EP0087135B1 - A powder for use for dry activation of a substrate for electroless metallization - Google Patents

A powder for use for dry activation of a substrate for electroless metallization Download PDF

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Publication number
EP0087135B1
EP0087135B1 EP83101561A EP83101561A EP0087135B1 EP 0087135 B1 EP0087135 B1 EP 0087135B1 EP 83101561 A EP83101561 A EP 83101561A EP 83101561 A EP83101561 A EP 83101561A EP 0087135 B1 EP0087135 B1 EP 0087135B1
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Prior art keywords
powder
substrate
plastic material
compounds
catalyzing
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German (de)
French (fr)
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EP0087135A1 (en
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Gunnar Sorensen
Leo Gulvad Svendsen
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Cessione platonec Aps
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LK POWER SYSTEMS AS
Neselco AS
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C18/00Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
    • C23C18/16Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
    • C23C18/18Pretreatment of the material to be coated
    • C23C18/20Pretreatment of the material to be coated of organic surfaces, e.g. resins
    • C23C18/28Sensitising or activating

Definitions

  • the invention relates to a catalytically active powder, its preparation, as well as a method using said powder to make insulating substrates active for receiving electrolessly deposited metal in a coherent metal layer.
  • deposition of metal on insulating substrates such as for instance plastics
  • the following methods may be employed: deposition of metal under vacuum, application of conductive paints followed by electrolytical metal deposition as well as electroless metallization, the latter in addition possibly being followed by an electrolytical metallization.
  • Electroless metallization has gained a widespread use within electrotechnics as well as for metallizing finished plastics.
  • a disadvantage of the known methods for electroless metallization is the series of wet process steps used within the commercial utilization in order to achieve a sufficient adhesion of the metal layer to the surface of the substrate. The process steps are frequently carried out in the following sequence: Etching, neutralizing, sensibilization, activation, acceleration, and electroless metal deposition.
  • sensibilization and activation constitute one process step since the purpose thereof is to situate the catalyzing seeds on the surface of the substrate, said seeds catalyzing the metal deposition from the bath in a metallizing bath.
  • Such a catalyst sensitizes and activates an insulating surface for electroless metallization in one step and consists for instance of a mixture of SnCI 2 and PdCl 2 , the so-called palladium-tin system.
  • This system usually includes an aqueous solution of a colloidal nature since it is important to stabilize the system as precipitation reactions otherwise occur involving aging and destruction of the catalyzing effect.
  • DK-A-132,801 describes how a compound of an element from group 8 or 1B of the periodic system or mixtures thereof in an organic solvent, which in addition may contain an adhesive, may wet a substrate and make it catalytically active.
  • a surfactant may be used; c.f. DE-A-1521445.
  • DE-A-26 35 457 also states an aqueous catalytic lacquer for the production of printed circuits comprising a binder, a metal compound, a complex builder, and a reducing, agent.
  • said metal compound is present as metal seeds which may be additionally reinforced through electroless metallizing.
  • Aqueous solutions have previously been encumbered with the draw-back that hydrophobic plastic substrates can only be wetted with difficulty. This feature was especially recognized by the so-called two-step process with separated sensibilization and activation steps, cf. e.g. US-A-4,042,730, or more detailed "Metallic Coating of Plastics” by William Golde, Vol. I, especially Chapter V.
  • the "sensibilization” is a process step in which a chemical “sensitizer” is applied to the surface of a substrate.
  • This chemical compound provides good adherence for an activator/catalyst to the substrate which is deposited in a galvanic process by contact with an aqueous solution containing said activator/catalyst.
  • Another manner of making substrates catalytically active for electroless metal deposition includes adhering solid particles to the surface of the substrate, said solid particles being catalytical towards electroless metal deposition.
  • Most suitable are the systems including particles of a colloidal nature, and systems are known including precious metals, as well as other systems having an effect with non-precious metals.
  • the aqueous SnCI 2 /PdCI 2 catalyst is the most frequently used since a reasonable stability of the aqueous solution is obtainable.
  • US-A-3,011,920 describes a process for preparing such a colloidal catalyst, which before the use is accelerated through addition of acid or base. Such liquid compositions may be converted into dry colloidal catalyst compositions; c.f. US-A-4,020,009.
  • an accelerator solution means a solution of chemicals with an acid or alkaline reaction, the influence of which on the activated substrate promotes the initiation of an electroless metal deposition.
