EP0048384B1 - Winding for dry-type transformers - Google Patents
Winding for dry-type transformers Download PDFInfo
- Publication number
- EP0048384B1 EP0048384B1 EP81107042A EP81107042A EP0048384B1 EP 0048384 B1 EP0048384 B1 EP 0048384B1 EP 81107042 A EP81107042 A EP 81107042A EP 81107042 A EP81107042 A EP 81107042A EP 0048384 B1 EP0048384 B1 EP 0048384B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- winding
- strip
- synthetic resin
- wound
- conductor
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 238000004804 winding Methods 0.000 title claims abstract description 67
- 239000004020 conductor Substances 0.000 claims abstract description 30
- 229920003002 synthetic resin Polymers 0.000 claims abstract description 22
- 239000000057 synthetic resin Substances 0.000 claims abstract description 22
- 239000011810 insulating material Substances 0.000 claims abstract description 10
- 238000009413 insulation Methods 0.000 claims abstract description 7
- 238000005470 impregnation Methods 0.000 claims abstract description 4
- 238000000034 method Methods 0.000 claims abstract description 4
- 239000002184 metal Substances 0.000 claims abstract 2
- 239000004744 fabric Substances 0.000 claims description 2
- 239000007787 solid Substances 0.000 description 3
- 238000005266 casting Methods 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 238000010276 construction Methods 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000002985 plastic film Substances 0.000 description 1
- 229920006255 plastic film Polymers 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/28—Coils; Windings; Conductive connections
- H01F27/32—Insulating of coils, windings, or parts thereof
- H01F27/327—Encapsulating or impregnating
Definitions
- the invention relates to a winding for dry-type transformers with windings provided in radially superposed layers made of a bare metallic winding conductor in a solid, cast-body-like block made of synthetic resin.
- Cast resin transformers known from DE-A-2 246 235 have recently been used as dry-type transformers. With these transformers, the windings are cast in compact cast resin blocks and meet practically all loads that occur with regard to electrical and mechanical stress. The noise damping is also very cheaply solved for these transformers by means of a resilient clamping. With increasing absolute dimensions and decreasing number of pieces per nominal output, however, economical production is no longer guaranteed in this way, since in particular the costs for the casting mold have to be apportioned to an insufficient number of pieces. In addition, in the case of larger dimensions, such as are required for transformers with a nominal output of more than 1000 KVA, the relatively large absolute dimensions cause shrinkage problems in the synthetic resin layers.
- the object of the invention is therefore to provide a winding for dry-type transformers which meets all electrical and mechanical requirements and which, owing to its construction, can be easily produced in a wide variety of dimensions on simple devices with little effort.
- this object is achieved for windings of the type mentioned at the outset in that the bare winding conductor is introduced into the winding assembly in parallel and together with at least one dry strip of insulating material impregnated with synthetic resin, in that at least one strip is folded at least twice parallel to the winding conductor in that an inner winding cylinder, layer insulation and an outer winding cylinder are also wound from the dry strip impregnated with synthetic resin and that the turns of the bare winding conductor and the strips of insulating material are baked into a block by the synthetic resin cured after impregnation of the winding process.
- DE-A-2 924 191 proposes to solve this problem alternately a void-free layer of a slurry of insulating material which is viscous during the winding process and a layer of the winding are applied alternately to an inner supporting cylinder made of insulating material, the individual turns of the layers of the Winding can be pressed into the soft layer radially below them by adjusting the winding tension accordingly.
- the disadvantage of this solution is that, among other things, toxic and environmentally harmful liquid substances are to be used, the processing of which is associated with considerable restrictions and requirements.
- a strip of fabric is stretchable at least in the longitudinal direction, the individual threads of which lie obliquely to the longitudinal direction, and a winding of a synthetic resin strand which is approximately the same as the winding conductor is wrapped in front of both ends of each layer.
- the ends of the winding conductor are galvanically connected with connecting plates which protrude outwards into the outer winding cylinder.
- the curing temperature of the synthetic resin is equal to the temperature resistance of the strip and that the folded strip is folded in opposite directions at a distance from the winding conductor height and is Z-shaped in cross section.
- the winding according to the invention is very advantageous because it can be produced in a simple and harmless manner and, moreover, is able to withstand all the forces which occur on and in the winding during assembly and operation.
