EP0098453B1 - Method for the production of hard, wear-resistant external coats on a metallic material - Google Patents
Method for the production of hard, wear-resistant external coats on a metallic material Download PDFInfo
- Publication number
- EP0098453B1 EP0098453B1 EP83106058A EP83106058A EP0098453B1 EP 0098453 B1 EP0098453 B1 EP 0098453B1 EP 83106058 A EP83106058 A EP 83106058A EP 83106058 A EP83106058 A EP 83106058A EP 0098453 B1 EP0098453 B1 EP 0098453B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- hard
- hardened
- wear
- metallic material
- production
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C12/00—Solid state diffusion of at least one non-metal element other than silicon and at least one metal element or silicon into metallic material surfaces
- C23C12/02—Diffusion in one step
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C10/00—Solid state diffusion of only metal elements or silicon into metallic material surfaces
- C23C10/28—Solid state diffusion of only metal elements or silicon into metallic material surfaces using solids, e.g. powders, pastes
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C8/00—Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C8/60—Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using solids, e.g. powders, pastes
Abstract
Description
Zur Verbesserung des Verschleissverhaltens, z.B. von Werkzeugen, Bauteilen und Funktionsteilen, werden in zunehmendem Masse Verschleissschutzschichten eingesetzt. Hierfür stehen eine Vielzahl von Schichten zur Verfügung, die industriell aufgebracht werden können und je nach Herstellungsbedingungen unterschiedliche Eigenschaften aufweisen.To improve wear behavior, e.g. of tools, components and functional parts, wear protection layers are increasingly used. A large number of layers are available for this, which can be applied industrially and have different properties depending on the manufacturing conditions.
Harte, verschleissfeste Randschichten können mit herkömmlichen thermischen und thermochemischen Verfahren (z.B. Borieren, Aufkohlen, Nitrieren) erzeugt werden. Unter thermischen Verfahren versteht man das Erhitzen von Stahl auf Temperaturen im Austenit-Gebiet und ein anschliessendes rasches Abschrecken. Unter thermochemischen Verfahren werden Verfahren verstanden, bei denen an der Oberfläche des zu härtenden Teiles Verbindungen aus Bor, Stickstoff oder Kohlenstoff zersetzt werden, wobei dann die genannten Elemente in die Oberfläche eindiffundieren.Hard, wear-resistant surface layers can be created using conventional thermal and thermochemical processes (e.g. boronizing, carburizing, nitriding). Thermal processes are the heating of steel to temperatures in the austenite area and subsequent rapid quenching. Thermochemical processes are understood to mean processes in which compounds of boron, nitrogen or carbon are decomposed on the surface of the part to be hardened, the elements mentioned then diffusing into the surface.
Der Nachteil bei den thermischen Verfahren ist, dass ein härtbarer Werkstoff benötigt wird bzw. dass bei den thermochemischen Verfahren hohe Temperaturen und lange Prozesszeiten zu einer negativen Beeinflussung des Grundwerkstoffes führen können, so dass für das Gesamtsystem keine zufriedenstellenden Gebrauchseigenschaften erhalten werden. Ein partielles Härten ist mit diesen bekannten Verfahren nicht möglich. Der Erfindung liegt die Aufgabe zugrunde, ein Verfahren zu konzipieren, das die Erzeugung einer harten, verschleissfesten Oberfläche in kurzer Zeit ermöglicht. Dabei soll der Grundwerkstoff keine Wärmebeeinflussung erfahren und deshalb in seinen mechanischen und physikalischen Eigenschaften nicht verändert werden.The disadvantage of the thermal processes is that a hardenable material is required or that the thermochemical processes can cause high temperatures and long process times to have a negative influence on the base material, so that the overall system does not have satisfactory performance properties. Partial hardening is not possible with these known methods. The invention has for its object to design a method that enables the generation of a hard, wear-resistant surface in a short time. The base material should not be affected by heat and its mechanical and physical properties should therefore not be changed.
Diese Aufgabe wird dadurch gelöst, dass auf die zu härtende Oberfläche eine Verbindung aufgebracht und durch einen Energiestoss zersetzt wird, wobei ein Element frei wird, das in die zu härtende Oberfläche eindiffundiert. Der wesentliche Vorteil der Erfindung besteht darin, dass Werkstücke in eng begrenzten Bereichen randschichtgehärtet werden können. Das Eindiffundieren geschieht bei dem erfindungsgemässen Verfahren in kurzer Zeit, da eine beschleunigte Oberflächendiffusion abläuft. Die Abkühlung erfolgt durch Wärmeableitung in das Werkstück. Auf diese Weise entsteht eine Randschicht, die von den bekannten Diffusionsschichten in ihrer Struktur und Ausbildung (Form der Verbindung) abweicht.This object is achieved in that a connection is applied to the surface to be hardened and is decomposed by an energy surge, thereby releasing an element which diffuses into the surface to be hardened. The main advantage of the invention is that workpieces can be surface hardened in narrowly limited areas. The process according to the invention diffuses in in a short time, since an accelerated surface diffusion takes place. The cooling takes place by heat dissipation in the workpiece. This creates an edge layer that differs from the known diffusion layers in its structure and design (form of connection).