  • the catalyst solution may in addition have an activating effect on the catalytic powder melted down, which corresponds to the fact that the catalyst solution in the hitherto known commercial utilization is activated before use through addition of a chemical.
  • DE-B 2 613 637 describes a process for producing catalytically active fillers which can then be mixed with a polymer compound to form a mixture to be used as a catalytic system. Spray drying with hydrazine as a reducing compound is used in order to avoid SnC1 2 which is a poison for electroless metal deposition.
  • a further aspect of the invention is a method for producing a conductive surface or pattern on an insulating substrate which is characterized in that the entire surface of the substrate or the part which is desired to be metallized is provided with the powder of the invention, the powder is melted down on the substrate, is accelerated if desired in an acid or alkaline medium and the thus prepared substrate is then metallized by electroless metallization.
  • the use of the powder according to the invention results in a metal layer adhering very well to the melted down plastic powder and showing limits (meaning edges or borders) which are well defined by the distribution (pattern) of the melted down plastic powder.
  • a method for the preparation of a powder according to the invention includes the steps of mixing the plastic material in fine-grained form or prepared by an emulsion polymerisation in an aqueous medium with an aqueous dispersion of a surfactant, whereafter the catalyzing compounds are added and dried upon adjustment of the desired pH value, e.g. through spray drying.
  • the method according to the invention is characterized in that it is carried out in an aqueous medium, and that the colloidal particles present therein or precursors for such particles, inter alia as a consequence of the influence of the surfactant, adhere strongly to the plastic particles which act as stabilizer as well as a cement during the melting down of the dry powder, said cement binding the activating/catalyzing compounds for the electroless metallization to the surface of the substrate.
  • the aqueous medium furthermore has the advantage that partly hydrolysed and oxide-containing compounds are present, which on heating, for instance during the spray drying process, are melted in the surface of the powder particles and thereby improve the wetting characteristics of the melted down powder.
  • the preparation of a powder according to the invention including non-precious catalyst compounds may be carried out on the basis of commercially available solutions with stabilizers present therein and which may be accelerated in a suitable manner, or the colloidal particles may be precipitated prior to the drying process through the addition of reducing surface active and precipitating reagents. At the subsequent drying process, the colloidal nature is in a particular manner stabilized on the surface of each powder grain as islands of catalytically active compounds.
  • the magnetic one-component toners have gained increasing use.
  • a powder of the invention which includes a magnetic material in each powder particle, e.g. oxides of iron, the particle size of which is usually less than 2.5 ⁇ m.
  • a thin layer of palladium on these grains of magnetic material e.g. by reducing a palladium salt dissolved in a slurry of said grains onto their surface, e.g. by addition of formaldehyde.
  • the resulting plastic suspension was dried on a spray drier (NIRO Atomizer model Minor) with a rate of rotation on the atomizer wheel of 35,000 r.p.m. and a feeding velocity and supply of hot air adapted in such a mannerthatthe input temperature and the output temperature were 200°C and 80°C, respectively.
  • a spray drier NIRO Atomizer model Minor

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  • Chemical & Material Sciences (AREA)
  • General Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Chemically Coating (AREA)
  • Catalysts (AREA)
  • Electroluminescent Light Sources (AREA)
  • Physical Vapour Deposition (AREA)
  • Battery Electrode And Active Subsutance (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
  • Physical Or Chemical Processes And Apparatus (AREA)
  • Manufacture Of Metal Powder And Suspensions Thereof (AREA)
  • Control Of Electrical Variables (AREA)

Abstract

A catalytically active powder, its preparation, and its use for activating insulating substrates to receive electrolessly deposited metal in a coherent metal layer are described. The powder of the invention comprises a plastic powder containing catalyzing/activating chemical compounds allowing that the acceleration of the catalyst is not carried out until the powder is melted down onto the substrate. The substrate need not be etched prior to the metallization since the plastic melted down ensures a good adhesion between metal and plastics and between plastics and substrate. Furthermore, the colloidal nature of the catalyzing compounds is stabilized in a particular and especially durable manner by the plastic powder. The use of the powder causes less risk to the environment since the catalyst may be applied as a dry powder, and since the etching of the substrate is avoided.

Description

  • The invention relates to a catalytically active powder, its preparation, as well as a method using said powder to make insulating substrates active for receiving electrolessly deposited metal in a coherent metal layer.
