EP0138263B1 - Procédé et unité de traitement de peaux en vue d'en séparer la laine, et moyens constitutifs - Google Patents
Procédé et unité de traitement de peaux en vue d'en séparer la laine, et moyens constitutifs Download PDFInfo
- Publication number
- EP0138263B1 EP0138263B1 EP84201396A EP84201396A EP0138263B1 EP 0138263 B1 EP0138263 B1 EP 0138263B1 EP 84201396 A EP84201396 A EP 84201396A EP 84201396 A EP84201396 A EP 84201396A EP 0138263 B1 EP0138263 B1 EP 0138263B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- skins
- tunnel
- treatment
- wool
- exit
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 238000000034 method Methods 0.000 title claims description 42
- 210000002268 wool Anatomy 0.000 title claims description 34
- 239000000470 constituent Substances 0.000 title 1
- 238000011282 treatment Methods 0.000 claims description 37
- UCKMPCXJQFINFW-UHFFFAOYSA-N Sulphide Chemical compound [S-2] UCKMPCXJQFINFW-UHFFFAOYSA-N 0.000 claims description 28
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 20
- 239000000243 solution Substances 0.000 claims description 11
- 238000009792 diffusion process Methods 0.000 claims description 8
- 210000004209 hair Anatomy 0.000 claims description 5
- 229920006395 saturated elastomer Polymers 0.000 claims description 5
- 239000007864 aqueous solution Substances 0.000 claims description 4
- 230000003750 conditioning effect Effects 0.000 claims description 4
- 239000012634 fragment Substances 0.000 claims description 4
- 238000005470 impregnation Methods 0.000 claims description 4
- 239000012535 impurity Substances 0.000 claims description 4
- GRVFOGOEDUUMBP-UHFFFAOYSA-N sodium sulfide (anhydrous) Chemical compound [Na+].[Na+].[S-2] GRVFOGOEDUUMBP-UHFFFAOYSA-N 0.000 claims description 3
- 230000001360 synchronised effect Effects 0.000 claims description 3
- 238000009826 distribution Methods 0.000 claims description 2
- 230000008030 elimination Effects 0.000 claims description 2
- 238000003379 elimination reaction Methods 0.000 claims description 2
- 238000010438 heat treatment Methods 0.000 claims description 2
- 239000008237 rinsing water Substances 0.000 claims description 2
- 238000005406 washing Methods 0.000 claims description 2
- 230000000630 rising effect Effects 0.000 claims 4
- 238000013519 translation Methods 0.000 claims 2
- 230000014616 translation Effects 0.000 claims 2
- 238000007599 discharging Methods 0.000 claims 1
- 239000012263 liquid product Substances 0.000 claims 1
- 230000000284 resting effect Effects 0.000 claims 1
- 238000010791 quenching Methods 0.000 description 11
- 230000000171 quenching effect Effects 0.000 description 11
- 238000002791 soaking Methods 0.000 description 11
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 6
- 230000015556 catabolic process Effects 0.000 description 4
- 238000006731 degradation reaction Methods 0.000 description 4
- 238000011144 upstream manufacturing Methods 0.000 description 4
- 230000001174 ascending effect Effects 0.000 description 3
- 230000000712 assembly Effects 0.000 description 3
- 238000000429 assembly Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000002360 preparation method Methods 0.000 description 3
- 238000011068 loading method Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 229910052979 sodium sulfide Inorganic materials 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 235000008733 Citrus aurantifolia Nutrition 0.000 description 1
- 241001494479 Pecora Species 0.000 description 1
- 238000010793 Steam injection (oil industry) Methods 0.000 description 1
- 235000011941 Tilia x europaea Nutrition 0.000 description 1
- 230000000721 bacterilogical effect Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 235000021183 entrée Nutrition 0.000 description 1
- 238000000855 fermentation Methods 0.000 description 1
- 230000004151 fermentation Effects 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 239000010985 leather Substances 0.000 description 1
- 239000004571 lime Substances 0.000 description 1
- 210000000056 organ Anatomy 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 241000894007 species Species 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 238000010025 steaming Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 150000004763 sulfides Chemical class 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 210000001835 viscera Anatomy 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C14—SKINS; HIDES; PELTS; LEATHER
- C14C—CHEMICAL TREATMENT OF HIDES, SKINS OR LEATHER, e.g. TANNING, IMPREGNATING, FINISHING; APPARATUS THEREFOR; COMPOSITIONS FOR TANNING
- C14C1/00—Chemical treatment prior to tanning
- C14C1/06—Facilitating unhairing, e.g. by painting, by liming
-
- C—CHEMISTRY; METALLURGY
- C14—SKINS; HIDES; PELTS; LEATHER
- C14C—CHEMICAL TREATMENT OF HIDES, SKINS OR LEATHER, e.g. TANNING, IMPREGNATING, FINISHING; APPARATUS THEREFOR; COMPOSITIONS FOR TANNING
- C14C1/00—Chemical treatment prior to tanning
-
- C—CHEMISTRY; METALLURGY
- C14—SKINS; HIDES; PELTS; LEATHER
- C14C—CHEMICAL TREATMENT OF HIDES, SKINS OR LEATHER, e.g. TANNING, IMPREGNATING, FINISHING; APPARATUS THEREFOR; COMPOSITIONS FOR TANNING
- C14C15/00—Apparatus for chemical treatment or washing of hides, skins, or leather
Definitions
- the invention relates to a method of treating the skins of sheep (or other similar species) with a view to separating the wool therefrom; it extends to a processing unit intended for the implementation of this process, as well as to new means constituting this unit.