- the creation of the winding according to the invention is also economical because no complex shapes and only relatively short set-up times are required for this.
- An inner winding cylinder 2 made of strips 3 is arranged around an axis 1.
- the strips 3 are made of insulating material and additionally impregnated with synthetic resin. However, they are dry at room temperature.
- a layer 4 of a winding conductor 8 with a bright metallic surface is wound onto the inner winding cylinder 2.
- this winding conductor 8 lies in the lower angle of a strip 3 bent to a Z-shape in cross section.
- Each layer of the winding conductor 8 is followed by a layer insulation 5 also made of strips 3.
- the layer insulation 5 serves in a known manner as a base for the following layer 4.
- connection plates 9 which are preferably wrapped between the uppermost layer 4 and an outer winding cylinder 6.
- the bolt 10 is guided outward in approximately the radial direction.
Landscapes
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Insulating Of Coils (AREA)
- Coils Or Transformers For Communication (AREA)
Abstract
Description
Die Erfindung betrifft eine Wicklung für Trockentransformatoren mit in radial übereinander angeordneten Lagen vorgesehenen Windungen aus einem metallischen blanken Wickelleiter in einem massiven, gußkörperähnlichen Block aus Kunstharz.The invention relates to a winding for dry-type transformers with windings provided in radially superposed layers made of a bare metallic winding conductor in a solid, cast-body-like block made of synthetic resin.
In neuerer Zeit werden als Trockentransformatoren beispielsweise durch die DE-A-2 246 235 bekannte Gießharztransformatoren eingesetzt. Bei diesen Transformatoren sind die Wicklungen in kompakte Gießharzblöcke eingegossen und erfüllen praktisch alle hinsichtlich der elektrischen und mechanischen Beanspruchung auftretenden Belastungen. Auch die Geräuschdämpfung ist für diese Transformatoren durch eine federnde Einspannung sehr günstig gelöst. Mit wachsenden absoluten Abmessungen und sinkender Stückzahl je Nennleistung ist jedoch auf diese Art eine wirtschaftliche Fertigung nicht mehr gewährleistet, da insbesondere die Kosten für die Gießform auf eine zu kleine Stückzahl umgelegt werden muß. Darüber hinaus treten bei größeren Abmessungen, wie sie bei Transformatoren mit Nennleistungen über 1000 KVA erforderlich werden, durch die verhältnismäßig großen absoluten Abmessungen Schrumpfungsprobleme in den Kunstharzschichten auf.Cast resin transformers known from DE-A-2 246 235 have recently been used as dry-type transformers. With these transformers, the windings are cast in compact cast resin blocks and meet practically all loads that occur with regard to electrical and mechanical stress. The noise damping is also very cheaply solved for these transformers by means of a resilient clamping. With increasing absolute dimensions and decreasing number of pieces per nominal output, however, economical production is no longer guaranteed in this way, since in particular the costs for the casting mold have to be apportioned to an insufficient number of pieces. In addition, in the case of larger dimensions, such as are required for transformers with a nominal output of more than 1000 KVA, the relatively large absolute dimensions cause shrinkage problems in the synthetic resin layers.
Der Erfindung liegt daher die Aufgabe zugrunde, für Trockentransformatoren eine allen elektrischen und mechanischen Anforderungen genügende Wicklung zu schaffen, die aufgrund ihres Aufbaues mit geringem Aufwand auf einfache Weise in verschiedensten Abmessungen auf einfachen Vorrichtungen herstellbar ist.The object of the invention is therefore to provide a winding for dry-type transformers which meets all electrical and mechanical requirements and which, owing to its construction, can be easily produced in a wide variety of dimensions on simple devices with little effort.
Erfindungsgemäß wird diese Aufgabe für Wicklungen der eingangs genannten Art dadurch gelöst, daß der blanke Wickelleiter parallel und zusammen mit mindestens einem mit Kunstharz getränkten trockenen Streifen aus Isolierwerkstoff in den Wicklungsverband eingebracht ist, daß mindestens ein Streifen parallel zu dem Wickelleiter mindestens zweimal abgekantet ist, daß ein innerer Wickelzylinder, Lagenisolation und ein äußerer Wickelzylinder ebenfalls aus dem mit Kunstharz getränkten trockenen Streifen gewickelt sind und daß die Windungen aus dem blanken Wickelleiter und der Streifen aus Isolierwerkstoff durch das als Tränkung eingebrachte nach Abschluß des Wickelvorganges ausgehärtete Kunstharz zu einem Block verbacken sind.According to the invention, this object is achieved for windings of the type mentioned at the outset in that the bare winding conductor is introduced into the winding assembly in parallel and together with at least one dry strip of insulating material impregnated with synthetic resin, in that at least one strip is folded at least twice parallel to the winding conductor in that an inner winding cylinder, layer insulation and an outer winding cylinder are also wound from the dry strip impregnated with synthetic resin and that the turns of the bare winding conductor and the strips of insulating material are baked into a block by the synthetic resin cured after impregnation of the winding process.
