EP0205925A2 - Control device for hydraulic power equipment - Google Patents
Control device for hydraulic power equipment Download PDFInfo
- Publication number
- EP0205925A2 EP0205925A2 EP86106864A EP86106864A EP0205925A2 EP 0205925 A2 EP0205925 A2 EP 0205925A2 EP 86106864 A EP86106864 A EP 86106864A EP 86106864 A EP86106864 A EP 86106864A EP 0205925 A2 EP0205925 A2 EP 0205925A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- pump
- valve
- control valve
- electrically actuated
- setpoint
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B21/00—Common features of fluid actuator systems; Fluid-pressure actuator systems or details thereof, not covered by any other group of this subclass
- F15B21/08—Servomotor systems incorporating electrically operated control means
- F15B21/087—Control strategy, e.g. with block diagram
Definitions
- the invention relates to a control device for hydraulic machines according to the preamble of the main claim.
- Such machines are usually controlled with the aid of directional control valves which, in addition to the neutral position and the maximum working position, have a fine control range in which only a part of the pump delivery flow is directed to the consumer (working cylinder, hydraulic motor).
- the pump can be designed as a constant pump or variable pump. In such hydraulic circuits, throttling losses inevitably occur in the neutral position (circulating pressure at maximum flow) and in the fine control range (outflow of unused hydraulic fluid), which worsens the energy balance of the system.
- control device with the characterizing features of the main claim has the advantage that it is very simple and allows to work with the least losses, d. that is, always adjust the pump so that it only provides the flow required by the consumers.
- 10 is an adjustable pump which draws pressure medium from a container and displaces it into a delivery line 12.
- the delivery line leads to a 4/3-way valve 13 with proportional behavior, which can be actuated by electromagnets 14, 15.
- Two lines 16, 17 lead from the directional control valve to the pressure chambers 18, 19 of a double-acting working cylinder 20.
- the actuator 22 of the adjustable pump 10 is actuated by two actuating pistons 23, 24 pressurized by pressure medium, of which the one with the smaller diameter 24 is pressurized via a line 25 connected to the delivery line.
- a line 26 leads from the larger area piston 23 to a 3/3-way valve 27 with proportional behavior; it is actuated by an electromagnet 28 against the force of a control spring 21, which is supported on the actuating piston 23.
- a line 30 leads from the directional control valve 27 to the delivery line 12 on the one hand, and a line 31 to the container 11 on the other hand.
- the control of the directional control valves 13, 27 takes place via an adjusting device 32 designed as a setpoint device with an actuating lever 32 ', the angular position of which is converted into a proportional electrical signal, e.g. B. by a setpoint transmitter 33 designed as a rotary potentiometer.
- the setpoint signals of the electrical setpoint generator thus formed lead via two lines 35, 36 to the electromagnets 14, 15 of the directional control valve 13, and from a summing point 38 and its amplifier 44 a line 39 leads to the electromagnet 28 of the directional control valve 27.
- the control lever 32 'of the setpoint generator can be pivoted to both sides (-a; + ct) - and generates and sends corresponding setpoint signals to the directional control valves.
- power amplifiers 42, 43 are arranged which supply the magnetic current.
- the pump 10 is driven by an internal combustion engine 48.
- the electrical setpoint generator 33 in addition to the position signal for the directional control valve 13, a position signal for the directional control valve 27 and thus for the pump 10 is obtained, which in this exemplary embodiment is designed such that the adjustment of the pump is proportional to the adjustment of the directional control valve 13.
- the setpoint for the pump delivery rate and the actuation of the working cylinder 20 is predetermined via the setting lever 32 for the electrical setpoint generator 33.
- an additional summing point 50 with amplifier 50 ' is also provided in line 39, to which a signal is supplied which causes the Adjustment of the pump relative to the adjustment of the directional control valve 13 has an approximately constant flow, ie the pump is adjusted earlier than the directional control valve 13.
- the speed of the internal combustion engine 48 is also included in the control circuit.
- An electronic divider 52 is inserted into line 39, and the speed of the internal combustion engine is entered via line 53 as a divisor.
- the power amplifier 45 which supplies the magnetic current, is located in line 39 behind the divider.
- Figure 4 follows that of Figure 1, but with the difference that here a second cylinder 55 with associated 4/3-way proportional valve 56 is provided, and a second actuator 57 with lever 57 'and elec trical Setpoint generator 58. Details are - so far not readily understandable - only taken into account insofar as a line 59 leads from the actuating device 57 to a second summing point 60 of the line 39, so that also from the actuation of the second consumer 55 Signal is given to the directional control valve 27, whereby the pump flow is increased according to this additional need.
