EP0214993A4 - Vehicle brake actuator arrangement. - Google Patents

Vehicle brake actuator arrangement.

Info

Publication number
EP0214993A4
EP0214993A4 EP19850903497 EP85903497A EP0214993A4 EP 0214993 A4 EP0214993 A4 EP 0214993A4 EP 19850903497 EP19850903497 EP 19850903497 EP 85903497 A EP85903497 A EP 85903497A EP 0214993 A4 EP0214993 A4 EP 0214993A4
Authority
EP
European Patent Office
Prior art keywords
brake actuator
vehicle
brake
circuit
vacuum
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP19850903497
Other languages
German (de)
French (fr)
Other versions
EP0214993A1 (en
Inventor
William G Fontaine
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
GLOBAL MARKETINVESTIGATION AND VENTURE CAPTIAL CON
Original Assignee
FAIL SAFE BRAKE CORP
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by FAIL SAFE BRAKE CORP filed Critical FAIL SAFE BRAKE CORP
Publication of EP0214993A1 publication Critical patent/EP0214993A1/en
Publication of EP0214993A4 publication Critical patent/EP0214993A4/en
Withdrawn legal-status Critical Current

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60T—VEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
    • B60T13/00—Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems
    • B60T13/10—Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems with fluid assistance, drive, or release
    • B60T13/66—Electrical control in fluid-pressure brake systems
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K28/00—Safety devices for propulsion-unit control, specially adapted for, or arranged in, vehicles, e.g. preventing fuel supply or ignition in the event of potentially dangerous conditions
    • B60K28/02—Safety devices for propulsion-unit control, specially adapted for, or arranged in, vehicles, e.g. preventing fuel supply or ignition in the event of potentially dangerous conditions responsive to conditions relating to the driver
    • B60K28/06—Safety devices for propulsion-unit control, specially adapted for, or arranged in, vehicles, e.g. preventing fuel supply or ignition in the event of potentially dangerous conditions responsive to conditions relating to the driver responsive to incapacity of driver
    • B60K28/063—Safety devices for propulsion-unit control, specially adapted for, or arranged in, vehicles, e.g. preventing fuel supply or ignition in the event of potentially dangerous conditions responsive to conditions relating to the driver responsive to incapacity of driver preventing starting of vehicles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K31/00—Vehicle fittings, acting on a single sub-unit only, for automatically controlling vehicle speed, i.e. preventing speed from exceeding an arbitrarily established velocity or maintaining speed at a particular velocity, as selected by the vehicle operator
    • B60K31/0008—Vehicle fittings, acting on a single sub-unit only, for automatically controlling vehicle speed, i.e. preventing speed from exceeding an arbitrarily established velocity or maintaining speed at a particular velocity, as selected by the vehicle operator including means for detecting potential obstacles in vehicle path
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K31/00—Vehicle fittings, acting on a single sub-unit only, for automatically controlling vehicle speed, i.e. preventing speed from exceeding an arbitrarily established velocity or maintaining speed at a particular velocity, as selected by the vehicle operator
    • B60K31/16—Vehicle fittings, acting on a single sub-unit only, for automatically controlling vehicle speed, i.e. preventing speed from exceeding an arbitrarily established velocity or maintaining speed at a particular velocity, as selected by the vehicle operator having means to prevent or discourage unauthorised use or adjusting of the controlling means
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R25/00—Fittings or systems for preventing or indicating unauthorised use or theft of vehicles
    • B60R25/01—Fittings or systems for preventing or indicating unauthorised use or theft of vehicles operating on vehicle systems or fittings, e.g. on doors, seats or windscreens
    • B60R25/08—Fittings or systems for preventing or indicating unauthorised use or theft of vehicles operating on vehicle systems or fittings, e.g. on doors, seats or windscreens operating on brakes or brake systems
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60T—VEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
    • B60T13/00—Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems
    • B60T13/10—Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems with fluid assistance, drive, or release
    • B60T13/24—Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems with fluid assistance, drive, or release the fluid being gaseous
    • B60T13/241—Differential pressure systems
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60T—VEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
    • B60T7/00—Brake-action initiating means
    • B60T7/12—Brake-action initiating means for automatic initiation; for initiation not subject to will of driver or passenger
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60T—VEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
    • B60T8/00—Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60W—CONJOINT CONTROL OF VEHICLE SUB-UNITS OF DIFFERENT TYPE OR DIFFERENT FUNCTION; CONTROL SYSTEMS SPECIALLY ADAPTED FOR HYBRID VEHICLES; ROAD VEHICLE DRIVE CONTROL SYSTEMS FOR PURPOSES NOT RELATED TO THE CONTROL OF A PARTICULAR SUB-UNIT
    • B60W10/00—Conjoint control of vehicle sub-units of different type or different function
    • B60W10/04—Conjoint control of vehicle sub-units of different type or different function including control of propulsion units
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60W—CONJOINT CONTROL OF VEHICLE SUB-UNITS OF DIFFERENT TYPE OR DIFFERENT FUNCTION; CONTROL SYSTEMS SPECIALLY ADAPTED FOR HYBRID VEHICLES; ROAD VEHICLE DRIVE CONTROL SYSTEMS FOR PURPOSES NOT RELATED TO THE CONTROL OF A PARTICULAR SUB-UNIT
    • B60W10/00—Conjoint control of vehicle sub-units of different type or different function
    • B60W10/18—Conjoint control of vehicle sub-units of different type or different function including control of braking systems
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60W—CONJOINT CONTROL OF VEHICLE SUB-UNITS OF DIFFERENT TYPE OR DIFFERENT FUNCTION; CONTROL SYSTEMS SPECIALLY ADAPTED FOR HYBRID VEHICLES; ROAD VEHICLE DRIVE CONTROL SYSTEMS FOR PURPOSES NOT RELATED TO THE CONTROL OF A PARTICULAR SUB-UNIT
    • B60W30/00—Purposes of road vehicle drive control systems not related to the control of a particular sub-unit, e.g. of systems using conjoint control of vehicle sub-units, or advanced driver assistance systems for ensuring comfort, stability and safety or drive control systems for propelling or retarding the vehicle
    • B60W30/18—Propelling the vehicle
    • B60W30/1819—Propulsion control with control means using analogue circuits, relays or mechanical links

