EP0092018A1 - Reactor, particularly air isolated reactor without magnetic core - Google Patents

Reactor, particularly air isolated reactor without magnetic core Download PDF

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Publication number
EP0092018A1
EP0092018A1 EP82890057A EP82890057A EP0092018A1 EP 0092018 A1 EP0092018 A1 EP 0092018A1 EP 82890057 A EP82890057 A EP 82890057A EP 82890057 A EP82890057 A EP 82890057A EP 0092018 A1 EP0092018 A1 EP 0092018A1
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EP
European Patent Office
Prior art keywords
individual
individual coils
conductor
bundle
coils
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Granted
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EP82890057A
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German (de)
French (fr)
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EP0092018B1 (en
Inventor
Johann Mausz
Alfred Wittenhofer
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Trench Austria GmbH
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SPEZIELEKTRA ESSLINGER KG
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Priority to DE8282890057T priority Critical patent/DE3268234D1/en
Priority to EP82890057A priority patent/EP0092018B1/en
Priority to AT82890057T priority patent/ATE17287T1/en
Publication of EP0092018A1 publication Critical patent/EP0092018A1/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F37/00Fixed inductances not covered by group H01F17/00
    • H01F37/005Fixed inductances not covered by group H01F17/00 without magnetic core
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/28Coils; Windings; Conductive connections
    • H01F27/2823Wires
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/28Coils; Windings; Conductive connections
    • H01F27/2823Wires
    • H01F2027/2838Wires using transposed wires

Definitions

  • the invention relates to an inductor, in particular a dry-insulated inductor without an iron core, with two or more cylindrical individual coils arranged concentrically one inside the other with the release of cooling gaps, the number of turns of which decreases from the inside to the outside.
  • This design which is characterized by the subdivision of the required total conductor cross-section into a large number of individual wires insulated from one another, is used in the case of choke coils in order to minimize their eddy current losses.
  • choke coils are mainly used today in energy technology as compensation, filter and series choke coils.
  • the different number of turns results in unequal axial winding dimensions, hereinafter referred to as single coil height, of the individual coils, as a result of which different voltage gradients occur in the axial direction on the parallel connected individual coils. These different voltage gradients electrically stress the construction elements lying between the adjacent individual coils.
  • Eliminating this disadvantage would be possible by using different conductor dimensions to achieve the same individual coil heights of the individual coils, but it represents an extremely uneconomical solution due to the large number of relatively small quantities of conductor dimensions required, regardless of whether this is done using specialist conductors, round wires or stranded conductors.
  • a stranded conductor consisting of a number of insulated rectangular specialist conductors to subdivide the cross section within the individual coil.
  • Each of these individual wires takes on different positions in the course of the stranded conductor along its axis and therefore also lies in different induction zones of the coil, but on average all the individual conductors are subject to the same induction conditions, so that there is a uniform current distribution over all of these individual wires of the stranded conductor.
  • the wire ladder offers the possibility of differentiating through the use of individual ladders dimension, with unequal number of turns in individual cylinders, to achieve the same individual coil heights, however, as already mentioned at the beginning, represents an extremely uneconomical solution due to the large number of conductor dimensions required for this in relatively small quantities.
  • the magnetic field in the peripheral zones the winding has a high radial component, so that high eddy current losses are caused in the individual rectangular flat conductors of the twisted conductor lying transversely thereto, and therefore an optimal economic utilization of the current conductors used is not possible.
  • the axial voltage gradient in all individual coils is ensured by achieving the same individual coil heights, this only by pressing to different heights of one and the same conductor bundle is achieved.
  • each round individual wire in the course of the conductor bundle takes on different positions to the bundle axis and therefore also passes through different induction zones of the choke coil, which leads to a homogeneous current distribution within the conductor bundle.
  • the conductor bundle pressed into the desired cross-sectional shape has a covering made of impregnable and permeable insulating material, in particular glass fiber fabric.
  • the conductor bundle can have an electrically highly insulating insert on the side adjacent to the adjacent turn, under the sheath.
  • a choke coil according to the invention is produced by winding the conductor bundle pressed into the required shape in the dry state onto a prepared winding mandrel, axial cooling gaps between the individual cylinders being eliminated by inserting strips, preferably made of glass fiber reinforced plastic.
  • the fully wound and connected coil is subjected to impregnation as required after pre-drying and vacuum treatment, whereby the insulating resin used fills the spaces between the individual conductors of the bundle and mechanically connects adjacent coil windings and individual coils after curing in the hardening furnace.
  • Fig. 1 shows the schematic structure of a choke coil of known construction with, for example, three individual coils, using the same conductor profiles with a height h in all individual coils.
  • the current conductor 14 with the height h is used in all three individual coils 11, 12 and 13.
  • the individual coils 11, 12, 13 due to the decreasing number of turns W1, W2, W3 from the inner individual coil 11 to the outer individual coil 13 different individual coil heights H1, H2, H3.
  • the individual coils 11, 12, 13 are held between a p reßkonstrutation 16, which is occasionally also used as a current distribution cross.
  • FIG. 3 shows a section through a choke coil according to the invention and FIG. 4 explains the structure of the conductor bundle used for the individual coils and its pressing in a rectangular shape.
  • the conductor bundle 34 shown in simplified form in FIG. 4 and used as the starting product consists of a number of round individual conductors 341 provided with the insulation 342, the positions of which in the conductor bundle have been designated 1, 2, 3, 4, 5, 6, 7. As can be seen, the individual conductors 1 to 7 change their position to the axis of the conductor bundle 34 continuously by twisting, twisting or cyclically interchanging.
  • the pressed conductor bundles 34a, 34b, 34c (Fig. 3) are provided with a sheath 344 made of impregnable and permeable insulating material.
  • a sheath 344 made of impregnable and permeable insulating material.
  • an electrically highly insulating insert 343 is arranged under the sheath 344 on one side adjacent to the adjacent turn.

