Classifications

• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
  • B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
  • B25B23/00—Details of, or accessories for, spanners, wrenches, screwdrivers
  • B25B23/14—Arrangement of torque limiters or torque indicators in wrenches or screwdrivers
  • B25B23/142—Arrangement of torque limiters or torque indicators in wrenches or screwdrivers specially adapted for hand operated wrenches or screwdrivers
  • B25B23/1422—Arrangement of torque limiters or torque indicators in wrenches or screwdrivers specially adapted for hand operated wrenches or screwdrivers torque indicators or adjustable torque limiters
  • B25B23/1427—Arrangement of torque limiters or torque indicators in wrenches or screwdrivers specially adapted for hand operated wrenches or screwdrivers torque indicators or adjustable torque limiters by mechanical means
• • A—HUMAN NECESSITIES
  • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
  • A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
  • A61B17/00—Surgical instruments, devices or methods, e.g. tourniquets
  • A61B17/22—Implements for squeezing-off ulcers or the like on the inside of inner organs of the body; Implements for scraping-out cavities of body organs, e.g. bones; Calculus removers; Calculus smashing apparatus; Apparatus for removing obstructions in blood vessels, not otherwise provided for
  • A61B17/22004—Implements for squeezing-off ulcers or the like on the inside of inner organs of the body; Implements for scraping-out cavities of body organs, e.g. bones; Calculus removers; Calculus smashing apparatus; Apparatus for removing obstructions in blood vessels, not otherwise provided for using mechanical vibrations, e.g. ultrasonic shock waves
  • A61B17/22012—Implements for squeezing-off ulcers or the like on the inside of inner organs of the body; Implements for scraping-out cavities of body organs, e.g. bones; Calculus removers; Calculus smashing apparatus; Apparatus for removing obstructions in blood vessels, not otherwise provided for using mechanical vibrations, e.g. ultrasonic shock waves in direct contact with, or very close to, the obstruction or concrement
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
  • B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
  • B25B11/00—Work holders not covered by any preceding group in the subclass, e.g. magnetic work holders, vacuum work holders
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
  • B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
  • B25B23/00—Details of, or accessories for, spanners, wrenches, screwdrivers
  • B25B23/0085—Counterholding devices

Definitions

• This invention relates to an apparatus and method for an assembly and a disassembly of interchangeable surgical acoustic members. More particularly, this invention relates to a fixture for securing a surgical handpiece for cooperating with a torquing wrench having a tightening head with predetermined torquing limits and a loosening head mounted on the same body. Still more particularly, this invention relates to a method of assembling and disassembling such interchangeable surgical acoustical members.
• Ultrasonic surgical devices are known for performing a number of surgical procedures.
• a representative device is shown in United States Patent No. 3,589,363 describing a hand-held instrument having an operative tip vibrating at a frequency in the ultrasonic range, and in which a handpiece includes a transducer. Connections are provided on the handpiece to a source of treatment fluid and a pump to withdraw suspended tissue particles in a fluid from an operative site.
• the tip is elongated and provided with a thickened shank portion formed with a pair of flats, originally intended to accommodate a wrench for tightening.
• the techniques of fastening and unfastening the surgical tip to the device are based upon a number of constraints in the art.
• the design and size of the threaded joint between the tip and the acoustical member is made as small as possible to minimize the weight for the surgeon and to minimize visual interference with the surgical procedure.
• overtightening of the ' threaded joint is notdesirable since overtightening may overstress the threaded joint resulting in its fracture.
• insufficient tightening can result in incomplete acoustical coupling, heating of the threaded joint, degraded surgical performance, and a potential for eventual catastrophic failure of the acoustic parts.
• a system available to the art which will be described in connection with Figs. 1 and 2, has provided two torque wrenches, a tip socket, a stack socket and a holding fixture to provide operating room personnel with an ability to secure the handpiece of the surgical device, tighten the tip to the handpiece to a preset level, and then later untighten the interchangeable acoustic members used for each surgical case.
• Such an apparatus used a conventional tightening wrench, but some difficulty was experienced in providing enough force to loosen the ultrasonic tip after a surgical usage.
• a second wrench, for untightening was provided as an adapted commercial device allowing disassembly of the acoustic members without allowing uncontrolled tightening by the use of a single direction clutch.
• Such an apparatus was intended for use in a non-sterile field and somewhat cumbersome as surgical devices developed to include curved and straight extenders.