Als diffundierende Elemente finden z.B. Bor oder Stickstoff Verwendung. Es ist zwar bereits bekannt, Bor, Kohlenstoff und Stickstoff im Zusammenhang mit bekannten thermochemischen Verfahren in die Oberfläche von Werkstücken eindiffundieren zu lassen. Bei diesen bekannten Verfahren handelt es sich aber um einen längeren Prozess, da die Grenzflächenreaktion aufgrund der Energiezufuhr langsamer abläuft. Ausserdem bilden sich bei den bekannten Verfahren Gleichgewichtszustände aus. Das neue Verfahren beruht aber darauf, dass ein Ungleichgewichtszustand an der Oberfläche erzeugt wird.As diffusing elements e.g. Boron or nitrogen use. It is already known to allow boron, carbon and nitrogen to diffuse into the surface of workpieces in connection with known thermochemical processes. However, these known methods are a longer process because the interface reaction takes place more slowly due to the energy input. In addition, equilibrium states are formed in the known methods. The new method is based on the fact that an imbalance state is created on the surface.
Als Energiequelle eignen sich Laser- und Elektronenstrahlen oder eine Kurzzeiterwärmung über elektrischen Strom. Mit Hilfe dieser Energiequellen ist überhaupt erst ein partielles Härten in kurzen Zeiten mit thermochemischen Verfahren möglich.Laser and electron beams or short-term heating via electrical current are suitable as energy sources. With the help of these energy sources, partial hardening in short times is only possible with thermochemical processes.
Die Figur zeigt den Härteverlauf in der Randschicht einer laserborierten Probe aus Dynamoblech.The figure shows the hardness curve in the surface layer of a laser-boron sample made of dynamo sheet.
In dem Diagramm ist auf der Abszisse der Randabstand in µm und auf der Ordinate der Härteverlauf in Vickers-Härte bei einer Prüflast von 25 p (HV 0,025) aufgetragen. Aus der durch fünf Messpunkte verlaufenden Kurve ist deutlich zu erkennen, dass die Härtung im vorliegenden Fall nach einem Randabstand von ca. 20 Jlm rasch abnimmt. Diese Stärke ist in der Praxis aber für die Verbesserung des Verschleissverhaltens, z.B. von Funktionsteilen und Werkzeugen, durchaus ausreichend. An der Oberfläche entstehen Gefüge und Phasen hoher Härte. Nach dem Diagramm liegt in der Randschicht bei dem Ausführungsbeispiel eine Härte von ca. 2000 HV 0,025 vor. Röntgenographisch wurde hier das Eisenborid Fe2B nachgewiesen.In the diagram, the edge distance in µm is plotted on the abscissa and the hardness curve in Vickers hardness is plotted on the ordinate at a test load of 25 p (HV 0.025). From the curve running through five measuring points it can be clearly seen that the hardening in the present case decreases rapidly after an edge distance of approx. 20 Jlm. In practice, however, this strength is quite sufficient to improve wear behavior, for example of functional parts and tools. Structures and phases of high hardness develop on the surface. According to the diagram, there is a hardness of approx. 2000 HV 0.025 in the outer layer in the exemplary embodiment. The iron boride Fe 2 B was detected here by X-ray.