Abstract

1. An induction coil, particularly an induction coil which is provided with dry insulation and has no iron core and comprises two or mor individual coils (1, 12, 13), which are concentrically arranged one in the other with intervening gaps and are electrically connected in parallel, wherein the numbers of turns of the individual coils (21, 22, 23) decrease from the inside to the outside, independently of their numbers of turns the windings of the individual coils have approximately the same axial height (H) and the individual coils consist of wound insulated conductors, characterized in that all individual coils (21, 22, 23) consist predominantly of identical conductor bundles (34), which are identical in structure and in conductor cross-section and consist of electrically insulated and twisted individual conductors (341), which have been pressed to have rectangular shapes (24a, 24b, 24c, 34a, 34b, 34c) having different dimensions in the direction of the axis of the coil.

Description

Die Erfindung betrifft eine Drosselspule, insbesondere eine trockenisolierte Drosselspule ohne Eisenkern, mit zwei oder mehreren unter Freilassung von Kühlspalten konzentrisch ineinander angeordneten, elektrisch parallel geschalteten zylindrischen Einzelspulen, deren Windungszahl von innen nach außen abnimmt.The invention relates to an inductor, in particular a dry-insulated inductor without an iron core, with two or more cylindrical individual coils arranged concentrically one inside the other with the release of cooling gaps, the number of turns of which decreases from the inside to the outside.

Diese Bauart, die durch die Unterteilung des erforderlichen Gesamtleiterquerschnittes in eine Vielzahl gegeneinander isolierter Einzeldrähte gekennzeichnet ist, wird bei Drosselspulen angewendet, um deren Wirbelstromverluste zu minimieren. Derartige Drosselspulen werden heute vorwiegend in der Energietechnik als Kompensations-, Filter- und Reihen-Drosselspulen verwendet.This design, which is characterized by the subdivision of the required total conductor cross-section into a large number of individual wires insulated from one another, is used in the case of choke coils in order to minimize their eddy current losses. Such choke coils are mainly used today in energy technology as compensation, filter and series choke coils.

Der grundsätzliche Aufbau von konzentrisch ineinander angeordneten, elektrisch parallel geschalteten Einzelspulen ist aus den BBC-Nachrichten Juli/August 1930 bekannt und in der DE-AS 1 294 541 beschrieben. Daraus geht hervor, daß die Stromaufteilung auf die parallel geschalteten Einzelspulen durch deren Windungszahl gesteuert wird, wobei vorwiegend die Windungszahl von der innen liegenden Einzelspule zu den äußeren Einzelspulen abnimmt. Die Anwendung gleicher Windungszahlen in allen Einzelspulen führt zu unterschiedlich wirksamen Einzelspulen-Induktivitäten und dadurch in der praktischen Anwendung zu ungenügender Stromverteilung.The basic structure of concentrically arranged, electrically parallel single coils is known from the BBC news July / August 1930 and described in DE-AS 1 294 541. This shows that the current distribution to the individual coils connected in parallel is controlled by their number of turns, predominantly the number of turns decreases from the inner single coil to the outer single coils. The use of the same number of turns in all individual coils leads to differently effective single coil inductances and thus to insufficient current distribution in practical use.

Bei Verwendung des gleichen Stromleiters ergeben sich durch die verschiedenen Windungszahlen ungleiche axiale Wicklungsabmessungen, im nachfolgenden kurz Einzelspulenhöhe genannt, der Einzelspulen, wodurch an den parallel geschalteten Einzelspulen unterschiedliche Spannungsgradienten in axialer Richtung auftreten. Durch diese unterschiedlichen Spannungsgradienten werden die zwischen den benachbarten Einzelspulen liegenden Konstruktionselemente elektrisch beansprucht.When using the same current conductor, the different number of turns results in unequal axial winding dimensions, hereinafter referred to as single coil height, of the individual coils, as a result of which different voltage gradients occur in the axial direction on the parallel connected individual coils. These different voltage gradients electrically stress the construction elements lying between the adjacent individual coils.

