EP0092917A1 - Spurted polyolefin fibers with improved dispersibility in hydrocarbons, including hydrocarbon containing asphalt compositions and method for making the same - Google Patents
Spurted polyolefin fibers with improved dispersibility in hydrocarbons, including hydrocarbon containing asphalt compositions and method for making the same Download PDFInfo
- Publication number
- EP0092917A1 EP0092917A1 EP83301843A EP83301843A EP0092917A1 EP 0092917 A1 EP0092917 A1 EP 0092917A1 EP 83301843 A EP83301843 A EP 83301843A EP 83301843 A EP83301843 A EP 83301843A EP 0092917 A1 EP0092917 A1 EP 0092917A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- pulp
- spurted
- spurted polyolefin
- water dispersible
- polyolefin pulp
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 239000000203 mixture Substances 0.000 title claims abstract description 55
- 229920000098 polyolefin Polymers 0.000 title claims abstract description 49
- 239000010426 asphalt Substances 0.000 title claims abstract description 46
- 229930195733 hydrocarbon Natural products 0.000 title claims abstract description 10
- 150000002430 hydrocarbons Chemical class 0.000 title claims abstract description 9
- 238000000034 method Methods 0.000 title claims description 16
- 239000004215 Carbon black (E152) Substances 0.000 title claims description 5
- 239000000835 fiber Substances 0.000 title description 8
- 229920000126 latex Polymers 0.000 claims abstract description 49
- 239000004816 latex Substances 0.000 claims abstract description 45
- 239000006185 dispersion Substances 0.000 claims abstract description 22
- 229920003002 synthetic resin Polymers 0.000 claims abstract description 16
- 239000000057 synthetic resin Substances 0.000 claims abstract description 16
- 125000000129 anionic group Chemical group 0.000 claims abstract description 15
- 244000043261 Hevea brasiliensis Species 0.000 claims abstract description 14
- 229920003052 natural elastomer Polymers 0.000 claims abstract description 14
- 229920001194 natural rubber Polymers 0.000 claims abstract description 14
- 239000007787 solid Substances 0.000 claims abstract description 13
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 claims abstract description 7
- 239000011575 calcium Substances 0.000 claims abstract description 7
- 229910052791 calcium Inorganic materials 0.000 claims abstract description 6
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 claims abstract description 4
- 229910052788 barium Inorganic materials 0.000 claims abstract description 4
- DSAJWYNOEDNPEQ-UHFFFAOYSA-N barium atom Chemical compound [Ba] DSAJWYNOEDNPEQ-UHFFFAOYSA-N 0.000 claims abstract description 4
- RQPZNWPYLFFXCP-UHFFFAOYSA-L barium dihydroxide Chemical class [OH-].[OH-].[Ba+2] RQPZNWPYLFFXCP-UHFFFAOYSA-L 0.000 claims abstract description 4
- 229910052749 magnesium Inorganic materials 0.000 claims abstract description 4
- 239000011777 magnesium Substances 0.000 claims abstract description 4
- AZDRQVAHHNSJOQ-UHFFFAOYSA-N alumane Chemical class [AlH3] AZDRQVAHHNSJOQ-UHFFFAOYSA-N 0.000 claims abstract description 3
- -1 polypropylene Polymers 0.000 claims description 34
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 33
- 239000004743 Polypropylene Substances 0.000 claims description 23
- 229920001155 polypropylene Polymers 0.000 claims description 23
- MTAZNLWOLGHBHU-UHFFFAOYSA-N butadiene-styrene rubber Chemical compound C=CC=C.C=CC1=CC=CC=C1 MTAZNLWOLGHBHU-UHFFFAOYSA-N 0.000 claims description 15
- 230000000717 retained effect Effects 0.000 claims description 11
- 239000002904 solvent Substances 0.000 claims description 11
- 229910001861 calcium hydroxide Inorganic materials 0.000 claims description 9
- AXCZMVOFGPJBDE-UHFFFAOYSA-L calcium dihydroxide Chemical compound [OH-].[OH-].[Ca+2] AXCZMVOFGPJBDE-UHFFFAOYSA-L 0.000 claims description 8
- 239000000920 calcium hydroxide Substances 0.000 claims description 8
- 230000001376 precipitating effect Effects 0.000 claims description 7
- 229920001084 poly(chloroprene) Polymers 0.000 claims description 4
- 238000001556 precipitation Methods 0.000 claims description 4
- 229920001897 terpolymer Polymers 0.000 claims description 4
- 239000012736 aqueous medium Substances 0.000 claims description 3
- 229940037003 alum Drugs 0.000 claims description 2
- 229910001863 barium hydroxide Inorganic materials 0.000 claims description 2
- 150000001875 compounds Chemical class 0.000 claims description 2
- PLOYJEGLPVCRAJ-UHFFFAOYSA-N buta-1,3-diene;prop-2-enoic acid;styrene Chemical group C=CC=C.OC(=O)C=C.C=CC1=CC=CC=C1 PLOYJEGLPVCRAJ-UHFFFAOYSA-N 0.000 claims 3
