CA1281960C - Apparatus and method for assembly and disassembly of interchangeable surgical acoustic members - Google Patents

Apparatus and method for assembly and disassembly of interchangeable surgical acoustic members

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Publication number
CA1281960C
CA1281960C CA000515187A CA515187A CA1281960C CA 1281960 C CA1281960 C CA 1281960C CA 000515187 A CA000515187 A CA 000515187A CA 515187 A CA515187 A CA 515187A CA 1281960 C CA1281960 C CA 1281960C
Authority
CA
Canada
Prior art keywords
socket
wrench
handpiece
torquing
fixture
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CA000515187A
Other languages
French (fr)
Inventor
Peter Kuhl
Alan Broadwin
Robert W. Hornlein
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Valleylab Inc
Original Assignee
Cooper Lasersonics Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Cooper Lasersonics Inc filed Critical Cooper Lasersonics Inc
Application granted granted Critical
Publication of CA1281960C publication Critical patent/CA1281960C/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25BTOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
    • B25B23/00Details of, or accessories for, spanners, wrenches, screwdrivers
    • B25B23/14Arrangement of torque limiters or torque indicators in wrenches or screwdrivers
    • B25B23/142Arrangement of torque limiters or torque indicators in wrenches or screwdrivers specially adapted for hand operated wrenches or screwdrivers
    • B25B23/1422Arrangement of torque limiters or torque indicators in wrenches or screwdrivers specially adapted for hand operated wrenches or screwdrivers torque indicators or adjustable torque limiters
    • B25B23/1427Arrangement of torque limiters or torque indicators in wrenches or screwdrivers specially adapted for hand operated wrenches or screwdrivers torque indicators or adjustable torque limiters by mechanical means
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B17/00Surgical instruments, devices or methods, e.g. tourniquets
    • A61B17/22Implements for squeezing-off ulcers or the like on the inside of inner organs of the body; Implements for scraping-out cavities of body organs, e.g. bones; Calculus removers; Calculus smashing apparatus; Apparatus for removing obstructions in blood vessels, not otherwise provided for
    • A61B17/22004Implements for squeezing-off ulcers or the like on the inside of inner organs of the body; Implements for scraping-out cavities of body organs, e.g. bones; Calculus removers; Calculus smashing apparatus; Apparatus for removing obstructions in blood vessels, not otherwise provided for using mechanical vibrations, e.g. ultrasonic shock waves
    • A61B17/22012Implements for squeezing-off ulcers or the like on the inside of inner organs of the body; Implements for scraping-out cavities of body organs, e.g. bones; Calculus removers; Calculus smashing apparatus; Apparatus for removing obstructions in blood vessels, not otherwise provided for using mechanical vibrations, e.g. ultrasonic shock waves in direct contact with, or very close to, the obstruction or concrement
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25BTOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
    • B25B11/00Work holders not covered by any preceding group in the subclass, e.g. magnetic work holders, vacuum work holders
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25BTOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
    • B25B23/00Details of, or accessories for, spanners, wrenches, screwdrivers
    • B25B23/0085Counterholding devices

Abstract

APPARATUS AND METHOD FOR ASSEMBLY AND DISASSEMBLY
OF INTERCHANGEABLE SURGICAL ACOUSTIC MEMBERS
ABSTRACT OF THE DISCLOSURE

An apparatus and method for assembly and dis-assembly of interchangeable surgical acoustic members includes a fixture for securing by a key a handpiece to which a tip and/or extender is attached. A torquing wrench has a tightening head and an untightening head on the same body, wherein the tightening head permits torquing of the tip and/or extender to a predetermined tightening torque in cooperation with a socket having a central bore therethrough so that the wrench and socket may be slid over an axially elongated combination and used at a point inter-mediate along the length thereof. In use, the handpiece is secured in the handpiece fixture and receives the tip and/or extender in a handtightened condition to be torqued to a predetermined limit by the torquing wrench while secured against rotation in the handpiece fixture. A table support structure for supporting a handpiece fixture for an alternative operation is also disclosed. The components are designed for a ready exchange of acoustic tips prior to, during, or after surgery in the sterile field with a minimum inconvenience.