Ein Eliminieren dieses Nachteiles wäre durch die Verwendung unterschiedlicher Leiterdimensionen zur Erzielung gleicher Einzelspulenhöhen der Einzelspulen möglich, stellt aber durch die Vielzahl der dafür erforderlichen Leiterdimensionen relativ geringer Mengen eine äußerst unwirtschaftliche Lösung dar, gleichgültig, ob dies bei Verwendung von Fachleitern, Runddrähten oder Drilleitern erfolgt.Eliminating this disadvantage would be possible by using different conductor dimensions to achieve the same individual coil heights of the individual coils, but it represents an extremely uneconomical solution due to the large number of relatively small quantities of conductor dimensions required, regardless of whether this is done using specialist conductors, round wires or stranded conductors.

Die Aufteilung des erforderlichen Gesamtleiterquerschnittes auf eine Anzahl parallel geschalteter Einzelspulen reicht nicht aus, um die Wirbelstromverluste in wirtschaftlichen Grenzen zu halten und es ist daher erforderlich, auch innerhalb einer derartigen Einzelspule den Leiterquerschnitt in eine Vielzahl isolierter Einzeldrähte zu unterteilen.The distribution of the required total conductor cross-section over a number of individual coils connected in parallel is not sufficient to keep the eddy current losses within economic limits and it is therefore necessary to subdivide the conductor cross-section into a large number of insulated individual wires even within such an individual coil.

Es ist eine Ausführungsform bekannt, bei der in Anlehnung an das Prinzip konzentrisch angeordneter, parallel geschalteter Einzelspulen auch diese Einzelspulen in konzentrisch angeordnete Lagen abgestufter Windungszahlen aufgeteilt werden. Diese Lagenwicklungen bestehen aus isolierten Einzeldrähten und sind unmittelbar aufeinander gewickelt. Die Stromaufteilung innerhalb solcher, unmittelbar aufeinander gewickelter, parallel geschalteter Lagenwicklungen erfordert wegen der extrem hohen Gegeninduktivitäten Windungszahlen, deren Endwindungen nur über einen Bruchteil des gesamten Umfanges reichen, wobei üblicherweise deren Enden über ein Stromverteilungskreuz aus Leitmaterial zum gemeinsamen Anschluß zu führen sind. Dieser Forderung kann mit gebräuchlichen 6-, 8- und_sogar 12- armigen Stromverteilungskreuzen nicht entsprochen werden, einer Erhöhung der Armzahl sind jedoch fabrikatorische Grenzen gesetzt, so daß eine ungleichmäßige Stromaufteilung auf die einzelnen, aufeinander gewickelten Lagen in Kauf genommen werden muß. Dadurch ergibt sich eine nicht homogene Stromdichte innerhalb der einzelnen Lagenspulen, was zu einer unökonomischen Ausnützung der Leiter führt und gleichzeitig den Nachteil einer ungleichmäßigen Temperaturverteilung innerhalb einer Einzelspule nach sich zieht.An embodiment is known in which these individual coils are also based on the principle of concentrically arranged individual coils connected in parallel be divided into concentrically arranged layers of graduated number of turns. These layer windings consist of insulated individual wires and are wound directly on top of each other. Because of the extremely high mutual inductances, the current distribution within such directly wound, parallel-connected layer windings requires number of turns, the end turns of which only cover a fraction of the entire circumference, the ends of which are usually to be led to the common connection via a current distribution cross made of conductive material. This requirement cannot be met with the usual 6-, 8- and even 12-arm power distribution crosses, however, there are manufacturing limits to an increase in the number of arms, so that an uneven distribution of power to the individual, coiled layers must be accepted. This results in a non-homogeneous current density within the individual layer coils, which leads to an uneconomical use of the conductors and at the same time has the disadvantage of an uneven temperature distribution within a single coil.

Bekannt ist auch, zur Unterteilung des Querschnittes innerhalb der Einzelspule einen aus einer Anzahl von isolierten rechteckigen Fachleitern bestehenden Drilleiter zu verwenden. Jeder dieser Einzeldrähte nimmt im Verlauf des Drilleiters unterschiedliche Lagen zu dessen Achse ein und liegt daher auch in unterschiedlichen Induktionszonen der Spule, doch unterliegen alle Einzelleiter im Durchschnitt gleichen Induktionsverhältnissen, so daß sich eine gleichmäßige Stromverteilung über alle diese Einzeldrähte des Drilleiters ergibt. Der Drilleiter bietet gleichzeitig die Möglichkeit, durch Einsatz von Einzelleitern unterschiedlicher Dimension, bei ungleichen Windungszahlen in Einzelzylindern, dennoch gleiche Einzelspulenhöhen zu erzielen, stellt aber, wie bereits eingangs erwähnt, durch die Vielzahl der dadurch erforderlichen Leiterdimensionen relativ geringer Mengen auch hier eine äußerst unwirtschaftliche Lösung dar. Darüber hinaus weist das magnetische Feld in den Randzonen der Wicklung eine hohe Radialkomponente auf, so daß in den dazu querliegenden einzelnen rechteckigen Flachleitern des Drilleiters hohe Wirbelstromverluste verursacht werden und damit eine optimale wirtschaftliche Ausnützung der eingesetzten Stromleiter nicht möglich ist.It is also known to use a stranded conductor consisting of a number of insulated rectangular specialist conductors to subdivide the cross section within the individual coil. Each of these individual wires takes on different positions in the course of the stranded conductor along its axis and therefore also lies in different induction zones of the coil, but on average all the individual conductors are subject to the same induction conditions, so that there is a uniform current distribution over all of these individual wires of the stranded conductor. At the same time, the wire ladder offers the possibility of differentiating through the use of individual ladders dimension, with unequal number of turns in individual cylinders, to achieve the same individual coil heights, however, as already mentioned at the beginning, represents an extremely uneconomical solution due to the large number of conductor dimensions required for this in relatively small quantities. In addition, the magnetic field in the peripheral zones the winding has a high radial component, so that high eddy current losses are caused in the individual rectangular flat conductors of the twisted conductor lying transversely thereto, and therefore an optimal economic utilization of the current conductors used is not possible.

