EP0221584B1 - Machine for washing and drying domestic laundry - Google Patents
Machine for washing and drying domestic laundry Download PDFInfo
- Publication number
- EP0221584B1 EP0221584B1 EP86201671A EP86201671A EP0221584B1 EP 0221584 B1 EP0221584 B1 EP 0221584B1 EP 86201671 A EP86201671 A EP 86201671A EP 86201671 A EP86201671 A EP 86201671A EP 0221584 B1 EP0221584 B1 EP 0221584B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- tank
- drum
- air
- condenser
- washing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 238000005406 washing Methods 0.000 title claims description 42
- 238000001035 drying Methods 0.000 title claims description 26
- 239000000498 cooling water Substances 0.000 claims description 22
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 20
- 239000003599 detergent Substances 0.000 claims description 14
- 238000000465 moulding Methods 0.000 claims description 7
- 210000003414 extremity Anatomy 0.000 claims description 6
- 239000013536 elastomeric material Substances 0.000 claims description 5
- 238000009833 condensation Methods 0.000 claims description 4
- 230000005494 condensation Effects 0.000 claims description 4
- 239000004033 plastic Substances 0.000 claims description 4
- 229920003023 plastic Polymers 0.000 claims description 4
- 230000000694 effects Effects 0.000 claims description 3
- 210000003141 lower extremity Anatomy 0.000 claims description 3
- 210000001364 upper extremity Anatomy 0.000 claims description 3
- 238000010276 construction Methods 0.000 description 7
- 238000010981 drying operation Methods 0.000 description 5
- 238000009987 spinning Methods 0.000 description 5
- 230000008901 benefit Effects 0.000 description 4
- 238000000071 blow moulding Methods 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- -1 for example Substances 0.000 description 2
- 239000008237 rinsing water Substances 0.000 description 2
- 230000035939 shock Effects 0.000 description 2
- 239000004743 Polypropylene Substances 0.000 description 1
- 230000001133 acceleration Effects 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920002379 silicone rubber Polymers 0.000 description 1
- 239000004945 silicone rubber Substances 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
- D06F25/00—Washing machines with receptacles, e.g. perforated, having a rotary movement, e.g. oscillatory movement, the receptacle serving both for washing and for centrifugally separating water from the laundry and having further drying means, e.g. using hot air
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
- D06F58/00—Domestic laundry dryers
- D06F58/18—Detachable or door-mounted drying arrangements for washing machines
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
- D06F58/00—Domestic laundry dryers
- D06F58/20—General details of domestic laundry dryers
- D06F58/24—Condensing arrangements
Definitions
- This invention relates to a machine for washing and drying domestic laundry, comprising a cabinet containing a stationary tank for holding washing liquor, a detergent distributor located above the tank, a perforated drum within the tank for holding laundry to be washed and subsequently dried in the drum, the drum being rotatable inside the tank about a horizontal axis, a fan and a heater for generating a stream of hot air for drying the laundry, and ducts for conducting the hot air from the heater into the drum and for conducting away from the tank the air which passes from the drum into the space between the drum and the tank via the perforations in the drum.
- This air may be exhausted to the exterior of the cabinet or it may be cooled to remove moisture from it by condensation and then be returned to the fan for recirculation in the machine.
- washing and drying machine is often referred to as a "washer/dryer” and ideally combines the benefits of both a washing machine and a tumble dryer in a single unit no larger than an ordinary washing-only machine.
- This space-saving benefit is particularly significant in modern times when domestic appliances must be designed to fit into small kitchens and must also conform to standardised kitchen unit dimensions.
- a machine for washing and drying domestic laundry comprising a cabinet containing a stationary tank for holding washing liquor, a detergent distributor located above the tank, a perforated drum within the tank for holding laundry to be washed and subsequently dried in the drum, the drum being rotatable inside the tank about a horizontal axis, a fan and a heater for generating a stream of hot air for drying the laundry, and ducts for conducting the hot air from the heater into the drum and for conducting away from the tank the air which passes from the drum into the space between the drum and the tank via the perforations in the drum, characterised in that the fan is a high-speed fan capable of developing at its outlet an air pressure within the range of 4 cm to 8 cm of water, in that the fan, a motor for driving the fan and the heater are all housed in a box which is mounted on the outside of the back of the cabinet, and in that the duct which conducts the hot air from the heater into the drum is made of an elastomeric material and extends across
- the heater may have a small heater chamber and the fan may also be small. Consequently, due to the small size of the fan and the heater chamber, the box in which the fan and heater are housed on the back of the cabinet adds very little to the depth of the machine. Also air ducts of small cross-sectional area may be used which can readily be accommodated in the limited space available between the internal components of the machine.
- the high pressure of the air system also allows the air, at high velocity, to leave the tank through the relatively small hole which is normally provided in the bottom of the tank for the removal of the dirty washing liquor and rinsing water.
- An embodiment of the invention in which the front walls of the cabinet, the tank and the drum are formed with aligned openings through which laundry can be loaded into the drum, and a flexible annular seal extends between the front walls of the cabinet and the tank and is fixed to these walls around the openings therein, is characterised in that the hot-air duct is connected at its discharge end to an aperture in the wall of the seal so as to discharge into the drum through the aperture and through the openings in the front walls of the tank and the drum.
- a discharge nozzle is preferably provided at the discharge end of the hot-air duct to direct the hot air stream from the duct into the drum, the nozzle having a discharge aperture which faces towards the opening in the front wall of the drum.
- a simple method of connecting the hot-air duct to the aperture in the seal is provided in an embodiment of the invention which is characterised in that the portion of the hot-air duct which extends down the front of the tank also has a flattened shape with an elongate cross-section, and in that the aperture in the seal has an elongate shape corresponding to that of the cross-section of the hot-air duct at the discharge end thereof and extends in the circumferential direction of the seal end is surrounded by a wall which projects from the outer side of the seal and over which the discharge end of the duct fits.