Description

APPARATUS AND METHOD FOR ASSEMBLY AND DISASSEMBLY
OF INTERCHANGEABLE SURGICAL ACOUSTIC MEMBERS
BACKGROUND OF THE INVENTION
,~
This invention relates to an apparatus and method for an assembly and a disassembly of interchangeable surgical acoustic members. More particularly, this invention relates to a fixture for securing a suxgical handpiece for cooperating with a torquing wrench having a tightening head with predetermined torquing lLmits and a 10 loosening head mounted on the same body. Still more particularly, this invention relates to a method of assembling and disassembling such interchangeable surgical acoustical members.
Ultrasonic surgical devices are known for 15 performing a number of surgical procedures.
representativP device is shown in United States Patent No~
3,589,363 describing a hand-held instrument having an operative tip vibrating at a frequency in the ultrasonic range, and in which a handpiece includes a transducer.
20 Connections are provided on the handpiece to a source of treatment fluid and a pump to withdraw suspended tissue particles in a fluid from an operative site. The tip is elongated and provided with a thickened shank portion formed with a pair of flats, originally intended to 25 accommodate a wrench for tightening.
In practice, the design of such ultrasonic surgical devices depends not only on the technical and functional requirements of a resonant body, but also upon their surgical application. Thus, the length of the tip 30 and its diameter to be acceptable for a useful surgical device in various operative site areas has developed over the years, based upon experience with such devices. In particular, it has been determined in the art that an especially useful arrangement incorporating proportioned 35 surgical acoustic members, both from the standpoint of its surgical application and with respect to its manufacturability and costs, is based upon a combination of parts that are threaded together for easy interchange. The joint between the tip and the device is generally made at a point between a half- and quarter-wave length of the acoustic member in question.
However, as the length of the interchangeable part approaches a quarter wavelength, the stress at the threaded joint increases, thus requiring a greater force to maintain the coupling surfaces in appropriate contact during ultrasonic vibrations. In practice, it is important for intimate contact to be maintained between the coupling surfaces to maximize energy transfer, minimize mechanical losses, obtain consistent performance during surgical use of the device, and to minimize parasitic vibrations during operation. In particular, the latter may cause premature failure of either or both o~ the coupled acoustic members.
Experience with such devices has also determined an appropriate coupling force or torque for such systemsO
The coupling torque is sufficiently great that the acoustic members cannot be adequately fastened with normal finger force, requiring a wrench with an appropriate mechanical advantage. Thus, a techni~ue for fastening and unfastening such surgical tips to such devices has been available to the art, as will be described in greater detail.
The techni~ues of fastening and unfastening the surgical tip to the device are based upon a number of constraints in the art. On the one hand, the design and size of the threaded joint between the tip and the acoustical member is made as small as possible to minimize the weight for the surgeon ~nd to minimize visual interference with the surgical procedure. Partly because of such size, o~ertightening of the threaded joint is notdesirable since overtightening may overstress the threaded joint resulting in its fracture. On the contrary, insufficient tightening can result in incomplete acoustical coupling, heating of the ~hreaded joint, degraded surgical performance, and a potential for eventual catastrophic failure of the acoustic parts.
A system available to the art, which will be described in connection with Figs. 1 and 2, has provided two toxque wrenches, a tip socket, a stack socket and a holding fixture to provide operating room personnel with an ability to secure the handpiece of the surgical device, tighten the tip to the handpiece to a preset level, and then later untighten the interchangeable acoustic members used for each surgical case. Such an apparatus used a conventional tightening wrench, but some difficulty was experienced in providing enough force to loosen the ultrasonic tip a~ter a surgical usage. Accordingly, a second wrench, for untightening, was provided as an adapted commercial devi~e allowing disassembly of the acoustic members without allowing uncontrolled tightening by the use of a single direction clutch. Such an ~0 apparatus was intended Eor use in a non-sterile field and somewhat cumbersome as surgical devices developed to include curved and straight extenders. The availability of alternative tip structures for use by the surgeon resulted in a more elaborate and more complex device which is difficult and confusing to utilize, was nôt easily portable, and tended to be expensive to manufacture. In addition, such device was not readily sterilizable for use in an operative field for the convenience of changing tips during surgery.
Accordinglyi it was a problem in the use of such a device to develop a simplified tor~ue wrench to combine the tightening and loosening features in a single wrench, capable in this environment of cooperating with an existing handpiece holding fixture. One particular problem was that socket wrenches which were commercially available were not readily useable on elongated members because the available sockets are solid and not suited for use at a position intermediate an elongated member.
Accordingly, it is an overall object of this invention to provide a modified fixture for securing the handpiece of the surgical device for tightening and loosening a surgical tip secured to the handpiece.
It is another overall object of the invention to provide such a handpiece fixture which can be h~nd-held or readily mounted on a stand on a table to support the handpiece and handpiece fixture during assembly or disassembly.
It is still another object of the invention to provide such a handpiece fixture which is capable of accepting in a rotatably secure position various handpiece and tip combinations, such as are comprised by a standard straight handpiece or an angled handpiece, on the one hand, connected directly to straight, curved or flexible tips, or to straight or curved extenders which the tip is attached.
It is still another object of the invention to provide such a fixture for a handpiece of the type described, wherein the relative rotation between the fixture, a handpiece, and the acoustic vibrator can be secured to a key as in the currently commercial embodiment so that the fixture and wrench according to this invention can be utilized with existing surgical devices and handpieces currently available to ~perating personnel.
It is another overall object of this invention to provide a convenient method and apparatus to facilitate a change in the fragmenting and related elements during a surgical procedure in a way which eliminates a need for removing the acoustic vibrator from the handpiece as in the prior art.

