EP0237448B1 - Pièces en aluminium et ses alliages dont une face au moins présente au moins une région de zones résistant à l'usure - Google Patents
Pièces en aluminium et ses alliages dont une face au moins présente au moins une région de zones résistant à l'usure Download PDFInfo
- Publication number
- EP0237448B1 EP0237448B1 EP87420053A EP87420053A EP0237448B1 EP 0237448 B1 EP0237448 B1 EP 0237448B1 EP 87420053 A EP87420053 A EP 87420053A EP 87420053 A EP87420053 A EP 87420053A EP 0237448 B1 EP0237448 B1 EP 0237448B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- zones
- castings according
- width
- wear
- castings
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 229910045601 alloy Inorganic materials 0.000 title claims abstract description 17
- 239000000956 alloy Substances 0.000 title claims abstract description 17
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 9
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 8
- 239000004411 aluminium Substances 0.000 title claims description 4
- 230000000694 effects Effects 0.000 claims abstract description 8
- 238000002844 melting Methods 0.000 claims abstract description 8
- 230000008018 melting Effects 0.000 claims abstract description 8
- 238000009826 distribution Methods 0.000 claims abstract description 5
- 238000005266 casting Methods 0.000 claims abstract 12
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 10
- 238000011282 treatment Methods 0.000 claims description 10
- 238000000034 method Methods 0.000 claims description 8
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 6
- 229910052742 iron Inorganic materials 0.000 claims description 5
- 150000001875 compounds Chemical class 0.000 claims description 3
- 229910052759 nickel Inorganic materials 0.000 claims description 3
- 230000005855 radiation Effects 0.000 claims description 3
- 239000010953 base metal Substances 0.000 claims 2
- 238000005058 metal casting Methods 0.000 claims 1
- 229910001092 metal group alloy Inorganic materials 0.000 claims 1
- AZDRQVAHHNSJOQ-UHFFFAOYSA-N alumane Chemical group [AlH3] AZDRQVAHHNSJOQ-UHFFFAOYSA-N 0.000 description 5
- 229910000838 Al alloy Inorganic materials 0.000 description 4
- 229910001018 Cast iron Inorganic materials 0.000 description 3
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 3
- 240000008042 Zea mays Species 0.000 description 3
- 230000015556 catabolic process Effects 0.000 description 3
- 239000010949 copper Substances 0.000 description 3
- 229910052802 copper Inorganic materials 0.000 description 3
- 238000006731 degradation reaction Methods 0.000 description 3
- 230000004927 fusion Effects 0.000 description 3
- 229910052710 silicon Inorganic materials 0.000 description 3
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 2
- 238000002485 combustion reaction Methods 0.000 description 2
- 238000010894 electron beam technology Methods 0.000 description 2
- 239000000945 filler Substances 0.000 description 2
- 238000013532 laser treatment Methods 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 229910052749 magnesium Inorganic materials 0.000 description 2
- 239000011777 magnesium Substances 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 239000010703 silicon Substances 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 229910000990 Ni alloy Inorganic materials 0.000 description 1
- 229910000676 Si alloy Inorganic materials 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- CSDREXVUYHZDNP-UHFFFAOYSA-N alumanylidynesilicon Chemical compound [Al].[Si] CSDREXVUYHZDNP-UHFFFAOYSA-N 0.000 description 1
- 229910052786 argon Inorganic materials 0.000 description 1
- 238000003491 array Methods 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 238000005868 electrolysis reaction Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 230000000977 initiatory effect Effects 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 238000001000 micrograph Methods 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000004580 weight loss Effects 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F3/00—Changing the physical structure of non-ferrous metals or alloys by special physical methods, e.g. treatment with neutrons
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S148/00—Metal treatment
- Y10S148/902—Metal treatment having portions of differing metallurgical properties or characteristics
- Y10S148/903—Directly treated with high energy electromagnetic waves or particles, e.g. laser, electron beam
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S148/00—Metal treatment
- Y10S148/902—Metal treatment having portions of differing metallurgical properties or characteristics
- Y10S148/91—Metal treatment having portions of differing metallurgical properties or characteristics in pattern discontinuous in two dimensions, e.g. checkerboard pattern
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/12—All metal or with adjacent metals
- Y10T428/12993—Surface feature [e.g., rough, mirror]
Definitions
- the present invention relates to aluminum parts and its alloys, at least one face of which has at least one region of wear-resistant zones.
