EP0186357A2 - Tumbling apparatus - Google Patents
Tumbling apparatus Download PDFInfo
- Publication number
- EP0186357A2 EP0186357A2 EP85308900A EP85308900A EP0186357A2 EP 0186357 A2 EP0186357 A2 EP 0186357A2 EP 85308900 A EP85308900 A EP 85308900A EP 85308900 A EP85308900 A EP 85308900A EP 0186357 A2 EP0186357 A2 EP 0186357A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- container
- center
- hopper
- vibratory
- castings
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D29/00—Removing castings from moulds, not restricted to casting processes covered by a single main group; Removing cores; Handling ingots
- B22D29/02—Vibratory apparatus specially designed for shaking out flasks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B31/00—Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor
- B24B31/06—Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor involving oscillating or vibrating containers
- B24B31/062—Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor involving oscillating or vibrating containers the workpieces travelling through the containers
Definitions
- This invention relates to tumbling apparatus and, in particular, to improved vibrating tumbling machines for mixing materials and for cleaning or shake-out of parts to be processed, such as castings, moldings or bulk material with or without a working media.
- a tipped, U-shaped hopper is provided and has independently operable, vibratory imparting mechanisms associated with each leg of the hopper. Operation of the vibratory imparting mechanism is coordinated to move the casting towards a dead zone for tumbling and shot treating and away from the dead zone upon completion of the tumbling and treating operations to discharge the castings.
- the present invention is specifically directed to overcoming the above-enumerated problems in a novel and simple manner.
- a hopper is vibrated to advance castings continuously in a path between inlet and outlet ends. Simultaneously, shot, sand, scale and other foreign matter are discharged from the hopper separately from the castings. A preliminary shake-out of the castings takes place prior to the introduction of the castings into the hopper and a subsequent abrasive removal operation takes place separately upon the castings being discharged from the hopper. Shot can be propelled at the castings in the hopper to enhance dislodging of foreign matter therefrom. Castings leaving the system are effectively cleaned of all foreign matter, i.e. shot, sand and/or scale.
- a vibrating tumbling apparatus comprises a container, which may be a cylindrical drum, and a frame which are resiliently mounted on a foundation.
- a bracket on the container supports a vibration generator capable of producing linear vibratory motion.
- the arrangement is such that the container is vibrated along small segments of an arcuate or circular path centered at a point offset from the center of the container.
- the tumbling apparatus will have a batch of material (which may be castings with or without media) in the container.
- the apparatus may also be used to mix materials of different characteristics in a highly efficient manner.
- the material in the container is moved or conveyed and tumbled not only due to the coefficient of friction of the material with the surface of the container, but also due to the angle of attack between the material and the surface of the container at any given point because of the segmental circular path.
- a line from the center of rotation through the center of gravity of the machine intersects the linear line of force generated by the vibration generator at an angle of 90°.
- the angle of attack between the material and the container can be varied to vary the rate or character of mixing, to vary the rate of cleaning, to vary the amount of tumbling, to vary the conveying and tumbling action between the material and the surface of the container and the like.
- Fig. 1 a depiction of an overall system appears for loading castings into a primary separation structure 10, in which foreign matter such as scale and/or sand is dislodged from the castings, and unloading of the castings upon treatment in the primary separation structure 10 for subsequent cleaning occurs.
- High frequency shake-out structure is indicated at 12 and is responsible for initial breakup of mold bound castings.
- the castings after initial breakup of the molds occurs, are directed to an inlet 14 for the separation structure 10 and are operated upon in a manner that will be described in detail below.
- the castings discharge from the separation structure 10 at an outlet 16 and are directed to a casting roll-over, abrasive removal station 18 whereat final casting cleaning is carried out.
- the details of the primary separation structure, wherein the present invention resides, are shown in Figs. 2 and 3.
- the primary separation structure has a hopper 20 with a bottom surface 22 for supporting the castings as they travel between the inlet and outlet ends.
- a typical casting 24 is shown in Fig. 3 and may be, for example, an engine block.
- the bottom surface 22 is supported in an inclined attitude as shown in Fig. 2 and slopes downwardly from the inlet end 14 towards the outlet end 16.
- the hopper 20 has attached, reinforced end walls 26, 28 with bottom surfaces 30 borne upon by isolation springs 32 interposed between the surfaces 30 and the system support surface 34.
- Spaced longitudinally directed tubes 35 are fit between the facing surfaces 37 of the end walls 26,28.
- Coaxial tie rods 39 internally of the tubes, draw the end walls 26,28 towards each other and agains the tube ends so that a unitary assembly results.
- the hopper 20 is fixed captively between the end walls 26,28.
- the bottom surface 22 of the hopper has a substantially U-shaped configuration in cross-section, as seen clearly in Fig. 3, and is skewed with respect to the vertical so as to define a substantially horizontal leg 36 and a vertical leg 38 having an upstanding wall surface 40.
- the hopper 20 is sealed by a removable hood 42 between the end walls 26,28.
- the end walls 26,28 have curved cutouts 44 (one shown) defining passages for the castings at the inlet 14 and outlet 16.
- Vibration imparting structure for the hopper 20 comprises motors 46 mounted resiliently, as by coil springs 47, to an inclined exciting wall 48 carried by the hopper 20 midway between the end walls 26,28.
- the disclosed arrangement is a two mass vibratory system.
- the exciting mass at 50 comprises the motors 46 and associated mounting base 52.
- the second mass comprises the hopper 20, end walls 26,28, hood 42 and discharge section 54 which diverts separated foreign matter.
- Each motor 46 has a shaft 56 offset from the vertical and substantially perpendicular to the line of movement of the castings between the hopper outlet and inlet.