- the fellmongering industries aim to treat the skin to produce the one hand, bare skin (sometimes referred to as "pelts p) for the manufacture of leather tannery in the other, called the wool to undergo different treatments until spinning.
- the preparation operations common to the two processes comprise a first quenching, carried out by stacking the skins one above the other and by immersing these stacks in quenching tanks, then a saberage operation, intended to remove the impurities contained in wool, finally, a second quenching, analogous to the first. These operations last approximately 48 hours.
- the second phase is carried out by a bacteriological fermentation process, the average duration of which is around 4 days.
- the duration of a stripping cycle, in this type of process is of the order of a week and this duration is one of the essential drawbacks of this process.
- the second phase consists of impregnating the flesh side of the skins with a solution based on sodium sulfide and stacking the skins on pallets, leaving them to remain for about 8 to 12 hours in order to allow diffusion of the sulfide to the flower side.
- This sulfide process thus has the advantage of significantly shortening the duration of the stripping cycle.
- the sulfide process has several serious drawbacks.
- the complete cycle which lasts about 60 hours remains long and it would be highly desirable to shorten it in order to make the materials more profitable and to reduce the necessary storage areas: in addition the quality of the skins and wools obtained is generally poor and very irregular from one skin to another. Indeed, during the stay of the skins in the form of stacking on the pallets, the wool is inevitably soiled by the sulphide which causes a more or less accentuated degradation of the latter; moreover, the skins situated above each stack are subjected to a sulphide action of shorter duration than the skins situated below: the skins above are in fact the last placed on the stack and the first withdrawn.
- the present invention proposes to indicate a treatment process using sulphide as the known process but free from the abovementioned defects of this process.
- Another object of the invention is to reduce the personnel necessary for a given production, while making the work much less arduous for men.
- Another objective is to provide a processing unit allowing an implementation of said process under the best conditions of profitability.
- the quenching operation (a) can advantageously be carried out by stacking the skins flat in perforated cages, by causing each of said cages to pivot on itself in order to give the stack a vertical or inclined position, by placing said cages in at least one soaking basin, by supplying the latter with rinsing water, and by renewing this water several times.
- Such quenching has proven to be extremely effective, despite a period which can be limited to 24 hours and without having to use wetting products (which are generally used in known processes); the skins arranged in vertical (or inclined) positions delimit between them vertical or inclined spaces which are traversed by streams of water during evacuations and the intense circulation thus generated between skins causes a much faster saturation of these and a very efficient training of deposits.
- This produces a quality re-greening, in a single quenching step, the duration of which can be of the order of half that required for quenching in known processes.
- the quenching operation (a) can comprise between 2 and 4 water renewal and last approximately 24 hours.
- fresh salted skins will be used (and not dried skins).
- the saber operation (b) is an operation well known per se in the stripping industries and it is carried out continuously, in a traditional manner.
- the impregnation operation (d) can be carried out in a manner known per se, by arranging each skin with its flesh side situated upwards and by spraying the sulphide solution in the form of fine drops above the skin.
- the operation (e) is one of the essential originalities of the process of the invention and makes a large contribution to obtaining skins and wool of good quality; it also makes it possible to shorten the production cycle, its average duration being of the order of 3 hours (instead of approximately 10 hours for the homologous operation of the conventional process).