Eine erfindungsgemäße Drosselspule zeichnet sich dadurch aus, daß sämtliche Einzelspulen vorwiegend aus gleichen Leiterbündeln gleichen Aufbaues und Leitungsquerschnittes mit elektrisch isolierten und verdrillten Einzelleitern bestehen, die in rechteckige Formen mit unterschiedlichen Abmessungen in Richtung der Spulenachse gepreßt sind, so daß die Einzelspulen unabhängig von den von innen nach außen abnehmenden Windungszahlen untereinander eine annähernd gleiche Wicldungsabmessung aufweisen. Die Breitenverhältnisse der Leiterbündel ändern sich in den Einzelspulen analog.A choke coil according to the invention is characterized in that all the individual coils predominantly consist of the same bundles of conductors of the same structure and cross-section with electrically insulated and twisted individual conductors, which are pressed into rectangular shapes with different dimensions in the direction of the coil axis, so that the individual coils are independent of those from the inside outwardly decreasing number of turns have approximately the same winding dimension. The width ratios of the conductor bundles change analogously in the individual coils.

DurchVerwendung von isolierten runden Einzelleitern wird eine homogene Verteilung der Wirbelstromverluste erzielt, da für deren Höhe, unabhängig von der Richtung des magnetischen Feldes, immer die gleiche Einzelleiterdimension, nämlich der Durchmesser der Einzelleiter, maßgebend ist.By using insulated round individual conductors, a homogeneous distribution of the eddy current losses is achieved, since the same individual conductor dimension, namely the diameter of the individual conductors, is always decisive for their height, regardless of the direction of the magnetic field.

Der axiale Spannungsgradient in allen Einzelspulen ist durch die Erzielung gleicher Einzelspulenhöhen sichergestellt, wobei dies nur durch Pressung auf unterschiedliche Höhe ein und desselben Leiterbündels erzielt wird. Durch die Verwendung vorwiegend nur gleicher Leiterbündel für die gesamte Drosselspule ist auch eine optimale Wirtschaftlichkeit in der Erzeugung desselben gegeben.The axial voltage gradient in all individual coils is ensured by achieving the same individual coil heights, this only by pressing to different heights of one and the same conductor bundle is achieved. By using predominantly only the same conductor bundle for the entire choke coil, there is also optimal economy in the production of the same.

Der Aufbau des ungepreßten Leiterbündels erfolgt in der Weise, daß ähnlich wie bei Drilleitern, jeder runde Einzeldraht im Verlauf des Leiterbündels unterschiedliche Lagen zur Bündelachse einnimmt und daher auch unterschiedliche Induktionszonen der Drosselspule durchläuft, was zu einer homogenen Stromaufteilung innerhalb des Leiterbündels führt.The construction of the unpressed conductor bundle is carried out in such a way that, as with twisted pair conductors, each round individual wire in the course of the conductor bundle takes on different positions to the bundle axis and therefore also passes through different induction zones of the choke coil, which leads to a homogeneous current distribution within the conductor bundle.

Diese Forderung wird sowohl durch Verseilen, Verdrehen, als auch durch zyklisches Vertauschen der runden Einzelleiter innerhalb des Leiterbündels erfüllt. Die elektrische Spannungsbeanspruchung der einzelnen Leiter innerhalb des Leiterbündels gegeneinander ist minimal und nur durch Unsymmetrien der induzierten Spannungen bedingt, die erforderliche Einzelleiterisolation muß daher auch nur geringe elektrische, jedoch wegen des Preßvorganges hohe mechanische Festigkeiten aufweisen.This requirement is met by stranding, twisting and cyclically interchanging the round individual conductors within the bundle of conductors. The electrical voltage stress of the individual conductors within the bundle of conductors against one another is minimal and only due to asymmetries of the induced voltages, the required individual conductor insulation must therefore only have low electrical, but high mechanical strength due to the pressing process.