- One embodiment of the invention is characterised in that the wall which surrounds the aperture in the seal is supported internally by a rigid sleeve which has an elongate cross-section corresponding to the shape of the aperture in the seal and which also forms said discharge nozzle, the sleeve having a wall portion which projects from the inner side of the seal in a direction towards the opening in the front wall of the drum to form the discharge aperture of the nozzle.
- washer/dryers which. comprise a condenser for removing moisture from the air used in the drying operation so that this air can be recirculated in the machine, the moist air being passed over cooling water in the condenser to effect the condensation
- the duct through which the moist air is brought to the condenser is commonly employed to carry away the condensate and the used cooling water.
- the air duct cannot be used satisfactorily for this purpose since, due to its hith velocity, the air flow in the duct will tend to impede the flow of water down the duct and even to drag water back into the condenser.
- An embodiment of the invention which comprises a condenser for removing moisture from the air conducted away from the tank so that this air can be recirculated in the machine, the moist air being passed over cooling water in the condenser to effect the condensation, and ducts being provided for conducting the air from the tank to the condenser and from the condenser to the inlet of the fan, is characterised in that the condenser comprises upper and lower elongate chambers extending substantially horizontally one above the other and communicating with one another at one end, the lower chamber having at or adjacent its other end an inlet for the moist air and the upper chamber having an outlet through which air can leave the condenser, and the condenser further having an inlet through which cooling water can be fed to the lower chamber and an outlet in the bottom of the lower chamber through which cooling water and condensate can leave this chamber, the latter outlet being surrounded by a wall which projects upwardly from the bottom of the lower chamber and which acts as a weir to determine a constant level of cooling water in
- the condenser comprises a vessel having the form of a U lying on its side with one limb directly above the other, the upper limb constituting the upper chamber of the condenser and the lower limb constituting the lower chamber and the connection between the limbs constituting a passage through which the chambers communicate with one another at said one end.
- the condenser can be manufactured cheaply as a plastics moulding, preferably a blow moulding, to minimise the number of joints and keep the tool cost low.
- a simple stiffening of the moulding can be obtained by forming a rigid web between two parts of the moulding which form the upper and lower chambers of the condenser vessel.
- a simple means of forming the wall around the outlet in the bottom of the lower chamber is provided in an embodiment of the invention which is characterised in that a pipe is connected to the outlet in the bottom of the lower chamber to conduct cooling water and condensate away from this chamber, and an end portion of said pipe projects upwardly into the lower chamber to form said wall.
- the washing and drying machine shown diagrammatically in Figures 1 and 2 comprises a stationary tank 1 of cylindrical form for holding washing liquor and within the tank a rotatable perforated drum 2 for holding the laundry to be washed and dried.
- the tank 1 is suspended in a cabinet, of which the front wall is shown at 3 in Figure 1.
- the tank is arranged with its axis disposed -horizontally, and the drum is rotatably supported in the tank coaxially therewith by a shaft 4 which projects from the rear end wall 5 of the drum and is journalled in a bearing (not shown) in the rear end wall 6 of the tank.
- the shaft 4 receives drive from an electric motor by which the drum 2 can be rotated at low speed in alternate directions during the washing and tumble-drying operations and at high speed in one direction only during the spinning operation.
- the motor is not shown in Figures 1 and 2 but Figure 3 shows a motor 7 which drives the drum of the machine shown in that figure through a belt 8 and a pulley 9 keyed on the shaft 4 of the drum.
- the drum 2 has perforations 10 (Figure 1) in its cylindrical wall 11 and a large circular central opening 12 in its front end wall 13 through which the laundry can be loaded into the drum.
- the tank 1 has a similar opening 14 in its front end wall 15 and a corresponding opening is provided in the front wall 3 of the cabinet, the three openings being coaxial with one another.
- a flexible annular seal 17, for example, a rubber bellows seal, is fixed to the front end wall 15 of the tank 1 around the opening 14 therein and to the front wall 3 of the cabinet around the corresponding opening in this wall.
- a hinged porthole door 18 is provided on the front wall of the cabinet, the door being arranged to seat in a water- and air-tight manner on a rim of the seal 17 at thel front edge of the seal, and the construction of this seal and the door 18 being such as to leave an annular space 19 between the seal 17 and a transparent portion 20 of the door which has a frusto- conical shape and protrudes into the openings 14 and 12 in the front of the tank 1 and the drum 2.
- an outlet 21 through which the dirty washing liquor and rinsing water is removed from the tank by a pump 22.
- the water expelled from the laundry during the spinning operation is also pumped from the tank through the outlet 21.
- a pipe 23 leads away from this outlet and has a branch 24 which is connected to the inlet of the pump 22.
- a drainage pipe 25 is connected to the outlet of the pump.
- the laundry is tumble-dried in the drum 2 by passing a stream of hot air over the laundry while the drum is rotated at low speed in alternate directions.
- the stream of hot air is produced by a high-speed fan 26 and an electric heater 27.
- Hot air from the heater flows into the drum 2 through a duct 28 which passes over the top of the tank 1 and down the front of the tank to discharge into the interior of the drum 2 through an aperture 29 in the wall of the bellows seal 17, the space 19 between the seal 17 and the protruding portion 20 of the door 18, and the openings 14 and 12 in the front walls of the tank and the drum.
- the hot air passes over the laundry in the drum 2 to extract moisture therefrom and then flows through the perforations 10 in the cylindrical wall 11 of the drum into the space between this wall and the surrounding wall of the tank 1.
- the moist air leaves this space via the outlet 21 in the bottom of the tank and the pipe 23, which serves as a duct for conducting the moist air to a condenser 30.
- the pipe 23 can be arranged to discharge the moist air to atmosphere externally of the machine, preferably through a lint filter and if desired through an extensible hose.