- a combination of the last-mentioned exemplary embodiment with that according to FIG. 3 represents the exemplary embodiment according to FIG. 5, where the internal combustion engine 48 is again included in the control circuit. Their load state is compared in an electronic control unit with a target value for the maximum load. Two lines 63, 64 lead from the control device 62 to electrical limiters 65 and 66, which can reduce the setpoint signals of the actuating devices 32, 57. When a predetermined limit is reached, e.g. B. the power limit of the internal combustion engine, the setpoints for the adjustment of the directional control valves are reduced according to a preprogrammed priority plan. The pump 10 is then reset as in the case of the previous exemplary embodiments.
- a predetermined limit e.g. B. the power limit of the internal combustion engine
- the device according to the invention also has the advantage that an energy saving is achieved with conventional directional valves, which otherwise can only be achieved with load-sensing technology. Furthermore, the device according to the invention also offers intervention options for higher-level signals that far exceed previously known limit load regulations or power regulations. As can be seen from the above, the device makes use of the consideration of electrically adjusting the control valves to avoid long rods and hydraulic lines; the same applies to the pump.
Abstract
Description
Die Erfindung geht aus von einer Steuereinrichtung für hydraulische Arbeitsmaschinen nach der Gattung des Hauptanspruchs. Die Steuerung derartiger Arbeitsmaschinen erfolgt üblicherweise mit Hilfe von Wegeventilen, die außer der Neutralstellung und der maximalen Arbeitsstellung einen Feinsteuerbereich haben, in dem nur ein Teil des Pumpenförderstroms zum Verbraucher (Arbeitszylinder, Hydromotor) geleitet wird. Die Pumpe kann dabei als Konstantpumpe oder Verstellpumpe ausgebildet sein. In solchen Hydraulikkreisen entstehen zwangsläufig in der Neutralstellung (Umlaufdruck bei maximalem Förderstrom) und im Feinsteuerbereich (Abströmen nicht genutzter Hydraulikflüssigkeit) Drosselverluste, die die Energiebilanz der Anlage verschlechtem.The invention relates to a control device for hydraulic machines according to the preamble of the main claim. Such machines are usually controlled with the aid of directional control valves which, in addition to the neutral position and the maximum working position, have a fine control range in which only a part of the pump delivery flow is directed to the consumer (working cylinder, hydraulic motor). The pump can be designed as a constant pump or variable pump. In such hydraulic circuits, throttling losses inevitably occur in the neutral position (circulating pressure at maximum flow) and in the fine control range (outflow of unused hydraulic fluid), which worsens the energy balance of the system.
Um solche Verluste zu vermeiden, ist es bekannt, sogenannte load-sensing-Systeme einzusetzen, die jedoch eine besondere Gattung von Regelventilen, Steuerleitungen und speziellen Pumpensteuerungen erfordern. Der Aufwand für die Leistungsbegrenzung ist hoch. Trotzdem sind solche Wegeventile nicht frei von Drosselverlusten, vor allem bei hohem Durchfluß.In order to avoid such losses, it is known to use so-called load-sensing systems, which, however, require a special type of control valves, control lines and special pump controls. The effort to limit performance is high. Nevertheless, such directional control valves are not free from throttling losses, especially at high flow rates.
Die erfindungsgemäße Steuereinrichtung mit den kennzeichnenden Merkmalen des Hauptanspruchs hat demgegenüber den Vorteil, daß sie sehr einfach ist und es erlaubt, mit geringsten Verlusten zu arbeiten, d. h., die Pumpe stets so einzustellen, daß sie nur gerade den von den Verbrauchern benötigten Förderstrom erbringt.The control device according to the invention with the characterizing features of the main claim has the advantage that it is very simple and allows to work with the least losses, d. that is, always adjust the pump so that it only provides the flow required by the consumers.
Durch die in den Unteransprüchen aufgeführten Maßnahmen sind Weiterbildungen der im Hauptanspruch angegebenen Merkmale möglich.The measures listed in the subclaims allow further developments of the features specified in the main claim.