- 229920003051 synthetic elastomer Polymers 0.000 claims 2
- 239000002253 acid Substances 0.000 claims 1
- 239000003795 chemical substances by application Substances 0.000 abstract description 7
- 229920001971 elastomer Polymers 0.000 abstract description 4
- 239000005060 rubber Substances 0.000 abstract description 3
- 238000000926 separation method Methods 0.000 abstract description 3
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 23
- 239000000243 solution Substances 0.000 description 11
- 239000002270 dispersing agent Substances 0.000 description 10
- 235000019441 ethanol Nutrition 0.000 description 8
- 239000002002 slurry Substances 0.000 description 7
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 6
- 239000002174 Styrene-butadiene Substances 0.000 description 6
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 6
- 239000011115 styrene butadiene Substances 0.000 description 6
- 229920003048 styrene butadiene rubber Polymers 0.000 description 6
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 description 5
- 125000002091 cationic group Chemical group 0.000 description 5
- 238000000576 coating method Methods 0.000 description 5
- 238000003756 stirring Methods 0.000 description 5
- 229910052782 aluminium Inorganic materials 0.000 description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 4
- 239000011248 coating agent Substances 0.000 description 4
- 229920001577 copolymer Polymers 0.000 description 4
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 4
- 238000007670 refining Methods 0.000 description 4
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 239000007864 aqueous solution Substances 0.000 description 3
- 239000010425 asbestos Substances 0.000 description 3
- 239000000292 calcium oxide Substances 0.000 description 3
- ODINCKMPIJJUCX-UHFFFAOYSA-N calcium oxide Inorganic materials [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 description 3
- 229920003118 cationic copolymer Polymers 0.000 description 3
- 229910052500 inorganic mineral Inorganic materials 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 239000011707 mineral Substances 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- 239000000178 monomer Substances 0.000 description 3
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 3
- 229920005989 resin Polymers 0.000 description 3
- 239000011347 resin Substances 0.000 description 3
- 229910052895 riebeckite Inorganic materials 0.000 description 3
- 235000015096 spirit Nutrition 0.000 description 3
- VXNZUUAINFGPBY-UHFFFAOYSA-N 1-Butene Chemical compound CCC=C VXNZUUAINFGPBY-UHFFFAOYSA-N 0.000 description 2
- LIKMAJRDDDTEIG-UHFFFAOYSA-N 1-hexene Chemical compound CCCCC=C LIKMAJRDDDTEIG-UHFFFAOYSA-N 0.000 description 2
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 2
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 description 2
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical group C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 2
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 2
- OFBQJSOFQDEBGM-UHFFFAOYSA-N Pentane Chemical compound CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 description 2
- 239000004952 Polyamide Substances 0.000 description 2
- 239000004698 Polyethylene Substances 0.000 description 2
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 2
- WDIHJSXYQDMJHN-UHFFFAOYSA-L barium chloride Chemical compound [Cl-].[Cl-].[Ba+2] WDIHJSXYQDMJHN-UHFFFAOYSA-L 0.000 description 2
- 229910001626 barium chloride Inorganic materials 0.000 description 2
- ZCCIPPOKBCJFDN-UHFFFAOYSA-N calcium nitrate Chemical compound [Ca+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O ZCCIPPOKBCJFDN-UHFFFAOYSA-N 0.000 description 2
- BRPQOXSCLDDYGP-UHFFFAOYSA-N calcium oxide Chemical compound [O-2].[Ca+2] BRPQOXSCLDDYGP-UHFFFAOYSA-N 0.000 description 2
- 239000000839 emulsion Substances 0.000 description 2
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 2
- 238000009472 formulation Methods 0.000 description 2
- 239000001257 hydrogen Substances 0.000 description 2
- 229910052739 hydrogen Inorganic materials 0.000 description 2
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 2
- IHBKAGRPNRKYAO-UHFFFAOYSA-M methyl sulfate;trimethyl-[2-(2-methylprop-2-enoyloxy)ethyl]azanium Chemical compound COS([O-])(=O)=O.CC(=C)C(=O)OCC[N+](C)(C)C IHBKAGRPNRKYAO-UHFFFAOYSA-M 0.000 description 2
- 239000003208 petroleum Substances 0.000 description 2
- 239000000049 pigment Substances 0.000 description 2