Definitions

  • the inven- tion relates generally to vehicle braking apparatus and more particularly to an automatic braking apparatus which operates to automatically stop a moving vehicle if the dri ⁇ ver leaves the driver's seat.
  • a patent application Serial No. 06/346,551, filed February 8, 1982, entitled Vehicle Brake Actuator Arrange ⁇ ment discloses additional details of a control system for the vehicle brakes, which, besides the electrical seat switch further comprises details of the electrical and pneumatic control elements.
  • Patent Application Serial No. 06/540,060 filed October 7, 1983, entitled Automatic Brake Actuator with Controlled Release, discloses still further details of a brake control system which is capable of incorporating the use of vehicle theft sensors and other sensors that further enhance the utility of the braking system.
  • the present invention further advances the art relat ⁇ ing to automatic vehicle brake control, and discloses the use of media, other than vacuum, for actuating the vehicle brakes and shows refinements in the electrical control ap ⁇ paratus so that additional capabilities are realized.
  • U.S. Patent No. 4,244,186 which discloses generally a pilot operated hy- draulic brake system
  • U.S. Patent No. 3,790,223 (Fontaine) which shows a brake control system including a seat switch and a solenoid valve circuit
  • U.S. Patent No. 3,195,309 which shows a brake mechanism that serves to reduce the effect of worn brake shoes in a manual brake arrangement.
  • U.S. Patent No. 3,895,698 shows an electrically controlled power brake system which provides automatic braking in response to a plurality of vehicle conditions.
  • the present disclosure expands the scope of the art of automatic vehicle braking in that it discloses automatic braking systems that include other braking media than vacuum force, namely hydraulic pressure, as obtained from a source of hydraulic pressure in the vehicle that may be separate from the braking system, such as the hydraulic pressure obtained from a vehicle power assisted steering system, or compressed air which is available in certain vehicles, or an electrically powered brake actu- ator, drawing power from the vehicle ' s normally provided electric system.
  • hydraulic pressure as obtained from a source of hydraulic pressure in the vehicle that may be separate from the braking system, such as the hydraulic pressure obtained from a vehicle power assisted steering system, or compressed air which is available in certain vehicles, or an electrically powered brake actu- ator, drawing power from the vehicle ' s normally provided electric system.
  • the present invention further expands the scope of condi ⁇ tions that can interact with the brake actuating system, so that, not only the driver' s leaving the driver' s seat will actuate the brake system, but also other conditions, which briefly surmiarized comprise : (1) an attempt to operate the vehicle by an unauthor ⁇ ized driver ;
  • Still another desirable condition for actuating the brakes is the condition that the vehicle is standing still , without the driver touching the accelerator pedal ; (3 ) an attempt to drive the vehicle if any of the en ⁇ gine fault indications , such as lack of oil pressure , over ⁇ heating engine or the like indicate that the vehicle is not in drivable condition;
  • Still other conditions may be added which can be used to activate the brakes such as anti-collision (radar) sens ⁇ ing devices , door or tail gate open , etc .
  • radar anti-collision
  • Figure 1 is an elevational view of a retro-fit vacuum operated brake actuator consisting of a- brake master cylinder , a vacuum operated brake actuator and a conven ⁇ tional vacuum operated brake booster .
  • Figure 2 is an "elevational view of the brake actuator seen along the line 2-2 of Figure 1.
  • Figure 3 is a vertical, cross-sectional view of the brake actuator of Figure 1 showing the interior construction of the brake actuator and the brake booster.
  • Figure 4 is a view similar to that of Figure 3 but showing the brake actuator in its active braking condition.
  • Figure 5 is a digrammatic view of parts of a vehicle with the brake actuator installed and connected to the vehicle wheels with some of the elements of the control system, which are described in more detail in the instant application.
  • Figure 6 is diagrammatic view of a brake actuator using hydraulic pressure for brake actuation and levered linkage to the brake cylinder.
  • Figured is an enlarged detail view of the linkage of Figure 6.
  • Figure 8 is a more detailed view of the hydraulically assisted brake actuator showing additional control details.
  • Figure 9 is a sectional view taken along line 9-9.
  • Figure 10 is an elevational view of a hydraulic brake actuator using additional vacuum assist in actuating the brakes.
  • FIG 11 is a block diagram of the control circuits for the brake actuator which is the major object of the instant application.
  • Figure 12 is a detailed circuit diagram of a keypad circuit, for disengaging the brake actuator.
  • Figure 13 is a circuit diagram of the primary brake control circuit for control of the brake actuator.
  • Figure 14 is a delay circuit for the seat switch.
  • Figure 15 is a tachometer response circuit for detecting no vehicle speed.
  • Figure 16 shows an electrically assisted brake actu ⁇ ator system.
  • Figure 1 is a brake actuator system according to one embodiment of the invention and consists of a conventional master brake cylinder 11 connected to a brake actuator 12 which is in turn connected with a brake booster 13 of con ⁇ ventional construction.
  • a brake shaft 17 coupled to a brake pedal (not shown) to the right of the Figure tra- verses the booster 13, the actuator 12 and enters the master cylinder 11, wherein pressure on the brake shaft 17 is con ⁇ verted to the hydraulic pressure which is transmitted to the vehicle wheel brakes via the hydraulic lines 14, in conventional manner.
  • a vacuum line 15 leads from an engine- developed vacuum source to an airflow control valve 16, a 3-way 12V.
  • DC skinner type valve which is electrically piloted and which, when energized, applies vacuum to the interior of the brake actuator 12 for stopping the vehicle.
  • Figure 2 shows some of the hereinabove described elements seen along the line 2-2 of Figure 1.
  • Figure 3 shows in a cross-sectional view some details of the interior construction of the master cylinder 11, the actuator 12 and the booster 13. These details have all been described in the hereinabove earlier referenced applications, in parti- cular in application Serial No. 6/540,060 and Serial No. 6/346,551 as well as in U.S. Patent No. 3,831,698.
  • Figure 4 shows the assembly of Figure 3 in its brake- activating condition with the space 18 exposed to vacuum which draws the center shaft against the piston 21 of the master cylinder 11 to activate the brakes.
  • Figure 5 shows in diagrammatic form a part of a vehicle with rear and front wheels 22 and 23 respectively, each equipped with a brake 24, operated through hydraulic brake lines 14 from the master cylinder 11 which is, in turn, connected with the brake actuator 12 and the brake booster 13 and the brake pedal 26.
  • a gas pedal 27 is also shown, which has an electric gas pedal switch 28, similar to the type disclosed in Fon ⁇ taine patent 3,846,599, which is connected with the electric control unit 29.
  • the electric control unit 29 is the central point for the various electric circuits and components that together constitute the object of the instant invention and will be described in more detail hereinbelow.
  • the electric control unit receives inputs from the seat switch 31, the gas pedal switch 28, a speed sensor 32 and a keypad 33 with pushbutton keys (push keys) 35, and from a number of other inputs 36 shown here collectively as the single box 36, which will be described in more detail hereinbelow.
  • the electric control unit 29 engages and con- trols the brake actuator via the line 29a through the skin ⁇ ner valve 16.
  • a brake light 37 is also controlled by the electric control unit 29 via the line 29c.
  • the electric control unit 29 consists of various control circuits shown in block diagram form in Figure 11, but before describing the details of Figure 11 some addi ⁇ tional embodiments of the invention will be described briefly in connection with Figures 6, 7, 8, 9 and 10.
  • the automatic brake actuator has hereinbefore been described as a vacuum operated device, since vacuum is most commonly available in automobiles from the intake mani ⁇ fold and is usually augmented by an engine driven vacuum pump, especially in vehicles equipped with Diesel engines.