  • Previously known catalytically active powders were not directly suitable for dry activating a substrate for electroless metallization.
  • In deposition of metal on insulating substrates such as for instance plastics, the following methods may be employed: deposition of metal under vacuum, application of conductive paints followed by electrolytical metal deposition as well as electroless metallization, the latter in addition possibly being followed by an electrolytical metallization.
  • Electroless metallization has gained a widespread use within electrotechnics as well as for metallizing finished plastics. A disadvantage of the known methods for electroless metallization is the series of wet process steps used within the commercial utilization in order to achieve a sufficient adhesion of the metal layer to the surface of the substrate. The process steps are frequently carried out in the following sequence: Etching, neutralizing, sensibilization, activation, acceleration, and electroless metal deposition. In a great number of processes, sensibilization and activation constitute one process step since the purpose thereof is to situate the catalyzing seeds on the surface of the substrate, said seeds catalyzing the metal deposition from the bath in a metallizing bath. Such a catalyst sensitizes and activates an insulating surface for electroless metallization in one step and consists for instance of a mixture of SnCI2 and PdCl2, the so-called palladium-tin system. This system usually includes an aqueous solution of a colloidal nature since it is important to stabilize the system as precipitation reactions otherwise occur involving aging and destruction of the catalyzing effect.
  • The patent literature refers to both organic and aqueous solutions, which by influencing an insulating substrate may make said substrate receptive to electroless metal deposition. DK-A-132,801 describes how a compound of an element from group 8 or 1B of the periodic system or mixtures thereof in an organic solvent, which in addition may contain an adhesive, may wet a substrate and make it catalytically active. In such a solution a surfactant may be used; c.f. DE-A-1521445. DE-A-26 35 457 also states an aqueous catalytic lacquer for the production of printed circuits comprising a binder, a metal compound, a complex builder, and a reducing, agent. Upon the application and drying, said metal compound is present as metal seeds which may be additionally reinforced through electroless metallizing. Aqueous solutions have previously been encumbered with the draw-back that hydrophobic plastic substrates can only be wetted with difficulty. This feature was especially recognized by the so-called two-step process with separated sensibilization and activation steps, cf. e.g. US-A-4,042,730, or more detailed "Metallic Coating of Plastics" by William Golde, Vol. I, especially Chapter V.
  • The "sensibilization" is a process step in which a chemical "sensitizer" is applied to the surface of a substrate. This chemical compound provides good adherence for an activator/catalyst to the substrate which is deposited in a galvanic process by contact with an aqueous solution containing said activator/catalyst.
  • Another manner of making substrates catalytically active for electroless metal deposition includes adhering solid particles to the surface of the substrate, said solid particles being catalytical towards electroless metal deposition. Most suitable are the systems including particles of a colloidal nature, and systems are known including precious metals, as well as other systems having an effect with non-precious metals. The aqueous SnCI2/PdCI2 catalyst is the most frequently used since a reasonable stability of the aqueous solution is obtainable. US-A-3,011,920 describes a process for preparing such a colloidal catalyst, which before the use is accelerated through addition of acid or base. Such liquid compositions may be converted into dry colloidal catalyst compositions; c.f. US-A-4,020,009. Solid catalyst mixtures-used for the preparation of an optically transparent liquid- have also been described in US-A-3,672,923. Such systems are generally encumbered with the problem of a lacking long-term stability, and the literature within the field describes aging effects and the importance of the use of an accelerator solution. Within electroless metallizing, an accelerator solution means a solution of chemicals with an acid or alkaline reaction, the influence of which on the activated substrate promotes the initiation of an electroless metal deposition. In the present connection, the catalyst solution may in addition have an activating effect on the catalytic powder melted down, which corresponds to the fact that the catalyst solution in the hitherto known commercial utilization is activated before use through addition of a chemical. There is still doubt about the actual functioning of these systems, and a discussion thereof appears inter alia from "An Electron Diffraction Study on Mixed PdCI2/SnCI2 Catalyst for Electroless Plating" by T. Osaka et al. in Jour. Electrochem. Soc.', Nov. 1980, p. 2443ff and "A Study on Activation and Acceleration by Mixed PdC[2/SnC12 Catalysts for Electroless Metal Deposition" by R. Zeblenski in the same journal, December 1980, p. 2652ff.