- Each shaft 56 carries a pair of eccentric weights 58 at its ends. As the shafts 56 rotate, the hopper 20 is caused to move reciprocatively substantially along the line 60 so that conveyance of the castings 24 towards the right (Fig. 2) occurs.
- the invention also contemplates that the separation of foreign matter be assisted by propelling shot towards the castings progressing through the structure 10 at a shot treatment station 61.
- a conventional wheel 62 directs shot centrifugally through an opening 64 in the hood 42. The impinging shot jolts the castings to effect separation of foreign matter that might otherwise not occur through tumbling alone.
- openings 66 are provided in the wall of the hopper.
- a shelf 68 resides at the openings 66 and is fed by a ramp 70 inclined downwardly away from the hopper opening 66.
- the vibration of the hopper tends to shift the separated foreign matter towards the shelf.
- the ramp and shelf vibrate in conjunction with the hopper so that the foreign matter tends in the direction of arrow 72 by the combined effect of gravity and the vibratory conveying force imparted by motor 46.
- the shelf 68 resides in a chamber 71 above a floor 74 at the bottom of the chamber and has openings 76 to permit passage of a first size material which drops to the floor 74 and moves in the direction of arrow 78 to a point of collection. Material unable to pass through the shelf discharges from the upper portion of the chamber separately from the smaller size particles.
- a tumbling apparatus for mixing, cleaning, and/or shake out of parts is designated by the numeral 110 and comprises a container 112 which in the illustrated form is a cylindrical drum and a vibration generator 114.
- the container 112 could be an open top member, an oval member or any desired shaped member as long as it has a horizontal axis.
- the container 112 is attached at each end to end plates 116 of a frame 118.
- the frame has a bottom plate 120 connected to the end plates with corner reinforcing gussets 122 extending between the container, an end plate and the bottom plate for supporting the container 112.
- Gussets 124 extend between a flange 126 and the end plates in the vicinity of the corners of the machine to provide reinforced pads at the corners.
- the machine is resiliently supported on a foundation or base 128 by means of springs 130 attached to the pads on the flanges 126 and to the foundation.
- the springs 130 may be coil springs, as shown, or may be air springs or the like.
- the container 112 has an inlet port 132 near the high point of the container at one end portion and is comprised of a flanged opening 134 having a funnel shaped hopper 136.
- the inlet port 132 could be through the high part of the end plate 116 just as well.
- An outlet port 138 is formed through the-side wall of the container upward of the low point of the container and at the opposite end of the container from the inlet port.
- the outlet port 138 can be opened or closed, but when opened, has a platform 140 over which the discharged parts and/or media flows.
- a conveyor 142 communicates with the outlet port for conveying discharged parts and/or media away from the machine.
- the discharge or outlet port 138 could be through the low point of the cylinder of the container for certain applications.
- the horizontal axis 139 of the container angles a few degrees from the horizontal so that the outlet end of the container is lower than the inlet end. This accommodates flow of the material through the container as the tumbling, mixing, polishing and/or shake-out is taking place.
- a bracket 144 includes a pair of spaced apart mounting supports 146 is affixed to the container on one side of the vertical axis of the container.
- the ends of the supports 146 spaced from the container have a substantially horizontal edge 148 with an aperture 150 through an end portion of each support in horizontal alignment with each other.
- a horizontal axis 152 connecting the centers of the two apertures 150 is parallel to the horizontal axis 139 of the container.
- a line 154 drawn through the center (at the horizontal axis 139) of the container 112 and the center (horizontal axis 152) of the apertures 150 of the bracket 144 forms an angle A to the vertical axis 156 of the machine.
- the bracket 144 also has a mounting deck 158 between the supports 146 and, as shown, the deck is pivotally mounted to the supports 146 by pivot pins 160 passing through apertures 162 in depending flanges 164 on the deck and through the apertures 150 in the supports 146.
- the deck 158 is locked in position relative to supports 146 by means of a pair of bolts 166 passing through arcuate slots 168 in the supports 146. When the bolts 166 are tightened down, the deck 158 is locked in place on the supports on the container.
- the surface of the deck 158 lies in a plane perpendicular to the vertical axis 156 and parallel to the horizontal axis 152 of the pivot pins 160.
- the vibration generator 114 comprises a support plate 169 resiliently mounted on the deck 158 of the bracket 144 by a plurality of springs 170.
- a motor 172 is mounted on the support plate 169 with the axis of the double ended drive shaft 174 lying substantially parallel to the longitudinal axis 139 of the container.
- Eccentric weights 176 are mounted on each end of the double ended shaft and are encased in covers 178.
- Variable force vibration generators such as the types shown in my U.S. Patent No. 4,495,826 and 3,358,815 may be substituted for the eccentric weights 176 on each end of the shaft 174.
- the linear vibratory forces are generated by a two mass system, the motor 172, plate 169 and weights 176 being one mass, and the container 112, bracket 144 and frame 118 being the second mass.
- the vibration generator 114 as shown in Figure 4 has an axis 180 which is vertical and intersects the axis 154 of the pivot pins 160 and is perpendicular to the support surface or foundation 128.
- Operation of the vibration generator 114 will produce vibratory forces 182 (illustrated generally by the double ended arrow) along a linear path 180.
- the path 180 and the linear forces 182 pass exteriorly of the container 112.
- the path 180 may intersect the container, but it should not go through the center of gravity of the container.
- the container 112 When the apparatus shown in Figs. 4 and 5 is operating and the vibration generator is producing linear vibratory forces along the axis 182, the container 112 will move in an arcuate path, basically segments of a circle, having a center of rotation offset from the center of the container and located at point R.
- the . material within the container in contact with or close to the inside surface will be moved along an angle of attack with respect to the inside surface of the container.