  • FIG. 6 a brake- ctuator 40 with part of the housing wall broken away to show an interior diaphragm 51 which is coupled to an intermediate rod 44 which is connected pivotally at pivot point 45 to a lever 52, which has a fulcrum at pivot point 48 and pivotally attached at pivot point 47 to the intermediate shaft 46, interposed between the brake booster 13 and the master cylinder 11.
  • An electrically piloted air valve for control of the actuator 40 is connected to a vacuum source at 43.
  • the pivot point 48 and lever 52 could be housed in the master cylinder.
  • the short shaft 46 serves to receive the tap end 61 of the booster shaft 62 with a concentric helical spring 57 exerting pressure to keep the two parts, the short shaft 46 and the booster shaft 62,separated when no braking pressure is applied.
  • Figure 8 shows a linkage arrangement similar to that described hereinabove, but in this case, the actuator 65 is powered by hydraulic fluid pressure drawn from the hydraulic pump 66 driven by the vehicle engine by a pulley 67, as is usually found in connection with power-assisted vehicle steering systems. Hydraulic fluid flows in the direction shown by the arrow in fluid line 68 via an electrically controlled pilot valve 69 which is in turn connected to the right hand side of the actuator 65, which contains a diaphragm, as shown in the actuator 40 of Figure 6, and acts upon a similar draw rod 44. and linkage similar to that shown in Figure 7. The return flow of hydraulic fluid takes place via the hydraulic line 73.
  • the pilot valve is electrically controlled via electric wires 78 connected to the circuit of Figure 11.
  • Figure 9 which is seen along the line 9-9 of Figure 8 shows details of the lever 52 which is similar in construction to that shown in Figure 6. Also shown are details of the booster 13, the master cylin ⁇ der 11 and the linkage therebetween, as described herein- above.
  • Figure 10 shows an embodiment using a hydraulic brake actuator 75 of a type that is commercially available from various manufacturers such as Bendix Corp.'s actuator "Hydro Booster" and others.
  • valve spools are con ⁇ ventional in hydraulic control systems.
  • the spool 83 has been connected to a small vacuum operated valve actuator 76, containing a diaphragm 77.
  • the left side cham ⁇ ber 82 of the valve actuator 76 is connected to a conventional vacuum source via the vacuum line 81 through an electrical ⁇ ly pilot operated air valve 79 of conventional construction.
  • the air valve 79 is controlled by a control circuit such as shown in Figure 11 via two electric wires 78. Hydraulic fluid under pressure is supplied via the fluid line 82.
  • the actuation of the brake pedal 26 drives the master cylinder 11.
  • the air valve 79 is ener- gized and admits vacuum to the actuator 76, which in turn forces the spool 83 to move forward, which causes the hy ⁇ draulic pressure from the hydraulic line 82 to actuate the master cylinder 11, which in turn brakes the wheels, via hydraulic brake lines 14.
  • the actuat ⁇ ing medium has been described as vacuum or hydraulic pres- sure. It follows that by suitable, simple modifications to the disclosed apparatus, compressed air may be used in ⁇ stead of compressed hydraulic fluid so that electric power may be used to actuate the brakes, using for example an electric solenoid actuated by the circuit of Figure 11 or a small electric motor.
  • electric power may be used to supply the vacuum or the hydraulic pressure for operating the brake actuator, using conventional components such as electric motors, vacuum or hydraulic pumps or the like, and drawing electric power from the vehicle's electrical system.
  • Figure 16 shows in diagrammatic form such an electric system for supplying an actuator operating medium, such as vacuum from the vehicle's electric system.
  • Figure 16 shows the brake actuator main elements, already described here- inabove, consisting of the brake pedal 26 engaging the brake assist booster 13 which in turn engages the master cylinder 11 through the brake actuator 12.
  • the brake actuator 12 is controlled by the air valve 16, which is controlled by the electric control circuit, shown in Figure 11 via control lead 78.
  • Vacuum is supplied by an electric motor driving a vacuum pump 91 and an electric motor 92 which is driven by the vehicle's electric system via a vacuum pressure reg ⁇ ulator 93, attached to the vacuum storage cannister 15, and having contacts 94.
  • the contacts 94 close when the vacuum in the cannister 15 falls below a certain preset level, as sensed by the vacuum regulator 93, which in turn connect electric power from the vehicle's power bus + which starts the motor 92 driving the pump 91, which in turn draws air from the cannister 15 via a check valve 15a, until the vacuum in the cannister reaches the preset level, which causes the regulator 93 to open the contacts 94 and stop the motor 92 from driving the pump.
  • a system clearly would be capable of supplying brake actuating energy for a long time, depending upon the storage capa ⁇ city of the electric system.
  • the electric control circuit is shown in the block diagram Figure 11, which contains a primary brake control 109, which directly controls the brake actuator control valve 16, which in turn engages and controls the brake actuator 12.
  • the primary brake control 109 is responsive to a number of secondary control units as follows: a seat switch delay circuit 101 connected to and responsive to the seat switch 31, which contains a pair of make con ⁇ tacts that are closed when the driver is in his seat and which apply positive voltage + to a seat switch delay circuit 101, containing a pair of break contacts 102 that are under control of delay circuits in the block 101 and serves to bridge momentary opening of the seat switch con ⁇ tacts 31 if the driver hits a bump in the road, and bounces up from his seat.
  • a seat switch delay circuit 101 connected to and responsive to the seat switch 31, which contains a pair of make con ⁇ tacts that are closed when the driver is in his seat and which apply positive voltage + to a seat switch delay circuit 101, containing a pair of break contacts 102 that are under control of delay circuits in the block 101 and serves to bridge momentary opening of the seat switch con ⁇ tacts 31 if the driver hits a bump in the road, and bounces up from his seat.
  • the seat switch 31 and seat switch de- lay circuit contacts 102 are connected via lead 101a to an optional engine fault indicator 103 with break contacts 103a that will be opened if an engine indicator shows a type of engine failure, such as lack of oil pressure or the like which may disable the engine.
  • the engine fault in- dicator contacts 103a next are connected to an optional radar proximity circuit 104 which is mounted on the front of the vehicle and operates to open its break contacts 104a and apply the brakes in case of an impending front end collision.
  • the radar proximity contacts 104a next connect to an optional theft alarm circuit 105 with break contacts 105a which operates to open and apply the brakes if an attempt to tamper with the vehicle is detected.
  • the theft alarm contacts 105a in turn are connected to an optional sobriety control circuit 106 with break con ⁇ tacts 106a which operate to open and apply the brakes if the sobriety control circuit 106 detects that the driver attempts to operate the vehicle while under influence of alcohol or drugs.
  • the sobriety control circuit contacts 106a in turn connect to an optional keypad circuit 34 with break con- tacts 34a which operate to open and apply the brakes in case the driver keys in the wrong code on a keypad 33 before at ⁇ plausible to start the vehicle.
  • the keypad circuit contacts 35 in turn are connected to an optional hood latch circuit 107 with break contacts 107a which operate to apply the brakes if the hood latch is open.
  • the hood latch contacts 107a are in turn connected to an optional miscellaneous circuit 110 with break contacts 110a which operate to open and apply the brakes in case of the occurrence of any number of miscellaneous non-specified conditions that may make it undesirable to allow the opera ⁇ tion of the vehicle. Such conditions may, for example, be switches on armored car doors, tailgates, etc. or for any number of other non-specified conditions.
  • the miscellaneous circuit contacts 110a are in turn connected to an optional tachometer response circuit 108 connected to a tachometer 32, which may conveniently be connected to the vehicle's speedometer cable for measuring the vehicle's speed.
  • the tachometer response circuit 108 contains a pair of break contacts 108a that operate to open and apply the vehicle brakes when the vehicle speed is reduced to zero rate of speed, and may include a delay pack, that when activated, the driver will no longer need to hold his foot on the brakes (26) to cause the vehicle to remain stationary.