  • It has long been desired to obtain an improved stability of the PdCI2/SnC[2 catalysts which have gained a widespread use for processes within electrotechnics, cf. inter alia US-A-4,187,198 and US-A-4,212,768. Regarding the effect of these catalysts it is considered probable that the precious metal (e.g. Pd) in the elemental form is stabilized by tin compounds in the solution.
  • As described in US-A-3,993,799 it has turned out that systems including colloidal particles of non-precious metals are also catalytic for electroless metal deposition when appropriate baths are employed. It has in connection with such systems been difficult to obtain a high catalytic activity simultaneously with a good stability. US-A-3,958,048 describes how the colloidal nature could disappear in less than 24 hours. US―A― 4,167,596 describes the use of hydro-oxides understood as a mixture of oxides and hydroxides of cobalt, nickel, iron, copper, and mixtures thereof while adding stabilizers, surfactants, and reactivity-modifying compounds. Upon immersion of the substrate into such a collodial system, following rinsing a further immersion is carried out in a solution with a reducing compound. Apart from the wetting of the substrate such a process has the drawback that it cannot be carried out selectively. It has been described in the patent literature how an improved adhesion can be obtained, cf. inter alia US-A-4,233,344, wherein hydrazine hydrate is used as an adhesion-improving agent. A change of the pH in the colloidal system, cf. US-A-4,220,678, changes the charge on the colloidal particles, which has an influence on the adhesion of said particles to the substrate.
  • DE-B 2 613 637 describes a process for producing catalytically active fillers which can then be mixed with a polymer compound to form a mixture to be used as a catalytic system. Spray drying with hydrazine as a reducing compound is used in order to avoid SnC12 which is a poison for electroless metal deposition.
  • It is the object of the invention to provide a powder for use for dry activation of a substrate for electroless metallization which after being melted down in a prescribed pattern on the substrate results in improved adhesion between the colloidal, catalyzing/activating systems and the insulating substrate.
  • It is a further object of the invention to provide a powder of the type mentioned above which contains the catalyzing/activating chemical compounds for use in electroless metallization in a very stable form.
  • These objects are achieved by the powder according to the invention which is characterized in that it comprises fine-grained particles of a plastic material and at least one chemical compound which is a catalyst for electroless metallization, as well as a surfactant, whereby said chemical compound and said surfactant are present in an amount of 0.2-:.-20% by weight and 0.01-10% by weight, respectively, both parts being calculated on the plastic material. Preferably the catalytically active chemical compound is contained in the powder in an amount of 1 to 5% by weight and the surfactant in an amount of 0.1 to 1% by weight.
  • A further aspect of the invention is a method for producing a conductive surface or pattern on an insulating substrate which is characterized in that the entire surface of the substrate or the part which is desired to be metallized is provided with the powder of the invention, the powder is melted down on the substrate, is accelerated if desired in an acid or alkaline medium and the thus prepared substrate is then metallized by electroless metallization.
  • The use of the powder according to the invention results in a metal layer adhering very well to the melted down plastic powder and showing limits (meaning edges or borders) which are well defined by the distribution (pattern) of the melted down plastic powder.
  • The powder according to the invention comprising a plastic powder which contains the well-known PdClg/SnC12 catalysts or another precious metal catalyst of colloidal nature or hydro-oxides of non-precious metals as well as a surfactant, has the advantage that after melting down the powder onto a substrate and suitable acceleration, metallization of the substrate with a good adhesion of the deposited metal and sharp metallizing limits becomes possible. Such a powder provides an -essential improvement compared to the prior art. Thus the stability of the catalyzing compounds has been considerably increased, not the least due to the fact that the acceleration is not being carried out until the powder has been melted down onto the substrate, contrary to the conventional wet process where acceleration of the catalyst is carried out prior to immersion of the substrate into the solution or suspension of the catalyst. It has not previously been recognized that by using catalysts in the form of catalyzing plastic powder, whether said powder contains precious metal systems or non-precious metal compounds, considerable advantages can be obtained. For instance etching of the substrate in order to form cavities in which the catalyzing compound may be sucked up so as to ensure a good adhesion is avoided. Furthermore, the colloidal nature of the catalyzing compounds is stabilized in the powder according to the invention in a particular manner by the use of a fine-grained plastic powder.
