EP0178796B1 - Fabrication de contacts d'interrupteurs à vide - Google Patents
Fabrication de contacts d'interrupteurs à vide Download PDFInfo
- Publication number
- EP0178796B1 EP0178796B1 EP19850306634 EP85306634A EP0178796B1 EP 0178796 B1 EP0178796 B1 EP 0178796B1 EP 19850306634 EP19850306634 EP 19850306634 EP 85306634 A EP85306634 A EP 85306634A EP 0178796 B1 EP0178796 B1 EP 0178796B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- vacuum interrupter
- interrupter contacts
- mixture
- chromium
- approximately
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H1/00—Contacts
- H01H1/02—Contacts characterised by the material thereof
- H01H1/0203—Contacts characterised by the material thereof specially adapted for vacuum switches
- H01H1/0206—Contacts characterised by the material thereof specially adapted for vacuum switches containing as major components Cu and Cr
Definitions
- the present invention relates to vacuum type circuit interrupters and more particularly to a method for forming the contact structure which is a part of such vacuum interrupters.
- Vacuum type circuit interrupters generally comprise an evacuated insulating envelope having separable contacts disposed within the insulating envelope.
- the contacts are movable between a closed position in which the contacts are engaged and an open position in which the contacts are separated and an arcing gap is established therebetween.
- An arc is initiated between the contact surfaces when the contacts move into or out of engagement while the circuit in which the interrupter is used is energized.
- an arc may be formed that results in the melting and vaporising of some contact material. Then after the contacts are brought together under high pressure engagement welds may be formed between the contact surfaces due to the melted contact material formed during arcing. Current surges also occur in the first few milliseconds of contact closing and these can also cause contact welding. The magnitude of the force required to break the weld so that the contacts can be opened depends upon many factors including the previous fault current, for example, the contact area, and the contact material.
- One proposed solution to this problem is to adjust the welding characteristics of the contacts so that the welding which may take place is of sufficiently low strength that the weld may be readily broken without unduly distorting or changing the surface of the contact material at which the weld occurs.
- the fundamental characteristics of the contact materials namely, good current interruption ability, high voltage withstand capability and low electrical resistance including low chopping and low erosion characteristics must not be altered during operation.
- One approach has been to utilize a major proportion of a very strong element and form a sintered network of powdered particles of this material and thereafter infiltrate the same with a lesser amount of another component which will produce a compromise in the various characteristics of the individual components.
- Typical of such materials has been the employment of a major constituent comprising a refractory metal such as chromium which is characterised by an high melting point and thereby minimise the welding tendency of the electrode.
- a pure sintered refractory metal contact formed for example, of chromium will not provide the required electrical conductivity nor the chopping characteristics and high voltage withstand capability.
- Chromium-copper contacts are well known from for example U.K. Patent No. 1,194,674 and U.S. Patent Nos. 3,960,554 and 4,048,117.
- the chromium is first pressed into a matrix and then infiltrated with copper.
- a further component of the contact material is an "anti-welding" element which displays "anti-welding" characteristics in a vacuum environment.
- bismuth was dissolved in the copper before being infiltrated into the chromium matrix, which had been cold pressed and sintered beforehand.
- Bismuth is one example of elements such as lead, tellurium, antimony, tungsten and similar metals which form a brittle intermetallic phase thereby decreasing the ductility of the welds and so enabling the weld to be broken more easily.
- the invention provides a method of manufacturing vacuum interrupter contacts comprising the steps of mixing a metal of high electrical conductivity in powder form with an embrittling agent in powder form and a refractory metal in powder form, the mass of the embrittling agent being less than 0.25% of the total mass of the mixture, cold pressing the mixture to a density of greater than 90% relative to theoretical maximum, sintering under vacuum, and then cold coining the sintered contact up to a density of greater than 97% relative to the theoretical maximum.
- the metal with high electrical conductivity is copper and the refractory metal is chromium.
- the embrittling agent is preferably bismuth but may be any one of lead, tellurium, thallium, antimony or tungsten or, in some cases, a mixture thereof.
- the copper powder which preferably has a particle size range of up to approximately 100 11m is conveniently first mixed with the bismuth which preferably has a particle size range of up to approximately 40 pm. This base mixture is then mixed with the chromium powder which preferably has a particle size range of up to 22 ⁇ m.
- the proportion of base mixture to chromium is preferably in the range 40-90% by mass of base mixture to 60-10% of chromium and is most preferably approximately 75% base mixture to 25% of chromium.
- the mixture is first cold pressed to a density of approximately 93% relative to theoretical maximum, vacuum sintered at a temperature of between about 950 ⁇ 1050°C and then cold coined to a density of approximately 98% relative to theoretical maximum.
- copper powder 1 with a particle size of less than 100 ⁇ m is first thoroughly mixed with bismuth powder 3 with a particle size range of less than 40 um.
- This base mixture 4 is then thoroughly mixed with chromium powder 2 with a particle size range of up to 200 um in the proportions of 75% by mass of base mixture 4 to the remainder chromium 2.