- This operation (e) is essentially characterized in that, on the one hand, the skins are treated individually by separating them from each other and in that, on the other hand, they are arranged in a specific atmosphere suitable for promoting diffusion rapid and uniform sulphide, and this, for the same time for each skin, corresponding to the time necessary for the diffusion and attack of the hair root without blackening on the flower side or degradation of the wool.
- this operation (e) is carried out by introducing the skins into a tunnel containing a saturated atmosphere heated to a temperature of the order of 25 ° to 30 ° C, by causing each of said skins to circulate inside said tunnel between an inlet and an outlet thereof and by evacuating each skin at the end of its passage through said tunnel.
- the temperature and hygrometry conditions can be ensured by injecting water vapor along the tunnel, in several zones, under conditions suitable for heating the skins in the vicinity of the entrance to the appropriate temperature and to then maintain the skins at said temperature up to the vicinity of the outlet.
- the stripping operation (f) is carried out as soon as the skins leave the aforementioned tunnel; its covering is in itself classic.
- the wool rinsing operation (g) which immediately follows the stripping operation prevents the wool from remaining in contact with traces of sulphide, the degradation action caused by this body being very rapid.
- This rinsing operation can in particular be carried out in at least two rinsing tanks, at least one of which contains an aqueous bath added with hydrogen peroxide. This results in a radical elimination of all traces of sulphide, which then makes it possible to keep the wool in good condition.
- the invention extends, as such, to a tunnel as claimed.
- the unit shown by way of example in the figures enables the skinning of skins by a treatment cycle of duration of less than 1.5 days.
- the treatment is carried out on fresh skin.
- the unit is constituted, upstream, by means for soaking the skins M and, after soaking, by a continuous processing chain T.
- the soaking means comprise quenching basins such as basin 1 shown diagrammatically in FIG. 2.
- This basin is provided at the front with a watertight door 2, with water supply means of conventional type (water conduits of suitable flow) and conventional discharge means (drain provided on the lower horizontal face).
- water supply means of conventional type (water conduits of suitable flow) and conventional discharge means (drain provided on the lower horizontal face).
- discharge means drain provided on the lower horizontal face.
- each cage of rectangular parallelepiped shape has an open face 3a of dimension adapted to introduce a flat skin as shown in Figure 2.
- Each cage can contain a stack of about 130 skins.
- the cages are placed in abutment on the ground by their face opposite their open face and the skins are positioned flat in horizontal planes.
- Each cage has a member for closing its open face, in the example of the chains 5, and at the end of loading, these are hung so as to block the stacking and immobilize the skins.
- each cage comprises gripping means allowing it to be lifted and rotated using a conventional rotary lifting device.
- gripping means allowing it to be lifted and rotated using a conventional rotary lifting device.
- four hollowed-out studs such as 6 are secured externally to the cage to allow the passage of a fork of a machine (the ends of which can be seen in broken lines in FIG. 2).
- the cage can thus be lifted and brought to pivot through 90 ° so as to come to rest in the basin 1 on the studs 6 of the face 3b, which act as support wedges.
- the skins are thus arranged vertically as illustrated for the cage 4 in FIG. 2.
- the basin 1 can contain several levels of cages, thanks to guide tips 7 which allow these to be superimposed.
- the dimensions of a basin can be adapted to contain 10 cages on two levels.
- the skins are then extracted from the basin and transported to the treatment chain T.
- the soaking means M will be located in the vicinity of the upstream part of the chain T (with the areas of handling necessary) in order to shorten transfers.
- the treatment chain T is composed of several assemblies arranged one after the other, to allow continuous treatment of the skins.
- this chain does not include a saber 8 of a type known per se. which rids the wool of the impurities which it can contain.
- the skins are taken up by a conveyor belt 9 whose width is less than that of the skins; these are thus arranged in a position suitable for facilitating the cutting of the tabs at the level of this mat.
- This carpet then brings the skins to a flail 10 of a type known per se in taverns.
- This machine which works on the flesh side rids the skins of the fragments of flesh and fat which adhere to it and provides a skin of uniform thickness, having a homogeneous surface finish on the flesh side.
- a sulphide impregnation machine 11 (generally designated by "enclicneuse”).
- This machine known in itself comprises a projection ramp which makes it possible to project a solution based on sulphide on the flesh side of each skin; for this purpose, the skin is arranged on a carpet constituted by parallel threads, with its flesh side facing upwards, and passes below the projection ramp.
- the solution used is an aqueous solution containing a concentration of sodium sulfide approximately equal to 200 g / l; a percentage of lime can be added to this solution to improve the fixation of the sulfide on the skin.