  • the entire chain 147 of series connected break contacts, 102, 103a, 104a, 105a, 106a, 34a, 107a,110a and 108a, des ⁇ cribed herein, supra, are in turn connected to a primary brake control circuit 109, which operates to apply the ve- hide brakes if any of the series connected break 147 con ⁇ tacts is opened, and break the chain.
  • the primary brake control circuit 109 in turn controls the actuator valve 16 via the lead 78, which in response operates the brake actuator 12 if the chain of series- connected break contacts 147 is broken at any point.
  • the primary brake control circuit 109 is also respon ⁇ sive to the operation of the gas pedal 27 which has an associated switch 28, containing a pair of make contacts which operate on the primary brake control to release the brake actuator 12.
  • the primary brake control 109 also is connected to a rear or top-mounted brake light 111 that is automatically turned on to show that the vehicle is stand- ing still.
  • the seat switch delay circuit 101 is shown in Figure 14, wherein the seat switch 31, when closed, applies posi ⁇ tive battery + through resistor Rl to the inverting input 4 of an amplifier 121, which is also shunted to ground by the "parallel connected capacitor Cl and the. variable resis ⁇ tor VRl, which together form a time constant of typically a few seconds that maintains the output 2 of the amplifier 12 at a low potential which keeps the transistor 122 in its off condition and the relay RLl un-operated with its break contacts 123 closed for those few seconds.
  • the capa ⁇ citor Cl at the amplifier input 4 will prevent the relay RLl from operating until a time delay of a few seconds has elapsed.
  • Other components, such as the zener diode Zl, the resistors R2, R3, R4 and others serve to support the opera- tion of the amplifier 121 in well known manner.
  • the tachometer response circuit 108 shown in detail in Figure 15, consists of three series connected amplifiers 126, 127 and 128, of which the input to the amplifier 126 is connected to the tachometer 32 ( Figure 11) connected to the speedometer cable and which comprises substantially a small AC-generator of well known construction that pro ⁇ cutes an AC-voltage of a frequency that is generally proportional with the speed of the vehicle.
  • the AC- voltage to the input of the amplifier 126 is amplified and rectified and filtered in the network shown in the dashed line box 129, the output of which is connected to the inverting input 4 of the amplifier 127, which further amplifies the output from the box 129 and further filters it in the network consisting of resistor R5 and capacitor C5, which in turn is connected to the inverting input 10 of the amplifier 128 through the zener diode Z2, and which has a network consisting of the parallel connection of zener diode Zl and resistor R6 connected to its non- inverting input 11.
  • the amplifier 128 with input zener diodes Z2 and Zl forms a threshold circuit, so that the output of the a pli- fier 128 is low when the input potentials to the input terminals 10 and 11 are above a certain selected threshold value determined by the zener diodes Z2 and Zl but rises to a positive voltage 'when the input voltage falls below the selected threshold value, which in turn activates the transistor 131.
  • the transistor 131 turning on operates the relay which opens its break contacts 132a; this action in turn momentarily operates the relay 133 through the capacitor C9 (after about 4 seconds) , which momentarily opens its contacts 108a which are also shown in the con- tact chain of Figure 11 described hereinabove.
  • FIG. 12 The construction of the keypad circuit 34 of Figure 11 is shown in detail in Figure 12, in which a keypad 141 with n pushkeys KPl-KPn is shown in the dashed line box 141.
  • the keypad circuit requires that certain keys, e.g. keys KP1-KP4 are operated one at a time, in the sequence shown, in order to disengage the brake actuator.
  • the cir ⁇ cuit further comprises, e.g., four each four-input NAND- gates Al, Bl, Cl and Dl, that each can be activated by a certain combination of the flip-flops FFA, FFB, FFC and FFD, each having a pair of output leads, of which the upper one is the true and the lower one is the iverted output; e.g., the flip-flop FFA has an upper true output A which is high when the flip-flop is set, and low when it is cleared, and the lower inverted output A which is high when the flip-flop is cleared and low when it is set.
  • the four-input NAND-gate Bl which has the inputs A, B, C, D becomes enabled, while the NAND-gate Al becomes disabled.
  • the key KP2 and only that one must be operated to set the flip-flop FFB. If another key, e.g., key KP3 were operated, it would have no effect on FFC because the NAND-gate Cl would not -be enabled at this time. Also, if one of the keys KP5-KPn were, in error, operated, all four flip-flops FFA-FFD would be reset by a plus twelve volt potential through OR-gate 142 at the upper input to NAND-gate 143 combining with a high on the lower input of
  • NAND-gate 143 from the output lead 145 through inverter 144 from the tachometer response circuit 108, indicating that the vehicle speed would be low at this time.
  • the low out ⁇ put thus produced from NAND-gate 143 would reset all the flip-flops FFA-FFD through AND-gates A4-D4 to the R input of the flip-flops.
  • the second flip-flop FFB would be set, and in the same manner as described hereinabove, the third NAND-gate Cl, having inputs A, B, C, D would be prepared for the operation of the third key KP3 and only that one, and in the same way, the fourth flip-flop FFD would be set by the fourth key KP4.
  • the four inputs A, B, C & D to the four input NAND-gate Gl would all be high, and its output would go low, which would operate the relay G3 through the driver G2, and close its contacts 34a, which was described hereinabove under the description of Figure 11, and which is one of the conditions for releasing the brake actuator 12.
  • This condition is designated the “Green Con ⁇ dition” which allows the vehicle to operate, as opposed to the “Red Condition” that is created when all the flip- flops FFA-FFD are in the cleared state and therefore enable the four-input NAND-gate Rl, having the input condition A, B, C, D, which will operate the relay R3, the contacts 146 of which will be open, and break the chain of contacts, shown as 147 at the bottom of Figure 12 and in a dashed line box 147 in Figure 13.
  • a section of the keypad circuit, shown at the bottom of Figure 12 serves to reset all the flip-flops FFA-FFD, consists of the relay K2 which is connected to plus twelve volts at one coil terminal in series with the seat switch 31 and the chain of contacts 147 of all the circuits of Figure 11 and the lead 148 leading to Figure 13 which is the primary brake control, through the coil of the relay Rl of the primary brake control to ground, which is also connected to the minus side of the vehicle electric system.
  • relay K2 of Figure 12 Before the entire chain is closed, the relay K2 of Figure 12 is not operated and plus twelve volt potential is applied through the lower input of OR gate 142 to the upper input of NAND-gate 143 which with the high at its lower input from the tachometer response circuit 108 presents a low to the R input of all flip-flops FFA-FFD.
  • relay K2 When the driver enters the seat and closes the seat switch 31, and the chain 147 is closed, relay K2 operates, and places a low on the lower input to OR-gate 142, which in turn through NAND-gate 143 presents a high to the R input of all flip- flops FFA-FFD.
  • Relay Rl operating closes its contact rl, which prepares the relay R2 for operation, but the relay R2 cannot operate until its coil circuit is completed to ground through make contacts 84 of the gas pedal switch 28, seen in Figure 5.
  • contacts 84 close, and the relay R2 operates and stays operated through its own make con ⁇ tacts r2" to ground, until the chain 147 or the seat switch 31 is opened.
  • the relay R2 With the relay R2 operated, its contacts r2' are ' also closed and energizes the two coils 31 and 98.
  • the coil 98 is the operating coil of an optional valve that may be inserted in the flow of air that operates the actuator 12 to impede the speed of airflow in order to make the braking action more slow and gentle.
  • This second valve is also described in aforesaid referenced patent application Serial No. 06/540,060.
  • engine fault indicator 103 The operation and construction of the circuits: engine fault indicator 103, radar proximity circuit 104, theft alarm 105, sobriety control 106, hood latch 107 and miscel ⁇ laneous circuit 110 will typically depend on the type of vehicle on which the present invention is applied, and are normally supplied by different manufacturers who specialize in such circuits. It follows that if one or several of these optional circuits are not used, or installed, the contact chain 147 will have to be completed by jumper wiring which is not shown, in order to retain a complete electric circuit.