Durch die DE-A-2 924 191 ist zur Lösung dieser Aufgabe vorgeschlagen auf einen inneren Tragzylinder aus Isolierwerkstoff abwechselnd je eine lunkerfreie Schicht aus einem während des Wickelvorganges zähflüssigen Brei eines Isolierwerkstoffes und je eine Lage der Wicklung aufzubringen, wobei die einzelnen Windungen der Lagen der Wicklung durch entsprechende Einstellung des Wickelzuges in die jeweils radial unter ihnen liegende weiche Schicht hineingedrückt werden. Nachteilig ist bei dieser Lösung das unter anderem giftige und umweltschädliche flüssige Stoffe einzusetzen sind, deren Verarbeitung mit erheblichen Einschränkungen und Auflagen verbunden ist.DE-A-2 924 191 proposes to solve this problem alternately a void-free layer of a slurry of insulating material which is viscous during the winding process and a layer of the winding are applied alternately to an inner supporting cylinder made of insulating material, the individual turns of the layers of the Winding can be pressed into the soft layer radially below them by adjusting the winding tension accordingly. The disadvantage of this solution is that, among other things, toxic and environmentally harmful liquid substances are to be used, the processing of which is associated with considerable restrictions and requirements.
Durch die DE-A-2402149 ist zwar für die Verwendung in Drilleitern ein bindemittelimprägnierter, trockener Träger bekannt, der jedoch nur zusammen mit Isolierpapier oder Kunststoffolie einsetzbar ist. Diese bekannte Drilleiterausführung verleiht dem Drilleiter in der fertigen Wicklung annähernd die mechanischen Eigenschaften eines massiven Leiters. Für die Gestaltung der Wicklung als solcher gibt diese Drilleiterausführung jedoch keinerlei Hinweise.From DE-A-2402149 a binder-impregnated, dry carrier is known for use in twist conductors, but can only be used together with insulating paper or plastic film. This known stranded conductor design gives the stranded conductor approximately the mechanical properties of a solid conductor in the finished winding. For the design of the winding as such, however, this twisted pair version does not provide any information.
Nach zweckmäßigen Weiterbildungen der erfindungsgemäßen Wicklung dient als Streifen ein mindestens in Längsrichtung dehnbares Gewebeband, dessen Einzelfäden schräg zur Längsrichtung liegen und ist vor beiden Enden jeder Lage eine Windung aus einem im Querschnitt etwa dem Wickelleiter gleichen Strang aus Kunstharz eingewickelt. Die Enden des Wickelleiters sind galvanisch mit nach außen vorstehenden Bolzen in den äußeren Wickelzylinder eingebackenen Anschlußplatten verbunden.According to expedient developments of the winding according to the invention, a strip of fabric is stretchable at least in the longitudinal direction, the individual threads of which lie obliquely to the longitudinal direction, and a winding of a synthetic resin strand which is approximately the same as the winding conductor is wrapped in front of both ends of each layer. The ends of the winding conductor are galvanically connected with connecting plates which protrude outwards into the outer winding cylinder.
Nach vorteilhaften Ausgestaltungen der Erfindung ist vorgesehen, daß die Aushärtetemperatur des Kunstharzes gleich der Temperaturfestigkeit des Streifens ist und daß der abgekantete Streifen im Abstand der Wickelleiterhöhe in einander entgegengesetztem Sinn abgekantet und im Querschnitt Z-förmig ist.According to advantageous embodiments of the invention, it is provided that the curing temperature of the synthetic resin is equal to the temperature resistance of the strip and that the folded strip is folded in opposite directions at a distance from the winding conductor height and is Z-shaped in cross section.