- 229920002647 polyamide Polymers 0.000 description 2
- 229920000573 polyethylene Polymers 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- 229920002451 polyvinyl alcohol Polymers 0.000 description 2
- 239000000454 talc Substances 0.000 description 2
- 229910052623 talc Inorganic materials 0.000 description 2
- VZGDMQKNWNREIO-UHFFFAOYSA-N tetrachloromethane Chemical compound ClC(Cl)(Cl)Cl VZGDMQKNWNREIO-UHFFFAOYSA-N 0.000 description 2
- 239000008096 xylene Substances 0.000 description 2
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 1
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 1
- CPELXLSAUQHCOX-UHFFFAOYSA-M Bromide Chemical compound [Br-] CPELXLSAUQHCOX-UHFFFAOYSA-M 0.000 description 1
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 1
- XDTMQSROBMDMFD-UHFFFAOYSA-N Cyclohexane Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 description 1
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- 239000005977 Ethylene Substances 0.000 description 1
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 1
- 229920000459 Nitrile rubber Polymers 0.000 description 1
- 229920002845 Poly(methacrylic acid) Polymers 0.000 description 1
- 229920002367 Polyisobutene Polymers 0.000 description 1
- 229920002125 Sokalan® Polymers 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 238000013019 agitation Methods 0.000 description 1
- 150000001338 aliphatic hydrocarbons Chemical class 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 150000008055 alkyl aryl sulfonates Chemical class 0.000 description 1
- 150000008051 alkyl sulfates Chemical class 0.000 description 1
- DIZPMCHEQGEION-UHFFFAOYSA-H aluminium sulfate (anhydrous) Chemical compound [Al+3].[Al+3].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O DIZPMCHEQGEION-UHFFFAOYSA-H 0.000 description 1
- BTBJBAZGXNKLQC-UHFFFAOYSA-N ammonium lauryl sulfate Chemical compound [NH4+].CCCCCCCCCCCCOS([O-])(=O)=O BTBJBAZGXNKLQC-UHFFFAOYSA-N 0.000 description 1
- 229940063953 ammonium lauryl sulfate Drugs 0.000 description 1
- 239000012874 anionic emulsifier Substances 0.000 description 1
- 230000003190 augmentative effect Effects 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 230000001680 brushing effect Effects 0.000 description 1
- NTXGQCSETZTARF-UHFFFAOYSA-N buta-1,3-diene;prop-2-enenitrile Chemical compound C=CC=C.C=CC#N NTXGQCSETZTARF-UHFFFAOYSA-N 0.000 description 1
- 229910001622 calcium bromide Inorganic materials 0.000 description 1
- WGEFECGEFUFIQW-UHFFFAOYSA-L calcium dibromide Chemical compound [Ca+2].[Br-].[Br-] WGEFECGEFUFIQW-UHFFFAOYSA-L 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 1
- 229920006317 cationic polymer Polymers 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000007334 copolymerization reaction Methods 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 238000007865 diluting Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- DDXLVDQZPFLQMZ-UHFFFAOYSA-M dodecyl(trimethyl)azanium;chloride Chemical compound [Cl-].CCCCCCCCCCCC[N+](C)(C)C DDXLVDQZPFLQMZ-UHFFFAOYSA-M 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000806 elastomer Substances 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 150000008282 halocarbons Chemical class 0.000 description 1
- 239000000383 hazardous chemical Substances 0.000 description 1
- 231100000206 health hazard Toxicity 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000002609 medium Substances 0.000 description 1
- JZMJDSHXVKJFKW-UHFFFAOYSA-M methyl sulfate(1-) Chemical compound COS([O-])(=O)=O JZMJDSHXVKJFKW-UHFFFAOYSA-M 0.000 description 1
- BPLYVSYSBPLDOA-GYOJGHLZSA-N n-[(2r,3r)-1,3-dihydroxyoctadecan-2-yl]tetracosanamide Chemical compound CCCCCCCCCCCCCCCCCCCCCCCC(=O)N[C@H](CO)[C@H](O)CCCCCCCCCCCCCCC BPLYVSYSBPLDOA-GYOJGHLZSA-N 0.000 description 1
- JCXJVPUVTGWSNB-UHFFFAOYSA-N nitrogen dioxide Inorganic materials O=[N]=O JCXJVPUVTGWSNB-UHFFFAOYSA-N 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 238000005949 ozonolysis reaction Methods 0.000 description 1
- 229920002857 polybutadiene Polymers 0.000 description 1
- 229920005606 polypropylene copolymer Polymers 0.000 description 1
- 235000019422 polyvinyl alcohol Nutrition 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 1
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 1
- 239000013055 pulp slurry Substances 0.000 description 1
- 125000001453 quaternary ammonium group Chemical group 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000000518 rheometry Methods 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 229940080236 sodium cetyl sulfate Drugs 0.000 description 1