- the amount of bismuth 3 in this mixture being 0.15% by mass.
- the mixture 5 is then cold pressed 6 at approximately 45 ton/sq. inch (70 X 10 6 kg/m 2 ) to a density of approximately 93% relative to theoretical maximum. It is then sintered 7 under vacuum at a temperature of about 1025°C for four hours to achieve partial bonding of the copper/copper and copper/chromium and annealing of the compact material.
- the sintered compact is then cold coined 8 at approximately 72 ton/sq. inch (113 X 10 6 kg/m 2 ) to a density of approximately 98% relative to theoretical maximum. It is then finally machined to prepare for inclusion as a contact in a vacuum interrupter.
Landscapes
- High-Tension Arc-Extinguishing Switches Without Spraying Means (AREA)
- Pressure Welding/Diffusion-Bonding (AREA)
- Manufacture Of Switches (AREA)
Claims (9)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
GB8426009 | 1984-10-15 | ||
GB848426009A GB8426009D0 (en) | 1984-10-15 | 1984-10-15 | Vacuum interrupter contacts |
Publications (3)
Publication Number | Publication Date |
---|---|
EP0178796A2 EP0178796A2 (fr) | 1986-04-23 |
EP0178796A3 EP0178796A3 (en) | 1987-05-27 |
EP0178796B1 true EP0178796B1 (fr) | 1989-11-02 |
Family
ID=10568206
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP19850306634 Expired EP0178796B1 (fr) | 1984-10-15 | 1985-09-18 | Fabrication de contacts d'interrupteurs à vide |
Country Status (5)
Country | Link |
---|---|
EP (1) | EP0178796B1 (fr) |
JP (1) | JPS6196621A (fr) |
DE (1) | DE3574074D1 (fr) |
GB (2) | GB8426009D0 (fr) |
IN (1) | IN164807B (fr) |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4743718A (en) * | 1987-07-13 | 1988-05-10 | Westinghouse Electric Corp. | Electrical contacts for vacuum interrupter devices |
DE58905069D1 (de) * | 1989-05-31 | 1993-09-02 | Siemens Ag | Verfahren zur herstellung eines cucr-kontaktwerkstoffes fuer vakuumschuetze sowie zugehoeriger kontaktwerkstoff. |
TW237551B (fr) * | 1990-06-07 | 1995-01-01 | Toshiba Co Ltd | |
JP2908071B2 (ja) * | 1991-06-21 | 1999-06-21 | 株式会社東芝 | 真空バルブ用接点材料 |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB1194674A (en) * | 1966-05-27 | 1970-06-10 | English Electric Co Ltd | Vacuum Type Electric Circuit Interrupting Devices |
DE2346179A1 (de) * | 1973-09-13 | 1975-06-26 | Siemens Ag | Verbundmetall als kontaktwerkstoff fuer vakuumschalter |
US3960554A (en) * | 1974-06-03 | 1976-06-01 | Westinghouse Electric Corporation | Powdered metallurgical process for forming vacuum interrupter contacts |
US4048117A (en) * | 1974-10-29 | 1977-09-13 | Westinghouse Electric Corporation | Vacuum switch contact materials |
US4190753A (en) * | 1978-04-13 | 1980-02-26 | Westinghouse Electric Corp. | High-density high-conductivity electrical contact material for vacuum interrupters and method of manufacture |
JPS54147481A (en) * | 1978-05-11 | 1979-11-17 | Mitsubishi Electric Corp | Contact for vacuum breaker |
US4304600A (en) * | 1979-11-01 | 1981-12-08 | Bell Telephone Laboratories, Incorporated | Manufacture of high-strength metallic articles |
JPS59163726A (ja) * | 1983-03-04 | 1984-09-14 | 株式会社日立製作所 | 真空しや断器 |
-
1984
- 1984-10-15 GB GB848426009A patent/GB8426009D0/en active Pending
-
1985
- 1985-08-28 IN IN705/DEL/85A patent/IN164807B/en unknown
- 1985-09-04 GB GB08521984A patent/GB2166161B/en not_active Expired
- 1985-09-18 DE DE8585306634T patent/DE3574074D1/de not_active Expired
- 1985-09-18 EP EP19850306634 patent/EP0178796B1/fr not_active Expired
- 1985-10-01 JP JP21899885A patent/JPS6196621A/ja active Pending
Also Published As
Publication number | Publication date |
---|---|
DE3574074D1 (en) | 1989-12-07 |
EP0178796A3 (en) | 1987-05-27 |
GB2166161A (en) | 1986-04-30 |
IN164807B (fr) | 1989-06-03 |
EP0178796A2 (fr) | 1986-04-23 |
GB2166161B (en) | 1988-08-24 |
JPS6196621A (ja) | 1986-05-15 |
GB8521984D0 (en) | 1985-10-09 |
GB8426009D0 (en) | 1984-11-21 |
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