- the published French patent application 2 371 520 describes a method for treating a given exposed region of an article of aluminum or one of its alloys in the presence or not of an agent for alloy, with a laser beam or an electron beam of high energy (at least 10,000 watts / cm2) and of diameter between 250 and 12500 lim, so as to be able to heat the article in a first zone and to melt it in a second zone inside said first zone: a fine-grained structure is thus created at least in said zone, with the aim, inter alia, of improving wear resistance and eliminating or reducing deformations resulting from treatment.
- Claim 24 of this patent states that "said beam is moved along several separate and spaced paths so as to affect areas forming spaced regions on the exposed surface of said article".
- the treatment is applied to a casing of cast iron hardened by cementation and consists in directing on the latter a laser emitting a beam such that it forms a point with a diameter of 3000 li m.
- Japanese patent application published under No. 59,212,572 also teaches a method of curing the inner surface of an internal combustion engine cylinder by means of a laser in which the area ratio of the untreated areas to the areas treated is preferably between 10 and 70% and the dimension of the treated areas is several mm.
- zones suitable for friction can be obtained on parts by thermally treating their surface so as to locally obtain zones with a width exceeding 250 m.
- the applicant has sought to develop aluminum parts and its alloys of which at least one face is treated by thermal melting effect so as to develop at least one region of zones resistant to wear and able to friction but such that they conceal very few surface stresses liable to develop cracks or other degradation during their use and also such that they can be used rough treatment, that is to say without rework, expensive operation and delicate on hardened parts and which, by its thermal and mechanical effects, can modify the structure of the treated area and, consequently, its tribological characteristics.
- the aluminum parts and its alloys at least one face of which has at least one wear-resistant region on the surface consisting of a controlled distribution of zones hardened by localized melting effect are characterized in that said zones, whatever their length and shape, have a width and a depth of between 3 and 150 ⁇ m and that the surface fraction of the zones for each mm 2 of a region is between 5 and 60%.
- the differences in dimensions between the zones and the inter-zone spaces do not exceed 10 ⁇ m, which therefore avoids any re-machining of the parts before use.
- the treatment changes little the geometric profile of the treated part and only involves a slight change in the roughness.
- the presence of spaces between the zones appreciably improves the ability of the parts to friction by creating on the surface and on a fine scale an alternation of hardened zones and soft spaces, a very effective arrangement generally in resistance to wear. by adhesion, fatigue or abrasion and also effective in friction since the soft inter-zone spaces constitute traps for lubricant, or even traps for wear debris.
- the invention in fact involves in principle the statistical idea of reducing the width and depth of the zones and of separating them, the distribution on the scale of mm 2 and the shape of the zones having a second order effect with respect to with the width-depth effect and surface fraction.
- the invention also includes the zones regularly arranged on the surface of the parts in the form of periodic or quasi-periodic arrays of bands, the width and the depth of which are obviously between 3 and 150 ⁇ .Lm.
- the zones can be arranged in the form of continuous bands separated from each other by a distance of between 20 and 1000 wm, these bands having either any direction, or appearing at least one network of parallel bands.
- these zones can also be arranged in the form of discontinuous strips separated along their length and from one another by a distance of between 20 and 1000 ⁇ m; these bands having as previously either any direction, or appearing at least one network of parallel bands.
- the invention applies in particular to any aluminum alloy, the tribological properties of which can be improved by a surface melting treatment. It also applies to all parts where the zones consist of a molten aluminum alloy with a filler element or a filler compound such that said alloy has better tribological properties than the base alloy.
- This element can be for example iron or nickel.
- zones corresponding to the characteristics of the invention can be obtained by any process making it possible to locally modify by fusion-resolidification the nature or the structure of the surface of the part over a shallow depth and over a narrow width so as to give it by effect thermal and / or chemical better ability to friction.
- Obtaining axial, circular or helical bands or any other shape can be easily achieved by controlling the relative movement of the part and the beam by means of a microprocessor.
- FIGS. 1, 2 and 3 show, with regard to FIGS. 1, 2 and 3, different arrangements of zones produced according to the invention on a region of an active face of a part while FIG. 4 relates to a micrograph of a region portion of a part according to the invention and FIGS. 5, 6 and 7 to micrographic sections of parts according to the prior art (FIGS. 5 and 7) and according to the invention (fig. 6).