- the condenser 30 comprises a container 31 which is divided internally into upper and lower chambers 32 and 33 respectively by a horizontal partition 34 which ends some distance from one wall of the container to leave an opening 35 through which the chambers communicate with one another.
- the pipe 23 opens into the lower chamber 33 through the opposite wall of the container 31 so that the moist air flowing from the pipe 23 is constrained to flow over the surface of a quantity of cooling water 36 in the bottom of the container 31.
- the water vapour in the air is condensed by this cooling water and precipitated from the air stream, which then flows through the opening 35 into the upper chamber 32 of the container, whence it is conducted by a duct 37 to the inlet of the fan 26.
- the container 31 has a large volume in order to reduce the velocity of the air flow over the cooling water 36.
- This water is fed into the container during the drying operation through a valve-controlled inlet pipe 38 and leaves the container through an outlet pipe 39.
- One end of this pipe projects up into the lower chamber 33 through the bottom of the container; the other end is connected to the branch pipe 24 which connects the pipe 23 to the pump 22.
- the depth of the cooling water in the chamber 33 is determined by the height to which the end of the pipe 39 projects into the chamber.
- the container should, of course, be mounted well above the level to which the tank 1 is filled with water for the washing operation in order to avoid flooding the container.
- FIGs 3 and 4 show the whole of the cabinet of the machine with the exception of the back panel, which has been removed so that the tank 1 and the drive 8, 9 from the motor 7 to the shaft 4 of the drum can be seen.
- Figures 3 and 4 also show schematically a box 40 in which the fan 26 and heater 27 are housed and which is attached by screws or bolts (not shown) to the rear of the cabinet.
- the rear wall of the box 40 in Figure 3 and a side wall in Figure 4 have been broken away to show the parts which are housed in the box.
- these parts include a valve 41 for controlling the water feed to the condenser 30 through the pipe 38 and an electric motor 42 for driving the fan, the drive being transmitted through a belt 43 and pulleys 44 and 45 on the shaft of the fan impeller and the motor shaft respectively.
- the condenser 30 is mounted on the back of the machine directly beneath the box 40, the water pipe 38 and air duct 37 extending through holes in the bottom of the box.
- the cabinet has a specially shaped back panel to cover the condenser, which panel is represented by dot-dash lines 46 in Figure 4.
- the fan 26 is driven at very high speed, for example, 7,000 r.p.m., in order to deliver air at high pressure and velocity. This allows a small fan and a heater with a small heater chamber to be used so that the dimensions of the box 40 can be kept to a minimum.
- the air pressure at the fan outlet may be within the range 4 cm to 8 cm of water. With a high air pressure the air ducts may have a small cross-sectional area.
- a good clearance is needed between the detergent drawer and the top of the tank 1 to allow for the amplitude of vibration of the resiliently suspended tank when the speed of the drum passes through the resonant frequency at the beginning of the spinning operation, and this clearance is utilised to accommodate the portion 49 of the hot-air duct 28 which extends across the top of the tank 1.
- This portion and the portion 50 which extends down the front of the tank have a flattened shape with an elongate cross-section, the two flat major walls of the portion 49 being stiffened in the lateral direction by ribs 51.
- the duct has a corrugated neck portion 52 of circular cross-section which is connected to an outlet duct 53 from the heater 27, the inlet of which is connected to the outlet of the fan 26 at 54.
- the duct 28 has a portion 55 in which the cross-section of the duct gradually changes from a circular to an elongate shape.
- the duct 28 is connected to the aperture 29 in the wall of the bellows seal 17 which extends between the front end wall 15 of the tank 1 and the front wall 3 of the cabinet.
- this aperture is of elongate shape to match the cross-section of the portion 50 of the duct 28 and extends in the circumferential direction of the seal 17.
- the aperture 29 is surrounded by an upstanding wall 56 which projects from the outer side of the seal 17 and over which fits the end of the duct portion 50.
- the wall 56 is supported internally by a rigid sleeve 57 which is made of a plastics material and which has an elongate cross-section corresponding to the shape of the aperture 29.
- the sleeve 57 is formed with outwardly directed flanges 58 which engage over the edges of the wall 56 to secure the sleeve in the aperture 29, and a stiffening web 59 is formed across the middle of the sleeve.
- the sleeve 57 also forms a discharge nozzle for the duct 28, for which purpose the sleeve has a wall portion 60 which projects from the inner side of the seal 17 and curves round in a rearward direction to form a rearwardly facing discharge aperture 61 which directs the hot air stream from the duct 28 towards the central opening 12 (Figure 1) in the front wall of the drum 2. Due to this and to the high velocity of the air stream, very little hot air escapes into the gap between the front walls of the tank and the drum and by-passes the interior of the drum. To prevent small items of laundry entering this gap, an annular rim (not shown) is provided on the seal 17.
- the duct 28 is made of a heat-resistant elastomeric material, for example, silicone rubber, which allows it to be routed through the narrow space between the detergent dispenser 48 and the tank 1. Shocks caused by contact between the duct and the tank as the latter vibrates during acceleration of the drum to its spin speed are absorbed by deformation of the flexible walls of the duct.
- the elastomeric material and flattened shape of the duct 28 allow the duct to expand under the pressure of the air when the fan comes into operation and to collapse when the fan stops.
- thermostats are provided to control the drying temperatures, and the drying cycle is controlled by an adjustable timer (not shown).
- the condenser 30 comprises a vessel 61 having the form of a U lying on its side with one limb directly above the other.
- the upper limb constitutes an elongate upper chamber 32 of the vessel and the lower limb an elongate lower chamber 33, the two chambers extending substantially horizontally.
- the connection between the two limbs constitutes a passage 62 through which the chambers communicate with one another at one end.
- Adjacent its other end, in one side, the lower chamber 33 has an inlet 63 for the moist air, to which inlet the pipe 23 is connected.