Claims (3)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT83106058T ATE22708T1 (en) | 1982-07-02 | 1983-06-21 | PROCESS FOR CREATING HARD, WEAR-RESISTANT SURFACE LAYERS ON A METALLIC MATERIAL. |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE19823224810 DE3224810A1 (en) | 1982-07-02 | 1982-07-02 | METHOD FOR PRODUCING HARD, WEAR-RESISTANT EDGE LAYERS ON A METAL MATERIAL |
DE3224810 | 1982-07-02 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0098453A1 EP0098453A1 (en) | 1984-01-18 |
EP0098453B1 true EP0098453B1 (en) | 1986-10-08 |
Family
ID=6167481
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP83106058A Expired EP0098453B1 (en) | 1982-07-02 | 1983-06-21 | Method for the production of hard, wear-resistant external coats on a metallic material |
Country Status (7)
Country | Link |
---|---|
US (1) | US4537793A (en) |
EP (1) | EP0098453B1 (en) |
JP (1) | JPS5913064A (en) |
AT (1) | ATE22708T1 (en) |
BR (1) | BR8303546A (en) |
DE (2) | DE3224810A1 (en) |
DK (1) | DK304683A (en) |
Families Citing this family (29)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS6187833A (en) * | 1984-10-05 | 1986-05-06 | Univ Osaka | Method for controlling supersaturated implantation and concentration of different atoms to deep part of solid by high energy electron ray |
JPH0674501B2 (en) * | 1985-02-27 | 1994-09-21 | 大阪大学長 | Method of injecting heteroatoms into solids by electron beam |
JPS61204372A (en) * | 1985-03-06 | 1986-09-10 | Univ Osaka | Method for making material amorphous by use of implantation of heterogeneous atom into solid by electron beam |
JPS6216894A (en) * | 1985-07-17 | 1987-01-26 | Toyota Motor Corp | Padding method for aluminum base metal |
JPH0698506B2 (en) * | 1986-12-08 | 1994-12-07 | トヨタ自動車株式会社 | Method for forming dispersed alloy layer on metal substrate |
LU86753A1 (en) * | 1987-01-30 | 1988-08-23 | Centre Rech Metallurgique | PROCESS FOR THE SURFACE TREATMENT OF A ROLLER CYLINDER |
SE463213B (en) * | 1988-05-06 | 1990-10-22 | Ibm Svenska Ab | DEVICE AND PROCEDURE TO ENSURE A METAL SUBSTRATE WITH A RESISTANT SURFACE |
DE3842707A1 (en) * | 1988-12-19 | 1990-06-21 | Micro Crystal Ag | ION DIFFUSION-INDUCED WEAR PROTECTIVE LAYER |
US5190598A (en) * | 1990-02-26 | 1993-03-02 | Westinghouse Electric Corp. | Steam turbine components having duplex coatings for improved erosion resistance |
DE4139956C2 (en) * | 1991-12-04 | 2003-04-24 | Opel Adam Ag | Process for the production of wear-resistant boron layers on metallic objects and metal object with a wear-resistant boron layer |
US5449536A (en) * | 1992-12-18 | 1995-09-12 | United Technologies Corporation | Method for the application of coatings of oxide dispersion strengthened metals by laser powder injection |
US5578898A (en) * | 1993-02-15 | 1996-11-26 | Kabushiki Kaisha Toshiba | Shadow mask and cathode ray tube |
US5430270A (en) * | 1993-02-17 | 1995-07-04 | Electric Power Research Institute, Inc. | Method and apparatus for repairing damaged tubes |
US5514849A (en) * | 1993-02-17 | 1996-05-07 | Electric Power Research Institute, Inc. | Rotating apparatus for repairing damaged tubes |
US5653897A (en) * | 1993-02-17 | 1997-08-05 | Electric Power Research Institute | Rotating fiber optic coupler for high power laser welding applications |
US6042896A (en) * | 1995-03-08 | 2000-03-28 | Southwest Research Institute | Preventing radioactive contamination of porous surfaces |
CA2214712A1 (en) * | 1995-03-08 | 1996-09-12 | Southwest Research Institute | A non-chromate sealant for porous anodized aluminum |
US6410144B2 (en) | 1995-03-08 | 2002-06-25 | Southwest Research Institute | Lubricious diamond-like carbon coatings |
US5576069A (en) * | 1995-05-09 | 1996-11-19 | Chen; Chun | Laser remelting process for plasma-sprayed zirconia coating |
US8357454B2 (en) | 2001-08-02 | 2013-01-22 | Siemens Energy, Inc. | Segmented thermal barrier coating |
US6703137B2 (en) * | 2001-08-02 | 2004-03-09 | Siemens Westinghouse Power Corporation | Segmented thermal barrier coating and method of manufacturing the same |
US7001672B2 (en) | 2003-12-03 | 2006-02-21 | Medicine Lodge, Inc. | Laser based metal deposition of implant structures |
US7666522B2 (en) * | 2003-12-03 | 2010-02-23 | IMDS, Inc. | Laser based metal deposition (LBMD) of implant structures |
US20050212694A1 (en) * | 2004-03-26 | 2005-09-29 | Chun-Ta Chen | Data distribution method and system |