Das Leiterbündel kann aus durch Lack, isolierende Pulverbeschichtung, Band oder Folie isolierten runden Drähten bestehen.The conductor bundle can consist of round wires insulated with lacquer, insulating powder coating, tape or foil.

Um die erforderliche Spannungsfestigkeit sowohl zwischen benachbarten Windungen als auch nach außen zu erzielen, weist das in die gewünschte Querschnittsform gepreßte Leiterbündel eine Umhüllung aus imprägnierfähigem und durchlässigem Isoliermaterial, insbesondere Glasfasergewebe, auf.In order to achieve the required dielectric strength both between adjacent windings and to the outside, the conductor bundle pressed into the desired cross-sectional shape has a covering made of impregnable and permeable insulating material, in particular glass fiber fabric.

Zusätzlich kann das Leiterbündel an einer der benachbarten Windung anliegenden Seite, unter der Umhüllung eine elektrisch hoch isolierende Einlage aufweisen.In addition, the conductor bundle can have an electrically highly insulating insert on the side adjacent to the adjacent turn, under the sheath.

Die Herstellung einer erfindungsgemäßen Drosselspule erfolgt durch Aufwickeln der in die erforderliche Form gepreßten Leiterbündel in trockenem Zustand auf einen vorbereiteten Wickeldorn, wobei axiale Kühlspalte zwischen den Einzelzylindern durch Einlegen von Leisten, vorzugsweise aus glasfaserverstärktem Kunststoff, ausgespart werden. Die fertig gewickelte und mit Anschlüssen versehene Spule wird je nach Erfordernis nach Vortrocknung und Vakuumbehandlung einer Imprägnierung unterzogen, wodurch das verwendete isolierende Kunstharz zugleich die Räume zwischen den Einzelleitern des Bündels füllt und benachbarte Spulenwindungen und Einzelspulen nach dem Aushärten im Härteofen mechanisch fest verbindet.A choke coil according to the invention is produced by winding the conductor bundle pressed into the required shape in the dry state onto a prepared winding mandrel, axial cooling gaps between the individual cylinders being eliminated by inserting strips, preferably made of glass fiber reinforced plastic. The fully wound and connected coil is subjected to impregnation as required after pre-drying and vacuum treatment, whereby the insulating resin used fills the spaces between the individual conductors of the bundle and mechanically connects adjacent coil windings and individual coils after curing in the hardening furnace.

Weitere Einzelheiten und Vorteile des Erfindungsgegenstandes gehen aus der nachfolgenden Zeichnungsbeschreibung hervor.Further details and advantages of the subject matter of the invention emerge from the following description of the drawings.

In der Zeichnung zeigt

  • Fig. 1 schematisch im Längsschnitt den Aufbau einer bekannten Drosselspule,
  • Fig. 2 in gleicher Darstellungsweise wie Fig. 1 eine erfindungsgemäße Drosselspule,
  • Fig. 3 in größerem Maßstab einen Schnitt durch Einzelwicklungen einer erfindungsgemäßen Drosselspule und
  • Fig. 4 ein zum Aufbau der Spulen verwendetes Leiterbündel in Ansicht und mehreren Schnittdarstellungen.
In the drawing shows
  • 1 schematically shows in longitudinal section the structure of a known choke coil,
  • 2 in the same representation as FIG. 1, a choke coil according to the invention,
  • Fig. 3 on a larger scale a section through individual windings of a choke coil according to the invention and
  • Fig. 4 shows a conductor bundle used to build the coils in view and several sectional views.

Fig. 1 zeigt den schematischen Aufbau einer Drosselspule bekannter Bauweise mit beispielsweise drei Einzelspulen, unter Verwendung gleicher Leiterprofile mit einer Höhe h in allen Einzelspulen. Hierin ist der Stromleiter 14 mit der Höhe h in allen drei Einzelspulen 11, 12 und 13 verwendet. Somit ergeben sich in den drei Einzelspulen 11, 12, 13 infolge der von der inneren Einzelspule 11 zur äußeren Einzelspule 13 abnehmenden Windungszahlen W1, W2, W3 unterschiedliche Einzelspulenhöhen H1, H2, H3. Zwischen den Einzelspulen befinden sich Kühlspalte 15, die Einzelspulen 11, 12, 13 werden zwischen einerpreßkonstruktion 16 gehalten, die fallweise auch als Stromverteilungskreuz verwendet wird.Fig. 1 shows the schematic structure of a choke coil of known construction with, for example, three individual coils, using the same conductor profiles with a height h in all individual coils. The current conductor 14 with the height h is used in all three individual coils 11, 12 and 13. Thus, in the three Individual coils 11, 12, 13 due to the decreasing number of turns W1, W2, W3 from the inner individual coil 11 to the outer individual coil 13 different individual coil heights H1, H2, H3. Between the individual coils cooling column 15, the individual coils 11, 12, 13 are held between a p reßkonstruktion 16, which is occasionally also used as a current distribution cross.