- the angle of attack is arcuate, basically a segment of a circle centered at R.
- the center of rotation R is either a point or a small closed figure such as a small circle or ellipse which for all practical purposes may be considered to be a point.
- the point R will lie along a line passing through the center of gravity CG of the container and intersecting the linear line of force 182 at an angle of 90°. That intersection is on one side of the center of gravity CG and the point R will be on the other side of the center of gravity.
- the center of rotation R should be offset from the center of the cylindrical container. If the container is not cylindrical but has a concave material supporting surface, the center of rotation R should be offset from the centers of circles osculating said concave * surface.
- a sheet of paper was affixed to one end of the container 112 and the vibration generator 114 was energized and tuned to resonance, thereby producing a linear force 182 along the axis 180.
- a stylus carried by an immovably fixed support on the foundation or stationary surface 128 was engaged * Webster's New Collegiate Dictionary 1975 defines an osculating circle as "a circle whose center lies on the concave side of a curve on the normal to a given point of the curve and whose radius is equal to the radius of curvature at that point".
- a tracing of the movement of the container was subscribed on the paper by the stylus.
- the stylus was spotted against the paper and container, a multiplicity of times in the vicinity of the center of rotation until the point R was located; that is, the point about which the container rotated.
- radii 186 from point R to the tracings it was found that the tracing segments of a circle are centered at R.
- the movements 184 along the bottom (or low point) of the container are directed inward into the mass with an angle of attack to produce conveying action of the media and parts.
- the movements 184 acting on the working media 188 and/or parts 190 in the container provide a vigorous and effective counter-clockwise path of motion to the media and parts in the container.
- the parts and media are conveyed up the inner surface of the container adjacent the vibration generator before falling back into the container.
- the vigorous circulatory motion provides improved tumbling of the parts in the media to increase the speed and effectiveness of the mixing in the container and of the burnishing and polishing of the parts. Due to the slight tilt to the axis 139 of the container 112 to the horizontal, the parts, as they are tumbled, will migrate from the inlet end to the discharge end of the container.
- the amount of material added at the inlet 136 will determine the amount of material discharged at the outlet port 138.
- the outlet port 138 can be open or closed (shown open in Figure 4). When outlet port 138 is open, the media and parts will exit the container on the ramp 140 at the upper portion of the circulatory path.
- the ramp 140 can be foraminous to permit the media to fall down into a collection receptical prior to being returned to the container or, as shown, the parts and media are delivered onto the conveyor 142 and will be conveyed to the next processing station.
- the inner surface of the container may be coated or lined 183 with a material having a particular coefficient of friction to aid in the conveying action and to improve the tumbling of the parts.
- the lining acts as a wear surface and can be replaced when worn.
- the character of movement of the container and handling of the material within the container may be altered or modified by moving the location of the center of rotation R.
- the position of R will change if the direction of the linear vibratory forces change.
- the position of R will change if the center of gravity CG is changed such as, for example, by adding weights to the container.
- the center of gravity of the container when referred to, it includes not only the container 112 but all parts attached to the container between the springs 130 and the springs 170.
- Fig. 7 The effects of changing the direction 82 of the vibratory forces is illustrated in Fig. 7.
- the bolts 166 were loosened and the vibration generator 114 was tilted to incline the line of vibratory forces 182 some 5° from vertical and the line of vibratory forces angled toward the container.
- R will assume a new position as shown in Fig. 7. With R in a new position, points on the inner surface of the container will move in a arcuate path or segments of a circle centered at the new location of R.
- a valuable and perhaps surprising characteristic in the operation of the apparatus shown when used as a vibrating tumbling apparatus where parts and a media are placed within the container is that the parts themselves will remain immersed in the media. This is of importance not only in enhancing the cleaning and burnishing effect of the operation but also prevents damage to the parts being treated which would occur if the parts surfaced and vibrated directly against the interior surfaces of the container and against each other.
- Figs. 8 and 9 show the machine 110 with the axis of the vibration generator 114 tilted to a 95° angle as in Fig. 7.
- a baffle or deflector 92 is selectively located in the container with Fig. 11 showing the flow pattern and forces acting on the material when the deflector 192 is added to the system. All of the structural elements of Fig. 8 that are the same as the structural elements of Figure 4 will bear the same reference numerals.
- the -line of vibrational force 182 is external of the container.
- the instantaneous center of rotation R will be located at point R so that the movements 184 acting on the material in the drum will subscribe the appropriate angle of attack with the surface of the container.
- the baffle 192 which in Figs. 8 and 9 is cylindrical but which could be square, rectangular, tear drop shape or the like in cross section, extends from end to end of the container 112 between the end walls 116 and can be adjusted to any desired position using appropriate means.
- the baffle or deflector 192 deflects a portion of the media over the outside of the deflector changing the pattern of flow of media and parts 190 in the container.
- the baffle can be set so that only media goes over the deflector so that the parts remain submerged in the media. The tumbling and mixing of the media was more pronounced and the media and parts climbed higher in the container before the media cascaded back down over the deflector.
- the deflector 192 may be provided with openings, or ports 193, see Figure 12, through which hot air for heating the media or cold air for cooling the media can be piped. Burner jets could be provided in the deflector with the nozzles pointing into the media. When ignited, the jets would burn off carbonaceous particles on sand being processed and cleaned.
- the line of force 182 along the axis 180 of the vibration generator passes exterior of the container or intersects the container, but does not pass through the center of gravity of the container.
- the apparatus does operate effectively with any linear vibratory force system mounted directly on the container and producing a linear line of force.
