EP0097883B1 - One piece short nozzle for a burner for thermo-chemical cutting or planing - Google Patents

One piece short nozzle for a burner for thermo-chemical cutting or planing Download PDF

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Publication number
EP0097883B1
EP0097883B1 EP83105903A EP83105903A EP0097883B1 EP 0097883 B1 EP0097883 B1 EP 0097883B1 EP 83105903 A EP83105903 A EP 83105903A EP 83105903 A EP83105903 A EP 83105903A EP 0097883 B1 EP0097883 B1 EP 0097883B1
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EP
European Patent Office
Prior art keywords
bores
oxygen
nozzle
bore
heating
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
EP83105903A
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German (de)
French (fr)
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EP0097883A1 (en
Inventor
Horst K. Lotz
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Cessione aute AG Gesellschaft fur Autogene Techni
Original Assignee
Aute AG Gesellschaft fuer Autogene Technik
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from DE19828218358 external-priority patent/DE8218358U1/en
Priority claimed from DE19828226246 external-priority patent/DE8226246U1/en
Priority claimed from DE19838300552 external-priority patent/DE8300552U1/en
Application filed by Aute AG Gesellschaft fuer Autogene Technik filed Critical Aute AG Gesellschaft fuer Autogene Technik
Priority to AT83105903T priority Critical patent/ATE29774T1/en
Publication of EP0097883A1 publication Critical patent/EP0097883A1/en
Application granted granted Critical
Publication of EP0097883B1 publication Critical patent/EP0097883B1/en
Expired legal-status Critical Current

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23DBURNERS
    • F23D14/00Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid
    • F23D14/46Details, e.g. noise reduction means
    • F23D14/48Nozzles
    • F23D14/52Nozzles for torches; for blow-pipes
    • F23D14/54Nozzles for torches; for blow-pipes for cutting or welding metal

Definitions

  • the invention relates to a round or flat short nozzle for thermochemical cutting or planing of workpieces made of steel or the like.
  • Nozzles of various types are already known in which a central cutting oxygen bore or a central cutting oxygen channel is provided and fuel gas and heating oxygen bores are arranged in a ring around it (AT-B-187383).
  • a wide variety of requirements are placed on such nozzles, but these have so far only been met unsatisfactorily.
  • a high cutting speed with a small kerf is desirable.
  • the known nozzles are usually optimized in one direction or the other and aligned to certain operating conditions.
  • the present invention is based on the object of making a short nozzle for thermochemical machining of steel or the like. Available, which improves the cutting or burning process while saving material and gas consumption and is more economical with an optimal design of the heating system and the oxygen channel Manufacturing allowed.
  • a first embodiment of the one-piece nozzle according to the invention for a burner for thermochemical separation with a central oxygen bore and fuel gas and heating oxygen bores arranged in a ring around it is characterized in that the central oxygen bore is surrounded by fuel gas bores running in parallel, and heating oxygen bores are arranged outside the fuel gas bores, which run at an angle to the outlet end of the fuel gas bores and exit directly next to them and that connecting bores are provided between adjacent fuel gas and heating oxygen bores for mixing fuel gas and heating oxygen.
  • a second embodiment of a one-piece short nozzle for a burner for thermochemical planing with a central oxygen bore with fuel gas and heating oxygen bores arranged in a ring around it has the special feature that the central oxygen bore is surrounded by parallel fuel gas bores, that outside of the fuel gas bores heating oxygen bores are arranged in parallel run to the fuel gas bores, and that connecting bores for mixing fuel gas and fuel oxygen are provided between adjacent fuel gas and heating oxygen bores.
  • the flame oxygen is supplied from outside the nozzle body, and connecting bores for mixing fuel gas and heating oxygen are provided between the adjacent fuel gas and oxygen bores.
  • the invention likewise makes available a burner with a nozzle, as described, the special feature being that regions of the burner facing the workpiece carry a tool which is designed with a separate outlet part which is interchangeably connected to the tool.
  • the flat nozzle body 1 consists of an outlet part 2, a middle part 3, which has a reduced diameter compared to the outlet part 2, and an inlet part 4, which also has a reduced diameter compared to the middle part 3.
  • a thread 5 is provided on the middle part 3 for fastening the flat nozzle body.
  • the outlet part 2 and the middle part 3 have approximately the same extent, while the inlet part 4 has a substantially shorter length.
  • An advantageous embodiment of the nozzle has an overall length of 40 mm in the axial direction, the outlet part 2 and the middle part 3 each being 17 mm long, while the inlet part 4 has an extension of 6 mm.
  • the central oxygen bore 6 consists of an inlet section 7, which is adjoined in the outlet direction by a middle section 8, which has a reduced diameter compared to the inlet section 7. Which is in exit direction
  • the outlet section 9 adjoining the central section 8 widens conically from the central section 8 to the outlet end 10.
  • the central oxygen bore 6 is surrounded by parallel fuel gas bores 11, which consist of a fuel gas distribution channel 12 to which the actual fuel gas bore 13 connects with a reduced diameter.
  • heating oxygen bores 14 are arranged. At the inlet end, these consist of an inlet end 15 running parallel to the nozzle axis and an adjoining, obliquely running heating oxygen mixing bore 16. In this way, the heating oxygen bore 14 emerges directly next to the fuel gas bore 11.
  • the inclined heating oxygen mixing bore 16 of the heating oxygen bores 14 preferably has an angle of 14 ° to the longitudinal axis of the nozzle.
  • a fuel gas connection bore 17 is provided, which runs obliquely from the fuel gas distribution channel 12 of the fuel gas bore 11 to the heating oxygen bore 14 and opens into the obliquely running heating oxygen mixing bore 16.
  • the fuel gas connection bore 17 forms an angle ⁇ of approximately 50 ° with the nozzle axis, but its size depends on the geometric conditions of the nozzle bores.
  • the central section 8 of the oxygen bore 6 can go towards zero in the direction of the nozzle axis, so that the outlet section 9 practically adjoins the inlet section 7.
  • the nozzle With the present nozzle not only very satisfactory work results are achieved, but the nozzle can also be produced relatively inexpensively by a few operations with relatively little effort.
  • a cutting oxygen bore 102 is provided in the center, which is surrounded by parallel fuel gas mixing bores 111.
  • heating oxygen mixing bores 107 are arranged, which run at an angle a 'obliquely to the outlet end of the fuel gas mixing bores 111 and emerge directly next to them.
  • the heating oxygen mixing bores 107 run at an angle a 'of 4 to 5 ° to the nozzle axis.
  • the heating oxygen mixing bores 107 have an annular distributor channel 104 into which a heating oxygen supply 105 opens, which is not shown in detail.
  • Heating oxygen metering bores 106 which open into the actual heating oxygen mixing bore 107, depart from the heating oxygen distribution channel 104.
  • the heating oxygen metering bore 106 has a diameter of approximately 1 mm, while the heating oxygen mixing bore 107 has a diameter of 2.3 mm.
  • An annular fuel gas distribution channel 103 is provided for the fuel gas, into which a fuel gas connection bore 108 (not shown in more detail) opens.
  • a fuel gas connection bore 109 runs obliquely from the fuel gas distribution channel 103 to the heating oxygen mixing bore 107 and opens into the latter at the upper end.
  • This fuel gas connection bore 109 also has a diameter of 1 mm.
  • the fuel gas metering bores 110 have a diameter of 1.3 mm.
  • the fuel gas mixing holes 111 have a diameter of 2.3 mm, like the heating oxygen mixing hole.
  • a heating oxygen connection bore 112 runs from the heating oxygen distribution channel 104 to the fuel gas mixing bore 111.
  • the heating oxygen connection bore 112 has a metering section 113 with a reduced cross section, which is approximately 0.5 mm.
  • the cutting oxygen bore 102 consists of an input section 114, a narrowed central section 115 and a conically widening output section 116.
  • the input section 114 of the cutting oxygen bore 102 has a diameter of 5 mm, while the subsequent narrowed central section 115 has a diameter of 2.6 to 3, 25 mm.
  • the output section 116 of the cutting oxygen bore 102 has an outlet diameter of 4.3 mm, the outlet bore expanding at an angle ⁇ 'to the central axis of the nozzle body of 7 °.
  • the nozzle designed for flame cutting achieves an optimally small kerf at a very high cutting speed.
  • the favorable heat development which also enables a high cutting speed, enables an optimal slag flow, so that only comparatively small slag whiskers are formed, and the entire cutting surface is significantly improved.
  • the service life of the nozzles is significantly extended.
  • a quick nozzle change is possible and therefore given easy maintenance.
  • the nozzle whose basic body length L of the nozzle body is 30 mm, requires a relatively small amount of material and can therefore also be regarded as inexpensive.
  • the nozzle is characterized by low noise and low consumption: When operating with propane at a pressure of 0.6 bar and a heating oxygen pressure of 2.6 bar, optimal results were achieved.
  • the operating pressures are 10 to 16 bar for the cutting oxygen, about 2.5 bar for heating oxygen and 0.6 bar for the propane fuel gas.
  • FIG. 3 a short nozzle for flaming is shown, which corresponds in principle to the nozzle of FIG. 2, as can be seen from the corresponding reference numerals.
  • a distributor plate 120 is mounted on the nozzle body 101 'on the side opposite the outlet end by brazing or in some other suitable manner.
  • a ring 121 can also be attached to the nozzle body 101 ', on which the distributor plate 120 can also rest.
  • a slot-shaped cutting oxygen bore 102 ' is formed in the middle, which runs perpendicular to the plane of the drawing and has an input section 114' which merges into a narrowed central section 115 'and which is adjoined by a conically widening output section 116'. This output section can also be designed to be gradually expanded.
  • the input section 114 ' is not detected by the distributor plate 120, so that the input section 114 is accessible for a flame oxygen supply, not shown.
  • the distributor plate 120 has a plurality of fuel gas connection bores 108 ′ through which fuel gas can pass into the transverse fuel gas distributor channels 103 ′. From these, fuel gas metering bores 110 'enter the fuel gas mixing bores 111', and in a corresponding manner, heating oxygen passes through the heating oxygen bores 109 'in the distributor plate 120 into the transverse heating oxygen distribution channels 104' and through heating oxygen metering bores 106 'into the heating oxygen mixing bore 107'.
  • a fuel gas connection bore 109 ' which leads from the fuel gas distribution channel 103' into the heating oxygen mixing bore 107 ', fuel gas enters the heating oxygen mixing bore in a metered manner, while the heating oxygen connecting bore 112' feeds heating oxygen from the heating oxygen distribution duct 104 'to the fuel gas mixing bore 111'.
  • the nozzle body 101 ' also has a length L of approximately 30 mm.
  • a circular nozzle is shown in section with a nozzle main part 201, 202, which consists of one piece, in which the so-called nozzle head and the nozzle base are soldered together from the seam 1-2.
  • the main part 201, 202 has a thread, so that the outlet part 206 can be screwed on.
  • the heating gas-oxygen mixture is passed on from the mixing bores of the main part 201, 202 into the outlet bores 207 of the outlet part 206 via an annular channel 209 arranged on the sealing surface 208 in the outlet part 206. This can also be provided in the main part 201, 202 on the sealing surface .
  • the main part 201, 202 is additionally dissolved at the soldered seam 1-2 and thus consists of a tool 201 forming the nozzle head and a holding sleeve 202 attached to it, to which the outlet part 206 is screwed.
  • Fig. 5 shows an advantageous embodiment in which the screw separation point described so far is moved to the area of the previous solder seam.
  • the main tool part 210 is designed as a nozzle holder on the combustion device or machine torch, not shown.
  • the main tool part 210 has a thread 211 into which a short nozzle body 212 is screwed.
  • the short nozzle body 212 has the configuration of a short nozzle, similar to that which is known for heavy cutting, only a larger oxygen medium channel 213 being provided. This nozzle is easy and inexpensive to replace.
  • a protective piece 215 is exchangeably fastened to the tool main part 210, which is designed as a nozzle holder, by means of a clamp 214.
  • This protective piece 215 is used in particular to keep spraying slag away from the short nozzle body 212 with its small nozzle openings. By being displaceable and rotatable, it can be brought into the optimal position in each case in order to fulfill its protective function. Because it is attached to the main tool part 210 or to the nozzle holder, there is no connection to the short nozzle body 212.
  • the heating oxygen and heating gas are guided into the short nozzle body 212 through ring channels 216, 217, the flows mixing in the outlet bores 218.
  • FIG. 6 shows a machine burner in which an upper burner plate 221, a lower burner plate 222 and a protective runner 223 are attached to a distributor 220. Between the upper burner plate 221 and the lower burner plate 222, the flame oxygen flow emerges, which is shown in broken lines in FIG. 6, while heating gas and heating oxygen emerge through small bores on the end faces of the burner plates 221, 222.
  • the part of the upper burner plate 221, which protrudes in the direction of the workpiece 225 with respect to the lower burner plate 222, is designed as a separate outlet part 224 and is detachably attached to the tool 201.
  • Fig. 7 an embodiment is shown, in section along the line D-D of the top view of the end face of Fig. 8, in which the upper burner plate is broken down into three parts.
  • the part which projects beyond the lower burner plate 222 by the distance L is formed as an intermediate part 234 into which the short nozzle 235 is screwed.
  • the intermediate part 234 is fastened to the burner plate body 231 by means of screws 233, the screws 233 being protected by cover plates 236, for example against splashing slag.
  • Heating gas channels 237 and heating oxygen channels 238 are sealed at the interface between burner plate body 231 and intermediate part 234 by O-rings 239.
  • cooling water bores expediently run from the burner plate body 231 into the intermediate part 234, through this and back to the burner plate body 231.
  • Short nozzles 235 sit in the intermediate part 234 and are screwed into the intermediate part 234 with the aid of a thread.
  • outlet bores 241 are grouped together as special heating nozzles, as can be seen in particular from the top view in FIG. 8.
  • This figure shows how a number of short nozzles 235 with their bores 241 combined in groups are screwed onto the end face of the intermediate part 234.
  • These nozzles are designed in the manner of known short nozzles for heavy cutting, but the cutting oxygen bore is missing.
  • ring channels 242, 243 for heating gas and oxygen with sealing surfaces in between are provided in order to enable the flows to be divided in a known manner into the outlet bores 241 in the nozzles 235.
  • the burner described means that the manufacture of the components is made considerably easier. It is avoided that you have to work with long, easily breaking drill bits or that additional holes are required from behind and outside, which then have to be covered again with additional sealing plates. If, during operation, the heating mixture holes become dirty due to slag splashes and the surfaces that carry the flame oxygen stick and spill, complicated cleaning of Schlakke in the holes and on the surfaces with wire brushes, files and hand drills is no longer necessary, simply by replacing the separate outlet part. In addition, changes in shape and cross-section of the tool no longer have to be accepted. Likewise, the damage is much less and easier to repair if damage is caused by the burner hitting or putting on.
  • the invention thus makes a burner available which, in addition to cost-effective production, also enables cost-effective operation or maintenance and repair.