  • The catalytic compounds in the powder according to the invention may include any desired compound of the metals from group VIII of the periodic system, for instance iron, cobalt, nickel, ruthenium, rhodium, palladium and/or iridium, in addition to a tin compound, the tin compound to as large an extent as possible being present in the oxidation number +2 or in addition to another reducing compound of inorganic or organic nature. Alternatively, the catalytically active compound may be a compound of a metal from group IB of the periodic system, as copper, silver or gold.
  • When the catalyzing compounds are complex compounds, it may be necessary to use an accelerator for the metallization which accelerator may be an acid or an alkaline substance. When commercial catalysts of the PdCI2/SnCI2 type are used, an aqueous hydrochloric acid solution (conc. HCI to H20 e.g. 1:2) is a suitable accelerator. In this manner the stabilizing alkaline halides are removed from the melted down catalyzing powder, whereby a more water permeable surface is achieved in addition. At the following metallization process, this increased surface porosity causes an extremely good adhesion of the metal to be deposited to the melted down plastic powder.
  • For the preparation of a powder according to the invention including an Sn-Pd catalyst it may under certain circumstances be undesired that alkaline halides are used to form a complex compound with PdCl2, since this can result in a very fatty powder. However, US-A-4,212,768 states that other halides are applicable, e.g. CaCI2. 6H20, and LaC13 - 7H20. It was found particularly advantageous for a powder according to the invention to utilize a double salt of CaC12. 6H20 and PdCl2, since a very electrostatic powder is thereby obtained. Another manner of avoiding undesired properties of the powder including a conventional Sn-Pd catalyst, such as e.g. 9F from Shipley Corp., is to use a plastic emulsion instead of a jet-ground powder. In this manner the concentration of the double salt is reduced, said double salt containing the catalytically active metal.
  • In the field of conventional electroless metallization, surfactants have usually been added to the baths used. It was not previously recognized that an improved effect can be obtained if the powder which is capable of activating the surface of a substrate for electroless metallization includes a surfactant. The hydrophobic part of this surfactant adheres to the hydrophobic plastic material being the main ingredient of said powder, whereas at the same time the hydrophilic part of the surfactant ensures a good contact between the melted down powder and an aqueous medium. In a preferred embodiment the surfactant consists of a mixture of glycerolmonostearate and glyceroldistearate constituting 0.1 to 1% by weight of the plastic material.
  • Especially in case of the use of a commercial catalyst of the PdCI2/SnCI2 type the invention brings about an important advantage because ' said catalyst is not activated for electroless metal deposition until the powder according to the invention has been melted down and the substrate with the melted down powder is treated, if necessary, with an acid or alkaline medium. As a result, both the powder and the plastic film formed of said melted down powder demonstrate a durability not previously known.
  • A method for the preparation of a powder according to the invention includes the steps of mixing the plastic material in fine-grained form or prepared by an emulsion polymerisation in an aqueous medium with an aqueous dispersion of a surfactant, whereafter the catalyzing compounds are added and dried upon adjustment of the desired pH value, e.g. through spray drying. The method according to the invention is characterized in that it is carried out in an aqueous medium, and that the colloidal particles present therein or precursors for such particles, inter alia as a consequence of the influence of the surfactant, adhere strongly to the plastic particles which act as stabilizer as well as a cement during the melting down of the dry powder, said cement binding the activating/catalyzing compounds for the electroless metallization to the surface of the substrate. The aqueous medium furthermore has the advantage that partly hydrolysed and oxide-containing compounds are present, which on heating, for instance during the spray drying process, are melted in the surface of the powder particles and thereby improve the wetting characteristics of the melted down powder.
  • The preparation of a powder according to the invention including non-precious catalyst compounds may be carried out on the basis of commercially available solutions with stabilizers present therein and which may be accelerated in a suitable manner, or the colloidal particles may be precipitated prior to the drying process through the addition of reducing surface active and precipitating reagents. At the subsequent drying process, the colloidal nature is in a particular manner stabilized on the surface of each powder grain as islands of catalytically active compounds.
  • The powder according to the invention may be applied to an insulating substrate through sprinkling, electrostatic or magnetostatic transfer directly to the substrate or via a light-sensitive master, cf. the prior art. The powder is melted down in order to obtain a suitable adhesion to the substrate. If the catalyzing compounds are so stable that they cannot directly initiate an electroless metallizing, an acceleration can be carried out. Such an acceleration may include treating the powder melted down on the substrate in an acid or alkaline medium. As a result the catalyzing compounds are made active for electroless metallizing. In addition, a more porous structure is obtained, which additionally improves the adhesion of the electrolessly deposited metal. With a later galvanic process it is possible to increase the thickness of the metal layer.