- the skins thus impregnated one by one are individually taken up by an operator to be introduced into a tunnel 12 for the diffusion of the sulfide.
- This tunnel is constituted by a closed cell, of rectangular elongated rectangular shape whose length is in particular of the order of 40 m to 45 m. It is open, on the one hand, at its upstream end to form an inlet for the introduction and placement of the skins, on the other hand, at its downstream end, to form an opposite outlet for the removal of said skins after passage in the tunnel.
- the tunnel 12 comprises in the vicinity of its lateral flanks two endless chains with rollers such as 13, which are each guided by two toothed wheels such as 14, located in the vicinity of the inlet and outlet and. between these, by side members such as 15, on which roll the rollers 13a of the chains (FIG. 5).
- the two chains 13 located opposite thus form a conveyor having two superposed horizontal sections, a section descending at the level of the input wheels 14 and a section ascending at the level of the output wheels.
- transverse bars such as 16.
- These rectangular section bars with rounded edges are articulated in a swing, as illustrated in detail figure 5, so as to always keep the same orientation in space whatever the section along which they are.
- each bar is carried on each side by the chains 13 by means of suspension lugs 17 and pins 18 housed in the hollow links of the chains 13.
- the chains 13 are driven in a sequential movement by drive means 19 which are shown diagrammatically in FIG. 6.
- These means are in the example located on the side of the exit from the tunnel and include two synchronized hydraulic systems, mounted on both sides and on the other side of the tunnel outside of it, in the vicinity of its sides. These systems are suitable for sequentially rotating the transverse shaft 20 which carries the two wheels 14 for guiding the chains on the outlet side.
- the drive of the output shaft is preferable, but, of course, it is also possible to provide the hydraulic drive systems on the input side).
- Each hydraulic system comprises a hydraulic jack 21 whose body is articulated on a fixed support, and the movable rod on flanges 22 articulated around an axis 23.
- These flanges 22 carry a pawl 24 which is arranged to cooperate with a wheel with ratchet 25 mounted in rotation with the shaft 20.
- the hydraulic jacks 21 located on each side of the tunnel are driven by a hydraulic unit and equipped with synchronization conditioning their synchronous operation; control means of conventional type make it possible to adjust the operation of the jacks so as to be able to adjust the average speed of the chains and the duration of the downtimes.
- Such hydraulic means are perfectly suited to driving the chains 13 and their bars 16 because of the very high torque that they can develop, while benefiting from great structural simplicity (simple and inexpensive mechanical means, hydraulic power station of current type).
- the tunnel 12 contains at least one washing tank 26, which is disposed at the horizontal return section of the conveyor (in the example located above the outward section).
- This tank 26 is provided with water inlet and outlet pipes allowing water to circulate therein. It is arranged so that the transverse bars 16 plunge into it during their journey along said return section.
- the tunnel 12 is equipped with several steam injection ramps such as 27 which each extend transversely in the lower part of said tunnel and allow the internal atmosphere of the latter to be saturated with moisture and to adjust the temperature precisely.
- These ramps are distributed in several zones along the tunnel; a ramp 27 is located in the vicinity of the entrance to the tunnel, its section being greater than that of the other ramps so as to be able to inject a flow of steam, capable of causing the skins to heat up to a temperature of 25 to 30 ° C.
- the other ramps are distributed with appropriate flow rates depending on their position so as to maintain the skins at this temperature.
- Flow distribution means (symbolized by valves such as 28) make it possible to supply the ramps with steam with the appropriate flow rates.
- the tunnel 12 is provided with suction means 29 and 30 which open in the vicinity of the entrance and exit of the tunnel in order to suck in steam at this level in order to reduce losses to the outside via said entry and exit.
- suction means 29 and 30 consist of hoods located above the inlet and outlet and by suction ducts allowing recycling of the sucked steam.
- each skin is arranged individually on a transverse bar 16, after folding in half on itself.
- Figures 8a, 8b, 8c illustrate this operation: at the outlet of the casing machine 11, each skin is folded by an operator, along a fold line located along the spine of the skin, so that the flesh side either located inside and the flower side outside ( Figures 8a and 8b); each skin is then suspended astride a bar 16.
- the length of these bars can be of the order of 4.2 m, so as to allow the placement of 8 skins close to each other.
- the skins are subjected to a stripping operation on a stripping machine 31 of the traditional type, which separates the wool from it. It has been found experimentally that this work is of easy execution without risk of damage to the skins, taking into account the operations of prior preparation.