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Gas Burners (AREA)

Description

Die Erfindung betrifft eine runde oder flache Kurzdüse zum thermochemischen Trennen oder Abhobeln von Werkstücken aus Stahl od. dgl. mit einer mittigen Sauerstoffbohrung und vorzugsweise zwei symmetrisch zur Mittelachse oder Mittelebene angeordneten Ringen bzw. beidseitigen Reihen von Heizbohrungen.The invention relates to a round or flat short nozzle for thermochemical cutting or planing of workpieces made of steel or the like. With a central oxygen bore and preferably two rings or rows of heating bores arranged on both sides symmetrically to the central axis or central plane.

Es sind bereits Düsen verschiedener Art bekannt, bei denen eine mittige Schneidsauerstoffbohrung bzw. ein mittiger Schneidsauerstoffkanal vorgesehen ist und ringförmig darum herum Brenngas- und Heizsauerstoffbohrungen angeordnet sind (AT-B-187383). An derartige Düsen werden die verschiedensten Anforderungen gestellt, denen jedoch bisher nur unbefriedigend entsprochen werden konnte. So ist beispielsweise bei einer Düse zum Schneiden eine hohe Schneidgeschwindigkeit bei einer kleinen Schneidfuge erwünscht. Die bekannten Düsen sind gewöhnlich nach der einen oder anderen Richtung hin optimiert und auf bestimmte Betriebsbedingungen ausgerichtet.Nozzles of various types are already known in which a central cutting oxygen bore or a central cutting oxygen channel is provided and fuel gas and heating oxygen bores are arranged in a ring around it (AT-B-187383). A wide variety of requirements are placed on such nozzles, but these have so far only been met unsatisfactorily. For example, in the case of a nozzle for cutting, a high cutting speed with a small kerf is desirable. The known nozzles are usually optimized in one direction or the other and aligned to certain operating conditions.

Der vorliegenden Erfindung liegt demgegenüber die Aufgabe zugrunde, eine Kurzdüse zum thermochemischen Bearbeiten von Stahl od. dgl. verfügbar zu machen, die bei einer optimalen Ausgestaltung des Heizsystems und des Sauerstoffkanals den Schneid- oder Brennvorgang bei einer Einsparung von Material und Gasverbrauch verbessert und eine günstigere Fertigung erlaubt.The present invention is based on the object of making a short nozzle for thermochemical machining of steel or the like. Available, which improves the cutting or burning process while saving material and gas consumption and is more economical with an optimal design of the heating system and the oxygen channel Manufacturing allowed.