- an outlet 64 through which air can leave the vessel 61. This outlet is connected to the duct 37 leading to the inlet of the fan 26. Also in the top of the upper chamber 32, directly above the passage 62, is an inlet 65 for cooling water, to which inlet a valve-controlled feed pipe 38 is connected. During the tumble-drying operation, cold water from the household supply is fed continuously to the lower chamber 33 via the pipe 38, which extends down through the passage 62 to a point just above the bottom of the lower chamber.
- the upper end of the pipe 39 extends into the lower chamber 33 for a short distance to form a wall 67 projecting upwardly from the bottom of the chamber 33 around the outlet 66.
- this wall acts as a weir to determine a constant level of cooling water 68 in the lower chamber.
- the moist air conducted into the chamber 33 by the pipe 23 flows over the surface of this water, and the water vapour in the air is condensed thereby and precipitated from the air stream.
- the air flow over the water outlet 66 tends to pick up a part of the water, creating droplets above the outlet and so assisting the action of the condenser.
- From the lower chamber 33 the air flows through the passage 62 into the upper chamber 32 and thence through the outlet 64 into the inlet duct 37 of the fan 26 for recirculation in the machine.
- drops of water picked up by the air flow over the cooling water in the lower chamber are deposited on the walls of the upper chamber before the air accelerates into the fan inlet duct 37. These drops of water run down to the bottom of the upper chamber and thence back into the lower chamber, the bottom wall of the upper chamber sloping downwardly from the side walls to facilitate this, as can be seen in Figure 14.
- the chambers 32 and 33 have a substantially larger cross-sectional area than the pipe 23 in order to reduce the velocity of the moist air entering the condenser and flowing over the cooling water 68.
- the condenser vessel 61 can be manufactured cheaply as a plastics moulding, preferably a blow moulding in, for example, polypropylene, so as to have the minimum number of joints and to keep the tool cost low.
- a rigid web 69 is formed between the two parts which constitute the upper and lower chambers of the condenser vessel.
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- Engineering & Computer Science (AREA)
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- Detail Structures Of Washing Machines And Dryers (AREA)
Description
- This invention relates to a machine for washing and drying domestic laundry, comprising a cabinet containing a stationary tank for holding washing liquor, a detergent distributor located above the tank, a perforated drum within the tank for holding laundry to be washed and subsequently dried in the drum, the drum being rotatable inside the tank about a horizontal axis, a fan and a heater for generating a stream of hot air for drying the laundry, and ducts for conducting the hot air from the heater into the drum and for conducting away from the tank the air which passes from the drum into the space between the drum and the tank via the perforations in the drum. This air may be exhausted to the exterior of the cabinet or it may be cooled to remove moisture from it by condensation and then be returned to the fan for recirculation in the machine.
- Such a washing and drying machine is often referred to as a "washer/dryer" and ideally combines the benefits of both a washing machine and a tumble dryer in a single unit no larger than an ordinary washing-only machine. This space-saving benefit is particularly significant in modern times when domestic appliances must be designed to fit into small kitchens and must also conform to standardised kitchen unit dimensions.
- Unfortunately, the cost of developing a special washing and drying machine, coupled with the relatively small size of the market for washer/dryers makes such machines expensive to produce. Therefore it is an attractive proposition to convert an ordinary washing machine into a washer/dryer.
- It has been proposed in German Gebrauchsmu- ster DE-U 1 928 522 to provide a separate auxiliary unit which stands alongside a washing machine and comprises the fan, a motor for the fan, the heater and the condenser, where provided. This requires minimal modification of the standard washing machine but, with the need for a separate cabinet, with extra connections and controls, and the space occupied by the auxiliary unit, the advantages of a combined washer/dryer are not fully realised. Unfortunately, the proposed auxiliary unit is simply too bulky to be added directly to an ordinary washing machine within the dimensional limitations mentioned above.
- Another arrangement for effecting such a conversion, with respect to a different type of washing machine, is disclosed in US 2 680 917. In this known arrangement a unit comprising a fan, a heater and hot air ducts is provided for direct attachment to the back of the cabinet of a washing machine. Again, however, the unit is very bulky, covering the entire area of the back of the cabinet, making it unsuitable for use in a modern washing machine. Also, it simply discharges the hot air from the heater into the space between the stationary tank and the perforated drum within the tank, with the result that much of this air will escape directly through the vent openings which are provided in the wall of the cabinet and will not pass through the drum. Since no ducts are provided for conducting the hot air into the drum, the problem of accommodating such ducts within the interior of the washing machine does not arise in the known arrangement, but the drying operation is unacceptably inefficient compared with a washer/dryer as set forth in the opening paragraph.
- It is an object of the present invention to contribute to a solution to this problem and also to enable a conversion unit to be constructed which will occupy much less space than the known unit.
- According to the invention there is provided a machine for washing and drying domestic laundry, comprising a cabinet containing a stationary tank for holding washing liquor, a detergent distributor located above the tank, a perforated drum within the tank for holding laundry to be washed and subsequently dried in the drum, the drum being rotatable inside the tank about a horizontal axis, a fan and a heater for generating a stream of hot air for drying the laundry, and ducts for conducting the hot air from the heater into the drum and for conducting away from the tank the air which passes from the drum into the space between the drum and the tank via the perforations in the drum, characterised in that the fan is a high-speed fan capable of developing at its outlet an air pressure within the range of 4 cm to 8 cm of water, in that the fan, a motor for driving the fan and the heater are all housed in a box which is mounted on the outside of the back of the cabinet, and in that the duct which conducts the hot air from the heater into the drum is made of an elastomeric material and extends across the top of the tank between the tank and the detergent distributor and down the front of the tank between the tank and the front wall of the cabinet to discharge into the drum through the front of the tank, at least the portion of the duct which extends between the tank and the detergent distributor having a flattened shape with an elongate cross-section.