It is still another overall object of this invention to provide a torque wrench which is capable of sliding over an assembled and hand-tightened combination of a handpiece~ tip, and/or extender and to provide a socket which is structurally accommodated to such an elongated subassembly.
It is still another object of this invention to provide a tor~ue wrench with a socket assembly of the type described having both a tightening head preset to a 10 predetermined torquing limit and a loosen~ng head, arranged in such a way to preclude an operator from applying the wrench in an erroneous direction.
It is still another object of this invention to provide a fixture for use with such a wrench that can be 15 used in hand to cooperate with the wrench in a scissor fashion, or be supported on a table support plate at the choice of the user.
It is a further overall object of this invention to provide such a handpiece torquing set in kit form for the convenience of medical personnel and arranged for easy sterilization within the sterile ield so that the tips can be quickly and easily exchanged either prior to, during or after surgery with a minimum disassembly of the handpiece, while avoiding inadvertent damage to the 25 exposed acoustic vibrator stack and human engineered to minimize operator error and confusion.
BRIEF SUMMARY OF THE INVENTION
Directed to achieving the foregoing objects of the invention and overcoming problems in connection with the tightening and loosening of an acoustic vibratory assembly having a transducer and a tip to a handpiece in a surgical device, the invention comprises a handpiece fixture for use in combination with a torquing wrench having a tightening head and a loosening head disposed in a common body for receiving a socket therein for engaging mating tool pads on a surgical tip to tighten the tip to form an ac~ustic vibrator tightened to a prede-termined tightening tolerance.
The fixture includes a body, having a base surface and a thickness capable of being held in the hand of a user. A top surface includes an inclined portion merging into a top end surface defining an elongated keyway for receiving a key therein to secure a hand tightened preassembly of a handpiece acoustic vibrator in an elongated transverse opening passing through the body from the opposed side surfaces of the fixture. The opening is significantly defined in cross section by a circle havi~g its radius at the center of an opening, portions of which merge with the segments of a circle having a second radius centered on an axis horizontally remote from the main axis of the opening and a second circle centered on an axis oblique to the main axis. Thus, the opening is defined by four connected arcuate surfaces to accommodate and secure various types of handpieces (straight or angled) in combination with various tips ~straight or angled) in com~ination, when used, with various extenders ~straight or angled). Preferably, the body i9 made of a suitable rigid plastic material and the transverse opening is defined in a block made from metal or other mat~rial ~5 o sufficient mechanical strength, and secured in an upper foremost location of the body by threaded fasteners. The lower surface of the fixture defines a plurality of openings for mating with extending pins on the upper surface of a table support device. The table support device includes a base plate which comprises a rectangular body to which are secured a plurality of table-engaging foot pads. Mediately disposed on the upper surface of the body is an upwardly-extending elongated support plate from which the fixture engaging pins extend9 and further defining a transverse channel in the upper surface thereof.

The handpiece fixture is thus held by hand or mounted to a table support device positioned on a table to support the handpiece and the fixture during assembly or disassembly. When used by hand, the torquing wrench is positioned so that the handpiece fixture and wrench are used in a scissor-like fashion. When the operator uses the table support device, the wrench is positioned so that it may be pushed downwardly while holding the handpiece fixture against the table with the opposite hand of the operator. The transverse channel in thej upwardly extending elongated support plate of the table support device is used during the disassembly of the tip from the extender.
The method of using the fixture and the wrench according to the invention includes the step of providing a handpiece fixture of the type described, hand-tightening a selected tip and/or extender to a transducer, selecting a socket having a bore therethrough for mating ~7ith the tip or extender, placing the socket on the tip or extender, sliding the torque wrench ov~r the socket to engage the socket, rotating the wrench in a ~irst tightening direction about the socket to tighten the tip or extender to a set predetermined torque. It is a feature of the socket and wrench that they may be axially slid over the axially elongated hand tightened subassembly of the transducer tip and/or extender.
In an alternative method of use, the handpiece fixture is positioned on the table support device so that the openings in the base portion thereof engage the pins extending from the table support plate, and the hand-tightened subassembly is secured by a key in the transversely extending opening in the handpiece fixture.
A socket is slid over the subassembly, the wrench engages the socket, and the tip and/or extender is tightened with the torquing wrench.