Eine erste Ausführungsform der erfindungsgemässen einteiligen Düse für einen Brenner zum thermochemischen Trennen mit einer mittigen Sauerstoffbohrung und ringförmig darum herum angeordneten Brenngas- und Heizsauerstoffbohrungen zeichnet sich dadurch aus, dass die mittige Sauerstoffbohrung von parallel verlaufenden Brenngasbohrungen umgeben ist, dass ausserhalb der Brenngasbohrungen Heizsauerstoffbohrungen angeordnet sind, die unter einem Winkel schräg zum Austrittsende der Brenngasbohrungen verlaufen und unmittelbar neben diesen austreten und dass zwischen benachbarten Brenngas- und Heizsauerstoffbohrungen Verbindungsbohrungen zum Mischen von Brenngas und Heizsauerstoff vorgesehen sind.A first embodiment of the one-piece nozzle according to the invention for a burner for thermochemical separation with a central oxygen bore and fuel gas and heating oxygen bores arranged in a ring around it is characterized in that the central oxygen bore is surrounded by fuel gas bores running in parallel, and heating oxygen bores are arranged outside the fuel gas bores, which run at an angle to the outlet end of the fuel gas bores and exit directly next to them and that connecting bores are provided between adjacent fuel gas and heating oxygen bores for mixing fuel gas and heating oxygen.

Eine zweite Ausführungsform einer einteiligen Kurzdüse für einen Brenner zum thermochemischen Abhobeln mit einer mittigen Sauerstoffbohrung mit ringförmig darum herum angeordneten Brenngas- und Heizsauerstoffbohrungen hat die Besonderheit, dass die mittige Sauerstoffbohrung von parallel verlaufenden Brenngasbohrungen umgeben ist, dass ausserhalb der Brenngasbohrungen Heizsauerstoffbohrungen angeordnet sind, die parallel zu den Brenngasbohrungen verlaufen, und dass zwischen benachbarten Brenngas- und Heizsauerstoffbohrungen Verbindungsbohrungen zum Mischen von Brenngas und Heizsauerstoff vorgesehen sind.A second embodiment of a one-piece short nozzle for a burner for thermochemical planing with a central oxygen bore with fuel gas and heating oxygen bores arranged in a ring around it has the special feature that the central oxygen bore is surrounded by parallel fuel gas bores, that outside of the fuel gas bores heating oxygen bores are arranged in parallel run to the fuel gas bores, and that connecting bores for mixing fuel gas and fuel oxygen are provided between adjacent fuel gas and heating oxygen bores.

Bei einer dritten Ausführungsform erfolgt bei einer einteiligen Kurzdüse für einen Brenner zum thermochemischen Abhobeln mit ringförmig angeordneten Brenngas- und Heizsauerstoffbohrungen die Flämmsauerstoffzuführung von ausserhalb des Düsenkörpers, und zwischen den benachbarten Brenngas- und Sauerstoffbohrungen sind Verbindungsbohrungen zum Mischen von Brenngas und Heizsauerstoff vorgesehen.In a third embodiment, in the case of a one-piece short nozzle for a burner for thermochemical planing with annularly arranged fuel gas and heating oxygen bores, the flame oxygen is supplied from outside the nozzle body, and connecting bores for mixing fuel gas and heating oxygen are provided between the adjacent fuel gas and oxygen bores.

Die Erfindung macht gleichermassen einen Brenner mit einer Düse, wie beschrieben, verfügbar, wobei die Besonderheit darin besteht, dass dem Werkstück zugekehrte Bereiche des Brenners ein Werkzeug tragen, das mit einem gesonderten Austrittsteil ausgebildet ist, das mit dem Werkzeug austauschbar verbunden ist.The invention likewise makes available a burner with a nozzle, as described, the special feature being that regions of the burner facing the workpiece carry a tool which is designed with a separate outlet part which is interchangeably connected to the tool.

Weitere zweckmässige Ausbildungen und Ausführungsformen der Düse und des Brenners sind in den abhängigen Ansprüchen gekennzeichnet.Further expedient designs and embodiments of the nozzle and the burner are characterized in the dependent claims.

Die Erfindung soll nachstehend anhand von Ausführungsbeispielen unter Bezugnahme auf die Zeichnungen näher erläutert werden. In den Zeichnungen zeigen:

  • Fig. 1 das Grundprinzip einer Düse, teilweise im Schnitt;
  • Fig. 2 eine Düse in ihrer Ausführungsform zum Brennschneiden, teilweise im Schnitt;
  • Fig. 3 eine der Fig. 2 entsprechende Düse in ihrer Ausführungsform zum Flämmen, ebenfalls teilweise im Schnitt;
  • Fig. 4 eine Runddüse mit auf das Hauptteil aufgeschraubtem Austrittsteil;
  • Fig. 5 ein als Düsenaufnahme ausgebildetes Hauptteil mit eingeschraubtem Austrittsteil und an das Hauptteil angebrachtem Schutzstück;
  • Fig. 6 in schematischer Darstellung eine Maschinenflämmdüse mit am Brennerverteiler angebrachter oberer Brennerplatte und unterer Brennerplatte mit Schutzkufe in schematischer Darstellung;
  • Fig. 7 eine obere Brennerplatte im Schnitt, bei der an das Werkzeughauptteil ein Zwischenteil befestigt ist, in das das Austrittsteil in Form einer Kurzdüse eingeschraubt ist;
  • Fig. 8 die Draufsicht auf eine obere Brennerplatte nach Fig. 4 mit zum Teil eingezeichneten Heizsauerstoff- und Heizgasbohrungen.
The invention will be explained in more detail below using exemplary embodiments with reference to the drawings. The drawings show:
  • Figure 1 shows the basic principle of a nozzle, partly in section.
  • Figure 2 shows a nozzle in its embodiment for flame cutting, partly in section.
  • 3 shows a nozzle corresponding to FIG. 2 in its embodiment for flaming, also partly in section;
  • 4 shows a round nozzle with an outlet part screwed onto the main part;
  • 5 shows a main part designed as a nozzle receptacle with a screwed-in outlet part and a protective piece attached to the main part;
  • 6 shows a schematic representation of a machine flame nozzle with an upper burner plate attached to the burner distributor and a lower burner plate with a protective skid in a schematic representation;
  • 7 shows an upper burner plate in section, in which an intermediate part is fastened to the main part of the tool, into which the outlet part is screwed in the form of a short nozzle;
  • Fig. 8 is a plan view of an upper burner plate according to Fig. 4 with heating oxygen and heating gas holes partially drawn.