• the availability of alternative tip structures for use by the surgeon resulted in a more elaborate and more complex device which is difficult and confusing to utilize, was not easily portable, and tended to be expensive to manufacture.
• such device was not readily sterilizable for use in an operative field for the convenience of changing tips ' during surgery. Accordingly, it was a problem in the use of such a device to develop a simplified torque wrench to combine the tightening and loosening features in a single wrench, capable in this environment of cooperating with an existing handpiece holding fixture.
• socket wrenches which were commercially available were not readily useable on elongated members because the available sockets are solid and not suited for use at a position intermediate an elongated member.
• the invention comprises a handpiece fixture for use in combination with a torquing wrench having a tightening head and a loosening head disposed in a common body for receiving a socket therein for engaging mating tool pads on a surgical tip to tighten the tip to form an acoustic vibrator tightened to a predetermined tightening tolerance.
• the fixture includes a body, having a base surface and a thickness capable of being held in the hand of a user.
• a top surface includes an inclined portion merging into a top end surface defining an elongated keyway for receiving a key therein to secure a hand tightened preassembly of a handpiece acoustic vibrator in an elongated transverse opening passing through the body from the opposed side surfaces of the fixture.
• the opening is signi icantly defined in cross section by a circle having its radius at the center of an opening, portions of which merge with the segments of a circle having a second radius centered on an axis horizontally remote from the main axis of the opening and a second circle centered on an axis oblique to the,, main axis.
• the opening is defined by four connected arcuate surfaces to accommodate and secure various types of handpieces (straight or angled) in combination with various tips (straight or angled) in combination, when used, with various extenders (straight or angled).
• the body is made of a suitable rigid plastic material and the transverse opening is defined in a block made from metal or other material of sufficient mechanical strength, and secured in an upper foremost location of the body by threaded fasteners.
• the lower surface of the fixture defines a plurality of openings for mating with extending pins on the upper surface of a table support device.
• the table support device includes a base plate which comprises a rectangular body to which are secured a plurality of table-engaging foot pads.
• Mediately disposed on the upper surface of the body is an upwardly-extending elongated support plate from which the fixture engaging pins extend, and further defining a transverse channel in the upper surface thereof.
• the handpiece fixture is thus held by hand or mounted to a table support device positioned on a table to support the handpiece and the fixture during assembly or disassembly.
• the torquing wrench is positioned so that the handpiece fixture and wrench are used in a scissor-like fashion.
• the wrench is positioned so that it may be pushed downwardly while holding the handpiece fixture against the table with the opposite hand of th.e operator.
• the . transverse channel in the upwardly extending elongated support plate of the table support device is used during the disassembly of the tip from the extender.
• the method of using the fixture and the wrench according to the invention includes the step of providing a handpiece fixture of the type described, hand-tightening a selected tip and/or extender to a transducer, selecting a socket * having a ' bore therethrough for mating with the tip or extender, placing the socket on the tip or extender, sliding the torque wrench over the socket to engage the socket, rotating the wrench in a first tightening direction about the socket to tighten the tip or extender to a set predetermined torque. It is a feature of the socket and wrench that they may be axially slid over the axially elongated hand tightened subassembly of the transducer tip and/or extender.
• the handpiece fixture is positioned on the table support device so that the openings in the base portion thereof engage the pins extending from the table support plate, and the hand-tightened subassembly is secured by a key in the transversely extending opening in the handpiece fixture.
• a socket is slid over the subassembly, the wrench engages the socket, and the tip and/or extender is tightened with the torquing wrench.
• the untightening head of the torque wrench is used in conjunction with the handpiece fixture and/or the transverse slot in the table support device.
• the apparatus and method provides the user with a significantly simplified and enhanced capability to quickly and easily exchange a variety of tips either prior to, during, or after surgery, while requiring a minimum disassembly of the handpiece to facilitate quick attachment and removal.