- Parts in A-S5U3 that is to say containing by weight 5% of silicon, 3% of copper and the balance in aluminum and impurities
- A-S17U4G (17% Si, 4% Cu, ⁇ 1 % Mg) produced in the same way were divided into two batches numbered 1 and 2, both comprising the two types of alloy.
- Lot 1 was subjected to a laser treatment to obtain areas according to the prior art and lot 2 to another laser treatment to obtain areas according to the invention.
- the parts according to the invention and which therefore have zones of small width and shallow depth have a rate of deformation of the surface profile such that it is no longer necessary to machine them.
- the surface of the parts of lot 1 was treated according to overlapping unidirectional parallel bands (lot 1 A) or not (lot 1 B): distance between band 2000 lim) while that of lot 2 was treated according to a network of parallel bands crossing at right angles and spaced from each other by 200 jim.
- the iron was replaced by a galvanic nickel deposit so as to produce a 10% nickel alloy on the surface after fusion and the parts of the 2 batches were subjected to friction-wear measurements. using the CAMERON-PLINT tribometer.
- This tribometer consists of a segment in chromed cast iron which presses on the surface to be checked and which is driven in an alternating movement so as to approximate approximately the friction which occurs between the segments inserted in the piston and the jacket of an engine. internal combustion.
- the support load was 100 N, the room temperature 100 ° C, the frequency of movement 12 Hz and the test time 30 min.
- the surface was previously lubricated with an oil of the Neutral 150 type.
- the present invention finds its application in the manufacture of aluminum parts and its alloys intended to be subjected to friction such as for example mechanical parts (engine liners and pistons, valve seats, brake drums and discs, toothed pulleys of transmission, dies, gears, bearings, spans of drive shafts, ball bearings, etc.) and electrical contact parts where friction and passage of electrical current are combined (connectors, sliding contact, electric motor collector , etc ).
- mechanical parts engine liners and pistons, valve seats, brake drums and discs, toothed pulleys of transmission, dies, gears, bearings, spans of drive shafts, ball bearings, etc.
- electrical contact parts where friction and passage of electrical current are combined
Landscapes
- Chemical & Material Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Manufacture Of Alloys Or Alloy Compounds (AREA)
- Sliding-Contact Bearings (AREA)
- Cylinder Crankcases Of Internal Combustion Engines (AREA)
- Braking Arrangements (AREA)
- Furnace Charging Or Discharging (AREA)
- Forging (AREA)
- Laser Beam Processing (AREA)
- ing And Chemical Polishing (AREA)
- Heat Treatment Of Articles (AREA)
- Shafts, Cranks, Connecting Bars, And Related Bearings (AREA)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT87420053T ATE43364T1 (de) | 1986-02-25 | 1987-02-23 | Werkstuecke aus aluminium und seinen legierungen, wobei mindestens eine flaeche mindestens einen verschleissfesten bereich enthaelt. |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR8603304 | 1986-02-25 | ||
FR8603304A FR2594852B1 (fr) | 1986-02-25 | 1986-02-25 | Pieces en aluminium et ses alliages dont une face au moins presente au moins une region de zones resistant a l'usure |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0237448A1 EP0237448A1 (fr) | 1987-09-16 |
EP0237448B1 true EP0237448B1 (fr) | 1989-05-24 |
Family
ID=9332914
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP87420053A Expired EP0237448B1 (fr) | 1986-02-25 | 1987-02-23 | Pièces en aluminium et ses alliages dont une face au moins présente au moins une région de zones résistant à l'usure |
Country Status (9)
Country | Link |
---|---|
US (1) | US4750945A (cs) |