- 8 - 70557-~0 After use, or to change a tip and/or extender, the untig~tening head of the torque wrench is used in conjunction wi-th the handpiece fixture and/or the transverse slot in the table support device.
As described, the apparatus and method provides the user with a significantly simplified and enhanced capability to quickly and easily exchange a variety of tips either prior -to, during, or after surgery, while requiring a minimum disassembly of the hand-piece to facilitate quick attachment and removal.
1~ In acco.rdance with a broad aspect of the invention there is provided an apparatus for assembling and disassembling an interchangeable acoustic member relative to a surgical handpiece, the surgical handpiece defining a generally axially elongated structure, comprising: a fixture comprising a body structurally adapted to be he.ld in a hand of a user, said body deining an opening transversely through said body which is structurally adapted for receiving the surgical handpiece therein in a position so that an acoustic member can be tightened, changed, or loosened relative to the surgical handpiece by a torquing tool at a loca-~0 tion adjacent to said fixture; said fixture further defining a key slot in communication with said surgical handpiece-receiving open-ing for securing the handpiece an.d said fixture against relative rotation during tightening and untightening of the acoustic member relative to the handpiece by use of a key; means for securing said handpiece in a secure non-rotatable position adjacen-t to the surgical handpiece, a socket defining a bore therein which is structurally adapted for being slid over the acoustic member to - 8a -engage tool-pads on the surgical handpiece at one end thereof and structurally adapted for being secured in socket receiving open-ings in a torquing wrench; and said torquing wrench comprising a body connected to a handle, said body defininy a first socket-receiving opening for tightening said socket to a predetermined torque and an adjacent second socket-receiving opening for loosen-ing ~he surgical handpeice by said socket, said wrench and said socket combination being capable of sliding over the elongated acoustic member to perform said tightening and loosening l~ operation.
In accordance with another broad aspect of the invention there is provided a method for asse~bling and disassembling inter-changeable acoustic members to a surgical handpiece, said method comprising the steps of providing a fixture having a body defining a handpiece-receiving opening therethrough for rotatably securing said handpiece against rotation during torquing; hand tightening a selected acoustic member to a transducer on said handpiece;
selecting a socket having a bore therethrough for mating with said acoustic member; placing said selected socket on said acoustical ~0 member by sliding said socket over said acous-tic member through said bore; sliding a torque wrench over said acoustic member to engage said socket; rotating said wrench in a first tightening ~irection about said socket to tighten the acoustic member to a predetermined torque; and removing said wrench and said socket ~rom said acoustic member.
In accordance with another broad aspect oE the invention there is provided a torquing wrench having unlimited rotational - 8b - 70557_40 travel for use with an assembly and a disassembly of surgical acoustic members comprising: a body, including a handle, de~ining a first socket-receiving opening for tightening a socket having a bore therein to a predetermined torque, said socket-receiving opening and said socket therein being structurally adapted to receive -therethrough an elonga-ted surgical acoustic member; torqu-ing means in said body cooperating with said Eirst socket-receiv-ing opening for adjustab~.y setting the tightening torque to a predetermined tightening value, said torquing means structurally adapted and being operative to tighten said acoustic member on a mating member upon rotation of said wrench to permit ~ree rotation of said body about said acoustic member for tightening upon con-tinued rotation of said wrench, thus permitting unlimited angular rotation without overtightening beyond said predetermined tighten-ing value.
In accordance with another broad aspect of the invention there is provided, in combination, a torquing wrench and a body including a handle having a socket for tightening and untightening elongated surgical members, said combination comprising: a torqu-ing wrench which includes a socket receiving opening therein and ~eans in said body for adjustably setting a predetermined -torquing value applied to a socket, said torquing wrench being structurally adapted to receive through said opening said elongated surgical member so that said surgical member can be tightened to said pre-determined torquing value upon rotati.on of said torquing wrench;
and a socket having a bore therein and structurally adapted to be securely receiving in said socket receiving opening in said - 8c -torquing wrench, said elongated surgical member passing through the bore of said socket member during tig~l-tening and untightening.
BRIEF DESC~IPTION OF THE DRAWINGS
In the drawings:
Fig. 1 provides a basis for understanding a prior art method and apparatus for interchanging surgical acoustic members, wherein:
Fig. l(a) depicts the attachment of a tip to a trans-ducer, with or without an extender;
1~) Fig. l(b) shows the use of a stack socket to prepare the subassembly ~or tightening;
Fig. l(c) shows the manner of securing the stack socke-t-tip-transducer subassembly for tightening;
Fig. l(d) shows the tightening operation with the use of a tip socket, Figs. l(e) and l(f) show the attachment of the nose cone assembly;
Figs. l(g) and l(h) show the attachment of the flue assembly;
Figs. l(i) and l(j) show the attachment of the handpiece assembly to the acoustic vibrator and nose cone with the flue and Figs. l(k) and 1(1) show the completion of the assembly by connecting the manifold assembly;
Fig. 2 is a depiction of a prior art kit containing both an assembly wrench and disassembly wrench with a stack socket and a tip socket for performing the operations of Fig. l;