Nach Fig. 1 besteht der Flachdüsenkörper 1 aus einem Austrittsteil 2, einem Mittelteil 3, das gegenüber dem Austrittsteil 2 einen verringerten Durchmesser aufweist, und einem Eintrittsteil 4, das ebenfalls gegenüber dem Mittelteil 3 einen verringerten Durchmesser besitzt. Am Mittelteil 3 ist ein Gewinde 5 zur Befestigung des Flachdüsenkörpers vorgesehen. In Richtung der Düsenachse weisen das Austrittsteil 2 und das Mittelteil 3 etwa eine gleiche Ausdehnung auf, während das Eintrittsteil 4 eine wesentlich geringere Länge besitzt. Eine vorteilhafte Ausführungsform der Düse weist in Achsrichtung eine Gesamtlänge von 40 mm auf, wobei das Austrittsteil 2 und das Mittelteil 3 je 17 mm lang sind, während das Eintrittsteil 4 eine Ausdehnung von 6 mm besitzt. Die mittige Sauerstoffbohrung 6 besteht aus einem Eingangsabschnitt 7, an den sich in Austrittsrichtung ein Mittelabschnitt 8 anschliesst, der einen gegenüber dem Eingangsabschnitt 7 verringerten Durchmesser aufweist. Der sich in Austrittsrichtung an den Mittelabschnitt 8 anschliessende Ausgangsabschnitt 9 erweitert sich konisch vom Mittelabschnitt 8 zum Austrittsende 10. Die mittige Sauerstoffbohrung 6 wird von parallel verlaufenden Brenngasbohrungen 11 umgeben, die aus einem Brenngasverteilerkanal 12 bestehen, an den sich die eigentliche Brenngasbohrung 13 mit einem verringerten Durchmesser anschliesst. Ausserhalb der Brenngasbohrungen 11 sind Heizsauerstoffbohrungen 14 angeordnet. Diese bestehen am Eintrittsende aus einem parallel zur Düsenachse verlaufenden Eintrittsende 15 und einer sich daran anschliessenden, schräg verlaufenden Heizsauerstoffmischbohrung 16. Auf diese Weise tritt die Heizsauerstoffbohrung 14 unmittelbar neben der Brenngasbohrung 11 aus. Die schräg verlaufende Heizsauerstoffmischbohrung 16 der Heizsauerstoffbohrungen 14 hat vorzugsweise einen Winkel von 14° zur Düsenlängsachse. Um dem Heizsauerstoff in der Heizsauerstoffbohrung 14 bereits Brenngas beizumischen, ist eine Brenngasverbindungsbohrung 17 vorgesehen, die von dem Brenngasverteilerkanal 12 der Brenngasbohrung 11 schräg zur Heizsauerstoffbohrung 14 verläuft und in deren schräg verlaufende Heizsauerstoffmischbohrung 16 einmündet. Die Brenngasverbindungsbohrung 17 bildet zur Düsenachse einen Winkel ß von etwa 50°, jedoch hängt dessen Grösse von den geometrischen Gegebenheiten der Düsenbohrungen ab.1, the flat nozzle body 1 consists of an outlet part 2, a middle part 3, which has a reduced diameter compared to the outlet part 2, and an inlet part 4, which also has a reduced diameter compared to the middle part 3. A thread 5 is provided on the middle part 3 for fastening the flat nozzle body. In the direction of the nozzle axis, the outlet part 2 and the middle part 3 have approximately the same extent, while the inlet part 4 has a substantially shorter length. An advantageous embodiment of the nozzle has an overall length of 40 mm in the axial direction, the outlet part 2 and the middle part 3 each being 17 mm long, while the inlet part 4 has an extension of 6 mm. The central oxygen bore 6 consists of an inlet section 7, which is adjoined in the outlet direction by a middle section 8, which has a reduced diameter compared to the inlet section 7. Which is in exit direction The outlet section 9 adjoining the central section 8 widens conically from the central section 8 to the outlet end 10. The central oxygen bore 6 is surrounded by parallel fuel gas bores 11, which consist of a fuel gas distribution channel 12 to which the actual fuel gas bore 13 connects with a reduced diameter. Outside the fuel gas bores 11, heating oxygen bores 14 are arranged. At the inlet end, these consist of an inlet end 15 running parallel to the nozzle axis and an adjoining, obliquely running heating oxygen mixing bore 16. In this way, the heating oxygen bore 14 emerges directly next to the fuel gas bore 11. The inclined heating oxygen mixing bore 16 of the heating oxygen bores 14 preferably has an angle of 14 ° to the longitudinal axis of the nozzle. In order to already add fuel gas to the heating oxygen in the heating oxygen bore 14, a fuel gas connection bore 17 is provided, which runs obliquely from the fuel gas distribution channel 12 of the fuel gas bore 11 to the heating oxygen bore 14 and opens into the obliquely running heating oxygen mixing bore 16. The fuel gas connection bore 17 forms an angle β of approximately 50 ° with the nozzle axis, but its size depends on the geometric conditions of the nozzle bores.

In Anpassung der Düse an verschiedene Betriebsgegebenheiten kann der Mittelabschnitt 8 der Sauerstoffbohrung 6 in Richtung der Düsenachse gegen Null gehen, so dass der Ausgangsabschnitt 9 praktisch an den Eingangsabschnitt 7 unmittelbar anschliesst.In adapting the nozzle to different operating conditions, the central section 8 of the oxygen bore 6 can go towards zero in the direction of the nozzle axis, so that the outlet section 9 practically adjoins the inlet section 7.

Mit der vorliegenden Düse werden nicht nur sehr befriedigende Arbeitsergebnisse erzielt, sondern die Düse kann auch verhältnismässig kostengünstig durch wenige Arbeitsgänge mit relativ geringem Aufwand hergestellt werden.With the present nozzle not only very satisfactory work results are achieved, but the nozzle can also be produced relatively inexpensively by a few operations with relatively little effort.

In Fig. 2 ist eine Kurzdüse zum Schneiden dargestellt. In dem Düsenkörper 101, der eine Grundkörperlänge L von 30 cm aufweist, ist mittig eine Schneidsauerstoffbohrung 102 vorgesehen, die von parallel verlaufenden Brenngasmischbohrungen 111 umgeben ist. Ausserhalb der Brenngasmischbohrungen 111 sind Heizsauerstoffmischbohrungen 107 angeordnet, die unter einem Winkel a' schräg zum Austrittsende der Brenngasmischbohrungen 111 verlaufen und unmittelbar neben diesen austreten. Die Heizsauerstoffmischbohrungen 107 verlaufen unter einem Winkel a' von 4 bis 5° zur Düsenachse. Die Heizsauerstoffmischbohrungen 107 weisen einen ringförmigen Verteilerkanal 104 auf, in den eine Heizsauerstoffzuführung 105 einmündet, die nicht näher dargestellt ist. Vom Heizsauerstoffverteilerkanal 104 gehen Heizsauerstoffdosierbohrungen 106 ab, die in die eigentliche Heizsauerstoffmischbohrung 107 einmünden. Die Heizsauerstoffdosierbohrung 106 hat einen Durchmesser von etwa 1 mm, während die Heizsauerstoffmischbohrung 107 einen Durchmesser von 2,3 mm aufweist. Für das Brenngas ist ein ringförmiger Brenngasverteilerkanal 103 vorgesehen, in den eine nicht näher dargestellte Brenngasverbindungsbohrung 108 einmündet. Vom Brenngasverteilerkanal 103 verläuft eine Brenngasverbindungsbohrung 109 schräg zur Heizsauerstoffmischbohrung 107 und mündet in diese am oberen Ende ein. Diese Brenngasverbindungsbohrung 109 weist einen Durchmesser von ebenfalls 1 mm auf.2 shows a short nozzle for cutting. In the nozzle body 101, which has a basic body length L of 30 cm, a cutting oxygen bore 102 is provided in the center, which is surrounded by parallel fuel gas mixing bores 111. Outside the fuel gas mixing bores 111, heating oxygen mixing bores 107 are arranged, which run at an angle a 'obliquely to the outlet end of the fuel gas mixing bores 111 and emerge directly next to them. The heating oxygen mixing bores 107 run at an angle a 'of 4 to 5 ° to the nozzle axis. The heating oxygen mixing bores 107 have an annular distributor channel 104 into which a heating oxygen supply 105 opens, which is not shown in detail. Heating oxygen metering bores 106, which open into the actual heating oxygen mixing bore 107, depart from the heating oxygen distribution channel 104. The heating oxygen metering bore 106 has a diameter of approximately 1 mm, while the heating oxygen mixing bore 107 has a diameter of 2.3 mm. An annular fuel gas distribution channel 103 is provided for the fuel gas, into which a fuel gas connection bore 108 (not shown in more detail) opens. A fuel gas connection bore 109 runs obliquely from the fuel gas distribution channel 103 to the heating oxygen mixing bore 107 and opens into the latter at the upper end. This fuel gas connection bore 109 also has a diameter of 1 mm.

Von den Brenngasverteilerkanälen 103 kann durch Brenngasdosierbohrungen 110 Brenngas in die Brenngasmischbohrungen 111 gelangen. Die Brenngasdosierbohrungen 110 haben einen Durchmesser von 1,3 mm. Die Brenngasmischbohrungen 111 weisen dagegen einen Durchmesser von 2,3 mm auf, wie die Heizsauerstoffmischbohrung. Vom Heizsauerstoffverteilerkanal 104 verläuft eine Heizsauerstoffverbindungsbohrung 112 zur Brenngasmischbohrung 111. Dabei weist die Heizsauerstoffverbindungsbohrung 112 einen Dosierabschnitt 113 mit verringertem Querschnitt auf, der etwa 0,5 mm beträgt. Somit erfolgt eine wechselseitige Zuführung von Heizsauerstoff zur Brenngasmischbohrung 111 und von Brenngas zur Heizsauerstoffmischbohrung 107, wobei neben der eigentlichen Nachvermischung nach dem Austritt aus der Heizsauerstoffmischbohrung 107 und der Brenngasmischbohrung 111 eine in bestimmter Weise dosierte Vorvermischung erfolgt, indem das Brenngas durch die Heizsauerstoffverbindungsbohrung 112 geringe Mengen an Heizsauerstoff zugeführt werden, während über die Brenngasverbindungsbohrung 109 auch dem Heizsauerstoff Brenngas in die Heizsauerstoffmischbohrung 107 zugeführt wird. Konstruktiv wird das dadurch erreicht, dass durch einen Teilungsversatz die Heizsauerstoffverbindungsbohrung 112, den Dosierabschnitt 113 und die Brenngasverbindungsbohrung 109 in der Sicht nach Fig. 2 hintereinanderliegen.From the fuel gas distribution channels 103, fuel gas can get into the fuel gas mixing holes 111 through fuel gas metering bores 110. The fuel gas metering bores 110 have a diameter of 1.3 mm. The fuel gas mixing holes 111, on the other hand, have a diameter of 2.3 mm, like the heating oxygen mixing hole. A heating oxygen connection bore 112 runs from the heating oxygen distribution channel 104 to the fuel gas mixing bore 111. The heating oxygen connection bore 112 has a metering section 113 with a reduced cross section, which is approximately 0.5 mm. This results in a mutual supply of heating oxygen to the fuel gas mixing bore 111 and of fuel gas to the heating oxygen mixing bore 107, whereby in addition to the actual post-mixing after exiting the heating oxygen mixing bore 107 and the fuel gas mixing bore 111, a pre-mixed in a certain manner takes place by the fuel gas passing through the heating oxygen connection bore 112 in small quantities of heating oxygen are supplied, while fuel gas is also supplied to the heating oxygen into the heating oxygen mixing bore 107 via the fuel gas connection bore 109. In terms of construction, this is achieved in that the heating oxygen connection bore 112, the metering section 113 and the fuel gas connection bore 109 are located one behind the other in the view according to FIG.