- IYNDBHDAIOZDQC-UHFFFAOYSA-M sodium;1,2,3,4-tetrahydronaphthalene-1-sulfonate Chemical compound [Na+].C1=CC=C2C(S(=O)(=O)[O-])CCCC2=C1 IYNDBHDAIOZDQC-UHFFFAOYSA-M 0.000 description 1
- GCNLRNBDDUYJMP-UHFFFAOYSA-M sodium;2-methylnaphthalene-1-sulfonate Chemical compound [Na+].C1=CC=CC2=C(S([O-])(=O)=O)C(C)=CC=C21 GCNLRNBDDUYJMP-UHFFFAOYSA-M 0.000 description 1
- FGDMJJQHQDFUCP-UHFFFAOYSA-M sodium;2-propan-2-ylnaphthalene-1-sulfonate Chemical compound [Na+].C1=CC=CC2=C(S([O-])(=O)=O)C(C(C)C)=CC=C21 FGDMJJQHQDFUCP-UHFFFAOYSA-M 0.000 description 1
- JHJUUEHSAZXEEO-UHFFFAOYSA-M sodium;4-dodecylbenzenesulfonate Chemical compound [Na+].CCCCCCCCCCCCC1=CC=C(S([O-])(=O)=O)C=C1 JHJUUEHSAZXEEO-UHFFFAOYSA-M 0.000 description 1
- GGHPAKFFUZUEKL-UHFFFAOYSA-M sodium;hexadecyl sulfate Chemical compound [Na+].CCCCCCCCCCCCCCCCOS([O-])(=O)=O GGHPAKFFUZUEKL-UHFFFAOYSA-M 0.000 description 1
- HQCFDOOSGDZRII-UHFFFAOYSA-M sodium;tridecyl sulfate Chemical compound [Na+].CCCCCCCCCCCCCOS([O-])(=O)=O HQCFDOOSGDZRII-UHFFFAOYSA-M 0.000 description 1
- 230000003381 solubilizing effect Effects 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 230000008961 swelling Effects 0.000 description 1
- 239000012209 synthetic fiber Substances 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- 230000008719 thickening Effects 0.000 description 1
- XTDQWJBWEFIVSW-UHFFFAOYSA-M tributyl(octadecyl)azanium;chloride Chemical compound [Cl-].CCCCCCCCCCCCCCCCCC[N+](CCCC)(CCCC)CCCC XTDQWJBWEFIVSW-UHFFFAOYSA-M 0.000 description 1
- QFGWYYQGDCVPFQ-UHFFFAOYSA-M triethyl(hexadecyl)azanium;iodide Chemical compound [I-].CCCCCCCCCCCCCCCC[N+](CC)(CC)CC QFGWYYQGDCVPFQ-UHFFFAOYSA-M 0.000 description 1
- CEYYIKYYFSTQRU-UHFFFAOYSA-M trimethyl(tetradecyl)azanium;chloride Chemical compound [Cl-].CCCCCCCCCCCCCC[N+](C)(C)C CEYYIKYYFSTQRU-UHFFFAOYSA-M 0.000 description 1
- 229920003169 water-soluble polymer Polymers 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H5/00—Special paper or cardboard not otherwise provided for
- D21H5/12—Special paper or cardboard not otherwise provided for characterised by the use of special fibrous materials
- D21H5/20—Special paper or cardboard not otherwise provided for characterised by the use of special fibrous materials of organic non-cellulosic fibres too short for spinning, with or without cellulose fibres
- D21H5/202—Special paper or cardboard not otherwise provided for characterised by the use of special fibrous materials of organic non-cellulosic fibres too short for spinning, with or without cellulose fibres polyolefins
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/693—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with natural or synthetic rubber, or derivatives thereof
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N5/00—Roofing materials comprising a fibrous web coated with bitumen or another polymer, e.g. pitch
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H13/00—Pulp or paper, comprising synthetic cellulose or non-cellulose fibres or web-forming material
- D21H13/10—Organic non-cellulose fibres
- D21H13/12—Organic non-cellulose fibres from macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
Definitions
- This invention relates to spurted polyolefin pulp. More particularly, the invention relates to spurted polyolefin pulp having precipitated thereon a natural rubber or a synthetic resin.
- the pulp is readily dispersible in organic media and is particularly useful as an additive to cutback asphalt compositions.
- cutback asphalt compositions have long been used, primarily in the construction industry, as coatings and cements.
- cutback asphalt compositions have a viscosity less than about 2,000 cps.
- fibers in the compositions it has been desirable to include fibers in the compositions to thicken them while at the same time improving their rheology so as to permit ready spraying, brushing and trowelling. Asbestos has been particularly suitable as the fiber component of such asphalt compositions.
- a cutback asphalt composition containing well dispersed polyolefin pulp comprising asphalt, a hydrocarbon solvent and spurted polyolefin pulp having precipitated thereon a natural rubber or a synthetic resin.
- the pulp is readily dispersible in the cutback asphalt, remains well dispersed therein for several days and is easily redispersed using mild stirring if separation occurs after prolonged storage.
- the composition has the desired rheological properties and, upon application, is resistant to cracking and to slumping.
