (en) * | 1958-11-21 | 1962-02-06 | Howe Sound Co | Making fine grained castings |
US3476171A (en) * | 1967-02-14 | 1969-11-04 | Reactive Metals Inc | Method for melting refractory metal |
DE3512118A1 (de) * | 1985-04-03 | 1986-10-16 | Thyssen Industrie Ag, 4300 Essen | Verfahren zur erzeugung einer verbesserten feinkoernigkeit des primaergefueges und/oder des eutektikums von gussteilen |
-
1987
- 1987-02-05 DE DE3703416A patent/DE3703416A1/de active Granted
-
1988
- 1988-01-26 ES ES88101050T patent/ES2018857B3/es not_active Expired - Lifetime
- 1988-01-26 EP EP88101050A patent/EP0277577B1/de not_active Expired - Lifetime
- 1988-01-26 DE DE8888101050T patent/DE3860894D1/de not_active Expired - Fee Related
- 1988-01-29 ZA ZA880617A patent/ZA88617B/xx unknown
- 1988-02-01 IL IL85274A patent/IL85274A/xx unknown
- 1988-02-04 JP JP63022972A patent/JPS63268534A/ja active Pending
- 1988-02-04 BR BR8800436A patent/BR8800436A/pt unknown
- 1988-02-04 CS CS88710A patent/CS71088A3/cs unknown
- 1988-02-04 RU SU884355239A patent/RU1839646C/ru active
Also Published As
Publication number | Publication date |
---|---|
DE3860894D1 (de) | 1990-12-06 |
CS71088A3 (en) | 1992-08-12 |
EP0277577A2 (de) | 1988-08-10 |
DE3703416A1 (de) | 1988-08-18 |
IL85274A (en) | 1992-01-15 |
ZA88617B (en) | 1988-08-02 |
JPS63268534A (ja) | 1988-11-07 |
EP0277577A3 (en) | 1988-11-30 |
BR8800436A (pt) | 1988-09-20 |
RU1839646C (ru) | 1993-12-30 |
DE3703416C2 (GUID-C5D7CC26-194C-43D0-91A1-9AE8C70A9BFF.html) | 1992-01-16 |
ES2018857B3 (es) | 1991-05-16 |
IL85274A0 (en) | 1988-07-31 |
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