Abstract

Vehicle brake actuator (12) serving to automatically control the brakes (11) so that the brakes are operated at a predetermined rate and pressure in a number of indications in which it is desired to automatically brake the vehicle, such as a fault indication (103) from the engine, an indication from a vehicle mounted radar proximity circuit (104) indicating an impending collision, a theft alarm indicator (105), leaving the seat of the vehicle (31), a sobriety control indication (101) for a driver who lacks sobriety, a keypad indicator (34) into which a preselected number must be entered before operating the vehicle, a hood latch monitor circuit (107), a tachometer response circuit (108) that brakes the vehicle if the speed goes below a certain limit, and a miscellaneous circuit (114) that combines a number of indications for braking the vehicle. The brake actuator is operated by means of vacuum, hydraulic pressure or electric power and may include a canister for storing additional vacuum. The system may also include a seat switch delay circuit (101) which prevents unwanted braking if the driver passes a bump in the road. The brake actuator is automatically released the moment the driver operates the gas pedal.

Description

VEHICLE BRAKE ACTUATOR ARRANGEMENT
FIELD OF THE INVENTION
This is a continuation-in-part of Patent Application Serial No. 06/346,551 filed Feburary 8, 1982. The inven- tion relates generally to vehicle braking apparatus and more particularly to an automatic braking apparatus which operates to automatically stop a moving vehicle if the dri¬ ver leaves the driver's seat. BACKGROUND AND PRIOR ART "In any vehicle, such as in emergency vehicles used by police, fire, ambulance and in any other types of vehicles in which the driver from time to time has a need to quickly leave the driver's seat under urgent conditions, it occa¬ sionally happens that the driver neglects to place the ve- hicle controls in braked condition, for example, by not throwing the gear lever of an automatic vehicle transmission into the "Park" position, or in the case of a vehicle with manual transmission, he may neglect to set the parking brake. As a result, it sometimes happens that the vehicle continues to coast along without a driver at the controls, and the vehicle may then collide with other vehicles and cause or suffer various damages.
The assignee has four issued patents and two pending patent applications that relate to the hereinabove described subject, namely U.S. Patent No. 3,487,451 (Fontaine) issued Dec. 30, 1969 and entitled Brake Control Means for Vehicles, which discloses the basic concept of automatically actuating the brakes of a vehicle when an electric switch installed in the driver's seat senses that the driver has left the seat. Also, patents Fontaine 3,761,138; 3,845,932; and 3,888,552 are of interest on automatic braking. Patent 3,846,599 is of interest on a gas pedal switch.
A patent application Serial No. 06/346,551, filed February 8, 1982, entitled Vehicle Brake Actuator Arrange¬ ment discloses additional details of a control system for the vehicle brakes, which, besides the electrical seat switch further comprises details of the electrical and pneumatic control elements.
Patent Application Serial No. 06/540,060, filed October 7, 1983, entitled Automatic Brake Actuator with Controlled Release, discloses still further details of a brake control system which is capable of incorporating the use of vehicle theft sensors and other sensors that further enhance the utility of the braking system.
The present invention further advances the art relat¬ ing to automatic vehicle brake control, and discloses the use of media, other than vacuum, for actuating the vehicle brakes and shows refinements in the electrical control ap¬ paratus so that additional capabilities are realized.
A search for prior- art has disclosed: U.S. Patent No. 4,244,186 which discloses generally a pilot operated hy- draulic brake system; U.S. Patent No. 3,790,223 (Fontaine) which shows a brake control system including a seat switch and a solenoid valve circuit; U.S. Patent No. 3,195,309 which shows a brake mechanism that serves to reduce the effect of worn brake shoes in a manual brake arrangement. U.S. Patent No. 3,895,698 (Fontaine) shows an electrically controlled power brake system which provides automatic braking in response to a plurality of vehicle conditions. SUMMARY OF THE INVENTION
The present disclosure expands the scope of the art of automatic vehicle braking in that it discloses automatic braking systems that include other braking media than vacuum force, namely hydraulic pressure, as obtained from a source of hydraulic pressure in the vehicle that may be separate from the braking system, such as the hydraulic pressure obtained from a vehicle power assisted steering system, or compressed air which is available in certain vehicles, or an electrically powered brake actu- ator, drawing power from the vehicle ' s normally provided electric system.
The present invention further expands the scope of condi¬ tions that can interact with the brake actuating system, so that, not only the driver' s leaving the driver' s seat will actuate the brake system, but also other conditions, which briefly surmiarized comprise : (1) an attempt to operate the vehicle by an unauthor¬ ized driver ;
(2) Still another desirable condition for actuating the brakes is the condition that the vehicle is standing still , without the driver touching the accelerator pedal ; (3 ) an attempt to drive the vehicle if any of the en¬ gine fault indications , such as lack of oil pressure , over¬ heating engine or the like indicate that the vehicle is not in drivable condition;
(4 ) an* ttempt to operate the vehicle if the hood or hood latch is not properly engaged;
(5) an attempt to drive the vehicle by a driver who may be influenced by alcohol or otherwise be impaired in his ability to operate the vehicle .
Still other conditions may be added which can be used to activate the brakes such as anti-collision (radar) sens¬ ing devices , door or tail gate open , etc .
Other objects of this invention will appear from the following description and appended claims , reference being had to the accompanying drawings forming a part of this specification wherein like reference characters designate corresponding parts in the several views . BRIEF DESCRIPTION OF THE DRAWINGS
Figure 1 is an elevational view of a retro-fit vacuum operated brake actuator consisting of a- brake master cylinder , a vacuum operated brake actuator and a conven¬ tional vacuum operated brake booster .
Figure 2 is an "elevational view of the brake actuator seen along the line 2-2 of Figure 1.
Figure 3 is a vertical, cross-sectional view of the brake actuator of Figure 1 showing the interior construction of the brake actuator and the brake booster. Figure 4 is a view similar to that of Figure 3 but showing the brake actuator in its active braking condition.
Figure 5 is a digrammatic view of parts of a vehicle with the brake actuator installed and connected to the vehicle wheels with some of the elements of the control system, which are described in more detail in the instant application.
Figure 6 is diagrammatic view of a brake actuator using hydraulic pressure for brake actuation and levered linkage to the brake cylinder. Figured is an enlarged detail view of the linkage of Figure 6.
Figure 8 is a more detailed view of the hydraulically assisted brake actuator showing additional control details. Figure 9 is a sectional view taken along line 9-9. Figure 10 is an elevational view of a hydraulic brake actuator using additional vacuum assist in actuating the brakes.
Figure 11 is a block diagram of the control circuits for the brake actuator which is the major object of the instant application.
Figure 12 is a detailed circuit diagram of a keypad circuit, for disengaging the brake actuator.
Figure 13 is a circuit diagram of the primary brake control circuit for control of the brake actuator. Figure 14 is a delay circuit for the seat switch. Figure 15 is a tachometer response circuit for detecting no vehicle speed.
Figure 16 shows an electrically assisted brake actu¬ ator system. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
Before explaining the disclosed embodiment of the present invention in detail, it is to be understood that the invention is not limited in its application to the de¬ tails of the particular arrangement shown, since the in¬ vention is .capable of other embodiments. Also, the termin¬ ology used herein is for the purpose of description and not of limitation.
The present invention builds on the herein, supra, listed earlier patent applications and further expands the scope thereof.
Figure 1 is a brake actuator system according to one embodiment of the invention and consists of a conventional master brake cylinder 11 connected to a brake actuator 12 which is in turn connected with a brake booster 13 of con¬ ventional construction. A brake shaft 17 coupled to a brake pedal (not shown) to the right of the Figure tra- verses the booster 13, the actuator 12 and enters the master cylinder 11, wherein pressure on the brake shaft 17 is con¬ verted to the hydraulic pressure which is transmitted to the vehicle wheel brakes via the hydraulic lines 14, in conventional manner. A vacuum line 15 leads from an engine- developed vacuum source to an airflow control valve 16, a 3-way 12V. DC skinner type valve, which is electrically piloted and which, when energized, applies vacuum to the interior of the brake actuator 12 for stopping the vehicle. Figure 2 shows some of the hereinabove described elements seen along the line 2-2 of Figure 1. Figure 3 shows in a cross-sectional view some details of the interior construction of the master cylinder 11, the actuator 12 and the booster 13. These details have all been described in the hereinabove earlier referenced applications, in parti- cular in application Serial No. 6/540,060 and Serial No. 6/346,551 as well as in U.S. Patent No. 3,831,698.
Figure 4 shows the assembly of Figure 3 in its brake- activating condition with the space 18 exposed to vacuum which draws the center shaft against the piston 21 of the master cylinder 11 to activate the brakes.
Figure 5 shows in diagrammatic form a part of a vehicle with rear and front wheels 22 and 23 respectively, each equipped with a brake 24, operated through hydraulic brake lines 14 from the master cylinder 11 which is, in turn, connected with the brake actuator 12 and the brake booster 13 and the brake pedal 26.
A gas pedal 27 is also shown, which has an electric gas pedal switch 28, similar to the type disclosed in Fon¬ taine patent 3,846,599, which is connected with the electric control unit 29.
The electric control unit 29 is the central point for the various electric circuits and components that together constitute the object of the instant invention and will be described in more detail hereinbelow.