Die Schneidsauerstoffbohrung 102 besteht aus einem Eingangsabschnitt 114, einem verengten Mittelabschnitt 115 und einem sich konisch erweiternden Ausgangsabschnitt 116. Der Eingangsabschnitt 114 der Schneidsauerstoffbohrung 102 besitzt einen Durchmesser von 5 mm, während der sich anschliessende verengte Mittelabschnitt 115 einen Durchmesser von 2,6 bis 3,25 mm aufweist. Der Ausgangsabschnitt 116 der Schneidsauerstoffbohrung 102 hat einen Austrittsdurchmesser von 4,3 mm, wobei sich die Austrittsbohrung unter einem Winkel β' zur Mittelachse des Düsenkörpers von 7° erweitert.The cutting oxygen bore 102 consists of an input section 114, a narrowed central section 115 and a conically widening output section 116. The input section 114 of the cutting oxygen bore 102 has a diameter of 5 mm, while the subsequent narrowed central section 115 has a diameter of 2.6 to 3, 25 mm. The output section 116 of the cutting oxygen bore 102 has an outlet diameter of 4.3 mm, the outlet bore expanding at an angle β 'to the central axis of the nozzle body of 7 °.

Die so gestaltete Düse zum Brennschneiden erreicht bei einer sehr hohen Schneidgeschwindigkeit eine optimal kleine Schneidfuge. Durch die günstige Wärmeentwicklung, die auch eine hohe Schneidgeschwindigkeit ermöglicht, wird ein optimaler Schlackenablauf ermöglicht, so dass sich nur vergleichsweise kleine Schlackenbärte ausbilden, wie auch die gesamte Schneidoberfläche wesentlich verbessert ist. Indem der Düsenabstand von den bisher üblichen 60 mm auf 120 mm vergrössert werden konnte, wird die Lebensdauer der Düsen wesentlich verlängert. Andererseits ist ein schneller Düsenwechsel möglich und somit eine einfache Wartung gegeben. Die Düse, deren Grundkörperlänge L des Düsenkörpers 30 mm beträgt, erfordert einen verhältnismässig geringen Materialaufwand und ist auch von daher als kostengünstig anzusehen. Die Düse zeichnet sich durch geringen Lärm und auch einen geringen Verbrauch aus: Beim Betrieb mit Propan bei einem Druck von 0,6 bar und einem Heizsauerstoffdruck von 2,6 bar konnten optimale Ergebnisse erzielt werden. Indem diese vielseitigen Vorteile mit einer Düse erzielt werden, die trotz grosser Schneidgeschwindigkeit geringe Schnittfugen verursacht, so dass eine erhebliche Materialersparnis gegeben ist, macht die Erfindung eine Düse mit einmaliger Optimierung der verschiedensten Anforderungen verfügbar, die heute beim Brennschneiden gestellt werden. Die Betriebsdrücke betragen 10 bis 16 bar für den Schneidsauerstoff, etwa 2,5 bar für Heizsauerstoff und 0,6 bar für das Brenngas Propan.The nozzle designed for flame cutting achieves an optimally small kerf at a very high cutting speed. The favorable heat development, which also enables a high cutting speed, enables an optimal slag flow, so that only comparatively small slag whiskers are formed, and the entire cutting surface is significantly improved. By increasing the distance between the nozzles from the usual 60 mm to 120 mm, the service life of the nozzles is significantly extended. On the other hand, a quick nozzle change is possible and therefore given easy maintenance. The nozzle, whose basic body length L of the nozzle body is 30 mm, requires a relatively small amount of material and can therefore also be regarded as inexpensive. The nozzle is characterized by low noise and low consumption: When operating with propane at a pressure of 0.6 bar and a heating oxygen pressure of 2.6 bar, optimal results were achieved. By achieving these versatile advantages with a nozzle which, despite the high cutting speed, causes small kerfs, so that there is considerable material savings, the invention makes available a nozzle with unique optimization of the various requirements that are currently used in flame cutting. The operating pressures are 10 to 16 bar for the cutting oxygen, about 2.5 bar for heating oxygen and 0.6 bar for the propane fuel gas.

In Fig. 3 ist eine Kurzdüse zum Flämmen dargestellt, die in ihrem prinzipiellen Aufbau der Düse nach Fig. 2 entspricht, wie aus den entsprechenden Bezugszeichen zu entnehmen ist. Auf dem Düsenkörper 101' ist auf der dem Austrittsende gegenüberliegenden Seite eine Verteilerplatte 120 montiert durch Hartlöten oder in anderer geeigneter Weise. Zur Unterstützung kann am Düsenkörper 101' noch ein Ring 121 befestigt sein, an dem die Verteilerplatte 120 mit zur Auflage kommen kann. In der Mitte ist eine schlitzförmige Schneidsauerstoffbohrung 102' ausgebildet, der senkrecht zur Zeichenebene verläuft und einen Eingangsabschnitt 114' aufweist, der in einen verengten Mittelabschnitt 115' übergeht und an den sich ein konisch erweiternder Ausgangsabschnitt 116' anschliesst. Dieser Ausgangsabschnitt kann auch stufenweise erweitert ausgebildet sein. Der Eingangsabschnitt 114' wird von der Verteilerplatte 120 nicht erfasst, so dass für eine nicht dargestellte Flämmsauerstoffzuführung der Eingangsabschnitt 114 zugänglich ist. Die Verteilerplatte 120 weist mehrere Brenngasverbindungsbohrungen 108' auf, durch die Brenngas in die quer verlaufenden Brenngasverteilerkanäle 103' gelangen kann. Von diesen gehen Brenngasdosierbohrungen 110' in die Brenngasmischbohrungen 111', und in entsprechender Weise gelangt durch die Heizsauerstoffbohrungen 109' in der Verteilerplatte 120 Heizsauerstoff in die quer verlaufenden Heizsauerstoffverteilerkanäle 104' und durch Heizsauerstoffdosierbohrungen 106' in die Heizsauerstoffmischbohrung 107'. Durch eine Brenngasverbindungsbohrung 109', die vom Brenngasverteilerkanal 103' in die Heizsauerstoffmischbohrung 107' führt, gelangt in dosierter Weise Brenngas in die Heizsauerstoffmischbohrung, während die Heizsauerstoffverbindungsbohrung 112' Heizsauerstoff vom Heizsauerstoffverteilerkanal 104' der Brenngasmischbohrung 111'zuführt. Damit ist für eine Kurzdüse zum Flämmen der gleiche prinzipielle Aufbau gegeben und auch eine entsprechende Funktion gewährleistet. Der Düsenkörper 101' weist ebenfalls eine Länge L von etwa 30 mm auf.In Fig. 3, a short nozzle for flaming is shown, which corresponds in principle to the nozzle of FIG. 2, as can be seen from the corresponding reference numerals. A distributor plate 120 is mounted on the nozzle body 101 'on the side opposite the outlet end by brazing or in some other suitable manner. For support, a ring 121 can also be attached to the nozzle body 101 ', on which the distributor plate 120 can also rest. A slot-shaped cutting oxygen bore 102 'is formed in the middle, which runs perpendicular to the plane of the drawing and has an input section 114' which merges into a narrowed central section 115 'and which is adjoined by a conically widening output section 116'. This output section can also be designed to be gradually expanded. The input section 114 'is not detected by the distributor plate 120, so that the input section 114 is accessible for a flame oxygen supply, not shown. The distributor plate 120 has a plurality of fuel gas connection bores 108 ′ through which fuel gas can pass into the transverse fuel gas distributor channels 103 ′. From these, fuel gas metering bores 110 'enter the fuel gas mixing bores 111', and in a corresponding manner, heating oxygen passes through the heating oxygen bores 109 'in the distributor plate 120 into the transverse heating oxygen distribution channels 104' and through heating oxygen metering bores 106 'into the heating oxygen mixing bore 107'. Through a fuel gas connection bore 109 ', which leads from the fuel gas distribution channel 103' into the heating oxygen mixing bore 107 ', fuel gas enters the heating oxygen mixing bore in a metered manner, while the heating oxygen connecting bore 112' feeds heating oxygen from the heating oxygen distribution duct 104 'to the fuel gas mixing bore 111'. This provides the same basic structure for a short nozzle for flame treatment and also ensures a corresponding function. The nozzle body 101 'also has a length L of approximately 30 mm.