EP (1) | EP0237448B1 (cs) |
JP (1) | JPS62290883A (cs) |
AT (1) | ATE43364T1 (cs) |
CA (1) | CA1275762C (cs) |
DE (1) | DE3760178D1 (cs) |
ES (1) | ES2008703B3 (cs) |
FR (1) | FR2594852B1 (cs) |
GR (1) | GR3000014T3 (cs) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2008019721A1 (de) * | 2006-08-18 | 2008-02-21 | Mg-Micro Galva Gmbh | Laseroxidieren von magnesium-, titan- oder aluminiumwerkstoffen |
EP1921177A3 (de) * | 2006-10-30 | 2011-03-16 | AHC-Oberflächentechnik GmbH | Erzeugung von Verschleissschutzschichten auf Werkstoffen aus sperrschichtbildenden Metallen oder deren Legierungen mittels Laserbehandlung |
Families Citing this family (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5084964A (en) * | 1989-07-28 | 1992-02-04 | Wagner Spray Tech Corporation | Aluminum die casting |
DE69410906T2 (de) * | 1993-08-28 | 1998-12-17 | Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.), Kobe | Aluminiumlegierungsgussstück mit hoher Laserschweissbarkeit, Verbindung aus einem Aluminiumlegierungsguss und Verfahren zur Verbesserung eines Konstruktionselement aus Aluminiumlegierungsguss |
EP0682156B2 (de) * | 1994-05-09 | 2004-04-21 | M. Schall GmbH + Co. KG | Container |
DE19650752C1 (de) * | 1996-12-06 | 1998-03-05 | Louis Renner Gmbh | Kupfer-Chrom-Kontaktwerkstoff mit feinkörnig umgewandelter Oberfläche für elektrische Schaltkontakte und Verfahren zu dessen Herstellung |
DE50104298D1 (de) * | 2001-07-09 | 2004-12-02 | Gehring Gmbh & Co Kg | Werkstück mit einer tribologisch beanspruchbaren Fläche und Verfahren zur Herstellung einer solchen Fläche |
DE10202184C1 (de) * | 2002-01-22 | 2003-05-28 | Federal Mogul Nuernberg Gmbh | Lasernitrieren von Aluminiumbasis-Verbundwerkstoffen |
US20050092403A1 (en) * | 2003-10-29 | 2005-05-05 | Lloyd David J. | Functionally graded aluminum alloy sheet |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4157923A (en) * | 1976-09-13 | 1979-06-12 | Ford Motor Company | Surface alloying and heat treating processes |
GB1583835A (en) * | 1977-03-28 | 1981-02-04 | Avco Everett Res Lab Inc | Metal surface modification |
DE2835332C2 (de) * | 1978-08-11 | 1982-06-24 | Messer Griesheim Gmbh, 6000 Frankfurt | Kolben mit einem Körper aus einer Aluminiumlegierung |
US4348263A (en) * | 1980-09-12 | 1982-09-07 | Western Electric Company, Inc. | Surface melting of a substrate prior to plating |
-
1986
- 1986-02-25 FR FR8603304A patent/FR2594852B1/fr not_active Expired
-
1987
- 1987-02-23 AT AT87420053T patent/ATE43364T1/de not_active IP Right Cessation
- 1987-02-23 EP EP87420053A patent/EP0237448B1/fr not_active Expired
- 1987-02-23 DE DE8787420053T patent/DE3760178D1/de not_active Expired
- 1987-02-23 ES ES87420053T patent/ES2008703B3/es not_active Expired
- 1987-02-24 CA CA000530471A patent/CA1275762C/fr not_active Expired - Fee Related
- 1987-02-24 JP JP62041240A patent/JPS62290883A/ja active Granted
- 1987-02-25 US US07/018,460 patent/US4750945A/en not_active Expired - Fee Related
-
1989
- 1989-05-24 GR GR89400003T patent/GR3000014T3/el unknown
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2008019721A1 (de) * | 2006-08-18 | 2008-02-21 | Mg-Micro Galva Gmbh | Laseroxidieren von magnesium-, titan- oder aluminiumwerkstoffen |
EP1921177A3 (de) * | 2006-10-30 | 2011-03-16 | AHC-Oberflächentechnik GmbH | Erzeugung von Verschleissschutzschichten auf Werkstoffen aus sperrschichtbildenden Metallen oder deren Legierungen mittels Laserbehandlung |
Also Published As
Publication number | Publication date |
---|---|
GR3000014T3 (en) | 1989-10-31 |
ATE43364T1 (de) | 1989-06-15 |
DE3760178D1 (en) | 1989-06-29 |
FR2594852B1 (fr) | 1988-04-29 |
ES2008703B3 (es) | 1989-08-01 |
JPS6356313B2 (cs) | 1988-11-08 |
EP0237448A1 (fr) | 1987-09-16 |
US4750945A (en) | 1988-06-14 |
JPS62290883A (ja) | 1987-12-17 |
FR2594852A1 (fr) | 1987-08-28 |
CA1275762C (fr) | 1990-11-06 |
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