Fig. 2 stellt beispielsweise eine Drosselspule erfindungsgemäßen Aufbaues dar, wobei die Einzelspulenhöhe H in allen drei Einzelspulen 21, 22, 23 gleich groß sind, obwohl die Windungszahlen W1, W2, W3 der Einzelspulen von der inneren Einzelspule 21 zur äußeren Einzelspule 23 abnehmen. Dies wird durch Verwendung von Leiterbündeln 24a, 24b, 24c erreicht, die entsprechend den Windungszahlen W1, W2, W3 in den Einzelspulen auf unterschiedliche Höhen h1, h2, h3 gepreßt sind. Zwischen den Einzelspulen befinden sich Kühlspalte 25, die gesamte Drosselspule wird durch eine Preßkonstruktion 26 gehalten, die fallweise auch als Stromverteilungskreuz verwendet wird.2 shows, for example, a choke coil according to the invention, the individual coil height H being the same in all three individual coils 21, 22, 23, although the number of turns W1, W2, W3 of the individual coils decrease from the inner individual coil 21 to the outer individual coil 23. This is achieved by using conductor bundles 24a, 24b, 24c, which are pressed to different heights h1, h2, h3 in accordance with the number of turns W1, W2, W3 in the individual coils. There are cooling gaps 25 between the individual coils, the entire choke coil is held by a press construction 26, which is also used in some cases as a current distribution cross.

Fig. 3 zeigt einen Schnitt durch eine erfindungsgemäße Drosselspule und Fig. 4 erläutert den Aufbau des für die Einzelspulen verwendeten Leiterbündels und dessen Pressung in rechteckige Form.FIG. 3 shows a section through a choke coil according to the invention and FIG. 4 explains the structure of the conductor bundle used for the individual coils and its pressing in a rectangular shape.

Mit 31, 32, 33 sind hier die Einzelspulen der erfindungsgemäßen Drosselspule bezeichnet, wobei im Beispiel nur das untere, an der Preßkonstruktion 36 anliegende Ende der Einzelspulen 31, 32, 33 dargestellt ist. Die für alle drei Einzelspulen 31, 32, 33 durch Pressung eines Leiterbündels 34 in die rechteckigen Formen 34a, 34c, 34b, 34c erhaltenen Leiter zeichnen sich durch unterschiedliche Höhen h1, h2, h3 aus.With 31, 32, 33 the individual coils of the choke coil according to the invention are designated here, only the lower end of the individual coils 31, 32, 33 resting on the press construction 36 being shown in the example. The for all three individual coils 31, 32, 33 by pressing a conductor bundle 34 into the rectangular Shapes 34a, 34c, 34b, 34c obtained conductors are characterized by different heights h1, h2, h3.

Das in Fig. 4 vereinfacht gezeichnete, hiefür als Ausgangsprodukt verwendete Leiterbündel 34 besteht aus einer Anzahl, mit der Isolation 342 versehenen, runder Einzelleiter 341, deren Positionen im Leiterbündel mit 1, 2, 3, 4, 5, 6, 7bezeichnet wurden. Wie ersichtlich ist, ändern die Einzelleiter 1 bis 7 durch Verdrillung, Verdrehung oder zyklische Vertauschung ihre Lage zur Achse des Leiterbündels 34 kontinuierlich.The conductor bundle 34 shown in simplified form in FIG. 4 and used as the starting product consists of a number of round individual conductors 341 provided with the insulation 342, the positions of which in the conductor bundle have been designated 1, 2, 3, 4, 5, 6, 7. As can be seen, the individual conductors 1 to 7 change their position to the axis of the conductor bundle 34 continuously by twisting, twisting or cyclically interchanging.

Die gepreßten Leiterbündel 34a, 34b, 34c (Fig. 3) sind mit einer Umhüllung 344 aus imprägnierfähigem und durchlässigem Isoliermaterial versehen. Durch Imprägnierung mit einem isolierenden, aushärtenden Kunstharz werden sowohl die Zwischenräume 345 zwischen den runden Einzelleitern gefüllt, als auch nach dem Aushärten benachbarte Spulenwindungen und Einzelspulen mit den die Kühlspalte 35 bildenden Konstruktionsteilen mechanisch fest verbunden. Zur Erhöhung der Spannungsfestigkeit zwischen den Windungen innerhalb einer Einzelspule ist unter der Umhüllung 344, an einer der benachbarten Windung anliegenden Seite, eine elektrisch hoch isolierende Einlage 343 angeordnet.The pressed conductor bundles 34a, 34b, 34c (Fig. 3) are provided with a sheath 344 made of impregnable and permeable insulating material. By impregnation with an insulating, hardening synthetic resin, both the spaces 345 between the round individual conductors are filled and, after hardening, adjacent coil turns and individual coils are mechanically firmly connected to the structural parts forming the cooling gaps 35. To increase the dielectric strength between the turns within a single coil, an electrically highly insulating insert 343 is arranged under the sheath 344 on one side adjacent to the adjacent turn.