- With a high-speed fan a high pressure is developed, so that the heater may have a small heater chamber and the fan may also be small. Consequently, due to the small size of the fan and the heater chamber, the box in which the fan and heater are housed on the back of the cabinet adds very little to the depth of the machine. Also air ducts of small cross-sectional area may be used which can readily be accommodated in the limited space available between the internal components of the machine. The high pressure of the air system also allows the air, at high velocity, to leave the tank through the relatively small hole which is normally provided in the bottom of the tank for the removal of the dirty washing liquor and rinsing water.
- In addition, in washer/dryers which have a detergent distributor located above the tank, a clearance is usually required between the detergent distributor and the tank to allow for the vibration of the tank as the drum accelerates at the beginning of the spinning operation.
- The utilisation of the narrow space between the detergent distributor and the tank to accommodate the portion of the hot-air duct which extends across the top of the tank is made possible by the fact that the high speed fan erables the use of small cross-section ducts and by the use of an elastomeric material for the duct and the flattened shape of the duct, since the resulting flexibility of the walls of the duct allows them to absorb any shocks caused by vibratory contact between the tank and the duct.
- An embodiment of the invention in which the front walls of the cabinet, the tank and the drum are formed with aligned openings through which laundry can be loaded into the drum, and a flexible annular seal extends between the front walls of the cabinet and the tank and is fixed to these walls around the openings therein, is characterised in that the hot-air duct is connected at its discharge end to an aperture in the wall of the seal so as to discharge into the drum through the aperture and through the openings in the front walls of the tank and the drum. This arrangement avoids any need to interfere with the construction of the tank or the drum.
- A discharge nozzle is preferably provided at the discharge end of the hot-air duct to direct the hot air stream from the duct into the drum, the nozzle having a discharge aperture which faces towards the opening in the front wall of the drum.
- A simple method of connecting the hot-air duct to the aperture in the seal is provided in an embodiment of the invention which is characterised in that the portion of the hot-air duct which extends down the front of the tank also has a flattened shape with an elongate cross-section, and in that the aperture in the seal has an elongate shape corresponding to that of the cross-section of the hot-air duct at the discharge end thereof and extends in the circumferential direction of the seal end is surrounded by a wall which projects from the outer side of the seal and over which the discharge end of the duct fits.
- One embodiment of the invention is characterised in that the wall which surrounds the aperture in the seal is supported internally by a rigid sleeve which has an elongate cross-section corresponding to the shape of the aperture in the seal and which also forms said discharge nozzle, the sleeve having a wall portion which projects from the inner side of the seal in a direction towards the opening in the front wall of the drum to form the discharge aperture of the nozzle.
- In washer/dryers which. comprise a condenser for removing moisture from the air used in the drying operation so that this air can be recirculated in the machine, the moist air being passed over cooling water in the condenser to effect the condensation, the duct through which the moist air is brought to the condenser is commonly employed to carry away the condensate and the used cooling water. With a high-speed fan the air duct cannot be used satisfactorily for this purpose since, due to its hith velocity, the air flow in the duct will tend to impede the flow of water down the duct and even to drag water back into the condenser.
- An embodiment of the invention which comprises a condenser for removing moisture from the air conducted away from the tank so that this air can be recirculated in the machine, the moist air being passed over cooling water in the condenser to effect the condensation, and ducts being provided for conducting the air from the tank to the condenser and from the condenser to the inlet of the fan, is characterised in that the condenser comprises upper and lower elongate chambers extending substantially horizontally one above the other and communicating with one another at one end, the lower chamber having at or adjacent its other end an inlet for the moist air and the upper chamber having an outlet through which air can leave the condenser, and the condenser further having an inlet through which cooling water can be fed to the lower chamber and an outlet in the bottom of the lower chamber through which cooling water and condensate can leave this chamber, the latter outlet being surrounded by a wall which projects upwardly from the bottom of the lower chamber and which acts as a weir to determine a constant level of cooling water in the lower chamber.
- In a preferred construction the condenser comprises a vessel having the form of a U lying on its side with one limb directly above the other, the upper limb constituting the upper chamber of the condenser and the lower limb constituting the lower chamber and the connection between the limbs constituting a passage through which the chambers communicate with one another at said one end.
- With this simple construction the condenser can be manufactured cheaply as a plastics moulding, preferably a blow moulding, to minimise the number of joints and keep the tool cost low. A simple stiffening of the moulding can be obtained by forming a rigid web between two parts of the moulding which form the upper and lower chambers of the condenser vessel.
- A simple means of forming the wall around the outlet in the bottom of the lower chamber is provided in an embodiment of the invention which is characterised in that a pipe is connected to the outlet in the bottom of the lower chamber to conduct cooling water and condensate away from this chamber, and an end portion of said pipe projects upwardly into the lower chamber to form said wall.
- An embodiment of the invention will now be described by way of example with reference to the accompanying drawings, in which
- Figure 1 is a diagrammatic part-sectional side elevation of a washing and drying machine in which the air is recirculated via a condenser, the cabinet of the machine, with the exception of the front wall, being omitted for the sake of clarity,
- Figure 2 is a diagrammatic rear elevation of the machine shown in Figure 1, with the whole of the cabinet omitted,
- Figure 3 is a schematic rear elevation of a washing and drying machine according to an embodiment of the invention in which the air is recirculated as in the arrangement shown in Figures 1 and 2,
- Figure 4 is a side elevation of the machine shown in Figure 3,
- Figure 5 is. a plan view of part of the interior of the machine shown in Figures 3 and 4, showing the duct through which hot air is conducted from the heater into the drum,
- Figure 6 is a sectional front elevation of the upper part of the machine shown in Figures 3 and 4, the section being taken on the line VI-VI in Figure 5,
- Figure 7 is a fragmentary sectional view taken on the line VII-VII in Figure 6 and drawn to a larger scale,
- Figure 8 is a plan view of the hot-air duct shown in Figures 5 to 7,
- Figure 9 is a longitudinal sectional view of the duct taken on the line IX-IX in Figure 8,
- Figure 10 is an end view of the duct looking in the direction of the arrow X in Figure 8,
- Figure 11 is a view similar to Figure 2 illustrating a preferred embodiment of the condenser, the same reference numerals being used for corresponding parts in the two figures, and
- Figures 12, 13 and 14 are side, plan and end views respectively, drawn to a much larger scale, of the condenser shown in Figure 11.