Die erfindungsgemäße Wicklung ist sehr vorteilhaft, denn sie ist auf einfache und ungefährliche Art und Weise herstellbar und ist darüber hinaus allen bei der Montage und im Betrieb an und in der Wicklung auftretenden Kräften gewachsen. Darüber hinaus ist die Erstellung der erfindungsgemäßen Wicklung auch wirtschaftlich, weil hierzu keine aufwendigen Formen und nur verhältnismäßig geringe Rüstzeiten erforderlich sind.The winding according to the invention is very advantageous because it can be produced in a simple and harmless manner and, moreover, is able to withstand all the forces which occur on and in the winding during assembly and operation. In addition, the creation of the winding according to the invention is also economical because no complex shapes and only relatively short set-up times are required for this.
Ein Ausführungsbeispiel der Erfindung wird anhand einer Zeichnung näher erläutert.
- Fig. 1 zeigt einen achsparallelen Schnitt durch eine erfindungsgemäße Wicklung mit Z-förmig abgekanteten Streifen und
- Fig. 2 eine erfindungsgemäße Wicklung mit U-förmig abgekanteten Streifen;
- Fig. 3 ist die perspektivische Ansicht einer Wicklungsstirnseite in kleinerem Maßstab.
- Fig. 1 shows an axially parallel section through a winding according to the invention with Z-shaped strips and
- 2 shows a winding according to the invention with a U-shaped folded strip;
- Fig. 3 is a perspective view of a winding face on a smaller scale.
Einander entsprechende Teile sind in allen Figuren mit gleichen Bezugszeichen versehen.Corresponding parts are provided with the same reference symbols in all figures.
Um eine Achse 1 ist ein innerer Wickelzylinder 2 aus Streifen 3 angeordnet. Die Streifen 3 sind aus Isolierwerkstoff und zusätzlich mit Kunstharz getränkt. Sie sind jedoch bei Raumtemperatur trocken.An inner winding cylinder 2 made of strips 3 is arranged around an axis 1. The strips 3 are made of insulating material and additionally impregnated with synthetic resin. However, they are dry at room temperature.
Auf den inneren Wickelzylinder 2 ist eine Lage 4 eines Wickelleiters 8 mit metallisch blanker Oberfläche aufgewickelt. Bei der Anordnung gemäß Fig. 1 legt sich dieser Wickelleiter 8 beim Auflaufen auf die Wicklung in den unteren Winkel eines zu einem im Querschnitt Z-förmig abgekanteten Streifens 3.A
Auf jede Lage der Wickelleiter 8 folgt eine Lagenisolation 5 ebenfalls aus Streifen 3. Die Lagenisolation 5 dient in bekannter Weise als Unterlage für die jeweils folgende Lage 4. Zur Verbesserung der mechanischen Festigkeit des Wickelkörpers gemäß Fig. 1 ist in jeder Lage 4 an beiden Enden je ein Strang 11 aus Kunstharz mit eingewickelt.Each layer of the
Die Enden 7 des Wickelleiters 8 sind von innen galvanisch mit Bolzen 10 in Anschlußplatten 9 verbunden, die vorzugsweise zwischen die oberste Lage 4 und einen äußeren Wickelzylinder 6 mit eingewickelt sind. Dabei ist der Bolzen 10 in etwa in radialer Richtung nach außen geführt.The ends 7 of the
Bei der Wicklung gemäß Fig. 2 sind anstelle von im Querschnitt Z-förmig aufgebauten Streifen 3 U-förmige Streifen gleichzeitig mit dem Wickelleiter 8 in den Wicklungsverband eingebracht. Auch hierbei liegt die unterste Lage 4 auf einem inneren Wickelzylinder 2 und sind zwischen aufeianderfolgenden Lagen Isolationen 5 vorgesehen. Der innere Wickelzylinder 2, die Lagenisolation 5 und ein ebenfalls angebrachter äußerer Wickelzylinder 6 sind wie bei der Anordnung gemäß Fig. 1 von mit Kunstharz getränkten Streifen 3 aus Isolierwerkstoff dargestellt.In the winding according to FIG. 2, instead of strips having a Z-shaped cross section, 3 U-shaped strips are introduced into the winding assembly simultaneously with the