  • Within the neighboring field, photocopying, the magnetic one-component toners have gained increasing use. For use in equipment using this principle, it is possible to prepare a powder of the invention which includes a magnetic material in each powder particle, e.g. oxides of iron, the particle size of which is usually less than 2.5 µm. In addition it is possible to precipitate a thin layer of palladium on these grains of magnetic material, e.g. by reducing a palladium salt dissolved in a slurry of said grains onto their surface, e.g. by addition of formaldehyde. Whether these grains of magnetic material have a thin layer of palladium on the surface or not or are commercial powders such as for instance Bayferrox 8600@ (Bayer Chemie), a powder according to the invention can be prepared, which in each powder grain includes grains of magnetic material. It is most advantageous that these grains are slurried in a plastic comsion, to which one or more of the catalytically active compounds as well as a surfactant are added, said surfactant improving the hydrophilic properties of the powder prepared when said powder is melted down onto an insulating substrate. The powder containing a fine-grained magnetic material can be applied to the substrate magnetostatically under the influence of magnetic poles provided in advance on the substrate.
  • The particulate plastic material used in the powder of the invention may be any polymer resin having appropriate surface characteristics as known in the art. Preferred plastic materials are styrene/acryl-copolymer resins, but for example polyester resins, polyimide resins or ABS-resins may equally be used.
  • The invention thus provides a catalytically active powder which can be used directly to initiate electroless metallization, and which shows the advantage of achieving a good adhesion to the substrate as well as a pore-free merging. The stability of the powder prepared has proved to be surprisingly good, and it is of great environmental importance that using the powder according to the invention a catalyst for electroless metallization is applied in form of a stable powder instead of liquids detrimental to environment.
  • For further explanation of the powder according to the invention, its preparation and use, the following examples are given:
  • Example 1
  • A powder including the following ingredients
    Figure imgb0001
  • Example 2
  • A powder as stated in Example 1 is prepared by 100 g of plastic material (Piccolastic@D 125) upon crushing being ground on a Trost jet mill. The finely ground powder is slurried in an aqueous dispersion containing the surfactant in an amount corresponding to 0,4% by weight of the plastic material. 5 g of SnCI2 - 2H20 are weighed out and heated to 95°C, whereafter 0.1 g of PdCI2 is added. Upon cooling this mixture is crushed and dissolved in water, whereafter this solution is added to the plastic suspension. Upon adjustment of the pH to 8 by means of ammonia water, the plastic suspension is dried on a spray drier (NIRO Atomizer model Minor) with a rate of rotation on the atomizer wheel of 35,000 r.p.m. and with a feeding velocity and supply of hot air adapted in such a manner that the input temperature and the output temperature were 180°C and 80°C, respectively.
  • Example 3
  • A powder including the following ingredients:
    Figure imgb0002
  • Example 4
  • A powder as stated in Example 3 is prepared by 100 g of Piccotoner®1200 upon crushing being added to an aqueous dispersion containing 0.3 g of Atmer@122, which is a surfactant, in 1 liter of liquid. An amount corresponding to 5 g of solid matter of Catalyst 9F, which is a commercial catalyst of the PdCl2/SnCl2 type produced by Shipley Inc., is diluted into a volume of 1 liter and pH is adjusted by means of a 6 N NaOH solution to about 6. Under heavy stirring the diluted catalyst solution is added to the plastic suspension. By 6N NaOH pH is adjusted to 7, and the mixture is dried on a spray drier (NIRO Atomizer model Minor) with a rate of rotation on the atomizer wheel of 35,000 r.p.m. and a feeding velocity and supply of hot air adapted in such a mannerthatthe input temperature and the output temperature were 180°C and 80°C, respectively.
  • Example 5
  • The use of powder as stated in-Example 3 is performed by applying it to an insulating substrate completely or partly, the powder being sprinkled through a seriographic mask, transferred electrophotographically or in another manner, whereafter it is melted down at a temperature of 140°C. The substrate with the powder melted down is immersed into a solution of concentrated hydrochloric acid and water in the ratio 1:3 for a period of 8 minutes. Subsequently it is treated in an accelerator solution (Shipley@19H) for 3 minutes in order upon rinsing to be metallized in a Shipley 328 electroless copper bath at room temperature.