- the vibration generator 114 is shown upward and to the right of the container 112. It is to be understood that the vibration generator may be located at other positions as long as the line of force 182 is substantially offset from the center of gravity of the apparatus and so long as the center of rotation is not on the vertical centerline of the container 112. Thus, as all points on the material supporting surface of the container are moved in segments or paths of different circles having a common center at R, such segments or paths are not parallel.
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Abstract
Description
- This invention relates to tumbling apparatus and, in particular, to improved vibrating tumbling machines for mixing materials and for cleaning or shake-out of parts to be processed, such as castings, moldings or bulk material with or without a working media.
- In many foundry operations, separation of sand and scale from castings is required. Typically, the castings are initially tumbled to dislodge foreign matter adhering to the castings. To assist this dislodging, shot may be caused to impinge upon the castings as they are tumbled. An exemplary structure through which dislodging of foreign matter according to the above can be accomplished is shown ;n U.S. Patent 3,793,780 to Musschoot.
- In the Musschoot '780 patent, a tipped, U-shaped hopper is provided and has independently operable, vibratory imparting mechanisms associated with each leg of the hopper. Operation of the vibratory imparting mechanism is coordinated to move the casting towards a dead zone for tumbling and shot treating and away from the dead zone upon completion of the tumbling and treating operations to discharge the castings.
- The principal difficulty with this type of equipment is that the vibration is not imparted continuously during the separating operation. Rather, the vibration imparting mechanisms are stopped and started, requiring monitoring and coordination. Aside from the above, the intermittent operation of the vibration imparting mechanisms result in possible excessive wear thereon.
- Another drawback with the equipment in the prior art is that intermixing of the castings with the shot, the separated sand and the scale occurs. In some prior art, it is intended that sand and shot remain in the hopper with the castings as the castings are agitated and transported for discharge. The discharged castings therefore can retain some of the shot, sand and scale. In the event that engine blocks or the like are cast, complete removal of sand, scale, shot and other foreign matter is absolutely essential. Thus, with the prior art structures, a subsequent cleaning operation would have to be performed in the cast parts.
- It was found sometime ago that an improved finish could be obtained on cast or molded parts by adding a vibratory motion-to the tumbling apparatus. In the early 1960's, I developed and patented under U.S. Patent No. 3,157,004, an improved burnishing apparatus using a U-shaped tub mounted on trunnions. Vibratory force was applied directly to the U-shaped tub and passed through the center of gravity of the tub. When the tub was tilted about the trunnions, the vibratory force was used to discharge the media and parts from the tub.
- Although improved burnishing of the parts resulted from the above use of vibratory motion through the center of gravity of the tumbling apparatus, problems continued with the balance of the machine, with the wear on bearings, and with the time it took to obtain the finish.
- The present invention is specifically directed to overcoming the above-enumerated problems in a novel and simple manner.
- According to the invention, a hopper is vibrated to advance castings continuously in a path between inlet and outlet ends. Simultaneously, shot, sand, scale and other foreign matter are discharged from the hopper separately from the castings. A preliminary shake-out of the castings takes place prior to the introduction of the castings into the hopper and a subsequent abrasive removal operation takes place separately upon the castings being discharged from the hopper. Shot can be propelled at the castings in the hopper to enhance dislodging of foreign matter therefrom. Castings leaving the system are effectively cleaned of all foreign matter, i.e. shot, sand and/or scale.
- According to the latest versions of the invention, a vibrating tumbling apparatus comprises a container, which may be a cylindrical drum, and a frame which are resiliently mounted on a foundation. A bracket on the container supports a vibration generator capable of producing linear vibratory motion. The arrangement is such that the container is vibrated along small segments of an arcuate or circular path centered at a point offset from the center of the container. The tumbling apparatus will have a batch of material (which may be castings with or without media) in the container. The apparatus may also be used to mix materials of different characteristics in a highly efficient manner. The material in the container is moved or conveyed and tumbled not only due to the coefficient of friction of the material with the surface of the container, but also due to the angle of attack between the material and the surface of the container at any given point because of the segmental circular path. A line from the center of rotation through the center of gravity of the machine intersects the linear line of force generated by the vibration generator at an angle of 90°. The angle of attack between the material and the container can be varied to vary the rate or character of mixing, to vary the rate of cleaning, to vary the amount of tumbling, to vary the conveying and tumbling action between the material and the surface of the container and the like.
- Preferred forms of the invention are shown in the accompanying drawings.
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- Figure 1 is a plan view showing schematically an overall system for separating foreign matter from castings with the present invention incorporated;
- Figure 2 is a side elevation view of a continuous hopper section in the system of Fig. 1;
- Figure 3 is an enlarged sectional view of the hopper taken along line 2-2 of Fig. 1;
- Figure 4 is an end view of one preferred form of a vibratory tumbling machine with some parts shown in cross-section and some parts shown in phantom;
- Figure 5 is an elevation view of the machine of Figure 4 as viewed from the right in Figure 4;
- Figure 6 is a view like Fig. 4 but with a difference in the line of application of the vibratory force.
- Figure 7 is a view of one form of deck for mounting the vibration generator of Figure 4 showing alternate positions of the deck;
- Figure 8 is a view similar to Figure 6 showing a modified form of the invention;
- Figure 9 is a view like Fig. 5 of the modified form of the invention;
- Figure 10 is a copy of a chart of the paths of movement of material in the machine of Figure 4 in operation;
- Figure 11 is a copy of a chart of the paths of movement of material in the machine of Figure 8 in operation; and
- Figure 12 is a cross-sectional view of a cylindrical deflector with openings or ports therethrough.