Bei einer Kurzdüse zum Flämmen wurden vorteilhafte Ergebnisse mit einer Schneidsauerstoffbohrung 102' erzielt, deren Eingangsabschnitt 114' aus einem Kanal von 3 bis 6 mm Höhe bestand, wobei der verengte Mittelabschnitt 115' einen Spalt von 2 bis 4 mm Höhe aufwies, während der Austrittsspalt des Ausgangsabschnitts 116' 3 bis 5 mm betrug.In the case of a short flame nozzle, advantageous results were achieved with a cutting oxygen bore 102 ', the inlet section 114' of which consisted of a channel of 3 to 6 mm in height, the narrowed central section 115 'having a gap of 2 to 4 mm in height, while the outlet gap of the Output section 116 'was 3 to 5 mm.

Mit einer derartig gestalteten Düse konnten wesentlich verbesserte Ergebnisse beim Flämmen erzielt werden, wobei, wie eingangs erwähnt, insbesondere die kurze Anheizzeit und die verbesserte Oberfläche des Werkstücks hervorzuheben sind.With a nozzle designed in this way, significantly improved results in the flame treatment could be achieved, whereby, as mentioned at the beginning, the short heating-up time and the improved surface of the workpiece are particularly noteworthy.

In Fig. 4 ist eine Runddüse im Schnitt dargestellt mit einem Düsenhauptteil 201, 202, das aus einem Stück besteht, in dem der sogenannte Düsenkopf und der Düsenfuss aus der Naht 1-2 zusammengelötet sind. Auf dem Hauptteil 201, 202 sitzt eine Druckschraube 203, die über das Hauptteil 201, 202 geschoben wurde, bevor ein Austrittsteil 206 am Hauptteil 201, 202 angebracht wird, das eine aufgelötete Manschette 204 mit Verschleissring 205 trägt. Zu diesem Zweck besitzt das Hauptteil 201, 202 ein Gewinde, so dass das Austrittsteil 206 aufgeschraubt werden kann. Die Weiterführung des Heizgas-Sauerstoff-Gemischs aus den Mischbohrungen des Hauptteils 201, 202 in die Austrittsbohrungen 207 des Austrittsteils 206 erfolgt über einen an der Dichtfläche 208 im Austrittsteil 206 angeordneten Ringkanal 209. Dieser kann auch im Hauptteil 201, 202 an der Dichtungsfläche vorgesehen sein.In Fig. 4, a circular nozzle is shown in section with a nozzle main part 201, 202, which consists of one piece, in which the so-called nozzle head and the nozzle base are soldered together from the seam 1-2. On the main part 201, 202 there is a pressure screw 203 which has been pushed over the main part 201, 202 before an outlet part 206 is attached to the main part 201, 202, which carries a soldered sleeve 204 with a wear ring 205. For this purpose, the main part 201, 202 has a thread, so that the outlet part 206 can be screwed on. The heating gas-oxygen mixture is passed on from the mixing bores of the main part 201, 202 into the outlet bores 207 of the outlet part 206 via an annular channel 209 arranged on the sealing surface 208 in the outlet part 206. This can also be provided in the main part 201, 202 on the sealing surface .

Es ist auch möglich, das Hauptteil 201, 202 zusätzlich an der Lötnaht 1-2 aufgelöst wird und somit aus einem den Düsenkopf bildenden Werkzeug 201 und daran befestigter Haltehülse 202 besteht, an die das Austrittsteil 206 angeschraubt ist.It is also possible that the main part 201, 202 is additionally dissolved at the soldered seam 1-2 and thus consists of a tool 201 forming the nozzle head and a holding sleeve 202 attached to it, to which the outlet part 206 is screwed.

Fig. 5 zeigt eine vorteilhafte Ausführungsform, bei der die bisher beschriebene Schraubtrennstelle in den Bereich der bisherigen Lötnaht verlegt ist. Das Werkzeughauptteil 210 ist als Düsenaufnahme am nicht dargestellten Brenngerät oder Maschinenbrenner ausgebildet. Das Werkzeughauptteil 210 besitzt ein Gewinde 211, in das ein Kurzdüsenkörper 212 eingeschraubt ist. Der Kurzdüsenkörper 212 hat die Ausgestaltung einer Kurzdüse, ähnlich wie sie beim Starkschneiden bekannt ist, wobei nur ein grösserer Sauerstoffmittelkanal 213 vorgesehen ist. Diese Düse ist leicht und kostengünstig auszutauschen.Fig. 5 shows an advantageous embodiment in which the screw separation point described so far is moved to the area of the previous solder seam. The main tool part 210 is designed as a nozzle holder on the combustion device or machine torch, not shown. The main tool part 210 has a thread 211 into which a short nozzle body 212 is screwed. The short nozzle body 212 has the configuration of a short nozzle, similar to that which is known for heavy cutting, only a larger oxygen medium channel 213 being provided. This nozzle is easy and inexpensive to replace.

An dem als Düsenaufnahme ausgebildeten Werkzeughauptteil 210 ist mittels einer Schelle 214 ein Schutzstück 215 austauschbar befestigt. Dieses Schutzstück 215 dient insbesondere dazu, aufspritzende Schlacke vom Kurzdüsenkörper 212 mit seinen kleinen Düsenöffnungen fernzuhalten. Indem es verschiebbar und drehbar angeordnet ist, kann es jeweils in die optimale Lage gebracht werden, um seiner Schutzfunktion zu genügen. Indem es am Werkzeughauptteil 210 bzw. an der Düsenaufnahme angebracht ist, besteht eine Verbindung zum Kurzdüsenkörper 212 nicht.A protective piece 215 is exchangeably fastened to the tool main part 210, which is designed as a nozzle holder, by means of a clamp 214. This protective piece 215 is used in particular to keep spraying slag away from the short nozzle body 212 with its small nozzle openings. By being displaceable and rotatable, it can be brought into the optimal position in each case in order to fulfill its protective function. Because it is attached to the main tool part 210 or to the nozzle holder, there is no connection to the short nozzle body 212.

Auch in dieser Ausführungsform erfolgt durch Ringkanäle 216, 217 die Führung von Heizsauerstoff und Heizgas in den Kurzdüsenkörper 212, wobei sich die Ströme in den Austrittsbohrungen 218 vermischen.In this embodiment, too, the heating oxygen and heating gas are guided into the short nozzle body 212 through ring channels 216, 217, the flows mixing in the outlet bores 218.

In Fig. 6 ist ein Maschinenbrenner dargestellt, bei dem an einem Verteiler 220 eine obere Brennerplatte 221, eine untere Brennerplatte 222 und eine Schutzkufe 223 befestigt sind. Zwischen der oberen Brennerplatte 221 und der unteren Brennerplatte 222 tritt der Flämmsauerstoffstrom aus, der in Fig. 6 gestrichelt dargestellt ist, während Heizgas und Heizsauerstoff durch kleine Bohrungen an den Stirnseiten der Brennerplatten 221, 222 austreten. Das Teil der oberen Brennerplatte 221, das gegenüber der unteren Brennerplatte 222 in Richtung auf das Werkstück 225 vorsteht, ist als gesondertes Austrittsteil 224 ausgebildet und abnehmbar am Werkzeug 201 angebracht.6 shows a machine burner in which an upper burner plate 221, a lower burner plate 222 and a protective runner 223 are attached to a distributor 220. Between the upper burner plate 221 and the lower burner plate 222, the flame oxygen flow emerges, which is shown in broken lines in FIG. 6, while heating gas and heating oxygen emerge through small bores on the end faces of the burner plates 221, 222. The part of the upper burner plate 221, which protrudes in the direction of the workpiece 225 with respect to the lower burner plate 222, is designed as a separate outlet part 224 and is detachably attached to the tool 201.