~2~

Fig. 3 is a perspective view, partly in section, of the handpiece fixture according to the invention;
Figs. 4(a) and 4tb) together ~how a top view and side view, partially in section, of a tor~uing wrench according to the invention;
Fig. 5 shows a tip socket wherein Fig. 5(a) i5 an end view; and Fig. 5~b) shows a side view of the tip socket;
Fig. 6 illustrates an extender socket where Fig.
61a) is an end view and Fig. 6(b) is a side view of the extender socket;
Fig. 7 is a diagrammatic view of the coopera~ion of the fixture and torquing wrench acting as a scissor, when the operator prefers to hand hold the fixture;
Fig. 8 is a top diagrammatic view of a handpiece assembly secured in the handpiece fixture with the torque wrench engaging an exchangeable socket for exchanging the tip or other acoustical member;
Fig. 9 is a view of the table support device ~ wherein Fig. 9(a) is a top view thereof and Fig. 9(b) is a side elevational view partially in section, Fig. lO is a side elevational view of the table support member of Fig. 3, securing the Eixture of Fig. 3, for use with the wrench of Fig. 4; and Fig. ll(a) and ll(b) together show a top view and side view, partially in section, of an alternative embodiment of the torquing wrench of Figs. 4(a) and 4(b).
The drawings are illustrative of the concept of the wrench to teach the selected art and should not unduly limit the invention which obviously could include other embodiments obvious to a person of ordinary skill in the art within the spirit of the invention.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
In order to facilitate an understanding of the features and advantages of the fixture and wrench assembly is axially aligned, whereas if a curved extender is used, the relationship between the grooves beneath the hold down plate 33 and associated grooves in the set is such to accommodate the angle subtended by the extender-transducer S subassemblyO In either event/ the hold down plate 33 is rotated to an open position and the acoustic vibrator is positioned in the torquing kit in an appropriate groove.
When only a tip is used, a single key will mate with the opening 24 in the transducer, whereas if an extender is used, a pair of keys are used in vertically spaced slots to secure the acoustic vibrator therein.
As shown in Fig. l(d~, the hold down plate 33 is pivoted to its closed position, and the tip socket 30 is slid over the tip 20. An assembly wrench 31 is attached to the tip socket and rotated until a predetermined, preset torque is achieved according to the construction of the assembly wrench, and the wrench 31 is removed. The tightening wrench 31 is then attached to the stack socket 30 and rotated until a predetermined torque is achieved so that both the extender and the tip have been tightened to the predetermined torque.
After the acoustic vibrator is assembled as shown in Figs~ l(a)-l(d) r a nose cone is assembled as shown in Figs. l(e) and l(f). A pair of O-rings 36 and 37 are provided adjacent a flange on the transducer remote from the tip 20 and seated therein. A third O ring 38 is provided in a groove on the transducer 23 proximate to the tip 20 and a nose cone 39 i5 axially slid and rotated to seat the nose cone 39 to the acoustic vibrator by threaded engagement.
Thereafter, as shown in Figs. l(g) and l(h), a flue 40 secured to a body 41 having a nose cone adap~er 42 at one end thereof is slid over the tip-extender combination. Where only the tip 20 is used, only the flue 40 and nose cone adapter 42 are needed. The flue 40 is then aligned relative to the tip 20 to centralize the tip 20 within the lue 4Q.
Thereafter~ the subassembly comprisiny the acoustic vibrator, the nose cone, and the flue are inserted into a handpiece housing 42 and rotated until snug, as shown in Figs. l(i) and l(j)~ Thereafter, an aspiration tube 44 with a flexible applicator cable 45 is inserted through a slot in the nose cone 38 and fed through an aspiration port 46 within the nose cone~ By pulling the cable 45 through the tip 20, the aspiration tube 44 will attach to the aspiration port ~6. As shown in Fig. 1(1), the irrigation tube is secured to an irrigation port 48, and clips 47 secure the tubing to the body of the ins~rument. The irrigation and aspiration tubing is then connected to the instrument.
To disassemble the acoustic vibrator after surgical procedure, the above-described assembly instructions are reversed, using a disasse~bly wrench 32.
An improved ixture acrording for use to the invention i~ shown in Fig. 3 for securing the assembled handpiece acoustic members therein to complete tightening.
The fixture includes a body 50 defining a lower surface 51 having a pair of openings 52 therein. The body 50 defines a sloped upper surface 53 merging into a left end surface 54 and a generally horizontal upper surface 55 merging into a right end surface 56 having a height greater than the height of the surface 54. Such a structure, which resembles a staple gun, is designed to be held conveniently in the hand of the user. The upper surface 55 defines a key slot 57 merging into a transversel~
extending opening 58 for receiving and securing the handpiece. The structure of the transverse opening 58 is designed to receive a straight handpiece, an angled handpiece, which is angled at any angle up to 90 degrees, a straight extender, a curved extender, or othax handpiece assembles. Thus, the opening 58 is defined by a pair of arcs 59 and 60 about a center ~1, a third arc 62a defined about a center 62 located horizontally remote from the center a~is 61 and an arc 64 located about a center 65 at an upwardly oblique angle from the center axis 61~ The handpiece which is axially elongated and its tip (or tip~extender combination) are fixedly secured by a key inserted into the key slot 57 to couple the fixture with the handpiece to prevent relative rotation between the fi~ture, handpiece and acoustic vibrator. The fixture according to Fig. 3, in conjunction with the tip wrench of Fig. 4, significantly enhances the ability of operating room personnel to change fragmenting and related elements during the operating procedure, thus eliminating the necessity of removing the acoustic vibrator from the handpiece proper as had been required in connection with the procedure described in connection with prior art Fig.
1. The new fixture is intended to accept the assembled handpiece.
Fig. 4 is a diagra~natical illustration of the torque wrench 70 constructed for use with the invention.
The wrench 70 comprises a body 71 connected to a handle 72. The body defines a first socket receiving opening 73 ~or tightening to a predetermined torque and an adjacent socket receiving opening 74 for loosening a tip or extender from the transducer. Preferably, the tightening head of the wrench only tightens when the wrench is rotated in a clockwise direction and incorporates a one-way clutch to prevent a reverse (or loosening) operation. Conversely, the loosening head of the wrench preferably only loosens when rotated in a counterclockwise direction and likewise incorporates a one way clutch operated in reverse to that associated with the tightening action in order to prevent tightening and to minimize a possibility of human error~ The tightening head 73 includes a sleeve insert receiver 76, a bearing plate 77 for retaining a clutch bearing 78, and a retaining ring 79 to form an operative assembly, as is well known in the art. The clutch bearing 78 is pressed into a cam member 80 and the bearing plate 77 is positioned in the housing 71. The cam assembly is inserted into the housing to mesh with the bearing plate 77 and the handle 72 is added as a subassembly.
The handle 72 includes a lubricated ~ember 82, (either a ball or roller) a ball or slider 83f bjiased by a spring 84, and a spring retaining member 85 to provide a preselected amount of torquing according to positioning of the screw 86. Labels 87 and 87a bearing suitable indicia are respectively secured on the tightening and loosening lS heads 73 and ~4 to indicate the direction of operation of the wrench.
The loosening head 74 includes a sleeve insert member 88, a roller clutch 90, and a bearing plate 92 to define the socket receiving opening for tightening. It is ~ feature of this torquin~ wrench to be able to mate with a socket which is axially slidable along the elongated member, such as the transducer, tip, and extender, if used.
While the individual elemants of the wrench are known, for the first time they are being used together in a novel combination for applications in a surgical environment. The surgical and especially the sterile surgical field present a set of unique technical requirements in that~
(a) the device must be reasonably light and easy to use by a non-technical person, such as a nurse;
(b) the wrench must be reasonably inexpensive so that, as an accessory, its cost benefit ratio will be considered advantageous to the customer and the producer, and (c) the wrench must remain in calibration for long periods of time or the proper function of the ultrasonic surgical device it services will be impaired.
Hospital personnel traditionally have no way of checking the calibration of the device.
As shown in Figs. 4ta) and 4(b), the design of the torque wrench addresses requirement (a) in a number of ways to provide a number of advantages.
First, the shape of the head is stepped and is thus human engineered to require its applica~on in the proper direction only.
Second, the sleeves which accept the hex sockets are stepped to prevent an improper insertion of the sockets.
Thirdt the head material is aluminum for light weight.
Fourth, the handle length is proportioned for proper balance and yet easy mechanical advantage.
The design of the torque wrench in FigsO 4(a) and 4(b) also addresses the cost requirement.
An application of one way roller ~clutch) bearings to a torgue wrench is a low cost, functionally effective application of a well known art to a new field.
one way ratchet devices which are usually seen in this ~5 type of device are complex~ expensive or unreliable. The one way roller clutch is a simple, elegant solution to an old problem and is especially suitable to the surgical environment in question.
The design of the torque wrench in Figs. 4(a) ~nd 4(b) addresses the requirement of calibration as follows:
The two element mechanism in the handle comprising elements 82 and 83 of Fig. 4(a), provides a way to apply the spring force in an appropriately constrained fashion so that the torque applied is consistent and ~'~8i~