• Fig. 1 provides a basis for understanding a prior art method and apparatus for interchanging surgical acoustic members, wherein:
• Fig. 1(a) depicts the attachment of a tip to a transducer, with or without an extender
• Fig. Kb shows the use of a stack socket to prepare the subassembly for tightening
• Fig. 1(c) shows the manner of securing the stack socket-tip-transducer subassembly for tightening
• Fig. 1(d) shows the tightening operation with the use of a tip socket
• Figs. 1(e) and 1(f) show the attachment of the nose cone assembly
• Figs. Kg) and 1(h) show the attachment of the flue assembly
• Figs. l(i) and Kj) show the attachment of the handpiece assembly to the acoustic vibrator and nose cone with the flue;
• Figs. Kk) and 1(1) show the completion of the assembly by connecting the manifold assembly
• Fig. 2 is a depiction of a prior art kit containing both an assembly wrench and disassembly wrench with a stack socket and a tip socket for performing the operations of Fig. 1;
• Fig. 3 is a perspective view, partly in section, of the handpiece fixture according to the invention;
• Figs. 4(a) and 4(b) together show a top view and side view, partially in section, of a torquing wrench according to the invention
• Fig. 5 shows a tip socket wherein Fig. 5(a) is an end view; and Fig. 5(b) shows a side view of the tip socket;
• Fig. 6 illustrates an extender socket where Fig. 6(a) is an end view and Fig. 6(b) is a side view of the extender socket;
• Fig. 7 is a diagrammatic view of the cooperation of the fixture and torquing wrench acting as a scissor, when the operator prefers to hand hold the fixture;
• Fig. 8 is a top diagrammatic view of a handpiece assembly secured in the handpiece fixture with the torque, wrench engaging an exchangeable socket for exchanging' the tip or other acoustical member;
• Fig. 9 is a view of the table support device wherein Fig. 9(a) is a top view thereof and Fig. 9(b) is a side elevational view partially in section;
• Fig. 10 is a side elevational view of the table support member of Fig. 3, securing the fixture of Fig. 3, for use with the wrench of Fig. 4; and Fig. ' 11(a) and 1Kb) together show a top view and side view, partially in section, of an alternative embodiment of the torquing wrench of Figs. 4(a) and 4(b).
• the fixture and wrench assembly is axially aligned, whereas if a curved extender is used, the relationship between the grooves beneath the hold down plate 33 and associated grooves in the set is such to accommodate the angle subtended by the extender-transducer subassembly.
• the hold down plate 33 is rotated to an open position and the acoustic vibrator is positioned in the torquing kit in an appropriate groove.
• a tip When only a tip is used, a single key will mate with the opening 24 in the transducer, whereas if an extender is used, a pair of keys are used in vertically spaced slots to secure the acoustic vibrator therein.
• the hold down plate 33 is pivoted to its closed position, and the tip socket 30 is slid over the tip 20.
• An assembly wrench 31 is attached to the tip socket and rotated until a predetermined, preset torque is achieved according to the construction of the -assembly wrench, and the wrench 31 is removed.
• the tightening wrench 31 • is then attached to the stack socket ' 30 and rotated until a predetermined torque is achieved so that both the extender and the tip have been tightened to the predetermined torque.
• a nose cone is assembled as shown in Figs. 1(e) and 1(f).
• a pair of 0-rings 36 and 37 are provided adjacent a flange on the transducer remote from the tip 20 and seated therein.
• a third 0-ring 38 is provided in a groove on the transducer 23 proximate to the tip 20 and a nose cone 39 is axially slid and rotated to seat the nose cone 39 to the acoustic vibrator by threaded engagement.
• a flue 40 secured to a body 41 having a nose cone adapter 42 at one end thereof is slid over the tip-extender combination. Where only the tip 20 is used, only the flue 40 and nose cone adapter 42 are needed.
• the flue 40 is then aligned relative to the tip 20 to centralize the tip 20 within the flue 40.
• the subassembly comprising the acoustic vibrator, the nose cone, and the flue are inserted into a handpiece housing 42 and rotated until snug, as shown in Figs. l(i) and Kj).
• an aspiration tube 44 with a flexible applicator cable 45 is inserted through a slot in the nose cone 38 and fed through an aspiration port 46 within the nose cone. By pulling the cable 45 through the tip 20, the aspiration tube 44 will attach to the aspiration port 46.
• the irrigation tube is secured to an irrigation port 48, and clips 47 secure the tubing to the body of the instrument. The irrigation and aspiration tubing is then connected to the instrument.
• the fixture includes a body 50 defining a lower surface 51 having a pair of openings 52 therein.
• the body 50 defines a sloped upper surface 53 merging into a left end surface 54 and a generally horizontal upper surface 55 merging into a right end surface 56 having a height greater than the height of the surface 54.
• Such a structure which resembles a staple gun, is designed to be held conveniently in the hand of the user.