- the indicated pulp is prepared by adding water dispersible spurted polyolefin pulp in low concentration to water; agitating the resulting mixture to form an aqueous dispersion of the pulp; adding to the dispersion, with continued agitation, an anionic latex of a natural rubber or a synthetic resin; precipitating said natural rubber or synthetic resin onto the polyolefin pulp by adding to the agitated aqueous dispersion containing said pulp and said anionic latex an agent capable of precipitating an anionic latex, preferably a water-soluble calcium, barium, magnesium or aluminum salt or calcium or barium hydroxide and then isolating the treated pulp so formed from the aqueous dispersion.
- an agent capable of precipitating an anionic latex preferably a water-soluble calcium, barium, magnesium or aluminum salt or calcium or barium hydroxide and then isolating the treated pulp so formed from the aqueous dispersion.
- Ethanol refined spurted polypropylene pulp was made by placing into a Waring Blender, 2 liters of ethyl alcohol and 113.5 g of spurted polypropylene pulp. The pulp was refined for two minutes in the blender, filtered and allowed to dry at room temperature.
- Water dispersible treated spurted polypropylene pulp was made by mixing 3.5 liters water and 56.75 g of a 1% aqueous solution of a cationic copolymer which was 66% by weight acrylamide and 34% by weight methacryloyloxyethyltrimethyl- ammonium methyl sulfate. The pH of the solution was adjusted to 10 with aqueous sodium hydroxide. Then 113.5 g of spurted polypropylene pulp was added and refined in a Waring Blender for one minute.
- the water dispersible polypropylene pulp was latex treated by adding 10.99 g of a 51.6% emulsion of a carboxylated styrene-butadiene latex commercially available as Polysar XD 958, from Polysar Ltd. of Sarnia, Ontario, to the water dispersion. The mixture was beaten for 20 seconds.
- Two asphalt cutback compositions were made. The first contained five grams of ethanol refined pulp in 400 g cutback asphalt. The second contained five grams latex treated pulp in 400 g of asphalt. For each composition the pulp was dispersed using a Hobart Planetary Mixer for 30 minutes. After dispersion the viscosity of each asphalt composition was measured using a Brookfield RVT model viscosmeter and a #6 spindle at 1 rpm. The composition containing the ethanol refined pulp had a viscosity of 28,000 cps while the latex treated pulp containing composition had a viscosity of 14,200 cps. Each composition was then placed in a metal can and aged at 66°C for three days. Examination after that time showed the latex treated pulp had only slightly separated from the cutback and was easily redispersed. The ethanol refined pulp was greatly separated and did not redisperse easily.
- a solution was prepared containing 1.14 g of the cationic copolymer described in Example 1 dissolved in 20 liters of water at a pH of 10. The solution was circulated in a Sprout-Waldren single disc, 12 inch refiner equipped with D2A502 blades. Then 227 grams spurted polypropylene pulp was added and refined for 5 minutes at one mil blade clearance. This procedure was duplicated and the materials were combined. Pulp length was measured by Bauer McNett procedure essentially as described in TAPPI standard T233. The only change was a reduction in weight of pulp charged to 2 grams, which was necessitated by the lower density of the synthetic pulp.
- the refined water dispersible pulp slurry was divided into eight 50 g. portions. To each portion was added a different latex as outlined in Table 1. The amount of latex added to each portion was chosen to give 10% by weight of latex solids based on the weight of the spurted polypropylene pulp. Each latex was then precipitated onto the pulp by slowly adding a 10% aqueous calcium hydroxide slurry. The amount of calcium hydroxide need to precipitate the latex was predetermined in the following manner: Each latex was added to sufficient water to make a 0.15% solids dispersion. 14 ml of each dispersion was then placed in three bottles.
- the eight samples were dried at ambient conditions and each dispersed in an asphalt cutback at 1.25% pulp concentration.
- the pulps were dispersed by mixing in a Hobart Planetary Mixer for 30 minutes.
- the viscosities of the various samples are reported in Table 1.
- Example 2 Five samples were made in the manner outlined in Example 2, except that the spurted polypropylene pulp was refined for 9 minutes at a 3 mil clearance. Each sample was prepared with 10% by weight of a different carboxylated styrene-butadiene latex. The particular latex used is shown in Table 2.
- Each sample was used to make a different asphalt composition.
- Each composition consisted of 1.5% by weight treated pulp and 98.5% asphalt cutback. Slump resistance of these formulations in asphalt cutback was determined by applying a 150 mil of the composition coat of the composition to a 15 pound roofing felt. The coating was allowed to dry for two days at room temperature and 8 hours at 150°F. The samples were rated as failing if any amount of asphalt dripped off.