repeatahle without recalibration for long periods of time.
Normal torque wrenches lose their calibra~ion after hundreds of cycles. This device is designed to operate for thousands of cycles without recalibration.
Thus, the wrench of Figs. 4(a) and 4(b) provides for an unlimi~ed angular rotation of the torquing device without fear of overtightening. Moreover, it provides a device with a resettable torque which allows a tightening of unlimited length members. These features are in contrast to devices which do not feature open pr through sockets, ratchet wrenches which have a limited rotation, or open end torque limiting wrenches in which, if the present angular rotation were exceeded, the torque limitation would no longer be available.
Figs. 5 and 6 respectively show a tip socket 92 and an extender socket 93 to be received in the tightening and loosening socket receiving openings as described. Pre~erably, the sockets define a bore 92a, 93a therethrough so that the sockets may also be slid axially along any elongated member, such as the tip and extender of this invention. Preferably, the bore 93a in the extender socket is laterally extended to define a slot as shown in Fig. 6 so that the curved surface of a curved extender can be readily accommodated. The mating portion of the socket is for the wrench preferably hexagonal. In use, the handpiece is secured to the handpiece fixture as discussed above and the tip and/or extender is screwed thereto in a finger tight fashion. An appropriate socket, such as a tip socket 92 for a tip 20 or an extender socket 93 for an extender 26 is selected and axially slid over the tip 20 or transversely placed over the extender 26 respectively to engage the tool pads on the tip or extender. The torque wrench 70 is then slid over the elongated tip/extender structure and engages the selected socket.

.