Claims (5)

1. Drosselspule, insbesondere trockenisolierte Drosselspule ohne Eisenkern mit zwei oder mehreren unter Freilassung von Spalten konzentrisch ineinander angeordneten, elektrisch parallel geschalteten Einzelspulen, die aus isolierten Leiterbündeln gewickelt sind, dadurch gekennzeichnet, daß sämtliche Einzelspulen (21, 22, 23) vorwiegend aus gleichen Leiterbündeln (34) gleichen Aufbaues und Leitungsquerschnittes mit elektrisch isolierten und verdrillten Einzelleitern (341) bestehen, die in rechteckige Formen (24a, 24b, 24c, 34a, 34b, 34c) mit unterschiedlichen Abmessungen in Richtung der Spulenachse gepreßt sind, so daß die Einzelspulen (21, 22, 23) unabhängig von den von innen nach außen abnehmenden Windungszahlen untereinander eine annähernd gleiche axiale Wicklungsabmessung aufweisen.1. inductor, in particular dry-insulated inductor without an iron core with two or more individual coils arranged concentrically one inside the other, leaving gaps, which are wound from insulated conductor bundles, characterized in that all individual coils (21, 22, 23) predominantly from the same conductor bundles (34) of the same structure and cross-section with electrically insulated and twisted individual conductors (341), which are pressed into rectangular shapes (24a, 24b, 24c, 34a, 34b, 34c) with different dimensions in the direction of the coil axis, so that the individual coils ( 21, 22, 23), regardless of the number of turns decreasing from the inside to one another, have an approximately identical axial winding dimension. 2. Drosselspule nach Anspruch 1, dadurch gekennzeichnet, daß die das Bündel (34) bildenden isolierten Einzelleiter (341) rund ausgebildet und durch Verseilen, Verdrehen oder zyklische Vertauschung verdrillt sind, so daß die Einzelleiter (341), bezogen auf die Achsen des Bündels, ihre Lage kontinuierlich ändern.2. Choke coil according to claim 1, characterized in that the bundle (34) forming isolated individual conductors (341) are round and twisted by stranding, twisting or cyclical exchange, so that the individual conductors (341), based on the axes of the bundle to change their position continuously. 3. Drosselspule nach einem der Ansprüche 1 und 2, dadurch gekennzeichnet, daß das Leiterbündel (34) aus durch Lack, Pulverbeschichtung, Band oder Folie (342) isolierten runden Drähten (341) besteht.3. Choke coil according to one of claims 1 and 2, characterized in that the conductor bundle (34) consists of round wires (341) insulated by lacquer, powder coating, tape or foil (342). 4. Drosselspule nach einem der Ansprüche 1 bis 3, dadurch gekennzeichnet, daß das Leiterbündel (34, 34a, 34b, 34c) eine Umhüllung (344) aus imprägnierfähigem und durchlässigem Isoliermaterial, insbesondere Glasfasergewebe aufweist und die Spule mit einem isolierenden, aushärtenden Kunstharz getränkt ist, welches zugleich die Räume (345) zwischen den Einzelleitern (341) des Bündels (34) füllt und benachbarte Spulenwindungen und Einzelspulen mit den die Kühlspalte (35) bestimmenden Konstruktionsteilen mechanisch fest verbindet.4. Choke coil according to one of claims 1 to 3, characterized in that the conductor bundle (34, 34a, 34b, 34c) has a sheath (344) made of impregnable and permeable insulating material, in particular glass fiber fabric, and the coil is impregnated with an insulating, hardening synthetic resin is which at the same time fills the spaces (345) between the individual conductors (341) of the bundle (34) and mechanically firmly connects adjacent coil turns and individual coils with the structural parts determining the cooling gaps (35). 5. Drosselspule nach einem der Ansprüche 1 bis 4, dadurch gekennzeichnet, daß das Leiterbündel (34) an einer der benachbarten Windung anliegenden Seite unter der Umhüllung eine elektrisch hoch isolierende Einlage (343) aufweist.5. Choke coil according to one of claims 1 to 4, characterized in that the conductor bundle (34) on one of the adjacent winding side under the sheath has an electrically highly insulating insert (343).
EP82890057A 1982-04-21 1982-04-21 Reactor, particularly air isolated reactor without magnetic core Expired EP0092018B1 (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
DE8282890057T DE3268234D1 (en) 1982-04-21 1982-04-21 Reactor, particularly air isolated reactor without magnetic core
EP82890057A EP0092018B1 (en) 1982-04-21 1982-04-21 Reactor, particularly air isolated reactor without magnetic core
AT82890057T ATE17287T1 (en) 1982-04-21 1982-04-21 CHOKE COIL, ESPECIALLY DRY INSULATED CHOKE COIL WITHOUT IRON CORE.