- the tripe skins, ready to enter the tavern are removed in carriages 32, while the wool is conveyed to the rinsing on a conveyor belt 33.
- the wool is introduced into a first rinsing tank 34 of a type known in itself, where it is rinsed with large amounts of water (FIG. 3D).
- a wringer 35 After wringing by means of a wringer 35, it is introduced by a conveyor belt 36 into a second rinsing tank 37 containing an aqueous bath supplemented with hydrogen peroxide, with a concentration which may be between 4 and 20 g of hydrogen peroxide per liter of water.
- the wool which is in good condition without any trace of sulphide, can be conveyed to the subsequent traditional treatment operations.
- the assemblies likely to be in contact with the sulphide solution are made of anti-corrosion material, such as stainless steel (tunnel and internal organs, rinsing tanks).
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Treatment Of Fiber Materials (AREA)
- Meat, Egg Or Seafood Products (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR8316845 | 1983-10-18 | ||
FR8316845A FR2553433B1 (fr) | 1983-10-18 | 1983-10-18 | Procede et unite de traitement de peaux en vue d'en separer la laine, et moyens constitutifs |
Publications (3)
Publication Number | Publication Date |
---|---|
EP0138263A2 EP0138263A2 (fr) | 1985-04-24 |
EP0138263A3 EP0138263A3 (enrdf_load_stackoverflow) | 1985-05-22 |
EP0138263B1 true EP0138263B1 (fr) | 1986-12-30 |
Family
ID=9293408
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP84201396A Expired EP0138263B1 (fr) | 1983-10-18 | 1984-10-02 | Procédé et unité de traitement de peaux en vue d'en séparer la laine, et moyens constitutifs |
Country Status (7)
Country | Link |
---|---|
US (1) | US4670016A (enrdf_load_stackoverflow) |
EP (1) | EP0138263B1 (enrdf_load_stackoverflow) |
AU (1) | AU571590B2 (enrdf_load_stackoverflow) |
DE (1) | DE3461832D1 (enrdf_load_stackoverflow) |
ES (1) | ES8605864A1 (enrdf_load_stackoverflow) |
FR (1) | FR2553433B1 (enrdf_load_stackoverflow) |
NZ (1) | NZ209860A (enrdf_load_stackoverflow) |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US48578A (en) * | 1865-07-04 | Improved apparatus for liming hides | ||
US519345A (en) * | 1894-05-08 | Cecils laurepuech | ||
US2346907A (en) * | 1942-05-22 | 1944-04-18 | Ind Patents Corp | Skins and method of dehairing |
FR1395692A (fr) * | 1964-03-03 | 1965-04-16 | Procédé et dispositif pour le délainage ou l'épilage en continu des peaux animales | |
US3582254A (en) * | 1969-04-16 | 1971-06-01 | Gillette Co | Unhairing hides |
FR2082408A5 (en) * | 1970-03-13 | 1971-12-10 | Rives Philippe Ets | Sheep and goat hair removal |
AU7215281A (en) * | 1980-06-30 | 1982-01-07 | Commonwealth Industrial Gases Limited, The | Fibre recovery from hides |
-
1983
- 1983-10-18 FR FR8316845A patent/FR2553433B1/fr not_active Expired
-
1984
- 1984-10-02 DE DE8484201396T patent/DE3461832D1/de not_active Expired
- 1984-10-02 EP EP84201396A patent/EP0138263B1/fr not_active Expired
- 1984-10-12 NZ NZ209860A patent/NZ209860A/en unknown
- 1984-10-16 AU AU34283/84A patent/AU571590B2/en not_active Ceased
- 1984-10-17 US US06/661,720 patent/US4670016A/en not_active Expired - Fee Related
- 1984-10-17 ES ES536804A patent/ES8605864A1/es not_active Expired
Also Published As
Publication number | Publication date |
---|---|
DE3461832D1 (en) | 1987-02-05 |
EP0138263A3 (enrdf_load_stackoverflow) | 1985-05-22 |
FR2553433B1 (fr) | 1986-02-21 |
NZ209860A (en) | 1987-03-31 |
US4670016A (en) | 1987-06-02 |
EP0138263A2 (fr) | 1985-04-24 |
AU3428384A (en) | 1985-04-26 |
AU571590B2 (en) | 1988-04-21 |
FR2553433A1 (fr) | 1985-04-19 |
ES8605864A1 (es) | 1986-04-16 |
ES536804A0 (es) | 1986-04-16 |
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