Mehrere Ausführungsbeispiele der Erfindung sind in der Zeichnung dargestellt und in der nachfolgenden Beschreibung näher erläutert. Die Figuren zeigen Steuereinrichtungen für hydraulische Arbeitsmaschinen in schematischer Darstellung.Several embodiments of the invention are shown in the drawing and explained in more detail in the following description. The figures show control devices for hydraulic machines in a schematic representation.
In Figur 1 ist mit 10 eine verstellbare Pumpe bezeichnet, die Druckmittel aus einem Behälterl ansaugt und dieses in eine Förderleitung 12 verdrängt. Die Förderleitung führt zu einem 4/3-Wegeventil 13 mit Proportionalverhalten, das durch Elektromagnete 14, 15 betätigbar ist. Vom Wegeventil führen zwei Leitungen 16, 17 zu den Druckräumen 18, 19 eines doppeltwirkenden Arbeitszylinders 20.In FIG. 1, 10 is an adjustable pump which draws pressure medium from a container and displaces it into a
Das Stellglied 22 der verstellbaren Pumpe 10 wird durch zwei druckmittelbeaufschlagte Stellkolben 23, 24 betätigt, von denen derjenige mit dem kleineren Durchmesser 24 über eine an die Förderleitung angeschlossene Leitung 25 mit Druck beaufschlagt wird. Vom flächengrößeren Kolben 23 führt eine Leitung 26 zu einem 3/3-Wegeventil 27 mit proportionalem Verhalten; es wird über einen Elektromagneten 28 entgegen der Kraft einer Regelfeder 21 betätigt, welche sich am Stellkolben 23 abstützt. Vom Wegeventil 27 führt einerseits eine Leitung 30 zur Förderleitung 12, andererseits eine Leitung 31 zum Behälter 11.The actuator 22 of the
Die Ansteuerung der Wegeventile 13, 27 erfolgt über eine als Sollwertgeber ausgebildete Stelleinrichtung 32 mit Stellhebel 32', dessen Winkelstellung in ein proportionales elektrisches Signal umgeformt wird, z. B. durch einen als Drehpotentiometer ausgebildeten Sollwertgeber 33. Die so gebildeten Sollwertsignale des elektrischen Sollwertgebers führen über zwei Leitungen 35, 36 zu den Elektromagneten 14, 15 des Wegeventils 13, und von einem Summierpunkt 38 und dessen Verstärker 44 führt eine Leitung 39 zum Elektromagneten 28 des Wegeventils 27. Der Stellhebel 32' des Sollwertgebers ist nach beiden Seiten (-a; + ct ) - schwenkbar und erzeugt und schickt entsprechende Sollwertsignale zu den Wegeventilen. In den Leitungen 35, 36 sind Leistungsverstärker 42, 43 angeordnet, die den Magnetstrom liefem. In der Leitung 39 befindet sich ebenfalls ein Leistungsverstärker 45.The control of the
Die Pumpe 10 ist von einer Brennkraftmaschine 48 angetrieben. Mit dem elektrischen Sollwertgeber 33 wird zusätzlich zum Stellungssignal für das Wegeventil 13 auch ein Stellungssignal für das Wegeventil 27 und damit für die Pumpe 10 gewonnen, das in diesem Ausführungsbeispiel so ausgelegt ist, daß die Verstellung der Pumpe proportional zur Verstellung des Wegeventils 13 ist. Über den Stellhebel 32 wird dem elektrischen Sollwertgeber 33 der Sollwert für die Pumpenfördermenge und die Betätigung des Arbeitszylinders 20 vorgegeben.The
Beim Ausführungsbeispiel nach Figur 2, das weitgehend demjenigen nach Figur 1 entspricht, ist in der Leitung 39 noch ein zusätzlicher Summierpunkt 50 mit Verstärker 50' vorgesehen, dem ein Signal zugeführt wird, welches bewirkt, daß die Verstellung der Pumpe gegenüber der Verstellung des Wegeventils 13 einen etwa konstanten Vorlauf besitzt, d. h. die Pumpe wird früher verstellt als das Wegeventil 13.In the exemplary embodiment according to FIG. 2, which largely corresponds to that according to FIG. 1, an