In Fig. 7 ist eine Ausführungsform dargestellt, im Schnitt längs der Linie D-D der Draufsicht auf die Stirnseite nach Fig. 8, bei der die obere Brennerplatte in drei Teile zerlegt ist. Am Brennerplattenkörper 231 ist das die untere Brenerplatte 222 um die Strecke L überragende Teil als Zwischenteil 234 ausgebidet, in das die Kurzdüse 235 eingeschraubt ist. Das Zwischenteil 234 ist mittels Schrauben 233 am Brennerplattenkörper 231 befestigt, wobei die Schrauben 233 durch Abdeckplatten 236, beispielsweise gegen aufspritzende Schlacke, geschützt sind. Heizgaskanäle 237 und Heizsauerstoffkanäle 238 sind an der Trennfläche zwischen Brennerplattenkörper 231 und Zwischenteil 234 durch O-Ringe 239 abgedichtet. Ausserdem verlaufen zweckmässig nicht dargestellte Kühlwasserbohrungen vom Brennerplattenkörper 231 in das Zwischenteil 234, durch dieses hindurch und zum Brennerplattenkörper 231 wieder zurück.In Fig. 7 an embodiment is shown, in section along the line D-D of the top view of the end face of Fig. 8, in which the upper burner plate is broken down into three parts. On the burner plate body 231, the part which projects beyond the lower burner plate 222 by the distance L is formed as an intermediate part 234 into which the short nozzle 235 is screwed. The intermediate part 234 is fastened to the burner plate body 231 by means of screws 233, the screws 233 being protected by cover plates 236, for example against splashing slag. Heating gas channels 237 and heating oxygen channels 238 are sealed at the interface between burner plate body 231 and intermediate part 234 by O-rings 239. In addition, cooling water bores, not shown, expediently run from the burner plate body 231 into the intermediate part 234, through this and back to the burner plate body 231.

Im Zwischenteil 234 sitzen Kurzdüsen 235 und sind mit Hilfe eines Gewindes in das Zwischenteil 234 eingeschraubt. Durch die Kurzdüse 235 werden Austrittsbohrungen 241 gruppenweise als besondere Heizdüsen zusammengefasst, wie insbesondere in der Draufsicht aus Fig. 8 zu entnehmen ist. Diese Figur zeigt, wie an der Stirnseite des Zwischenteils 234 eine Anzahl von Kurzdüsen 235 mit ihren in Gruppen zusammengefassten Bohrungen 241 eingeschraubt sind. Diese Düsen sind in der Art bekannter Kurzdüsen für das Starkschneiden ausgebildet, wobei jedoch die Schneidsauerstoffbohrung fehlt. In der Trennfläche zwischen dem Zwischenteil 234 und den Kurzdüsen 235 sind Ringkanäle 242, 243 für Heizgas und Sauerstoff mit dazwischenliegenden Dichtflächen vorgesehen, um in bekannter Weise eine Aufteilung der Ströme auf die Austrittsbohrungen 241 in den Düsen 235 zu ermöglichen.Short nozzles 235 sit in the intermediate part 234 and are screwed into the intermediate part 234 with the aid of a thread. Through the short nozzle 235, outlet bores 241 are grouped together as special heating nozzles, as can be seen in particular from the top view in FIG. 8. This figure shows how a number of short nozzles 235 with their bores 241 combined in groups are screwed onto the end face of the intermediate part 234. These nozzles are designed in the manner of known short nozzles for heavy cutting, but the cutting oxygen bore is missing. In the separating surface between the intermediate part 234 and the short nozzles 235, ring channels 242, 243 for heating gas and oxygen with sealing surfaces in between are provided in order to enable the flows to be divided in a known manner into the outlet bores 241 in the nozzles 235.

Der beschriebene Brenner bedeutet eine wesentliche Erleichterung der Fertigung der Bauteile. Es wird vermieden, dass man mit langen, leicht brechenden Bohrern arbeiten muss oder von hinten und aussen zusätzliche Bohrungen erforderlich werden, die dann wieder mit zusätzlichen Dichtplatten abgedeckt werden müssen. Wenn im Betrieb durch Schlackenspritzer die Heizgemischbohrungen verschmutzen und die Flämmsauerstoff führenden Flächen verkleben und verschlakken, so ist ein kompliziertes Reinigen von Schlakke in den Bohrungen und an den Flächen mit Drahtbürsten, Feilen und Handbohrern nicht mehr erforderlich, indem das gesonderte Austrittsteil einfach ausgetauscht wird. Ausserdem müssen auf diese Weise Form- und Querschnittsveränderungen am Werkzeug nicht mehr in Kauf genommen werden. Ebenso ist der Schaden wesentlich geringer und leichter zu beheben, wenn Schäden durch Anschlagen oder Aufsetzen des Brenners verursacht werden. Mit der Erfindung wird somit ein Brenner verfügbar gemacht, der neben einer kostengünstigen Herstellung auch einen kostengünstigen Betrieb bzw. Wartung und Reparatur ermöglicht.

Figure imgb0001
Figure imgb0002
The burner described means that the manufacture of the components is made considerably easier. It is avoided that you have to work with long, easily breaking drill bits or that additional holes are required from behind and outside, which then have to be covered again with additional sealing plates. If, during operation, the heating mixture holes become dirty due to slag splashes and the surfaces that carry the flame oxygen stick and spill, complicated cleaning of Schlakke in the holes and on the surfaces with wire brushes, files and hand drills is no longer necessary, simply by replacing the separate outlet part. In addition, changes in shape and cross-section of the tool no longer have to be accepted. Likewise, the damage is much less and easier to repair if damage is caused by the burner hitting or putting on. The invention thus makes a burner available which, in addition to cost-effective production, also enables cost-effective operation or maintenance and repair.
Figure imgb0001
Figure imgb0002

Claims (39)