- Water dispersible spurted polypropylene pulp was prepared as outlined in Example 2. To three 227 g. portions of the pulp sufficient carboxylated styrene-butadiene latex, commercially available as Polysar XD-958, sold by Polysar Ltd., Sarnia, Ontario, was added so that there was 5% latex solids based on the weight of the pulps. The latex was then precipitated onto the pulp of each portion by use of a different precipitation agent. The precipitation agent used is outlined in Table 3. Finally, the pulp was filtered and dried.
- carboxylated styrene-butadiene latex commercially available as Polysar XD-958, sold by Polysar Ltd., Sarnia, Ontario
- the latex was then precipitated onto the pulp of each portion by use of a different precipitation agent.
- the precipitation agent used is outlined in Table 3. Finally, the pulp was filtered and dried.
- Each latex treated pulp was then added at 1.25% by weight to a cutback asphalt to form three different samples.
- each of the cutback asphalt samples were placed in metal cans and after the first day, aged at 66°C.
- the amount of pulp separation for the three cutback asphalt samples was determined after 1, 2, and 6 days. The results are shown in Table 3. The ratings are relative to one another; a rating of one indicated the best sample.
- Example 2 Four samples containing latex treated spurted polypropylene pulp were made as outlined in Example 2 except for the refining. As shown in Table 4, the first sample was refined for 5 minutes at a 10 mil clearance after latex precipitation. The other three samples were refined for 5 minutes with a 10 mil clearance before the latex was added.
- the pulps were wet lapped on the wet end of a Fourdrinier and dried.
- a standard roof coating mix was made with 1.5% of the treated pulp and 98.5% dead level asphalt cutback by weight.
- the cutback was 65% dead level asphalt and 35% mineral spirits.
- the asphalt cutback had a Brookfield Viscosity of 1300 cps at 25°C (25 rpm, #3 spindle).
- Using a Hobart Planetary Mixer the treated pulp was blended into the asphalt cutback in about 1/2 minute.
- the mix was stirred for 10 minutes at. which time it had a smooth creamy, buttery consistency. Examination of a smear under a microscope slide showed a fine dispersion and only a hint of pulp grouping.
- the mix toweled smoothly without lumps. The mixture poured smoothly and only showed slight floccing.
- An aluminum roof coating was made by combining 520 grams, asphalt dead level cutback which had a viscosity of 1300 cps.; 40 grams, talc (5 micron size); 46 grams, talc (16 micron size); 10 grams of the treated pulp and 184 grams, Alcoa Aluminum Paste #6233, an aluminum flake pigment homogenously incorporated in a solvent such as mineral spirits.
- the spurted polyolefin pulp immediately mixed into the cutback to give a smooth creamy mix. The total mix time was eleven minutes. The pulp was well dispersed. The mixture poured smoothly with only slight floccing.
- the pulp was isolated and then dewatered to form wet lap.
- the solids content of the wet lap was about 50 to 52% by weight and it was 10 to 12 mils thick.
- the cutback asphalts used in accordance with this invention are well known in the art. They are formed by diluting asphalt to a liquid or semi-solid state using a petroleum thinner mainly composed of alphatic hydrocarbons, such as mineral spirits, either alone or in conjunction with a small amount of aromatic hydrocarbons, such as benzene, toluene or xylene, to assist in solubilizing the asphalt.
- the asphalt component itself is a solid or semi-solid bitumen which can occur either naturally or can be obtained as a residue in the refining of petroleum.
- the solids content of the cutback asphalts will ordinarily range from about 20 to about 70% by weight based on the total weight of the cutback composition.
- spurted polyolefin pulps which can be used in accordance with this invention are polypropylene and polyethylene which are both commercially available. These pulps are generally treated so as to make them water dispersible before they are sold.
- the spurted polyolefin pulps may be prepared by a process wherein the polyolefin is dispersed in a liquid which is not a solvent for the polyolefin at its normal boiling point, heating the resulting dispersion at superatmospheric pressure to dissolve the polymer and then discharging the resulting solution into a zone of reduced temperature and pressure to form the fibrous product.
- the liquid in which the polyolefin is dispersed may be a halogenated hydrocarbon such as methylene chloride, chloroform or carbon tetrachloride; an aromatic hydrocarbon such as benzene, toluene or xylene; an aliphatic hydrocarbon such as pentane or hexane; or an alicyclic hydrocarbon such as cyclohexane.
- a halogenated hydrocarbon such as methylene chloride, chloroform or carbon tetrachloride
- an aromatic hydrocarbon such as benzene, toluene or xylene
- an aliphatic hydrocarbon such as pentane or hexane
- an alicyclic hydrocarbon such as cyclohexane.
- the pressure generated by the solvent vapors may be augmented by a pressurized inert gas such as nitrogen or carbon dioxide.
- the temperature to which the dispersion of the polyolefin in the solvent is heated to form a solution of the polyolefin will depend upon the particular solvent used but should be sufficiently high to effect dissolution of the polyolefin. Temperatures in the range of abut 100° to about 225°C ordinarily will be used, and the concentration of the polyolefin in the resulting solution normally will be from about 5 to about 40% by weight.