• the upper surface 55 defines a key slot 57 merging into a transversely extending opening 58 for receiving and securing the handpiece.
• the structure of the transverse opening 58 is designed to receive a straight handpiece, an angled handpiece, which is angled at any angle up to 90 degrees, a straight extender, a curved extender, or other handpiece assembles.
• the opening 58 is defined by a pair of arcs 59 and 60 about a center 61, a third arc 62a defined about a center 62 located horizontally remote from the center axis 61 and an arc 64 located about a center 65 at an upwardly oblique angle from the center axis 61.
• the handpiece which is axially elongated and its tip (or tip/extender combination) are fixedly secured by a key inserted into the key slot 57 to couple the fixture with the handpiece to prevent relative rotation between the fixture, handpiece and acoustic vibrator.
• the " new fixture is ir.te'nded to accept the assembled ' handpiece.
• Fig. 4 is a diagrammatical illustration of the torque wrench 70 constructed for use with the invention.
• the wrench 70 comprises a body 71 connected to a handle 72.
• the body defines a first socket receiving opening 73 for tightening to a predetermined torque and an adjacent socket receiving opening 74 for loosening a tip or extender from the transducer.
• the tightening head of the wrench only tightens when the wrench is rotated in a clockwise direction and incorporates a one-way clutch to prevent a reverse (or loosening) operation.
• the loosening head of the wrench preferably only loosens when rotated in a counterclockwise direction and likewise incorporates a one way clutch operated in reverse to that associated with the tightening action in order to prevent tightening and to minimize a possibility of human error.
• the tightening head 73 includes a sleeve insert receiver 76, a bearing plate 77 for retaining a clutch bearing 78, and a retaining ring 79 to form an operative assembly, as is well known in the art.
• the clutch bearing 78 is pressed into a cam member 80 and the bearing plate 77 is positioned in the housing 71.
• the cam assembly is inserted into the housing to mesh with the bearing plate 77 and the handle 72 is added as a subassembly.
• the handle 72 includes a lubricated member 82, (either a ball or roller) a ball or slider 83, biased by a spring 84, and a spring retaining member 85 to provide a preselected amount of torquing according to positioning of the screw 86.
• Labels 87 and 87a bearing suitable indicia are respectively secured on the tightening and loosening heads 73 and 74 to indicate the direction of operation of the wrench.
• the loosening head 74 includes a sAe_eve insert . member 88, a roller ' clutch 90, and a bearing plate 92 to define the socket receiving opening for tightening. It is feature of this torquing wrench to be able to mate with a socket which is axially slidable along the elongated member, such as the transducer, tip, and extender, if used.
• the wrench must be reasonably inexpensive so that, as an accessory, its cost benefit ratio will be considered advantageous to the customer and the producer; and (c) the wrench must remain in calibration for long periods of time or the proper function of the ultrasonic surgical device it services will be impaired. Hospital personnel traditionally have no way of checking the calibration of the device.
• the design of the torque wrench addresses requirement (a) in a number of ways to provide a number of advantages.
• the shape of the head is stepped and is thus human engineered to require its application in the proper direction only.
• the sleeves which accept the hex sockets are stepped to prevent an improper insertion of the sockets.
• the head material is aluminum for light weight.
• the , handle length is proportioned for proper balance and yet easy mechanical advantage.
• the two element mechanism in the handle comprising elements 82 and 8.3 of Fig. 4(a), provides a way to apply the spring force in an appropriately constrained fashion so that the torque applied is consistent and repeatable without recalibration for long periods of time.
• Normal torque wrenches lose their calibration after hundreds of cycles.
• This device is designed to operate for thousands of cycles without recalibration.
• the wrench of Figs. 4(a) and 4(b) provides for an unlimited angular rotation of the torquing device without fear of overtightening.
• it provides a device with a resettable torque which allows a tightening of unlimited length members.
• Figs. 5 and 6 respectively show a tip socket 92 and an extender socket 93 to be received in the tightening and loosening socket ._.,receiving openings as described.
• the sockets define a bore 92a, 93a therethrough so that the sockets may also be slid axially along any elongated member, such as the tip and extender of this invention.
• the bore 93a in the extender socket is laterally extended to define a slot as shown in Fig. 6 so that the curved surface of a curved extender can be readily accommodated.
• the mating portion of the socket is for the wrench preferably hexagonal.