Beim Ausführungsbeispiel nach Figur 3 ist auch die Drehzahl der Brennkraftmaschine 48 mit in den Steuerkreis einbezogen. In die Leitung 39 ist ein elektronisches Dividierglied 52 eingesetzt, dem über eine Leitung 53 als Divisor die Drehzahl der Brennkraftmaschine eingegeben wird. Außerdem befindet sich in der Leitung 39 hinter dem Dividierglied wieder der Leistungsverstärker 45, der den Magnetstrom liefert. Mit dieser Anordnung erreicht man, daß die Verstellung der Pumpe proportional zur Verstellung der Wegeventile erfolgt, dividiert durch die Drehzahl der Brennkraftmaschine; d. h. der Förderstrom bleibt unabhängig von der Drehzahl, weil z. B. bei langsam drehender Brennkraftmaschine die Pumpe weiter ausgestellt wird als bei hoher Drehzahl.In the exemplary embodiment according to FIG. 3, the speed of the
Das Ausführungsbeispiel nach Figur 4 schließt sich an dasjenige nach Figur 1 an, jedoch mit dem Unterschied, daß hier ein zweiter Arbeitszylinder 55 mit zugehörigem 4/3-Wege-Proportionalventil 56 vorgesehen ist, sowie eine zweite Stelleinrichtung 57 mit Stellhebel 57' und elek trischem Sollwertgeber 58. Auf Einzelheiten ist -so weit nicht ohne weiteres verständlich -nur insoweit eingegangen, als von der Stelleinrichtung 57 eine Leitung 59 zu einem zweiten Summierpunkt 60 der Leitung 39 geführt ist, so daß also auch von der Betätigung des zweiten Verbrauchers 55 her ein Signal zum Wegeventil 27 gegeben wird, wodurch der Pumpenförderstrom entsprechend diesem Zusatzbedarf erhöht wird.The embodiment of Figure 4 follows that of Figure 1, but with the difference that here a
Eine Kombination des zuletztgenannten Ausführungsbeispiels mit demjenigen nach Figur 3 stellt das Ausführungsbeispiel nach Figur 5 dar, wo also wieder die Brennkraftmaschine 48 in den Steuerkreis einbezogen ist. Deren Lastzustand wird in einem elektronischen Steuergerät mit einem Sollwert für die Maximallast verglichen. Vom Steuergerät 62 führen zwei Leitungen 63, 64 zu elektrischen Begrenzem 65 und 66, die die Sollwertsignale der Stelleinrichtungen 32, 57 verringern können. Beim Erreichen eines vorgegebenen Grenzwertes, z. B. der Leistungsgrenze der Brennkraftmaschine, werden nach einem vorprogrammierten Prioritätsplan die Sollwerte für die Verstellung der Wegeventile reduziert. Die Zurückstellung der Pumpe 10 erfolgt dann wie im Fall der vorherigen Ausführungsbeispiele.A combination of the last-mentioned exemplary embodiment with that according to FIG. 3 represents the exemplary embodiment according to FIG. 5, where the
Die erfindungsgemäße Einrichtung hat darüber hinaus noch den Vorteil, daß mit herkömmlichen Wegeventilen eine Energieeinsparung erzielt wird, die sonst allenfalls mit load-sensing-Technik erreicht werden kann. Des weiteren bietet die erfindungsgemäße Einrichtung auch Eingriffsmöglichkeiten für übergeordnete Signale, die bisher bekannte Grenzlastregelungen oder Leistungsregelungen weit übertreffen. Die Einrichtung macht sich, wie aus Obigem zu erkennen ist -die Überlegung zunutze, zur Vermeidung langer Gestänge und Hydraulikleitungen die Verstellung der Regelventile elektrisch vorzunehmen; dasselbe gilt auch für die Pumpe.The device according to the invention also has the advantage that an energy saving is achieved with conventional directional valves, which otherwise can only be achieved with load-sensing technology. Furthermore, the device according to the invention also offers intervention options for higher-level signals that far exceed previously known limit load regulations or power regulations. As can be seen from the above, the device makes use of the consideration of electrically adjusting the control valves to avoid long rods and hydraulic lines; the same applies to the pump.