- the pressure on the polyolefin solution may be from about 600 to about 1500 p.s.i., preferably from about 900 to about 1200 p.s.i.
- the orifice through which the solution is discharged will have a diameter of from about 1/2 to about 15 mm and a length to diameter ratio of from about 1/5 to about 10 mm.
- the polyolefin pulp shown in the examples are spurted polypropylene pulp. However, there may also be used spurted polyethylene pulp and spurted pulps prepared from copolymers of ethylene and propylene, copolymers of propylene and other 1-olefins such as 1-butene, 4-methyl-pentene-l and 1-hexene, and mixtures of any of the aforementioned polymers.
- the pulp length distribution of the spurted polyolefin pulp plays an integral part in determining the viscosity of the cutback asphalt composition.
- Fiber lengths are commonly reported in terms of their Bauer-McNett classification. Using this classification it is desirable that the pulp length distribution contain less than 2.5% pulps retained on a 24 mesh screen and at from about 10% to about 30% pulps retained on a 48 mesh screen. If the pulp is too short the viscosity of the asphalt composition is unacceptably low. If the pulp is too long the asphalt composition becomes lumpy and the pulp is hard to redisperse once they have separated from the cutback asphalt. It can be refined to the desired length by any of the methods known in the art. Typical of such refining methods is the use of a disc refiner.
- the spurted polyolefin pulp can be made water dispersible by dispersing it in an aqueous solution containing a dispersing agent.
- the dispersing agent may be cationic, anionic or nonionic.
- Typical of applicable cationic dispersing agents are those formed by the copolymerization of from about 60 to about 85% by weight of an acrylamide having the formula: with from about 15 to about 40% by weight of an acrylate or methacrylate ester having the formula: The amount of each monomer is based on the total monomers charged.
- R is hydrogen or methyl.
- R' is hydrogen, methyl or ethyl.
- R" is methyl or ethyl, at least one R" being methyl when X is the methyl sulfate anion.
- X can be the chloride anion.
- n is 1 to 4.
- the pH of the aqueous solution containing them dissolved therein is adjusted to be in the range of from about 9.5 to about 12 either prior to, during or after contact of the polyolefin pulps with said solution.
- a preferred dispersing agent is a cationic copolymer of acrylamide and a methacrylate ester; more specifically, it is a copolymer of acrylamide and methacryloyloxyethyltrimethyl- ammonium methyl sulfate (MTMMS).
- MTMMS methacryloyloxyethyltrimethyl- ammonium methyl sulfate
- operable cationic dispersing agents include the tetraalkylammonium halides such as dodecyltrimethylammonium chloride or bromide, tetradecyltrimethylammonium chloride, hexadecyltriethylammonium iodide and octadecyltri-n-butylammonium chloride.
- anionic dispersing agents are the alkyl aryl sulfonates, such as sodium p-dodecylbenzene sulfonate, sodium isopropylnaphthalene sulfonate, sodium tetrahydronaphthalene sulfonate, sodium methylnaphthalene sulfonate, and the alkyl sulfates, such as sodium cetyl sulfate, ammonium lauryl sulfate and sodium tridecyl sulfate.
- nonionic dispersing agents are the polyvinyl alcohols as well as the aryloxypoly(ethyleneoxy) alkanols, such as phenoxypenta(ethyleneoxy)ethanol, phenoxyocta-(ethyleneoxy)ethanol, phenoxydeca(ethyleneoxy)ethanol, 4-methylphenoxypenta(ethyleneoxy)ethanol and 2,3,6-triethyl- phenoxyhepta(ethyleneoxy)ethanol.
- Related compounds containing both ethyleneoxy and propyleneoxy groups are also useful nonionic dispersing agents. All of the aforementioned dispersing agents are used in the amounts ordinarily required to provide an effective dispersion of pulps in an aqueous medium. Other methods of dispersion such as oxidation or ozonolysis of the spurted polyolefin pulp or addition of alkali treated water-soluble polymers containing quaternary ammonium groups will be known to those skilled in the art.
- water dispersible spurted polyolefin pulp is obtained it is added to water and agitated to form an aqueous dispersion. Only a small amount, preferably up to about 3% pulp by weight, is added to the water. If too much pulp is added the dispersion becomes impossible to pump or stir.
- the natural rubber of synthetic resins which are to be precipitated onto the spurted polyolefin pulp are added to the agitated dispersion as anionic latices. It is the swelling of the precipitated natural rubber or synthetic resin when exposed to the solvent used in a cut back asphalt which gives rises to the dispersibility of the spurted polyolefin pulp in the cutback asphalt. Consequently, it is important that the natural rubber or synthetic resin be one that swells, but is not dissolved, in the solvent used to form the cutback asphalt.