- In Fig. 1, a depiction of an overall system appears for loading castings into a
primary separation structure 10, in which foreign matter such as scale and/or sand is dislodged from the castings, and unloading of the castings upon treatment in theprimary separation structure 10 for subsequent cleaning occurs. High frequency shake-out structure is indicated at 12 and is responsible for initial breakup of mold bound castings. The castings, after initial breakup of the molds occurs, are directed to aninlet 14 for theseparation structure 10 and are operated upon in a manner that will be described in detail below. The castings discharge from theseparation structure 10 at anoutlet 16 and are directed to a casting roll-over,abrasive removal station 18 whereat final casting cleaning is carried out. - The details of the primary separation structure, wherein the present invention resides, are shown in Figs. 2 and 3. The primary separation structure has a
hopper 20 with abottom surface 22 for supporting the castings as they travel between the inlet and outlet ends. A typical casting 24 is shown in Fig. 3 and may be, for example, an engine block. Thebottom surface 22 is supported in an inclined attitude as shown in Fig. 2 and slopes downwardly from theinlet end 14 towards theoutlet end 16. Thehopper 20 has attached, reinforcedend walls 26, 28 withbottom surfaces 30 borne upon byisolation springs 32 interposed between thesurfaces 30 and thesystem support surface 34. Spaced longitudinally directedtubes 35 are fit between the facingsurfaces 37 of theend walls 26,28.Coaxial tie rods 39, internally of the tubes, draw theend walls 26,28 towards each other and agains the tube ends so that a unitary assembly results. Thehopper 20 is fixed captively between theend walls 26,28. - The
bottom surface 22 of the hopper has a substantially U-shaped configuration in cross-section, as seen clearly in Fig. 3, and is skewed with respect to the vertical so as to define a substantiallyhorizontal leg 36 and avertical leg 38 having anupstanding wall surface 40. Thehopper 20 is sealed by aremovable hood 42 between theend walls 26,28. Theend walls 26,28 have curved cutouts 44 (one shown) defining passages for the castings at theinlet 14 andoutlet 16. - Vibration imparting structure for the
hopper 20 comprisesmotors 46 mounted resiliently, as bycoil springs 47, to an inclinedexciting wall 48 carried by thehopper 20 midway between theend walls 26,28. The disclosed arrangement is a two mass vibratory system. The exciting mass at 50 comprises themotors 46 and associated mounting base 52. The second mass comprises thehopper 20,end walls 26,28,hood 42 anddischarge section 54 which diverts separated foreign matter. Eachmotor 46 has a shaft 56 offset from the vertical and substantially perpendicular to the line of movement of the castings between the hopper outlet and inlet. Each shaft 56 carries a pair of eccentric weights 58 at its ends. As the shafts 56 rotate, thehopper 20 is caused to move reciprocatively substantially along the line 60 so that conveyance of the castings 24 towards the right (Fig. 2) occurs. - The path of an exemplary casting 24 will now be described. As the
motors 46 are activated, the casting follows the curvature of thebottom surface 22 and in effect begins climbing theupstanding wall 38. As the casting 24 moves vertically, gravitational forces on the casting due to the incline of thebottom surface 22 at the same time cause the casting 25 to vibrate towards theoutlet 16. The casting 2-5 climbs until it ultimately tumbles over itself. As this operation continues, the casting 25 traces a substantially helical path. As the casting follows the described path, the foreign matter such as the scale and mold material tends to progressively dislodge. - The invention also contemplates that the separation of foreign matter be assisted by propelling shot towards the castings progressing through the
structure 10 at ashot treatment station 61. Aconventional wheel 62 directs shot centrifugally through anopening 64 in thehood 42. The impinging shot jolts the castings to effect separation of foreign matter that might otherwise not occur through tumbling alone. - It is a further aspect of the invention to provide structure for diverting foreign matter, separated from the castings in the hopper, away from the hopper. To accomplish this end, openings 66 are provided in the wall of the hopper. A
shelf 68 resides at the openings 66 and is fed by a ramp 70 inclined downwardly away from the hopper opening 66. The vibration of the hopper tends to shift the separated foreign matter towards the shelf. The ramp and shelf vibrate in conjunction with the hopper so that the foreign matter tends in the direction of arrow 72 by the combined effect of gravity and the vibratory conveying force imparted bymotor 46. - The
shelf 68 resides in a chamber 71 above afloor 74 at the bottom of the chamber and hasopenings 76 to permit passage of a first size material which drops to thefloor 74 and moves in the direction of arrow 78 to a point of collection. Material unable to pass through the shelf discharges from the upper portion of the chamber separately from the smaller size particles. By separating the foreign matter as the castings move along the length of the separating structure, the foreign matter does not find its way back into chambers and/or crevices defined by the castings or reattach to the castings. Upon exiting the separation structure, the castings are rolled over and any remaining foreign matter separated atstation 18. - In one preferred form of the invention shown in Figs. 4-6, a tumbling apparatus for mixing, cleaning, and/or shake out of parts is designated by the numeral 110 and comprises a