The electric control unit receives inputs from the seat switch 31, the gas pedal switch 28, a speed sensor 32 and a keypad 33 with pushbutton keys (push keys) 35, and from a number of other inputs 36 shown here collectively as the single box 36, which will be described in more detail hereinbelow.
The electric control unit 29 in turn engages and con- trols the brake actuator via the line 29a through the skin¬ ner valve 16. A brake light 37 is also controlled by the electric control unit 29 via the line 29c.
The electric control unit 29 consists of various control circuits shown in block diagram form in Figure 11, but before describing the details of Figure 11 some addi¬ tional embodiments of the invention will be described briefly in connection with Figures 6, 7, 8, 9 and 10.
The automatic brake actuator has hereinbefore been described as a vacuum operated device, since vacuum is most commonly available in automobiles from the intake mani¬ fold and is usually augmented by an engine driven vacuum pump, especially in vehicles equipped with Diesel engines.
Other media, however, can be used for operating the brake actuator and the actuator .may be linked to the brake system in ways that are different from those shown in the hereinabove presented embodiments. In Figure 6 is seen a brake- ctuator 40 with part of the housing wall broken away to show an interior diaphragm 51 which is coupled to an intermediate rod 44 which is connected pivotally at pivot point 45 to a lever 52, which has a fulcrum at pivot point 48 and pivotally attached at pivot point 47 to the intermediate shaft 46, interposed between the brake booster 13 and the master cylinder 11. An electrically piloted air valve for control of the actuator 40 is connected to a vacuum source at 43. The pivot point 48 and lever 52 could be housed in the master cylinder. When the valve 41 is actuated by a control circuit, such as shown in Figure 11, via electric wires 42, the vacuum from the inlet 43 is extended to the space 53 in the actuator 40 where it draws the diaphragm 51 with the draw rod 44 to the left and in turn, the lever 52, being con- nected to the draw rod 44 at pivot point 45, moves the short intermediate shaft 46 to the left and actuates the master cylinder 11, which in turn actuates the brakes. The lever 52, being divided by pivot point 47 into a long arm 52a and a short arm 52b gains a leverage which causes corres- pondingly increased pressure to be applied to the master cylinder 11. As a result, a smaller brake actuator 40 may suffice. Figure 7 shows further details of the short inter¬ mediate shaft 46 with a pivot bolt 56 transversely disposed in a receiving hole 58 drilled through the short shaft 46, a surrounding sleeve 54, and the lever 52. An axial hole
59 at the right end of the short shaft 46 serves to receive the tap end 61 of the booster shaft 62 with a concentric helical spring 57 exerting pressure to keep the two parts, the short shaft 46 and the booster shaft 62,separated when no braking pressure is applied.
Figure 8 shows a linkage arrangement similar to that described hereinabove, but in this case, the actuator 65 is powered by hydraulic fluid pressure drawn from the hydraulic pump 66 driven by the vehicle engine by a pulley 67, as is usually found in connection with power-assisted vehicle steering systems. Hydraulic fluid flows in the direction shown by the arrow in fluid line 68 via an electrically controlled pilot valve 69 which is in turn connected to the right hand side of the actuator 65, which contains a diaphragm, as shown in the actuator 40 of Figure 6, and acts upon a similar draw rod 44. and linkage similar to that shown in Figure 7. The return flow of hydraulic fluid takes place via the hydraulic line 73. The pilot valve is electrically controlled via electric wires 78 connected to the circuit of Figure 11. Figure 9 which is seen along the line 9-9 of Figure 8 shows details of the lever 52 which is similar in construction to that shown in Figure 6. Also shown are details of the booster 13, the master cylin¬ der 11 and the linkage therebetween, as described herein- above. Figure 10 shows an embodiment using a hydraulic brake actuator 75 of a type that is commercially available from various manufacturers such as Bendix Corp.'s actuator "Hydro Booster" and others.
The commercial model typically contains a so'-called valve spool partially shown at 83 which is part of the con¬ trolling element in the actuator. Valve spools are con¬ ventional in hydraulic control systems.
In a practical embodiment of the invention, the spool 83 has been connected to a small vacuum operated valve actuator 76, containing a diaphragm 77. The left side cham¬ ber 82 of the valve actuator 76 is connected to a conventional vacuum source via the vacuum line 81 through an electrical¬ ly pilot operated air valve 79 of conventional construction. The air valve 79 is controlled by a control circuit such as shown in Figure 11 via two electric wires 78. Hydraulic fluid under pressure is supplied via the fluid line 82.
In normal brake operation, the actuation of the brake pedal 26 drives the master cylinder 11. When automatic brake actuation is to take place, the air valve 79 is ener- gized and admits vacuum to the actuator 76, which in turn forces the spool 83 to move forward, which causes the hy¬ draulic pressure from the hydraulic line 82 to actuate the master cylinder 11, which in turn brakes the wheels, via hydraulic brake lines 14.
In the embodiments described hereinbefore, the actuat¬ ing medium has been described as vacuum or hydraulic pres- sure. It follows that by suitable, simple modifications to the disclosed apparatus, compressed air may be used in¬ stead of compressed hydraulic fluid so that electric power may be used to actuate the brakes, using for example an electric solenoid actuated by the circuit of Figure 11 or a small electric motor.
Alternately, electric power may be used to supply the vacuum or the hydraulic pressure for operating the brake actuator, using conventional components such as electric motors, vacuum or hydraulic pumps or the like, and drawing electric power from the vehicle's electrical system.
Figure 16 shows in diagrammatic form such an electric system for supplying an actuator operating medium, such as vacuum from the vehicle's electric system. Figure 16 shows the brake actuator main elements, already described here- inabove, consisting of the brake pedal 26 engaging the brake assist booster 13 which in turn engages the master cylinder 11 through the brake actuator 12. The brake actuator 12 is controlled by the air valve 16, which is controlled by the electric control circuit, shown in Figure 11 via control lead 78. Vacuum is supplied by an electric motor driving a vacuum pump 91 and an electric motor 92 which is driven by the vehicle's electric system via a vacuum pressure reg¬ ulator 93, attached to the vacuum storage cannister 15, and having contacts 94. The contacts 94 close when the vacuum in the cannister 15 falls below a certain preset level, as sensed by the vacuum regulator 93, which in turn connect electric power from the vehicle's power bus + which starts the motor 92 driving the pump 91, which in turn draws air from the cannister 15 via a check valve 15a, until the vacuum in the cannister reaches the preset level, which causes the regulator 93 to open the contacts 94 and stop the motor 92 from driving the pump. Such a system, clearly would be capable of supplying brake actuating energy for a long time, depending upon the storage capa¬ city of the electric system.
The electric control circuit is shown in the block diagram Figure 11, which contains a primary brake control 109, which directly controls the brake actuator control valve 16, which in turn engages and controls the brake actuator 12.
The primary brake control 109 is responsive to a number of secondary control units as follows: a seat switch delay circuit 101 connected to and responsive to the seat switch 31, which contains a pair of make con¬ tacts that are closed when the driver is in his seat and which apply positive voltage + to a seat switch delay circuit 101, containing a pair of break contacts 102 that are under control of delay circuits in the block 101 and serves to bridge momentary opening of the seat switch con¬ tacts 31 if the driver hits a bump in the road, and bounces up from his seat. The seat switch 31 and seat switch de- lay circuit contacts 102 are connected via lead 101a to an optional engine fault indicator 103 with break contacts 103a that will be opened if an engine indicator shows a type of engine failure, such as lack of oil pressure or the like which may disable the engine. The engine fault in- dicator contacts 103a next are connected to an optional radar proximity circuit 104 which is mounted on the front of the vehicle and operates to open its break contacts 104a and apply the brakes in case of an impending front end collision. The radar proximity contacts 104a next connect to an optional theft alarm circuit 105 with break contacts 105a which operates to open and apply the brakes if an attempt to tamper with the vehicle is detected.
The theft alarm contacts 105a in turn are connected to an optional sobriety control circuit 106 with break con¬ tacts 106a which operate to open and apply the brakes if the sobriety control circuit 106 detects that the driver attempts to operate the vehicle while under influence of alcohol or drugs.
The sobriety control circuit contacts 106a in turn connect to an optional keypad circuit 34 with break con- tacts 34a which operate to open and apply the brakes in case the driver keys in the wrong code on a keypad 33 before at¬ tempting to start the vehicle.
The keypad circuit contacts 35 in turn are connected to an optional hood latch circuit 107 with break contacts 107a which operate to apply the brakes if the hood latch is open.
The hood latch contacts 107a are in turn connected to an optional miscellaneous circuit 110 with break contacts 110a which operate to open and apply the brakes in case of the occurrence of any number of miscellaneous non-specified conditions that may make it undesirable to allow the opera¬ tion of the vehicle. Such conditions may, for example, be switches on armored car doors, tailgates, etc. or for any number of other non-specified conditions. The miscellaneous circuit contacts 110a are in turn connected to an optional tachometer response circuit 108 connected to a tachometer 32, which may conveniently be connected to the vehicle's speedometer cable for measuring the vehicle's speed. The tachometer response circuit 108 contains a pair of break contacts 108a that operate to open and apply the vehicle brakes when the vehicle speed is reduced to zero rate of speed, and may include a delay pack, that when activated, the driver will no longer need to hold his foot on the brakes (26) to cause the vehicle to remain stationary.