Im Anschluß an das Wickeln des Wickelleiters 8 zusammen mit den Streifen 3 wird die Wicklung erwärmt, wobei das in den Streifen 3 befindliche Kunstharz soweit erweicht, daß die Kunstharztränkungen von einander benachbarten Streifen 3 ineinander laufen und nach dem Wiedererhärten einen einheitlichen festen Körper bilden. Auf diese Weise ist praktisch ohne zusätzliche Hilfsmittel, insbesondere ohne Gießform ein blockähnlicher Wickelkörper geschaffen, in den der Wickelleiter 8 fest eingespannt ist und der zur Aufnahme der Einspannkräfte für die Wicklung als Ganzes sehr gut geeignet ist.Following the winding of the
Claims (8)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT81107042T ATE7250T1 (en) | 1980-09-19 | 1981-09-07 | WINDING FOR DRY TRANSFORMERS. |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE19803035530 DE3035530A1 (en) | 1980-09-19 | 1980-09-19 | WINDING FOR DRY TRANSFORMERS |
DE3035530 | 1980-09-19 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0048384A1 EP0048384A1 (en) | 1982-03-31 |
EP0048384B1 true EP0048384B1 (en) | 1984-04-25 |
Family
ID=6112440
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP81107042A Expired EP0048384B1 (en) | 1980-09-19 | 1981-09-07 | Winding for dry-type transformers |
Country Status (5)
Country | Link |
---|---|
EP (1) | EP0048384B1 (en) |
JP (1) | JPS5784112A (en) |
AT (1) | ATE7250T1 (en) |
BR (1) | BR8105530A (en) |
DE (2) | DE3035530A1 (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP4086927B1 (en) * | 2021-05-05 | 2024-03-27 | Hitachi Energy Ltd | Coil for a transformer core |
Family Cites Families (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR422073A (en) * | 1910-05-19 | 1911-03-11 | Robert Bosch | Method of construction of coils of electrical devices |
US1381567A (en) * | 1917-06-30 | 1921-06-14 | Kuttner Ernst Wolfgang | Method of manufacturing electric coils |
GB431579A (en) * | 1933-01-11 | 1935-07-11 | Aeg | Improvements relating to electrical coils |
GB460493A (en) * | 1935-06-24 | 1937-01-28 | British Thomson Houston Co Ltd | Improvements in and relating to transformer windings |
US2754355A (en) * | 1952-02-08 | 1956-07-10 | Allis Chalmers Mfg Co | Crepe paper insulating elements |
DE1151070B (en) * | 1952-08-16 | 1963-07-04 | Siemens Ag | Process for embedding an electrical winding in irreversibly hardening casting resin, especially for measuring transducers, with the application of a bandage to the winding |
DE1152756B (en) * | 1961-01-05 | 1963-08-14 | Inst Iaprueffeld Fuer Elek Sch | Process for the production of layer insulation from overlapping paper tapes for transformers, converters and chokes |
GB1156133A (en) * | 1966-04-22 | 1969-06-25 | Parsons C A & Co Ltd | Improvements in and relating to Insulated Electrical Conductors |
DE2111718A1 (en) * | 1971-03-11 | 1972-09-14 | Transformatoren Union Ag | Layer winding for transformers, inductors and the like. |
US3934332A (en) * | 1974-11-26 | 1976-01-27 | Westinghouse Electric Corporation | Method of making electrical coils having improved strength and oil permeability |
JPS5598810A (en) * | 1979-01-24 | 1980-07-28 | Toshiba Corp | Coil wrapped with resin |
-
1980
- 1980-09-19 DE DE19803035530 patent/DE3035530A1/en not_active Withdrawn
-
1981
- 1981-08-31 BR BR8105530A patent/BR8105530A/en unknown
- 1981-09-07 AT AT81107042T patent/ATE7250T1/en not_active IP Right Cessation
- 1981-09-07 DE DE8181107042T patent/DE3163307D1/en not_active Expired
- 1981-09-07 EP EP81107042A patent/EP0048384B1/en not_active Expired
- 1981-09-19 JP JP56148672A patent/JPS5784112A/en active Pending
Also Published As
Publication number | Publication date |
---|---|
BR8105530A (en) | 1982-05-18 |
EP0048384A1 (en) | 1982-03-31 |
DE3035530A1 (en) | 1982-05-06 |
ATE7250T1 (en) | 1984-05-15 |
JPS5784112A (en) | 1982-05-26 |
DE3163307D1 (en) | 1984-05-30 |
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