container 112 which in the illustrated form is a cylindrical drum and avibration generator 114. Thecontainer 112 could be an open top member, an oval member or any desired shaped member as long as it has a horizontal axis. Thecontainer 112 is attached at each end to endplates 116 of aframe 118. In addition to theend plates 116, the frame has abottom plate 120 connected to the end plates withcorner reinforcing gussets 122 extending between the container, an end plate and the bottom plate for supporting thecontainer 112.Gussets 124 extend between aflange 126 and the end plates in the vicinity of the corners of the machine to provide reinforced pads at the corners. The machine is resiliently supported on a foundation orbase 128 by means ofsprings 130 attached to the pads on theflanges 126 and to the foundation. Thesprings 130 may be coil springs, as shown, or may be air springs or the like. - The
container 112 has aninlet port 132 near the high point of the container at one end portion and is comprised of aflanged opening 134 having a funnel shapedhopper 136. Theinlet port 132 could be through the high part of theend plate 116 just as well. Anoutlet port 138 is formed through the-side wall of the container upward of the low point of the container and at the opposite end of the container from the inlet port. Theoutlet port 138 can be opened or closed, but when opened, has aplatform 140 over which the discharged parts and/or media flows. Aconveyor 142 communicates with the outlet port for conveying discharged parts and/or media away from the machine. The discharge oroutlet port 138 could be through the low point of the cylinder of the container for certain applications. It will be noted in Figure 5 that thehorizontal axis 139 of the container angles a few degrees from the horizontal so that the outlet end of the container is lower than the inlet end. This accommodates flow of the material through the container as the tumbling, mixing, polishing and/or shake-out is taking place. - A
bracket 144 includes a pair of spaced apart mountingsupports 146 is affixed to the container on one side of the vertical axis of the container. The ends of thesupports 146 spaced from the container have a substantiallyhorizontal edge 148 with anaperture 150 through an end portion of each support in horizontal alignment with each other. Ahorizontal axis 152 connecting the centers of the twoapertures 150 is parallel to thehorizontal axis 139 of the container. As shown in Figure 1, aline 154 drawn through the center (at the horizontal axis 139) of thecontainer 112 and the center (horizontal axis 152) of theapertures 150 of thebracket 144 forms an angle A to thevertical axis 156 of the machine. As shown, the angle A betweenline 154 andvertical axis 156 of the container is approximately 45°. Thebracket 144 also has a mountingdeck 158 between thesupports 146 and, as shown, the deck is pivotally mounted to thesupports 146 bypivot pins 160 passing throughapertures 162 in depending flanges 164 on the deck and through theapertures 150 in thesupports 146. Thedeck 158 is locked in position relative tosupports 146 by means of a pair ofbolts 166 passing througharcuate slots 168 in thesupports 146. When thebolts 166 are tightened down, thedeck 158 is locked in place on the supports on the container. For the purposes of Figure 1, the surface of thedeck 158 lies in a plane perpendicular to thevertical axis 156 and parallel to thehorizontal axis 152 of the pivot pins 160. - The
vibration generator 114 comprises asupport plate 169 resiliently mounted on thedeck 158 of thebracket 144 by a plurality ofsprings 170. Amotor 172 is mounted on thesupport plate 169 with the axis of the double endeddrive shaft 174 lying substantially parallel to thelongitudinal axis 139 of the container.Eccentric weights 176 are mounted on each end of the double ended shaft and are encased incovers 178. Variable force vibration generators such as the types shown in my U.S. Patent No. 4,495,826 and 3,358,815 may be substituted for theeccentric weights 176 on each end of theshaft 174. As illustrated in Figures 4-6, the linear vibratory forces are generated by a two mass system, themotor 172,plate 169 andweights 176 being one mass, and thecontainer 112,bracket 144 andframe 118 being the second mass. Thevibration generator 114 as shown in Figure 4 has anaxis 180 which is vertical and intersects theaxis 154 of the pivot pins 160 and is perpendicular to the support surface orfoundation 128. - Operation of the
vibration generator 114 will produce vibratory forces 182 (illustrated generally by the double ended arrow) along alinear path 180. As shown, thepath 180 and thelinear forces 182 pass exteriorly of thecontainer 112. Thepath 180 may intersect the container, but it should not go through the center of gravity of the container. - When the apparatus shown in Figs. 4 and 5 is operating and the vibration generator is producing linear vibratory forces along the
axis 182, thecontainer 112 will move in an arcuate path, basically segments of a circle, having a center of rotation offset from the center of the container and located at point R. The . material within the container in contact with or close to the inside surface will be moved along an angle of attack with respect to the inside surface of the container. The angle of attack is arcuate, basically a segment of a circle centered at R. - The center of rotation R is either a point or a small closed figure such as a small circle or ellipse which for all practical purposes may be considered to be a point. The point R will lie along a line passing through the center of gravity CG of the container and intersecting the linear line of
force 182 at an angle of 90°. That intersection is on one side of the center of gravity CG and the point R will be on the other side of the center of gravity. - The center of rotation R should be offset from the center of the cylindrical container. If the container is not cylindrical but has a concave material supporting surface, the center of rotation R should be offset from the centers of circles osculating said concave * surface.