The entire chain 147 of series connected break contacts, 102, 103a, 104a, 105a, 106a, 34a, 107a,110a and 108a, des¬ cribed herein, supra, are in turn connected to a primary brake control circuit 109, which operates to apply the ve- hide brakes if any of the series connected break 147 con¬ tacts is opened, and break the chain.
The primary brake control circuit 109 in turn controls the actuator valve 16 via the lead 78, which in response operates the brake actuator 12 if the chain of series- connected break contacts 147 is broken at any point.
The primary brake control circuit 109 is also respon¬ sive to the operation of the gas pedal 27 which has an associated switch 28, containing a pair of make contacts which operate on the primary brake control to release the brake actuator 12. The primary brake control 109 also is connected to a rear or top-mounted brake light 111 that is automatically turned on to show that the vehicle is stand- ing still.
The construction of the individual control blocks briefly listed hereinabove, will now be described in more detail.
The seat switch delay circuit 101 is shown in Figure 14, wherein the seat switch 31, when closed, applies posi¬ tive battery + through resistor Rl to the inverting input 4 of an amplifier 121, which is also shunted to ground by the "parallel connected capacitor Cl and the. variable resis¬ tor VRl, which together form a time constant of typically a few seconds that maintains the output 2 of the amplifier 12 at a low potential which keeps the transistor 122 in its off condition and the relay RLl un-operated with its break contacts 123 closed for those few seconds. In case the seat switch 31, which is closed with the driver in the seat, should bounce and momentarily open its contacts, the capa¬ citor Cl at the amplifier input 4 will prevent the relay RLl from operating until a time delay of a few seconds has elapsed. Other components, such as the zener diode Zl, the resistors R2, R3, R4 and others serve to support the opera- tion of the amplifier 121 in well known manner.
The tachometer response circuit 108, shown in detail in Figure 15, consists of three series connected amplifiers 126, 127 and 128, of which the input to the amplifier 126 is connected to the tachometer 32 (Figure 11) connected to the speedometer cable and which comprises substantially a small AC-generator of well known construction that pro¬ duces an AC-voltage of a frequency that is generally proportional with the speed of the vehicle. The AC- voltage to the input of the amplifier 126 is amplified and rectified and filtered in the network shown in the dashed line box 129, the output of which is connected to the inverting input 4 of the amplifier 127, which further amplifies the output from the box 129 and further filters it in the network consisting of resistor R5 and capacitor C5, which in turn is connected to the inverting input 10 of the amplifier 128 through the zener diode Z2, and which has a network consisting of the parallel connection of zener diode Zl and resistor R6 connected to its non- inverting input 11.
The amplifier 128 with input zener diodes Z2 and Zl forms a threshold circuit, so that the output of the a pli- fier 128 is low when the input potentials to the input terminals 10 and 11 are above a certain selected threshold value determined by the zener diodes Z2 and Zl but rises to a positive voltage 'when the input voltage falls below the selected threshold value, which in turn activates the transistor 131. The transistor 131 turning on operates the relay which opens its break contacts 132a; this action in turn momentarily operates the relay 133 through the capacitor C9 (after about 4 seconds) , which momentarily opens its contacts 108a which are also shown in the con- tact chain of Figure 11 described hereinabove.
The construction of the keypad circuit 34 of Figure 11 is shown in detail in Figure 12, in which a keypad 141 with n pushkeys KPl-KPn is shown in the dashed line box 141.
The keypad circuit requires that certain keys, e.g. keys KP1-KP4 are operated one at a time, in the sequence shown, in order to disengage the brake actuator. The cir¬ cuit further comprises, e.g., four each four-input NAND- gates Al, Bl, Cl and Dl, that each can be activated by a certain combination of the flip-flops FFA, FFB, FFC and FFD, each having a pair of output leads, of which the upper one is the true and the lower one is the iverted output; e.g., the flip-flop FFA has an upper true output A which is high when the flip-flop is set, and low when it is cleared, and the lower inverted output A which is high when the flip-flop is cleared and low when it is set. Accordingly, when the circuit is cleared, all inputs to the NAND-gate Al are high, causing the upper input S to the two-input NAND-gate A3 to be high, through the inverter A2. Now, to begin setting the keypad circuit, the first key, KPl is operated and sends a plus twelve volt potential to the lower input R of the NAND-gate A3, which is therefore ac- tivated and produces a low at the input S of the flip-flop FFA. This flip-flop is a so-called J-K flip-flop that responds to a low-going edge at its input S and is there¬ fore being set, so that its output A goes high and A goes low. The remaining three flip-flops FFB, FFC and FFD are still in cleared state.
As a result, the four-input NAND-gate Bl which has the inputs A, B, C, D becomes enabled, while the NAND-gate Al becomes disabled. Similarly the key KP2 and only that one, must be operated to set the flip-flop FFB. If another key, e.g., key KP3 were operated, it would have no effect on FFC because the NAND-gate Cl would not -be enabled at this time. Also, if one of the keys KP5-KPn were, in error, operated, all four flip-flops FFA-FFD would be reset by a plus twelve volt potential through OR-gate 142 at the upper input to NAND-gate 143 combining with a high on the lower input of
NAND-gate 143 from the output lead 145 through inverter 144 from the tachometer response circuit 108, indicating that the vehicle speed would be low at this time. The low out¬ put thus produced from NAND-gate 143 would reset all the flip-flops FFA-FFD through AND-gates A4-D4 to the R input of the flip-flops.
Returning now to the operation of the key KP2, the second flip-flop FFB would be set, and in the same manner as described hereinabove, the third NAND-gate Cl, having inputs A, B, C, D would be prepared for the operation of the third key KP3 and only that one, and in the same way, the fourth flip-flop FFD would be set by the fourth key KP4. With all four flip-flops set, the four inputs A, B, C & D to the four input NAND-gate Gl would all be high, and its output would go low, which would operate the relay G3 through the driver G2, and close its contacts 34a, which was described hereinabove under the description of Figure 11, and which is one of the conditions for releasing the brake actuator 12. This condition is designated the "Green Con¬ dition" which allows the vehicle to operate, as opposed to the "Red Condition" that is created when all the flip- flops FFA-FFD are in the cleared state and therefore enable the four-input NAND-gate Rl, having the input condition A, B, C, D, which will operate the relay R3, the contacts 146 of which will be open, and break the chain of contacts, shown as 147 at the bottom of Figure 12 and in a dashed line box 147 in Figure 13.
A section of the keypad circuit, shown at the bottom of Figure 12 serves to reset all the flip-flops FFA-FFD, consists of the relay K2 which is connected to plus twelve volts at one coil terminal in series with the seat switch 31 and the chain of contacts 147 of all the circuits of Figure 11 and the lead 148 leading to Figure 13 which is the primary brake control, through the coil of the relay Rl of the primary brake control to ground, which is also connected to the minus side of the vehicle electric system. Before the entire chain is closed, the relay K2 of Figure 12 is not operated and plus twelve volt potential is applied through the lower input of OR gate 142 to the upper input of NAND-gate 143 which with the high at its lower input from the tachometer response circuit 108 presents a low to the R input of all flip-flops FFA-FFD. When the driver enters the seat and closes the seat switch 31, and the chain 147 is closed, relay K2 operates, and places a low on the lower input to OR-gate 142, which in turn through NAND-gate 143 presents a high to the R input of all flip- flops FFA-FFD. This high prepares the R-inputs to clear the flip-flops FFA-FFD in case one of the wrong keys KP5-KPn should be operated, as described hereinabove. The primary brake control 109 is shown in detail in Figure 13. Its operation has been described in detail in the herein, supra, referenced patent application Serial No. 06/540,060 in Figure 6 of the reference, and the no encla- ture from that Figure has been retained in Figure 13. Re¬ ferring now to Figure 13 of the instant disclosure, the relay Rl is operated by plus twelve volts from the battery 87, through ignition key 82, through seat switch 31 and the contact chain 147 and relay Rl to ground. Relay Rl operating closes its contact rl, which prepares the relay R2 for operation, but the relay R2 cannot operate until its coil circuit is completed to ground through make contacts 84 of the gas pedal switch 28, seen in Figure 5. When the gas pedal 27 is operated, contacts 84 close, and the relay R2 operates and stays operated through its own make con¬ tacts r2" to ground, until the chain 147 or the seat switch 31 is opened. With the relay R2 operated, its contacts r2' are'also closed and energizes the two coils 31 and 98. The coi.1 31, which is part of the actuator valve 16 of Figure 11, removes actuator medium to the actuator 12, which thereby releases the hydraulic pressure on the brakes. The coil 98 is the operating coil of an optional valve that may be inserted in the flow of air that operates the actuator 12 to impede the speed of airflow in order to make the braking action more slow and gentle. This second valve is also described in aforesaid referenced patent application Serial No. 06/540,060.
The operation and construction of the circuits: engine fault indicator 103, radar proximity circuit 104, theft alarm 105, sobriety control 106, hood latch 107 and miscel¬ laneous circuit 110 will typically depend on the type of vehicle on which the present invention is applied, and are normally supplied by different manufacturers who specialize in such circuits. It follows that if one or several of these optional circuits are not used, or installed, the contact chain 147 will have to be completed by jumper wiring which is not shown, in order to retain a complete electric circuit.