- The washing and drying machine shown diagrammatically in Figures 1 and 2 comprises a
stationary tank 1 of cylindrical form for holding washing liquor and within the tank a rotatable perforateddrum 2 for holding the laundry to be washed and dried. Thetank 1 is suspended in a cabinet, of which the front wall is shown at 3 in Figure 1. The tank is arranged with its axis disposed -horizontally, and the drum is rotatably supported in the tank coaxially therewith by a shaft 4 which projects from therear end wall 5 of the drum and is journalled in a bearing (not shown) in therear end wall 6 of the tank. Outside the tank the shaft 4 receives drive from an electric motor by which thedrum 2 can be rotated at low speed in alternate directions during the washing and tumble-drying operations and at high speed in one direction only during the spinning operation. The motor is not shown in Figures 1 and 2 but Figure 3 shows amotor 7 which drives the drum of the machine shown in that figure through a belt 8 and a pulley 9 keyed on the shaft 4 of the drum. - The
drum 2 has perforations 10 (Figure 1) in itscylindrical wall 11 and a large circularcentral opening 12 in itsfront end wall 13 through which the laundry can be loaded into the drum. Thetank 1 has a similar opening 14 in itsfront end wall 15 and a corresponding opening is provided in thefront wall 3 of the cabinet, the three openings being coaxial with one another. A flexibleannular seal 17, for example, a rubber bellows seal, is fixed to thefront end wall 15 of thetank 1 around the opening 14 therein and to thefront wall 3 of the cabinet around the corresponding opening in this wall. For closing this opening ahinged porthole door 18 is provided on the front wall of the cabinet, the door being arranged to seat in a water- and air-tight manner on a rim of theseal 17 at thel front edge of the seal, and the construction of this seal and thedoor 18 being such as to leave anannular space 19 between theseal 17 and a transparent portion 20 of the door which has a frusto- conical shape and protrudes into theopenings 14 and 12 in the front of thetank 1 and thedrum 2. - In the bottom of the
tank 1 is anoutlet 21 through which the dirty washing liquor and rinsing water is removed from the tank by apump 22. The water expelled from the laundry during the spinning operation is also pumped from the tank through theoutlet 21. Apipe 23 leads away from this outlet and has abranch 24 which is connected to the inlet of thepump 22. Adrainage pipe 25 is connected to the outlet of the pump. - Following the spinning operation the laundry is tumble-dried in the
drum 2 by passing a stream of hot air over the laundry while the drum is rotated at low speed in alternate directions. The stream of hot air is produced by a high-speed fan 26 and anelectric heater 27. Hot air from the heater flows into thedrum 2 through aduct 28 which passes over the top of thetank 1 and down the front of the tank to discharge into the interior of thedrum 2 through anaperture 29 in the wall of thebellows seal 17, thespace 19 between theseal 17 and the protruding portion 20 of thedoor 18, and theopenings 14 and 12 in the front walls of the tank and the drum. The hot air passes over the laundry in thedrum 2 to extract moisture therefrom and then flows through theperforations 10 in thecylindrical wall 11 of the drum into the space between this wall and the surrounding wall of thetank 1. The moist air leaves this space via theoutlet 21 in the bottom of the tank and thepipe 23, which serves as a duct for conducting the moist air to acondenser 30. Alternatively, thepipe 23 can be arranged to discharge the moist air to atmosphere externally of the machine, preferably through a lint filter and if desired through an extensible hose. - The
condenser 30 comprises acontainer 31 which is divided internally into upper andlower chambers opening 35 through which the chambers communicate with one another. Thepipe 23 opens into thelower chamber 33 through the opposite wall of thecontainer 31 so that the moist air flowing from thepipe 23 is constrained to flow over the surface of a quantity of cooling water 36 in the bottom of thecontainer 31. The water vapour in the air is condensed by this cooling water and precipitated from the air stream, which then flows through theopening 35 into theupper chamber 32 of the container, whence it is conducted by aduct 37 to the inlet of thefan 26. Thecontainer 31 has a large volume in order to reduce the velocity of the air flow over the cooling water 36. This water is fed into the container during the drying operation through a valve-controlledinlet pipe 38 and leaves the container through anoutlet pipe 39. One end of this pipe projects up into thelower chamber 33 through the bottom of the container; the other end is connected to thebranch pipe 24 which connects thepipe 23 to thepump 22. The depth of the cooling water in thechamber 33 is determined by the height to which the end of thepipe 39 projects into the chamber. The container should, of course, be mounted well above the level to which thetank 1 is filled with water for the washing operation in order to avoid flooding the container. - The washing and drying machine shown in Figures 3 and 4 is similar in construction and operation to the machine shown diagrammatically in Figures 1 and 2 and described above, and corresponding parts of the machine bear the same reference numerals. Figures 3 and 4 show the whole of the cabinet of the machine with the exception of the back panel, which has been removed so that the
tank 1 and the drive 8, 9 from themotor 7 to the shaft 4 of the drum can be seen. Figures 3 and 4 also show schematically abox 40 in which thefan 26 andheater 27 are housed and which is attached by screws or bolts (not shown) to the rear of the cabinet. The rear wall of thebox 40 in Figure 3 and a side wall in Figure 4 have been broken away to show the parts which are housed in the box. In addition to the fan and the heater these parts include avalve 41 for controlling the water feed to thecondenser 30 through thepipe 38 and anelectric motor 42 for driving the fan, the drive being transmitted through abelt 43 andpulleys condenser 30 is mounted on the back of the machine directly beneath thebox 40, thewater pipe 38 andair duct 37 extending through holes in the bottom of the box. The cabinet has a specially shaped back panel to cover the condenser, which panel is represented by dot-dash lines 46 in Figure 4. - The