- To illustrate the concept, see Fig. 10, a sheet of paper was affixed to one end of the
container 112 and thevibration generator 114 was energized and tuned to resonance, thereby producing alinear force 182 along theaxis 180. A stylus carried by an immovably fixed support on the foundation orstationary surface 128 was engaged * Webster's New Collegiate Dictionary 1975 defines an osculating circle as "a circle whose center lies on the concave side of a curve on the normal to a given point of the curve and whose radius is equal to the radius of curvature at that point". - with the paper at various points on the end plate in alignment with the surface of the container. A tracing of the movement of the container, indicated at 184, was subscribed on the paper by the stylus. The stylus was spotted against the paper and container, a multiplicity of times in the vicinity of the center of rotation until the point R was located; that is, the point about which the container rotated. By drawing
radii 186 from point R to the tracings, it was found that the tracing segments of a circle are centered at R. - The
movements 184 along the bottom (or low point) of the container are directed inward into the mass with an angle of attack to produce conveying action of the media and parts. Themovements 184 acting on the workingmedia 188 and/orparts 190 in the container provide a vigorous and effective counter-clockwise path of motion to the media and parts in the container. The parts and media are conveyed up the inner surface of the container adjacent the vibration generator before falling back into the container. The vigorous circulatory motion provides improved tumbling of the parts in the media to increase the speed and effectiveness of the mixing in the container and of the burnishing and polishing of the parts. Due to the slight tilt to theaxis 139 of thecontainer 112 to the horizontal, the parts, as they are tumbled, will migrate from the inlet end to the discharge end of the container. In the alternative, with theaxis 139 of the container horizontal, the amount of material added at theinlet 136 will determine the amount of material discharged at theoutlet port 138. Theoutlet port 138 can be open or closed (shown open in Figure 4). Whenoutlet port 138 is open, the media and parts will exit the container on theramp 140 at the upper portion of the circulatory path. Theramp 140 can be foraminous to permit the media to fall down into a collection receptical prior to being returned to the container or, as shown, the parts and media are delivered onto theconveyor 142 and will be conveyed to the next processing station. The inner surface of the container may be coated or lined 183 with a material having a particular coefficient of friction to aid in the conveying action and to improve the tumbling of the parts. The lining acts as a wear surface and can be replaced when worn. - The character of movement of the container and handling of the material within the container may be altered or modified by moving the location of the center of rotation R. The position of R will change if the direction of the linear vibratory forces change. Similarly, the position of R will change if the center of gravity CG is changed such as, for example, by adding weights to the container. Incidentally, when the center of gravity of the container is referred to, it includes not only the
container 112 but all parts attached to the container between thesprings 130 and thesprings 170. - The effects of changing the direction 82 of the vibratory forces is illustrated in Fig. 7. In this case the
bolts 166 were loosened and thevibration generator 114 was tilted to incline the line ofvibratory forces 182 some 5° from vertical and the line of vibratory forces angled toward the container. Inasmuch as the center of rotation R lies on a line normal to the line of force and passing through the center of gravity CG, R will assume a new position as shown in Fig. 7. With R in a new position, points on the inner surface of the container will move in a arcuate path or segments of a circle centered at the new location of R. This imparts a vibratory conveying movement to the material adjacent or in contact with such point to move along such paths thereby providing a different character of movement of the mass of material inside the container. The effect that will be first noted with the relocation of R is the change in the slope of the material within the container. - A valuable and perhaps surprising characteristic in the operation of the apparatus shown when used as a vibrating tumbling apparatus where parts and a media are placed within the container is that the parts themselves will remain immersed in the media. This is of importance not only in enhancing the cleaning and burnishing effect of the operation but also prevents damage to the parts being treated which would occur if the parts surfaced and vibrated directly against the interior surfaces of the container and against each other.
- Figs. 8 and 9 show the
machine 110 with the axis of thevibration generator 114 tilted to a 95° angle as in Fig. 7. A baffle or deflector 92 is selectively located in the container with Fig. 11 showing the flow pattern and forces acting on the material when thedeflector 192 is added to the system. All of the structural elements of Fig. 8 that are the same as the structural elements of Figure 4 will bear the same reference numerals. The -line ofvibrational force 182 is external of the container. The instantaneous center of rotation R will be located at point R so that themovements 184 acting on the material in the drum will subscribe the appropriate angle of attack with the surface of the container. - The
baffle 192, which in Figs. 8 and 9 is cylindrical but which could be square, rectangular, tear drop shape or the like in cross section, extends from end to end of thecontainer 112 between theend walls 116 and can be adjusted to any desired position using appropriate means. The baffle ordeflector 192 deflects a portion of the media over the outside of the deflector changing the pattern of flow of media andparts 190 in the container. The baffle can be set so that only media goes over the deflector so that the parts remain submerged in the media. The tumbling and mixing of the media was more pronounced and the media and parts climbed higher in the container before the media cascaded back down over the deflector. With thedeflector 192 adjusted so that it was closer to the container walls, the parts were sometimes exposed on the surface of the media but once theparts 190 tumbled over the deflector, they re-immersed in the media thereby minimizing scratching and bumping between the parts. - The
deflector 192 may be provided with openings, orports 193, see Figure 12, through which hot air for heating the media or cold air for cooling the media can be piped. Burner jets could be provided in the deflector with the nozzles pointing into the media. When ignited, the jets would burn off carbonaceous particles on sand being processed and cleaned. - The line of
force 182 along theaxis 180 of the vibration generator passes exterior of the container or intersects the container, but does not pass through the center of gravity of the container. - Although I have described the improved tumbling apparatus as employing a two mass system, such as shown at 114 in Figure 4, the apparatus does operate effectively with any linear vibratory force system mounted directly on the container and producing a linear line of force. The
vibration generator 114 is shown upward and to the right of thecontainer 112. It is to be understood that the vibration generator may be located at other positions as long as the line offorce 182 is substantially offset from the center of gravity of the apparatus and so long as the center of rotation is not on the vertical centerline of thecontainer 112. Thus, as all points on the material supporting surface of the container are moved in segments or paths of different circles having a common center at R, such segments or paths are not parallel.