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
EP82890057A EP0092018B1 (en) 1982-04-21 1982-04-21 Reactor, particularly air isolated reactor without magnetic core

Publications (2)

Publication Number Publication Date
EP0092018A1 true EP0092018A1 (en) 1983-10-26
EP0092018B1 EP0092018B1 (en) 1986-01-02

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EP82890057A Expired EP0092018B1 (en) 1982-04-21 1982-04-21 Reactor, particularly air isolated reactor without magnetic core

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EP (1) EP0092018B1 (en)
AT (1) ATE17287T1 (en)
DE (1) DE3268234D1 (en)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2628882A1 (en) * 1988-03-18 1989-09-22 Electro Mec Nivernais Electric motor with fire-resistant windings - has coil made of conductor with several insulated wires each having cross-section to break at short circuit
FR2821480A1 (en) * 2001-02-23 2002-08-30 Alstom MULTI-STRANDED MUTUALLY INSULATED CONDUCTOR CABLE WITH CERTAIN NON-ISOLATED INDIVIDUALLY STRANDS AND INDUCING COIL FOR HIGH CURRENTS INCLUDING AT LEAST ONE SUCH CABLE
WO2006024057A1 (en) * 2004-09-03 2006-03-09 Coil Innovation Gmbh Method and device for producing a coil winding
CN102203888B (en) * 2008-06-30 2013-01-23 线圈创新控股有限公司 Inductance coil for electric power grids having reduced sound emission
WO2016042086A1 (en) * 2014-09-19 2016-03-24 Forschungszentrum Jülich GmbH High-quality coil

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Publication number Priority date Publication date Assignee Title
DE577650C (en) * 1930-05-09 1933-06-02 Aeg Magnetic coil for large currents, which consists of several concentrically arranged partial coils with common supply or discharge lines
US2978530A (en) * 1958-06-02 1961-04-04 Acec Conductor for transformer windings
FR1315930A (en) * 1961-12-15 1963-01-25 Comp Generale Electricite Winding for transformer or choke coil
US3991394A (en) * 1975-12-17 1976-11-09 General Electric Company Helical inductor for power lines and the like
DE2645536A1 (en) * 1975-10-10 1977-04-14 Tocco Stel BROADBAND HIGH FREQUENCY POWER TRANSFORMER
DE2554472A1 (en) * 1975-11-12 1977-05-18 Bbc Brown Boveri & Cie Air choke with cable coil - uses cable with rectangular cross section and resin filled cavities
GB2071921A (en) * 1980-03-05 1981-09-23 Hitachi Ltd Winding for static induction apparatus

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE577650C (en) * 1930-05-09 1933-06-02 Aeg Magnetic coil for large currents, which consists of several concentrically arranged partial coils with common supply or discharge lines
US2978530A (en) * 1958-06-02 1961-04-04 Acec Conductor for transformer windings
FR1315930A (en) * 1961-12-15 1963-01-25 Comp Generale Electricite Winding for transformer or choke coil
DE2645536A1 (en) * 1975-10-10 1977-04-14 Tocco Stel BROADBAND HIGH FREQUENCY POWER TRANSFORMER
DE2554472A1 (en) * 1975-11-12 1977-05-18 Bbc Brown Boveri & Cie Air choke with cable coil - uses cable with rectangular cross section and resin filled cavities
US3991394A (en) * 1975-12-17 1976-11-09 General Electric Company Helical inductor for power lines and the like
GB2071921A (en) * 1980-03-05 1981-09-23 Hitachi Ltd Winding for static induction apparatus

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2628882A1 (en) * 1988-03-18 1989-09-22 Electro Mec Nivernais Electric motor with fire-resistant windings - has coil made of conductor with several insulated wires each having cross-section to break at short circuit
FR2821480A1 (en) * 2001-02-23 2002-08-30 Alstom MULTI-STRANDED MUTUALLY INSULATED CONDUCTOR CABLE WITH CERTAIN NON-ISOLATED INDIVIDUALLY STRANDS AND INDUCING COIL FOR HIGH CURRENTS INCLUDING AT LEAST ONE SUCH CABLE
WO2002069361A1 (en) * 2001-02-23 2002-09-06 Alstom Mutually insulated multistrand conducting cable with certain strands that are not individually insulated, and inductance coil for high currents incorporating one such cable
WO2006024057A1 (en) * 2004-09-03 2006-03-09 Coil Innovation Gmbh Method and device for producing a coil winding
CN102203888B (en) * 2008-06-30 2013-01-23 线圈创新控股有限公司 Inductance coil for electric power grids having reduced sound emission
EP2304744B2 (en) 2008-06-30 2022-11-30 Coil Holding GmbH Inductance coil for electric power grids having reduced sound emission
WO2016042086A1 (en) * 2014-09-19 2016-03-24 Forschungszentrum Jülich GmbH High-quality coil
CN106796840A (en) * 2014-09-19 2017-05-31 德国尤里希研究中心 High-quality coil
CN106796840B (en) * 2014-09-19 2018-06-05 德国尤里希研究中心 High quality coil
US10670670B2 (en) 2014-09-19 2020-06-02 Forschungszentrum Jülich GmbH High-quality coil

Also Published As

Publication number Publication date
ATE17287T1 (en) 1986-01-15
DE3268234D1 (en) 1986-02-13
EP0092018B1 (en) 1986-01-02

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