fan 26 is driven at very high speed, for example, 7,000 r.p.m., in order to deliver air at high pressure and velocity. This allows a small fan and a heater with a small heater chamber to be used so that the dimensions of thebox 40 can be kept to a minimum. When the box is fitted on the back of a standard washing machine to convert it into a washer/dryer, the overall depth of the machine can still be kept within the European standard of 60 cm. The air pressure at the fan outlet may be within the range 4 cm to 8 cm of water. With a high air pressure the air ducts may have a small cross-sectional area. This is of particular benefit in the case of the hot-air duct 28 (Figures 1 and 2) which extends from theheater 27 across the top of thetank 1, since the interior of a washing machine tends to be particularly congested in this region. The corresponding region of the interior of the washing and drying machine of Figures 3 and 4 is shown in Figures 5 and 6, from which it can be seen that the space above thetank 1 is largely occupied by a vibration-dampingmass 47, for example, a concrete block, which is secured to the tank, and adetergent drawer 48 which dispenses detergent etc. for the washing operation. A good clearance is needed between the detergent drawer and the top of thetank 1 to allow for the amplitude of vibration of the resiliently suspended tank when the speed of the drum passes through the resonant frequency at the beginning of the spinning operation, and this clearance is utilised to accommodate theportion 49 of the hot-air duct 28 which extends across the top of thetank 1. This portion and theportion 50 which extends down the front of the tank have a flattened shape with an elongate cross-section, the two flat major walls of theportion 49 being stiffened in the lateral direction byribs 51. The duct has a corrugatedneck portion 52 of circular cross-section which is connected to anoutlet duct 53 from theheater 27, the inlet of which is connected to the outlet of thefan 26 at 54. Between theneck portion 52 and theportion 49 theduct 28 has aportion 55 in which the cross-section of the duct gradually changes from a circular to an elongate shape. At its discharge end theduct 28 is connected to theaperture 29 in the wall of the bellows seal 17 which extends between thefront end wall 15 of thetank 1 and thefront wall 3 of the cabinet. As shown in Figures 6 and 7, this aperture is of elongate shape to match the cross-section of theportion 50 of theduct 28 and extends in the circumferential direction of theseal 17. Theaperture 29 is surrounded by anupstanding wall 56 which projects from the outer side of theseal 17 and over which fits the end of theduct portion 50. Thewall 56 is supported internally by arigid sleeve 57 which is made of a plastics material and which has an elongate cross-section corresponding to the shape of theaperture 29. Thesleeve 57 is formed with outwardly directedflanges 58 which engage over the edges of thewall 56 to secure the sleeve in theaperture 29, and a stiffeningweb 59 is formed across the middle of the sleeve. Thesleeve 57 also forms a discharge nozzle for theduct 28, for which purpose the sleeve has a wall portion 60 which projects from the inner side of theseal 17 and curves round in a rearward direction to form a rearwardly facingdischarge aperture 61 which directs the hot air stream from theduct 28 towards the central opening 12 (Figure 1) in the front wall of thedrum 2. Due to this and to the high velocity of the air stream, very little hot air escapes into the gap between the front walls of the tank and the drum and by-passes the interior of the drum. To prevent small items of laundry entering this gap, an annular rim (not shown) is provided on theseal 17. - The
duct 28 is made of a heat-resistant elastomeric material, for example, silicone rubber, which allows it to be routed through the narrow space between thedetergent dispenser 48 and thetank 1. Shocks caused by contact between the duct and the tank as the latter vibrates during acceleration of the drum to its spin speed are absorbed by deformation of the flexible walls of the duct. The elastomeric material and flattened shape of theduct 28 allow the duct to expand under the pressure of the air when the fan comes into operation and to collapse when the fan stops. - Although they are not shown in the drawings, thermostats are provided to control the drying temperatures, and the drying cycle is controlled by an adjustable timer (not shown).
- A preferred construction of the
condenser 30 is shown in Figures 11 to 14. In this construction the condenser comprises avessel 61 having the form of a U lying on its side with one limb directly above the other. The upper limb constitutes an elongateupper chamber 32 of the vessel and the lower limb an elongatelower chamber 33, the two chambers extending substantially horizontally. The connection between the two limbs constitutes apassage 62 through which the chambers communicate with one another at one end. Adjacent its other end, in one side, thelower chamber 33 has aninlet 63 for the moist air, to which inlet thepipe 23 is connected. In the top of theupper chamber 32, near the end thereof which is remote from thepassage 62, is anoutlet 64 through which air can leave thevessel 61. This outlet is connected to theduct 37 leading to the inlet of thefan 26. Also in the top of theupper chamber 32, directly above thepassage 62, is aninlet 65 for cooling water, to which inlet a valve-controlledfeed pipe 38 is connected. During the tumble-drying operation, cold water from the household supply is fed continuously to thelower chamber 33 via thepipe 38, which extends down through thepassage 62 to a point just above the bottom of the lower chamber. Water leaves this chamber through anoutlet 66 in the bottom of the chamber and thepipe 39, which is connected at one end to theoutlet 66 and at the other end to thebranch pipe 24 which connects thepipe 23 to thepump 22. As indicated in dot-dash lines in Figure 4, the upper end of thepipe 39 extends into thelower chamber 33 for a short distance to form awall 67 projecting upwardly from the bottom of thechamber 33 around theoutlet 66. As shown in Figure 11, this wall acts as a weir to determine a constant level of coolingwater 68 in the lower chamber. The moist air conducted into thechamber 33 by thepipe 23 flows over the surface of this water, and the water vapour in the air is condensed thereby and precipitated from the air stream. The air flow over thewater outlet 66 tends to pick up a part of the water, creating droplets above the outlet and so assisting the action of the condenser. From thelower chamber 33 the air flows through thepassage 62 into theupper chamber 32 and thence through theoutlet 64 into theinlet duct 37 of thefan 26 for recirculation in the machine. In theupper chamber 32, drops of water picked up by the air flow over the cooling water in the lower chamber are deposited on the walls of the upper chamber before the air accelerates into thefan inlet duct 37. These drops of water run down to the bottom of the upper chamber and thence back into the lower chamber, the bottom wall of the upper chamber sloping downwardly from the side walls to facilitate this, as can be seen in Figure 14. - The
chambers pipe 23 in order to reduce the velocity of the moist air entering the condenser and flowing over the coolingwater 68. - The
condenser vessel 61 can be manufactured cheaply as a plastics moulding, preferably a blow moulding in, for example, polypropylene, so as to have the minimum number of joints and to keep the tool cost low. To stiffen the moulding arigid web 69 is formed between the two parts which constitute the upper and lower chambers of the condenser vessel.