Claims

I CLAIM:
1. In improved vehicle brake actuator, the vehicle which has a hydraulic brake system with a release switch, a source of pressure medium for the brake actuator, the im- proved brake actuator which comprises: a brake actuator housing; a movable pressure medium responsive component disposed inside the housing and dividing it into a pressure side and a neutral side; mechanical linkage for connecting the pressure responsive component with the master cylinder for actuating the brakes; and brake actuator control means for activating the pressure responsive component in response to a requirement for braking the vehicle, and responsive to said release switch for deacti¬ vating the vehicle brakes.
2. Improved vehicle brake actuator according to claim 1, further comprising a master cylinder and a brake booster for providing power assistance to the brake system; a brake pedal for braking the vehicle; mechanical linkage interposed between the brake pedal and the booster for actu¬ ating the booster; and mechanical linkage between the booster and the master cylinder for actuating the brakes.
3. Improved vehicle brake actuator according to claim 2 wherein said requirement for braking the vehicle is any combination of one or more of the indications; the driver leaving the driver's seat; a no speed indication from a tachometer response circuit; a theft indication from a theft alarm circuit; a wrong number indication from a keypad circuit; a hood latch fail indication; a lack of sobriety indication from a sobriety control circuit; a proximity indication from a radar proximity circuit; and a miscellaneous brake operating indication from a miscellaneous circuit.
4. Improved vehicle brake actuator according to claim 3, wherein said brake actuator control means further comprise: a primary brake control circuit responsive to said requirement for braking the vehicle; a seat switch; a seat switch delay circuit responsive to said . seat switch for introducing a delay in the release of said seat switch, the seat switch « operatively engaging the primary brake con¬ trol for braking the vehicle.
5. Improved vehicle brake actuator according to claim 4 further comprising an actuator valve, the valve which is operatively responsive to said primary brake control cir¬ cuit for controlling said pressure medium for energizing the actuator.
6. Improved vehicle brake actuator according to. claim 2 wherein said pressure medium is vacuum.
7. Improved vehicle brake actuator according to claim 6 wherein said pressure responsive component is a diaphragm.
8. Improved vehicle brake actuator according to claim 7 further comprising a vacuum canister for stored vacuum and a check valve interposed between said source of pressure medium and said canister, said canister in fluid communication with said actuator valve for supplying vacuum thereto.
9. Improved vehicle brake actuator according to claim 8 further comprising an electric vacuum pump, a vacuum regulator for sensing lack of vacuum in said canister, said electric vacuum pump operatively responsive to said vacuum regulator for supplying vacuum to said canister.
10. Improved vehicle brake actuator according to claim 2 wherein said pressure medium is hydraulic fluid.
11. Improved vehicle brake actuator according to claim 10 wherein said source of pressure medium is a hy¬ draulic pump.
12. Improved vehicle brake actuator according to claim 11, wherein said pressure responsive component is a hydraulic piston, further comprising a hydraulic cylinder for containing said hydraulic piston.
13. Improved vehicle brake actuator according to claim 12 wherein said mechanical linkage further comprises: a lever having a fulcrum and a long section and a short section; the short section operatively engaging said master cylinder; and the long section operatively responsive to said hydraulic piston for operating said master cylinder.
14. Improved vehicle brake actuator according to claim 12 wherein said hydraulic cylinder further comprises: a spool for controlling said hydraulic piston; and a vacuum-operated spool controller for operating said spool.
15. Improved vehicle brake actuator according to claim 2 wherein said brake actuator control means further comprise any combination of any one or more of: engine fault indicator; radar proximity circuit; theft alarm circuit; sobriety control circuit; keypad and keypad circuit control circuit; hood latch monitor circuit; tachometer response circuit; seat switch delay circuit; and miscellaneous circuit.
16. Improved vehicle brake actuator according to claim 4, further comprising a brake light responsive to said primary brake control to indicate that said vehicle is in braked condition. 17. In improved vehicle brake actuator, the vehicle which has a hydraulic brake system with a master cylinder, a source of pressure medium for the brake actuator, the improved brake actuator which comprises: a housing; a movable pressure medium responsive component disposed inside the housing and dividing it into a pressure side and a neutral side; mechanical linkage for connecting the pressure responsive component with the master cylinder for actuating the brakes; and brake actuator control means for activating the pressure responsive component in response to a requirement for braking the vehicle; said master cylinder containing at least part of said mechanical linkage.
18. Improved vehicle brake actuator according to claim 17, further comprising a brake booster for providing power
' assistance to the brake system; a brake pedal for braking the vehicle; mechanical linkage interposed between the brake pedal and the booster for actuating the booster; and mechanical linkage between the booster and the master cylinder for actuating the brakes.
EP19850903497 1985-02-14 1985-06-17 Vehicle brake actuator arrangement. Withdrawn EP0214993A4 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US70178785A 1985-02-14 1985-02-14
US701787 2005-07-22

Publications (2)

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EP0214993A1 EP0214993A1 (en) 1987-03-25
EP0214993A4 true EP0214993A4 (en) 1987-07-13

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Family Applications (1)

Application Number Title Priority Date Filing Date
EP19850903497 Withdrawn EP0214993A4 (en) 1985-02-14 1985-06-17 Vehicle brake actuator arrangement.

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EP (1) EP0214993A4 (en)
JP (1) JPS62502114A (en)
AU (1) AU4541385A (en)
WO (1) WO1986004869A1 (en)

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Also Published As

Publication number Publication date
EP0214993A1 (en) 1987-03-25
JPS62502114A (en) 1987-08-20
AU4541385A (en) 1986-09-10
WO1986004869A1 (en) 1986-08-28

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