• the handpiece is secured to the handpiece fixture as discussed above and the tip and/or extender is screwed thereto in a finger tight fashion.
• An appropriate socket such as a tip socket 92 for a tip 20 or an extender socket 93 for an extender 26 is selected and axially slid over the tip 20 or transversely placed over the extender 26 respectively to engage the tool pads on the tip or extender.
• Fig. 7 shows the use of the fixture 50 and the wrench 70 to perform the operation as discussed above when the operator holds the fixture 50 in hand.
• the cooperation between the fixture and the wrench act as a scissor to perform the assembly or disassembly operation as described.
• Fig. 8 shows a view in diagrammatic fashion of an angled handpiece secured by a key assembly to the handpiece fixture 50 wherein the tip or other acoustic • member is engaged by- an exchangable socket 92 for rotation by the torque wrench 70, in summary of the discussion above.
• Figs. 9A and 9B show a table support device for mounting the fixture of Fig. 3 thereon when an operator wishes to utilize the method and apparatus according to this invention in connection with the table.
• the table • support comprises a base plate 102 having a plurality of table-engaging foot-pads 103 to which is secured an upwardly-extending rectangular member 104 having a plurality of upwardly extending pins 105 from the upper surface thereof. The pins 105 engage the mating recesses
• Fig. 10 is a diagrammatic illustration of the support member of Fig. 9 and the fixture of Fig. 3 during use.
• the wrench is positioned so it is pushed down while the operator holds the fixture against the table with the other hand.
• a significant advantage of the invention is that all parts of the handpiece torquing set are capable of sterilization, such as by ethylene oxide gas, so that the tips and other parts may be interchanged during surgery in the sterile field.
• the components of the system are preferably provided in the form of a set which includes a handpiece fixture, a table support plate, a torquing wrench, a plurality of sockets, a key, and instructions in a convenient pack.
• Figs. 11(a) and 1Kb) shows an alternative embodiment of the torquing wrench which is quite similar to the embodiment of Figs. 4(a) and 4(b).
• the ball members 82 and 83 are replaced by a roller member 101 having its outermost surface in line contact with the cam member 80.
• the roller member 101 is restrained against rotational movement by a pin 102 slidably located in a pair of openings in an elongated tappet member 103.
• the roller member is free to slide to the left and right as shown in Fig. 11(a).
• the roller member 101 is in line contact with the cam, rather than in point contact, as in the case of the ball 82 in Fig. 4(a).
• Fig. 11(a) shows an alternative embodiment of the torquing wrench which is quite similar to the embodiment of Figs. 4(a) and 4(b).
• the ball members 82 and 83 are replaced by a roller member 101 having its outermost surface in line contact with the cam member 80.
• the tappet member 102 is biased by a spring 84.
• the advantages and operational features of _the wrench embodiment in Fig. 11(a) are thus the same as in the embodiment of Fig. 4(a).
• This invention may be embodied in other specific forms without departing from its spirit or essential characteristics.
• the present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the claims rather than by the foregoing description, and all changes which come within the meaning and range of the equivalents of the claims are therefore intended to be embraced therein.

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• Engineering & Computer Science (AREA)
• Mechanical Engineering (AREA)
• Health & Medical Sciences (AREA)
• Surgery (AREA)
• Life Sciences & Earth Sciences (AREA)
• Biomedical Technology (AREA)
• Nuclear Medicine, Radiotherapy & Molecular Imaging (AREA)
• Vascular Medicine (AREA)
• Orthopedic Medicine & Surgery (AREA)
• Heart & Thoracic Surgery (AREA)
• Medical Informatics (AREA)
• Molecular Biology (AREA)
• Animal Behavior & Ethology (AREA)
• General Health & Medical Sciences (AREA)
• Public Health (AREA)
• Veterinary Medicine (AREA)
• Dental Tools And Instruments Or Auxiliary Dental Instruments (AREA)

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• 1986
  • 1986-07-31 EP EP19860905044 patent/EP0248816A4/de not_active Withdrawn
  • 1986-07-31 WO PCT/US1986/001570 patent/WO1987000788A1/en not_active Application Discontinuation
  • 1986-08-01 IL IL79591A patent/IL79591A0/xx not_active IP Right Cessation
  • 1986-08-01 CA CA000515187A patent/CA1281960C/en not_active Expired - Fee Related

Patent Citations (8)

Non-Patent Citations (1)

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