Claims (7)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE3521815 | 1985-06-19 | ||
DE19853521815 DE3521815A1 (en) | 1985-06-19 | 1985-06-19 | CONTROL DEVICE FOR HYDRAULIC WORKING MACHINES |
Publications (3)
Publication Number | Publication Date |
---|---|
EP0205925A2 true EP0205925A2 (en) | 1986-12-30 |
EP0205925A3 EP0205925A3 (en) | 1989-03-22 |
EP0205925B1 EP0205925B1 (en) | 1992-02-05 |
Family
ID=6273575
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP19860106864 Expired - Lifetime EP0205925B1 (en) | 1985-06-19 | 1986-05-21 | Control device for hydraulic power equipment |
Country Status (2)
Country | Link |
---|---|
EP (1) | EP0205925B1 (en) |
DE (2) | DE3521815A1 (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2648584A1 (en) * | 1989-06-16 | 1990-12-21 | Rexroth Sigma | METHOD AND SYSTEM FOR REGULATING THE MIDDLE CURRENT THROUGH A LOAD, AND ELECTRIC REMOTE CONTROL DEVICE OF THE MANIPULATOR TYPE USING THE SAME |
FR2650635A1 (en) * | 1989-08-07 | 1991-02-08 | Rexroth Sigma | Method for operating at least one variable output pump in an electrohydraulic plant, and electrohydraulic plant implementing this method |
EP0531746A1 (en) * | 1991-09-07 | 1993-03-17 | KIWA MASCHINENFABRIK GmbH | Switching method and arrangement for controlling, in particular a crane installation |
DE19545657A1 (en) * | 1995-12-07 | 1997-06-12 | Rexroth Mannesmann Gmbh | Hydraulic valve arrangement with a pressure-controlled directional valve |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107917117A (en) * | 2016-10-11 | 2018-04-17 | 张利 | A kind of mechanical hydraulic servo cylinder |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1807171A1 (en) * | 1968-11-06 | 1970-06-18 | Bosch Gmbh Robert | Device for the electro-hydraulic remote control of hydraulic directional control valves |
GB1385099A (en) * | 1972-08-25 | 1975-02-26 | Coventry Climax Eng Ltd | Industrial fork lift truck |
EP0022104A2 (en) * | 1979-06-15 | 1981-01-07 | Akermans Verkstad AB | Control system for limiting the power output of a hydraulic servomotor assembly |
JPS5899501A (en) * | 1981-12-03 | 1983-06-13 | Ishikawajima Harima Heavy Ind Co Ltd | Hydraulic pump control circuit |
-
1985
- 1985-06-19 DE DE19853521815 patent/DE3521815A1/en not_active Withdrawn
-
1986
- 1986-05-21 EP EP19860106864 patent/EP0205925B1/en not_active Expired - Lifetime
- 1986-05-21 DE DE8686106864T patent/DE3683805D1/en not_active Expired - Lifetime
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1807171A1 (en) * | 1968-11-06 | 1970-06-18 | Bosch Gmbh Robert | Device for the electro-hydraulic remote control of hydraulic directional control valves |
GB1385099A (en) * | 1972-08-25 | 1975-02-26 | Coventry Climax Eng Ltd | Industrial fork lift truck |
EP0022104A2 (en) * | 1979-06-15 | 1981-01-07 | Akermans Verkstad AB | Control system for limiting the power output of a hydraulic servomotor assembly |
JPS5899501A (en) * | 1981-12-03 | 1983-06-13 | Ishikawajima Harima Heavy Ind Co Ltd | Hydraulic pump control circuit |
Non-Patent Citations (1)
Title |
---|
PATENT ABSTRACTS OF JAPAN, Band 7, Nr. 199 (M-240)[1344], 3. September 1983; & JP-A-58 099 501 (ISHIKAWAJIMA HARIMA JUKOGYO K.K.) 13-06-1983 * |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2648584A1 (en) * | 1989-06-16 | 1990-12-21 | Rexroth Sigma | METHOD AND SYSTEM FOR REGULATING THE MIDDLE CURRENT THROUGH A LOAD, AND ELECTRIC REMOTE CONTROL DEVICE OF THE MANIPULATOR TYPE USING THE SAME |
FR2650635A1 (en) * | 1989-08-07 | 1991-02-08 | Rexroth Sigma | Method for operating at least one variable output pump in an electrohydraulic plant, and electrohydraulic plant implementing this method |
EP0531746A1 (en) * | 1991-09-07 | 1993-03-17 | KIWA MASCHINENFABRIK GmbH | Switching method and arrangement for controlling, in particular a crane installation |
DE19545657A1 (en) * | 1995-12-07 | 1997-06-12 | Rexroth Mannesmann Gmbh | Hydraulic valve arrangement with a pressure-controlled directional valve |
Also Published As
Publication number | Publication date |
---|---|
EP0205925A3 (en) | 1989-03-22 |
DE3683805D1 (en) | 1992-03-19 |
DE3521815A1 (en) | 1987-01-02 |
EP0205925B1 (en) | 1992-02-05 |
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