- Suitable latices include those formed from natural rubber; butadiene-styrene rubber; neoprene; a carboxylated butadiene-styrene rubber such as a terpolymer containing butadiene, styrene and an anionic monomer such as acrylic or methacrylic acid; a butadiene-acrylonitrile rubber; polybutadiene rubber or polyisobutylene rubber.
- the latex may also be formed from a polyacrylic or polymethacrylic acid ester.
- the latices containing the resins are anionic. This can be achieved via the anionic nature of the resin itself, i.e. a resin containing carboxyl functionality such as a carboxylated butadiene-styrene rubber, or through the use of an anionic emulsifier. Being in such form, the elastomers readily precipitate onto the surface of the spurted polyolefin pulp when from about 1% to about 20%, preferably from about 2% to about 12%, by weight of a solid precipitating agent based on the weight of spurted polyolefin pulp is added to the dispersion. Methods of precipitating anionic latices are known to those skilled in the art.
- Useful precipitating agents include water-soluble multivalent salts such as those of calcium, barium, magnesium, or aluminum or calcium or barium hydroxides.
- Other exemplary precipitants include aluminum sulfate, alum (hydrated sodium aluminum sulfate), calcium nitrate and calcium bromide.
- the pulp may be isolated from the dispersion by conventional means.
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Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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US36571982A | 1982-04-05 | 1982-04-05 | |
US365719 | 1982-04-05 |
Publications (1)
Publication Number | Publication Date |
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EP0092917A1 true EP0092917A1 (en) | 1983-11-02 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP83301843A Withdrawn EP0092917A1 (en) | 1982-04-05 | 1983-03-31 | Spurted polyolefin fibers with improved dispersibility in hydrocarbons, including hydrocarbon containing asphalt compositions and method for making the same |
Country Status (4)
Country | Link |
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EP (1) | EP0092917A1 (enrdf_load_stackoverflow) |
JP (1) | JPS58197379A (enrdf_load_stackoverflow) |
KR (1) | KR840004450A (enrdf_load_stackoverflow) |
CA (1) | CA1241476A (enrdf_load_stackoverflow) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102995493A (zh) * | 2012-10-31 | 2013-03-27 | 蚌埠首创滤清器有限公司 | 一种升降机滤清器用滤纸及其制备方法 |
CN114016190A (zh) * | 2021-11-30 | 2022-02-08 | 高梵(浙江)信息技术有限公司 | 一种防辐射面料及其处理方法 |
CN114045594A (zh) * | 2021-11-30 | 2022-02-15 | 高梵(浙江)信息技术有限公司 | 一种清凉透气型防辐射面料及其制备方法 |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
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ATE184542T1 (de) * | 1992-01-21 | 1999-10-15 | Polyweave International Llc | Wiederverwertbares, polymeres synthetisches papier sowie dessen herstellungsverfahren |
CN102979004B (zh) * | 2012-10-31 | 2014-11-26 | 蚌埠首创滤清器有限公司 | 一种负载氧化锆的滤清器滤纸及其制备方法 |
CN102979005B (zh) * | 2012-10-31 | 2014-11-26 | 蚌埠首创滤清器有限公司 | 一种耐高温阻燃滤纸及其制备方法 |
CN102979006B (zh) * | 2012-10-31 | 2014-11-26 | 蚌埠首创滤清器有限公司 | 一种含有改性纳米二氧化钛的滤清器滤纸及其制备方法 |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
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DE2413922A1 (de) * | 1973-03-26 | 1974-10-17 | Toray Industries | Papier bildendes material und verfahren zu dessen herstellung |
-
1983
- 1983-01-24 CA CA000420126A patent/CA1241476A/en not_active Expired
- 1983-03-31 EP EP83301843A patent/EP0092917A1/en not_active Withdrawn
- 1983-04-04 KR KR1019830001390A patent/KR840004450A/ko not_active Ceased
- 1983-04-04 JP JP58058065A patent/JPS58197379A/ja active Granted
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2413922A1 (de) * | 1973-03-26 | 1974-10-17 | Toray Industries | Papier bildendes material und verfahren zu dessen herstellung |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102995493A (zh) * | 2012-10-31 | 2013-03-27 | 蚌埠首创滤清器有限公司 | 一种升降机滤清器用滤纸及其制备方法 |
CN114016190A (zh) * | 2021-11-30 | 2022-02-08 | 高梵(浙江)信息技术有限公司 | 一种防辐射面料及其处理方法 |
CN114045594A (zh) * | 2021-11-30 | 2022-02-15 | 高梵(浙江)信息技术有限公司 | 一种清凉透气型防辐射面料及其制备方法 |
Also Published As
Publication number | Publication date |
---|---|
JPH0323670B2 (enrdf_load_stackoverflow) | 1991-03-29 |
CA1241476A (en) | 1988-08-30 |
JPS58197379A (ja) | 1983-11-17 |
KR840004450A (ko) | 1984-10-15 |
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