US7951412B2 (en) * | 2006-06-07 | 2011-05-31 | Medicinelodge Inc. | Laser based metal deposition (LBMD) of antimicrobials to implant surfaces |
WO2014172442A1 (en) * | 2013-04-18 | 2014-10-23 | Dm3D Technology, Llc | Laser assisted interstitial alloying for improved wear resistance |
RU2688011C1 (en) * | 2018-10-01 | 2019-05-17 | Федеральное государственное бюджетное образовательное учреждение высшего образования "Кубанский государственный технологический университет" (ФГБОУ ВО "КубГТУ") | Surface hardening method of steel part |
RU2688009C1 (en) * | 2018-10-01 | 2019-05-17 | Федеральное государственное бюджетное образовательное учреждение высшего образования "Кубанский государственный технологический университет" (ФГБОУ ВО "КубГТУ") | Surface hardening method of steel part |
RU2769781C1 (en) * | 2021-07-09 | 2022-04-06 | Федеральное государственное бюджетное образовательное учреждение высшего образования "Государственный аграрный университет Северного Зауралья" (ФГБОУ ВО ГАУ Северного Зауралья) | Method for electrodiffusion hardening of working surfaces of segment knives and installation for its implementation |
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US3508977A (en) * | 1967-01-11 | 1970-04-28 | Union Carbide Corp | Process for producing metal borides on the surface of metals |
US3936327A (en) * | 1972-09-07 | 1976-02-03 | Elektroschmelzwerk Kempten Gmbh | Boriding composition |
NL7216832A (en) * | 1972-12-12 | 1974-06-14 | ||
US4042006A (en) * | 1973-01-05 | 1977-08-16 | Siemens Aktiengesellschaft | Pyrolytic process for producing a band-shaped metal layer on a substrate |
DE2437831C3 (en) * | 1974-08-06 | 1982-03-25 | Siemens AG, 1000 Berlin und 8000 München | Process for manufacturing wear-resistant components from magnetic soft iron |
DE2501370C3 (en) * | 1975-01-15 | 1978-05-03 | Goetzewerke Friedrich Goetze Ag, 5093 Burscheid | Process for the production of cast iron machine parts with surfaces subject to friction and high wear resistance |
DE2633137C2 (en) * | 1976-07-23 | 1983-12-01 | Degussa Ag, 6000 Frankfurt | Boronizing agent for boronizing parts by mass of iron and non-ferrous metals |
GB1583835A (en) * | 1977-03-28 | 1981-02-04 | Avco Everett Res Lab Inc | Metal surface modification |
DE2725541A1 (en) * | 1977-06-06 | 1978-12-14 | Steigerwald Strahltech | Surface hardening titanium - by applying boride or carbide contg. foil and fusing with the substrate |
DE2749456A1 (en) * | 1977-11-04 | 1979-05-10 | Steigerwald Strahltech | Hardening nickel (alloy) article surface - by applying layer esp. foil contg. boride and fusing under energy radiation |
IT1172891B (en) * | 1978-07-04 | 1987-06-18 | Fiat Spa | PROCEDURE FOR COATING A METALLIC SURFACE WITH ANTI-WEAR MATERIAL |
US4229232A (en) * | 1978-12-11 | 1980-10-21 | Spire Corporation | Method involving pulsed beam processing of metallic and dielectric materials |
EP0032887B1 (en) * | 1980-01-21 | 1986-07-23 | Sandvik Aktiebolag | Method of preparing coated cemented carbide product and resulting product |
JPS5948873B2 (en) * | 1980-05-14 | 1984-11-29 | ペルメレック電極株式会社 | Method for manufacturing electrode substrate or electrode provided with corrosion-resistant coating |
US4321073A (en) * | 1980-10-15 | 1982-03-23 | Hughes Aircraft Company | Method and apparatus for forming metal coating on glass fiber |
-
1982
- 1982-07-02 DE DE19823224810 patent/DE3224810A1/en not_active Withdrawn
-
1983
- 1983-06-06 US US06/501,287 patent/US4537793A/en not_active Expired - Fee Related
- 1983-06-21 DE DE8383106058T patent/DE3366714D1/en not_active Expired
- 1983-06-21 AT AT83106058T patent/ATE22708T1/en not_active IP Right Cessation
- 1983-06-21 EP EP83106058A patent/EP0098453B1/en not_active Expired
- 1983-06-28 JP JP58116810A patent/JPS5913064A/en active Pending
- 1983-07-01 BR BR8303546A patent/BR8303546A/en unknown
- 1983-07-01 DK DK304683A patent/DK304683A/en not_active Application Discontinuation
Non-Patent Citations (1)
Title |
---|
PATENT ABSTRACTS OF JAPAN, unexamined applications, C. Field, vol. 5, no. 94, June 19, 1981 THE PATENT OFFICE JAPANESE GOVERNMENT page 151 C 59 * |
Also Published As
Publication number | Publication date |
---|---|
DK304683D0 (en) | 1983-07-01 |
DE3366714D1 (en) | 1986-11-13 |
EP0098453A1 (en) | 1984-01-18 |
BR8303546A (en) | 1984-02-14 |
JPS5913064A (en) | 1984-01-23 |
DE3224810A1 (en) | 1984-01-05 |
US4537793A (en) | 1985-08-27 |
ATE22708T1 (en) | 1986-10-15 |
DK304683A (en) | 1984-01-03 |
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