Claims (23)
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US68512184A | 1984-12-21 | 1984-12-21 | |
US685121 | 1984-12-21 | ||
US77782185A | 1985-09-19 | 1985-09-19 | |
US777821 | 1985-09-19 |
Publications (4)
Publication Number | Publication Date |
---|---|
EP0186357A2 true EP0186357A2 (en) | 1986-07-02 |
EP0186357A3 EP0186357A3 (en) | 1986-11-26 |
EP0186357B1 EP0186357B1 (en) | 1993-03-03 |
EP0186357B2 EP0186357B2 (en) | 1997-07-16 |
Family
ID=27103507
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP19850308900 Expired - Lifetime EP0186357B2 (en) | 1984-12-21 | 1985-12-06 | Tumbling apparatus |
Country Status (6)
Country | Link |
---|---|
EP (1) | EP0186357B2 (en) |
JP (1) | JPH067982B2 (en) |
AU (2) | AU573928B2 (en) |
CA (1) | CA1267886A (en) |
DE (1) | DE3587147T3 (en) |
DK (1) | DK598585A (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0386872A1 (en) * | 1989-03-09 | 1990-09-12 | General Kinematics Corporation | Vibratory tumbling apparatus |
CN109926381A (en) * | 2019-04-25 | 2019-06-25 | 中国矿业大学 | A kind of building aggregate desliming device |
EP3795299A1 (en) * | 2019-09-20 | 2021-03-24 | Haug Intelligente Poliersysteme GmbH | Vibratory finishing device and method |
CN113477902A (en) * | 2021-07-09 | 2021-10-08 | 重庆市铜梁区渝良铸造有限公司 | A vibration shakeout machine for cylinder foundry goods |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6237749B1 (en) | 1999-10-21 | 2001-05-29 | General Kinematics Corporation | Motor base for vibratory apparatus |
CN100372748C (en) * | 2004-12-29 | 2008-03-05 | 贵阳铝镁设计研究院 | Tumbler for vibration baking pot |
CN114029475B (en) * | 2021-09-27 | 2023-12-05 | 张家港科杰机械装备有限公司 | Casting production line and casting process of cast iron shell |
CN115056384B (en) * | 2022-07-05 | 2023-06-23 | 昆山恒诚荣机械设备有限公司 | Plastic central feeding equipment |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR1126296A (en) * | 1955-05-31 | 1956-11-19 | Amag Hilpert Pegnitzhuette Ag | Device for cleaning workpieces, especially foundry blanks |
CH551845A (en) * | 1972-05-31 | 1974-07-31 | Polyservice Ag | SLIP GRINDING - MACHINING PROCESS. |
DE2454288A1 (en) * | 1974-04-04 | 1975-10-09 | Ultramatic Equipment Co | VIBRATOR DEVICE FOR POST-PROCESSING |
US4025419A (en) * | 1974-07-15 | 1977-05-24 | General Kinematics Corporation | Vibratory sand reclaiming apparatus |
US4047343A (en) * | 1974-08-16 | 1977-09-13 | Geode Industries, Inc. | Method of vibratory polishing of stones and the like |
DE2831688A1 (en) * | 1978-07-19 | 1980-02-07 | Wheelabrator Berger Maschf | Small workpiece transporter for shot blaster - has cylindrical-section conveyor channel with oscillating drive producing rotation of workpieces |
-
1985
- 1985-11-28 AU AU50480/85A patent/AU573928B2/en not_active Expired
- 1985-12-06 EP EP19850308900 patent/EP0186357B2/en not_active Expired - Lifetime
- 1985-12-06 DE DE3587147T patent/DE3587147T3/en not_active Expired - Lifetime
- 1985-12-06 CA CA000497100A patent/CA1267886A/en not_active Expired
- 1985-12-20 DK DK598585A patent/DK598585A/en not_active Application Discontinuation
-
1988
- 1988-04-14 AU AU14651/88A patent/AU584011B2/en not_active Expired
-
1991
- 1991-03-08 JP JP6780591A patent/JPH067982B2/en not_active Expired - Lifetime
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR1126296A (en) * | 1955-05-31 | 1956-11-19 | Amag Hilpert Pegnitzhuette Ag | Device for cleaning workpieces, especially foundry blanks |
CH551845A (en) * | 1972-05-31 | 1974-07-31 | Polyservice Ag | SLIP GRINDING - MACHINING PROCESS. |
DE2454288A1 (en) * | 1974-04-04 | 1975-10-09 | Ultramatic Equipment Co | VIBRATOR DEVICE FOR POST-PROCESSING |
US4025419A (en) * | 1974-07-15 | 1977-05-24 | General Kinematics Corporation | Vibratory sand reclaiming apparatus |
US4047343A (en) * | 1974-08-16 | 1977-09-13 | Geode Industries, Inc. | Method of vibratory polishing of stones and the like |
DE2831688A1 (en) * | 1978-07-19 | 1980-02-07 | Wheelabrator Berger Maschf | Small workpiece transporter for shot blaster - has cylindrical-section conveyor channel with oscillating drive producing rotation of workpieces |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0386872A1 (en) * | 1989-03-09 | 1990-09-12 | General Kinematics Corporation | Vibratory tumbling apparatus |
CN109926381A (en) * | 2019-04-25 | 2019-06-25 | 中国矿业大学 | A kind of building aggregate desliming device |
EP3795299A1 (en) * | 2019-09-20 | 2021-03-24 | Haug Intelligente Poliersysteme GmbH | Vibratory finishing device and method |
CN113477902A (en) * | 2021-07-09 | 2021-10-08 | 重庆市铜梁区渝良铸造有限公司 | A vibration shakeout machine for cylinder foundry goods |
Also Published As
Publication number | Publication date |
---|---|
JPH04220156A (en) | 1992-08-11 |
DE3587147T3 (en) | 1998-03-05 |
AU5048085A (en) | 1986-06-26 |
AU584011B2 (en) | 1989-05-11 |
CA1267886A (en) | 1990-04-17 |
DK598585D0 (en) | 1985-12-20 |
EP0186357B2 (en) | 1997-07-16 |
DK598585A (en) | 1986-06-22 |
EP0186357B1 (en) | 1993-03-03 |
AU573928B2 (en) | 1988-06-23 |
JPH067982B2 (en) | 1994-02-02 |
DE3587147D1 (en) | 1993-04-08 |
DE3587147T2 (en) | 1993-07-01 |
EP0186357A3 (en) | 1986-11-26 |
AU1465188A (en) | 1988-07-07 |
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