Fig. 7 shows the use of the fixture 50 and the wrench 70 to perform the operation as discussed above when the operator holds the Eixture 50 in hand. Thus, the cooperation between the fixture and the wrench act as a scissor to perform the assembly or disassembly operation as described.
Fig. 8 shows a view in diagrammatic fashion of an angled handpiece secured by a key assembly to the handpiece fixture 50 wherein the tip or other acoustic member is engaged by an exchangable socket 92 qr rotation by the torque wrench 70, in summary of the discussion above.
Figs. 9A and 9B show a table support device for mounting the fixture of Fig. 3 thereon when an operator wishes to utilize the method and apparatus according to this invention in connection with the table. The table support comprises a base plate 102 having a plurality of table-engaging foot-pads 103 to which is secured an upwardly-extending rectangular member 104 having a plurality of upwardly extending pins 105 from the upper surface thereof. The pins 105 engage the mating recesses 52 in the lower surface 51 of the fixture shown in Fig. 3.
Fig. 10 is a diagrammatic illustration of the support member of Fig. 9 and the fix~ure of Fig. 3 during use. The wrench is positioned so it is pushed down while the operator holds the fixture against the table with the other hand.
A significant advantage of the invention is that all parts of the handpiece torquing set are capable of sterilization, such as by ethylene oxide yas, so that the tips and other parts may be interchanged during surgery in the sterile field. As in the case of the prior art embodiment, the components of the system are preferably provided in the form of a set which includes a handpiece fixture, a table support plate, a torquing wrench, a plurality of sockets, a key, and instructions in a convenient pack.
Figs. ll(a) and ll(b) shows an alternative embodiment of the torquing wrench which is quite similar to the embodiment of Figs. 4(a) and 4(b). In this alternative embodiment, the ball members 82 and 83 are replaced by a roller member 101 having its outermost sur~ace in line contact with the cam memher 80. The roller member 101 is restrained against rotational movement by a pin 102 slidably located in ~ pair of openings in an elongated tappet member 103. Thus, the roller member is free to slide to the left and right as shown in Fig. ll(a). The roller member 101 is in line contact with the cam, rather than in point contact, as in the case of the ball 82 in Fig. 4(a). As in Fig. 4(a), the tappet member 102 is biased by a spring 84. The advantages and operational features of the wrench embodiment in Fig. ll(a) are thus the same as in the embodiment of Fig. ~(a~.
This invention may be embodied in other specific forms without departing from its spirit or essential characteristics. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictivel the scope of the invention being indicated by the claims rather than by the foregoing description, and all changes which come within the meaning and range of the equivalents of the claims are thereore intended to be embraced therein.

' '' ' ' , '

Claims (20)