Claims (11)
Applications Claiming Priority (6)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
GB08524256A GB2181222B (en) | 1985-10-02 | 1985-10-02 | Machine for washing and drying domestic laundry |
GB8524256 | 1985-10-02 | ||
GB08524254A GB2181220B (en) | 1985-10-02 | 1985-10-02 | Machine for washing and drying domestic laundry |
GB08524255A GB2181221B (en) | 1985-10-02 | 1985-10-02 | Machine for washing and drying domestic laundry |
GB8524254 | 1985-10-02 | ||
GB8524255 | 1985-10-02 |
Publications (3)
Publication Number | Publication Date |
---|---|
EP0221584A2 EP0221584A2 (en) | 1987-05-13 |
EP0221584A3 EP0221584A3 (en) | 1987-10-21 |
EP0221584B1 true EP0221584B1 (en) | 1990-01-24 |
Family
ID=27262807
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP86201671A Expired EP0221584B1 (en) | 1985-10-02 | 1986-09-29 | Machine for washing and drying domestic laundry |
Country Status (2)
Country | Link |
---|---|
EP (1) | EP0221584B1 (en) |
DE (1) | DE3668478D1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US9903652B2 (en) | 2012-01-12 | 2018-02-27 | Lg Electronics Inc. | Clothes treating apparatus having drying function |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
IT1220748B (en) * | 1988-05-04 | 1990-06-21 | Zanussi A Spa Industrie | CONVERTIBLE WASHING MACHINE IN COMBINED MACHINE FOR WASHING AND DRYING THE LINEN |
EP0356689A1 (en) * | 1988-08-10 | 1990-03-07 | Hitachi, Ltd. | Clothes dryer |
KR20030061190A (en) * | 2002-01-11 | 2003-07-18 | 엘지전자 주식회사 | drum wash and dry machine |
EP2620541A1 (en) * | 2012-01-27 | 2013-07-31 | Electrolux Home Products Corporation N.V. | Laundry drying machine |
Family Cites Families (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE6602480U (en) * | 1964-02-15 | 1969-06-12 | Constructa Werke Gmbh | METHOD AND DEVICE FOR DRYING VOIN LAUNDRY. |
DE1460875A1 (en) * | 1964-08-25 | 1969-04-30 | Constructa Werke Gmbh | Control and construction of a laundry drum dryer |
DE1928522U (en) * | 1964-10-13 | 1965-12-09 | Constructa Werke G M B H | ADDITIONAL DEVICE FOR A WASHING MACHINE AND / OR SPINNER AND WASHING AND / OR SPINNER MACHINE. |
DE1585672A1 (en) * | 1967-11-17 | 1971-04-01 | Constructa Werke Gmbh | Drum washing machine with drying device |
DE1610198A1 (en) * | 1967-12-21 | 1971-08-19 | Siemens Elektrogeraete Gmbh | A laundry treatment machine equipped for washing and drying laundry |
DE2322788A1 (en) * | 1973-05-05 | 1974-11-28 | Ptm Pantromat Gmbh Elektrogera | Washing machine hot air feed - by detachable connecting tube linking hot air generator to machine |
GB1461073A (en) * | 1973-06-01 | 1977-01-13 | Colston Appliances Ltd | Washing machine having a hot air dryer |
DE2545795C2 (en) * | 1975-07-02 | 1982-09-30 | August Lepper Maschinen- U. Apparatebau Gmbh, 5340 Bad Honnef | Drum washing and drying machine |
GB1554725A (en) * | 1976-10-11 | 1979-10-31 | Hotpoint Ltd | Airflow arrangements for tumble drying machines |
DE2940922A1 (en) * | 1979-10-09 | 1981-04-23 | Bosch-Siemens Hausgeräte GmbH, 7000 Stuttgart | Overflow prevention in water cooled tumble-drier condenser - using temp. controlled switch located below overflow lip |
-
1986
- 1986-09-29 EP EP86201671A patent/EP0221584B1/en not_active Expired
- 1986-09-29 DE DE8686201671T patent/DE3668478D1/en not_active Expired - Lifetime
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US9903652B2 (en) | 2012-01-12 | 2018-02-27 | Lg Electronics Inc. | Clothes treating apparatus having drying function |
Also Published As
Publication number | Publication date |
---|---|
EP0221584A3 (en) | 1987-10-21 |
DE3668478D1 (en) | 1990-03-01 |
EP0221584A2 (en) | 1987-05-13 |
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