1. A unitary short nozzle for a burner for thermochemical cutting, the nozzle being formed with a central oxygen bore and, disposed ring-fashion therearound, bores for flame gas and heating oxygen, characterised in that flame gas bores (11) extend around and parallel to the central oxygen bore (6); heating oxygen bores (14) are disposed outside the flame gas bores (11), extend at an inclination relatively to the exit end of the flame gas bores (13) at an angle (a) and issue immediately beside the latter bores (13); and communicating bores (17; 109, 112) for mixing flame gas and heating oxygen are provided between adjacent flames gas and heating oxygen bores (11, 14; 107, 111).
2. A nozzle according to claim 1, characterised in that the heating oxygen bores (14) extend at an angle of 4° to the nozzle axis.
3. A nozzle according to claim 1 or 2, characterised in that the heating oxygen bores (14) extend parallel to the nozzle axis at the entry end (15) and merge into an inclined heating oxygen mixing bore (16).
4. A unitary short nozzle for a burner for thermochemical planing, the nozzle being formed with a central oxygen bore and, disposed ring-fashion therearound, bores for flame gas and heating oxygen, characterised in that flame gas bores (11) extend around and parallel to the central oxygen bore (6); heating oxygen bores (14) are disposed outside the flame gas bores (11) and extend parallel thereto; and communicating bores (17; 109, 112) for mixing flame gas and heating oxygen are provided between adjacent flame gas and heating oxygen bores (11, 14; 107, 111).
5. A nozzle according to any of claims 1-4, characterised in that the central oxygen bore (6, 102;102') comprises an entry part (7, 114; 114'), a narrowed central part (8,115; 115') and a conically widening exit part (9, 116; 116').
6. A nozzle according to claim 5, characterised in that the central part (8, 115; 115') of the oxygen bore (6, 102; 102') decrease towards zero in the direction of the nozzle axis.
7. A nozzle according to claim 5 or 6, characterised in that the central oxygen bore (6) has for cutting an entry part (114) of approximately 5 mm diameter, a subsequent narrowing central part (115) of from 1.8 to 2.6 mm in diameter and a conically widening exit part (116) with an exit diameter of 4.3 mm; and for planing the central oxygen bore (6) has an entry part (114') of from 3 to 6 mm in height, a subsequent central part (115') of from 2 to 4 mm in height and a conically widening exit part (116') with an exit diameter of from 3 to 5 mm.
8. A nozzle according to any of claims 5-7, characterised in that the exit part (9, 116; 116') of the central oxygen bore (6, 102; 102') widens at an angle (β') of approximately 7° relatively to the nozzle axis.
9. A nozzle according to claims 1-8, characterised by an entry part (7, 114; 114') of the central oxygen bore with a substantial diameter, with a substantial and abrupt or substantially transition- less narrowing to a metering cross-section of the central part (8, 115; 115') of from 1 to 4 mm in diameter with a reduced length of less than 10 mm and with a subsequent exit part (9, 116; 116') with a uniform (angle ß') or stepped widening to a required exit cross-section of from 2 to 6 mm.
10. A unitary short nozzle for a burner for thermochemical planing with flame gas and heating oxygen bores arraned ring-fashion, the flame gas and oxygen being supplied from outside the nozzle body, characterised in that communicating bores (109', 112') for mixing flame gas and heating oxygen are provided between the adjacent flame gas and heating oxygen bores (107', 111').
11. A nozzle according to any of claims 1-10, characterised in that a transverse flame gas distribution duct (103; 103') and a transverse heating oxygen distribution duct (104; 104') are provided on the connection side.
12. A nozzle according to claim 11, characterised in that a flame gas connecting bore (17, 109; 109') extends in the flow direction at an inclination to the heating oxygen mixing bore (16, 107; 107') from the flame gas distribution duct (12, 103; 103') of the flame gas bore (13) or flame gas mixing bore (111; 111').
13. A nozzle according to claim 12, characterised in that the flame gas connecting bore (7, 108; 108') extends at an angle of from 40 to 60° relatively to the nozzle axis.
14. A nozzle according to any of claims 11-13, characterised in that crossing connecting bores (109; 112; 109', 112') are provided between the outer heating oxygen distribution duct (104; 104') and the inner flame gas communication bore 108; 108').
15. A nozzle according to any of claims 11-14, characterised in that metering bores (110; 110' and 106 respectively; 106') extend from the flame gas distribution duct (103; 103') and heating oxygen distribution duct (104; 104'), by way of a metering cross-section, into the flame gas mixing bores (111; 111') and heating oxygen mixing bores (107; 107') respectively.
16. A nozzle according to claim 15, characterised in that the heating oxygen communication bores (112; 112') have a metering part (113) and the metering bores (106, 110; 106', 110') and the metering part (113) of the inner flame gas mixing bore (11) are so adapted to one another that a surplus of heating gas or a shortfall of heating oxygen exists.
17. A nozzle according to claim 15 or 16, characterised in that the heating oxygen metering bore (106; 106') has a diameter of approximately 1 mm.
18. A nozzle according to any of claims 15-17, characterised in that the heating oxygen mixing bores (107; 107') and flame gas mixing bores (111; 111') have a diameter of 2.3 mm.
19. A nozzle according to any of claims 15-18, characterised in that the flame gas communication bore (109; 109') which extends from the flame gas distribution duct (103; 103') at an inclination to the outer heating oxygen bore (107; 107') has a diameter of approximately 1 mm.
20. A nozzle according to any of claims 15-19, characterised in that the flame gas metering bore (110; 110') departing from the flame gas distribution duct (103; 103') has a diameter of approximately 1.3 mm.
21. A nozzle according to any of claims 15-20, characterised in that the heating oxygen communicating bore (112; 112') departing from the heating oxygen distribution duct (104; 104') has a metering part (112) which has a metering diameter of 0.5 mm.
22. A nozzle according to any of claims 1-21, characterised in that when two rows of heating oxygen mixing bores (107; 107') are provided, the outer rows extend at an inclination to the nozzle axis and the inner rows extend parallel thereto.
23. A nozzle according to any of claims 1-22, characterised in that the length (L) of the basic member of the nozzle is approximately 30 mm.
24. A nozzle according to any of claims 1-23, characterised in that the nozzle (212) can be screwed by means of a screwthread (211) into the tool head part (210) of a hand appliance.
25. A burner having a unitary short nozzle according to any of claims 4-22, characterised in that burner zones near the workpiece (225) carry a tool (201) having a separate exit part (206) interchangeably connected to the tool (201).
26. A burner according to claim 25 in the form of a circular nozzle formed with a central flame oxygen bore and heating mixture bores therearound, characterised in that the separate exit part (206) is screwed together with the tool (201).
27. A burner according to claim 26, characterised in that the exit part (206) carries a gasket (204) and a wearing ring (205).
28. A burner according to claim 25 or 26, characterised in that the mixture of heating gas and oxygen is conveyed onwards from the exit bores (207) of the tool (201) into the exit bores (207) of the exit part (206) by way of an annular channel (209) disposed on the sealing surface (208).
29. A burner according to any of claims 25-28, characterised in that a screw-in retaining sleeve (202) is provided between the tool (201) and the exit part (206).
30. A burner according to any of claims 25-29, characterised in that a protective member (215) is releasably secured to a tool head part (210).
31. A burner according to claim 30, characterised in that the protective member (215) is so fitted as to be rotatable and as to be movable in the direction of the nozzle axis.
32. A burner according to claim 25 in the form of a top burner plate, a bottom burner plate and, secured thereto, a protective skid, characterised in that that part of the top burner plate (21) which projects beyond the bottom burner plate (222) is a separate detachable exit part (224).
33. A burner according to claim 32, characterised in that the front part of the burner plate (231) is a detechable intermediate part (234) and the heating bores are combined in groups to form a short nozzle (235) adapted to be screwed into the intermediate part (234).
34. A burner according to claim 33, characterised in that by way of the length (L) of the projection beyond the bottom burner plate (222), the intermediate part (234) is screwed to the top burner plate (221) by externally accessible screws (233).
35. A burner according to claim 34, characterised in that the screws (233) are protected by cover plates (236).
36. A burner according to any of claims 33-35, characterised in that the intermediate part (234) has recessed parts which are adapted to receive round nozzles and which have annular ducts (242, 243) for heating gas and heating oxygen, sealing surfaces between such ducts and screwthreading (240) to receive the short nozzles (235).
37. A burner according to any of claims 32-36, characterised in that O-rings (239) secure the passage of heating gas and heating oxygen at the junction between the burner plate body (231) and the intermediate part (234).
38. A burner according to any of claims 32-37, characterised in that cooling water ducts extend from the burner plate (231) to the intermediate part (234) and back.
39. A burner according to any of claims 32-38, characterised in that an adjustable protective element is releasably disposed on the burner plate body (231) or on the intermediate part (234).
EP83105903A 1982-06-26 1983-06-16 One piece short nozzle for a burner for thermo-chemical cutting or planing Expired EP0097883B1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
AT83105903T ATE29774T1 (en) 1982-06-26 1983-06-16 ONE-PIECE SHORT NOZZLE FOR A BURNER FOR THERMOCHEMICAL CUTTING OR PLANING.

Applications Claiming Priority (6)

Application Number Priority Date Filing Date Title
DE19828218358 DE8218358U1 (en) 1982-06-26 1982-06-26 FLAT NOZZLE FOR A BURNER FOR THERMO-CHEMICAL SEPARATION AND PLANING
DE8218358U 1982-06-26
DE8226246U 1982-09-17
DE19828226246 DE8226246U1 (en) 1982-09-17 1982-09-17 Short nozzle for flame cutting or flame cutting
DE19838300552 DE8300552U1 (en) 1983-01-11 1983-01-11 Single or multi-part torch or nozzle tool
DE8300552U 1983-01-11

Publications (2)

Publication Number Publication Date
EP0097883A1 EP0097883A1 (en) 1984-01-11
EP0097883B1 true EP0097883B1 (en) 1987-09-16

Family

ID=27207516

Family Applications (1)

Application Number Title Priority Date Filing Date
EP83105903A Expired EP0097883B1 (en) 1982-06-26 1983-06-16 One piece short nozzle for a burner for thermo-chemical cutting or planing

Country Status (4)

Country Link
US (1) US4566676A (en)
EP (1) EP0097883B1 (en)
DE (1) DE3373700D1 (en)
ES (1) ES281245Y (en)

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BR8707994A (en) * 1987-09-02 1990-05-22 Aga Ab METHOD TO GENERATE A WEST FLAME, BURNER AND USE FOR A BURNER
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DE59508996D1 (en) * 1995-12-20 2001-03-01 Aute Autogene Tech Cross and slitting device for oxygen cutting hot and cold strands
US6726471B2 (en) * 2001-08-27 2004-04-27 The Esab Group, Inc. Flashback arrestor for use with head of Oxy-fuel torch
US6979422B2 (en) * 2003-02-18 2005-12-27 The Esab Group, Inc. Active flashback arrestor for use with head of a torch
WO2008150769A2 (en) * 2007-05-31 2008-12-11 Thinsilicon Corporation Photovoltaic device and method of manufacturing photovoltaic devices
US20100078064A1 (en) * 2008-09-29 2010-04-01 Thinsilicion Corporation Monolithically-integrated solar module
WO2010129163A2 (en) * 2009-05-06 2010-11-11 Thinsilicon Corporation Photovoltaic cells and methods to enhance light trapping in semiconductor layer stacks
EP2441095A4 (en) * 2009-06-10 2013-07-03 Thinsilicon Corp Photovoltaic modules and methods for manufacturing photovoltaic modules having tandem semiconductor layer stacks
US20110114156A1 (en) * 2009-06-10 2011-05-19 Thinsilicon Corporation Photovoltaic modules having a built-in bypass diode and methods for manufacturing photovoltaic modules having a built-in bypass diode
WO2011042044A1 (en) * 2009-10-06 2011-04-14 Lotz Horst K Nozzle for cutting steel workpieces and workpieces made of iron alloys
US8940225B2 (en) 2010-02-25 2015-01-27 Gesellschaft Für Autogenmaschinen Und -Geräte Mbh Nozzle for cutting steel workpieces and workpieces made of iron alloys
FR2958371A1 (en) * 2010-04-02 2011-10-07 Air Liquide Adapter for thermal cutting torch, comprises a first element and a second element joining each other, where the first element of axis comprises an upstream portion, a downstream portion, and passages of gas crossing the first element
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Also Published As

Publication number Publication date
ES281245U (en) 1985-11-16
ES281245Y (en) 1986-06-01
US4566676A (en) 1986-01-28
EP0097883A1 (en) 1984-01-11
DE3373700D1 (en) 1987-10-22

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