1. An apparatus for assembling and disassembling an inter-changeable acoustic member relative to a surgical handpiece, the surgical handpiece defining a generally axially elongated struc-ture, comprising:
a fixture comprising a body structurally adapted to be held in a hand of a user, said body defining an opening transversely through said body which is structurally adapted for receiving the surgical handpiece therein in a position so that an acoustic member can be tightened, changed, or loosened relative to the surgical handpiece by a torquing tool at a location adjacent to said fixture;
said fixture further defining a key slot in communica-tion with said surgical handpiece-receiving opening for securing the handpiece and said fixture against relative rotation during tightening and untightening of the acoustic member relative to the handpiece by use of a key;
means for securing said handpiece in a secure non-rotatable position adjacent to the surgical handpiece; a socket defining a bore therein which is structurally adapted for being slid over the acoustic member to engage tool-pads on the surgical handpiece at one end thereof and structurally adapted for being scoured in socket receiving openings in a torquing wrench; and said torquing wrench comprising a body connected to a handle, said body defining a first socket-receiving opening for tightening said socket to a predetermined torque and an adjacent second socket-receiving opening for loosening the surgical hand-piece by said socket, said wrench and said socket combination being capable of sliding over the elongated acoustic member to perform said tightening and loosening operation.
2. The apparatus as set forth in claim 1, wherein said body fixture further defines a lower surface, a sloped upper surface merging into a left end surface and a generally horizontal upper surface, the latter merging into a right end surface having a height greater than the height of the left end surface, said sur-faces being proportioned to be held conveniently in the hand of the user.
3. The apparatus as set forth in claim 2, wherein said lower surface defines a plurality of openings therein for receiv-ing complementary pins for securing said fixture to another member.
4. The apparatus as set forth in claim 2, wherein said key slot is located in the generally horizontal upper surface.
5. The apparatus as set forth in claim 1, wherein the struc-ture of the surgical handpiece-receiving opening is structurally adapted to receive a straight handpiece or angled handpiece, and is defined by a pair of arcs located about a first center, a third arc defined about a second center located horizontally remote from the first center, and a fourth arc located about a third center located at an upwardly oblique angle from said first center, said first, second, third, and fourth arc together defining the perip-hery of said opening.
6. The apparatus as set forth in claim 3, in combination with a table support device which comprises a base plate for stablely engaging a planar surface, an upwardly extending member secured to said base plate and defining a plurality of extending pins for complementarily engaging the mating openings defined in the lower surface of the fixture.
7. The apparatus as defined in claim 1, wherein the wrench is structurally adapted to tighten only when said wrench is rota-ted in a first direction and to loosen only when said wrench is rotated in a second direction.
8. The apparatus as defined in claim 7, wherein the wrench tightens to a predetermined torque.
9. A method for assembling and disassembling interchange-able acoustic members to a surgical handpiece, said method com-prising the steps of providing a fixture having a body defining a handpiece-receiving opening therethrough for rotatably securing said handpiece against rotation during torquing; hand tightening a selected acoustic member to a transducer on said handpiece;
selecting a socket having a bore therethrough for mating with said acoustic member; placing said selected socket on said acoustical member by sliding said socket over said acoustic member through said bore; sliding a torque wrench over said acoustic member to engage said socket; rotating said wrench in a first tightening direction about said socket to tighten the acoustic member to a predetermined torque; and removing said wrench and said socket from said acoustic member.
10. The method as set forth in claim 9, wherein, after a surgical procedure is completed, further including the steps of selecting a socket having a bore therethrough for mating with said tip, placing said socket on said acoustic member, sliding said torque wrench over the socket to engage the socket in a loosening opening in said wrench; and rotating said wrench in a second loosening direction about said socket to loosen said acoustic member.
11. The method as set forth in claim 9, wherein the step of tightening by rotating said wrench is accomplished while holding said fixture in the hand of a user.
12. The method a set forth in claim 9, wherein the step of tightening is accomplished further including the step of support-ing said handpiece fixture on a table support device.
13. A torquing wrench having unlimited rotational travel for use with an assembly and a disassembly of surgical acoustic members comprising:
a body, including a handle, defining a first socket-receiving opening for tightening a socket having a bore therein to a predetermined torque, said socket-receiving opening and said socket therein being structurally adapted to receive therethrough an elongated surgical acoustic member;
torquing means in said body cooperating with said first socket-receiving opening for adjustably setting the tightening torque to a predetermined tightening value, said torquing means structurally adapted and being operative to tighten said acoustic member on a mating member upon rotation of said wrench to permit free rotation of said body about said acoustic member for tighten-ing upon continued rotation of said wrench, thus permitting un-limited angular rotation without overtightening beyond said pre-determined tightening value.
14. The wrench as set forth in claim 13, wherein said torqu-ing means includes a one-way roller clutch bearing adjacent said socket-receiving opening, and biasing means for biasing said clutch bearing to said predetermined torque value.
15. The wrench as set forth in claim 14, wherein said bias-ing means includes a ball member contacting said clutch bearing, a spring in said handle for biasing said ball member, and adjust-ing member for adjusting the compression of said spring to deter-mine said predetermined torque.
16. The wrench as set forth in claim 14, wherein said biasing means includes a roller member contacting said clutch bearing, a spring in said handle for biasing said ball member, and adjusting member for adjusting the compression of said spring to determine said predetermined torque.
17. In combination, a torquing wrench and a body including a handle having a socket for tightening and untightening elongated surgical members, said combination comprising:
a torquing wrench which includes a socket receiving opening therein and means in said body for adjustably setting a predetermined torquing value applied to a socket, said torquing wrench being structurally adapted to receive through said opening said elongated surgical member so that said surgical member can be tightened to said predetermined torquing value upon rotation of said torquing wrench and a socket having a bore therein and structurally adapted to be securely receiving in said socket receiving opening in said torquing wrench, said elongated surgical member passing through the bore of said socket member during tightening and untightening.
18. The wrench as set forth in claim 17, therein said torqu-ing means includes a one-way clutch bearing adjacent said socket receiving opening; and biasing means for biasing said clutch bear-ing to said predetermined torque value.
19. The wrench as set forth in claim 18, wherein said bias-ing means includes a ball member contacting said clutch bearing, a spring in said handle for biasing said ball member, and adjust-ing member for adjusting the compression of said spring to deter-mine said predetermined torque.
20. The wrench as set forth in claim 18, wherein said bias-ing means includes a roller member contacting said clutch bear-ing, a spring in said handle for biasing said ball member, and adjusting member for adjusting the compression of said spring to determine said predetermined torque.
CA000515187A 1985-08-01 1986-08-01 Apparatus and method for assembly and disassembly of interchangeable surgical acoustic members Expired - Fee Related CA1281960C (en)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
US76149585A 1985-08-01 1985-08-01
US761,495 1985-08-01
US78230685A 1985-10-01 1985-10-01
US782,306 1985-10-01

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AU7675496A (en) * 1995-11-15 1997-06-05 Alcon Laboratories, Inc. Cutting tip wrench
EP0958891A1 (en) * 1998-05-20 1999-11-24 Kirwin, Michael Peter A device for loosening nuts
JP2007504003A (en) * 2003-08-29 2007-03-01 トレガスキス リミテッド Contact tip placement tool for welding devices
US7159494B2 (en) 2004-12-14 2007-01-09 Hu-Friedy Mfg. Co., Inc. Torque limiting wrench for ultrasonic scaler tip insertion
JP4875107B2 (en) 2005-12-15 2012-02-15 メディ−フィジックス・インコーポレイテッド Seed cartridge barrel assembler
US7951136B2 (en) 2006-03-01 2011-05-31 Alcon, Inc. Coupler wrench

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Also Published As

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EP0248816A4 (en) 1989-05-16
IL79591A0 (en) 1986-11-30
WO1987000788A1 (en) 1987-02-12
EP0248816A1 (en) 1987-12-16

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