  • Example 6
  • A powder including the ingredients
    Figure imgb0003
  • Example 7
  • A powder including the ingredients
    Figure imgb0004
  • Example 8
  • A powder as stated in Example 6 is prepared by 100 g of plastic material upon crushing being ground on a Trost jet mill. The finely ground powder is slurried in an aqueous dispersion containing the surfactant (Atmer@114) in an amount corresponding to 0.3% by weight of the plastic material. An aqueous solution of the metal salt is added in the desired amount, whereafter pH is adjusted to 8 by 6N NaOH. Subsequently, the plastic suspension is dried on a spray drier (NIRO Atomizer model Minor) with a rate of rotation on the atomizer wheel of 35,000 r.p.m. and a feeding velocity and supply of hot air adapted in such a manner that the input temperature and the output temperature were 170°C and 70°C, respectively.
  • Example 9
  • Analogous with Example 8, a powder as stated in Example 7 was prepared.
  • Example 10
  • A powder of a plastic material containing hydro-oxides of a metal present in one or more oxidation steps was prepared by 100 g of plastic material (Piccotoner@1200) being slurried in a dispersion of a surfactant (Atmer@122 from ICI-Atlas), the amount of which corresponded to 0.3% by weight of the plastic powder. An aqueous solution was admixed which contained 8 g of CuCI2, and during heavy stirring an aqueous solution of 2 g of KBH4 was additionally added, whereafter a 6N NaOH solution was added until a pH of about 9 was reached. The resulting plastic suspension was dried on a spray drier (NIRO Atomizer model Minor) with a rate of rotation on the atomizer wheel of 35,000 r.p.m. and a feeding velocity and supply of hot air adapted in such a mannerthatthe input temperature and the output temperature were 200°C and 80°C, respectively.
  • Example 11
  • An aqueous plastic emulsion (Dresinol@ from Hercules Inc.) corresponding to 100 g of solid matter was added to an aqueous dispersion of 0.3 g of surfactant (Span®60 from ICI-Atlas). During heavy stirring 30 g of Fe304 of a particle size of less than 0.5 p were added to the above. Furthermore an aqueous solution of Catalyst 9F (Shipley Inc.) was added in an amount corresponding to 4% of solid matter, and the pH was adjusted to 8 by 6N NaOH, whereafter a spray drying was carried out on a NIRO Atomizer model Minor with a rate of rotation on the atomizer wheel of 35,000 r.p.m. and a feeding velocity and supply of hot air adapted in such a manner that the input temperature and the output temperature were 160°C and 65°C, respectively.
  • Example 12
  • A powder including the following ingredients
    Figure imgb0005
  • Example 13
  • A method for the preparation of a powder as stated in Example 12 included the following steps: 0.4 g of PdCl, were dissolved in 2.8 g of CaCI2 6H20, which were kept melted at 95°C. After 15 minutes 2.8 g of SnCl2 · 2H20 were added. This solution was now added to a plastic suspension, where 100 g of Piccotoner 1200, which in advance had been jet-ground, were slurried into 500 ml of distilled water, wherein 300 mg of surfactant Atmer®121 (ICI-Atlas) were dispersed. The alkalinity was adjusted to pH=8 by 6N NaOH, and a NIRO Atomizer model Minor was used for the spray drying. The atomizer wheel was adjusted to 35,000 r.p.m., and the feeding velocity and supply of hot air were adjusted in such a manner that the input temperature and the output temperature were 180°C and 80°C, respectively.
  • Example 14
  • A powder as prepared by the method described in Example 11 was transferred in a device for photocopying, whereby powders containing magnetic matter are electrostatically transferred to a light-sensitive master, said master optionally being a polyester film coated with a light-sensitive material. A picture obtained electrostatically by illumination on the light-sensitive surface charged to a positive high voltage of 2.8 kV was produced by said powder by means of a conventional magnet brush arrangement kept at ground potential. Transfer of the resulting electrostatic picture to an insulating substrate was carried out by charging said substrate.
  • Example 15
  • A powder as prepared by the method described in Example 11 was used for developing a magnetically structured Cr02-coated polyester film, on which a magnetostatic picture was produced by illumination with a Xenon flash lamp. During this procedure, said Cr02-coated magnetized film was illuminated through a photographic film where the light penetrated the bright areas of the film and heated the magnetized film to more than its Curie point. The developing was carried out by a "powder cloud" technique (powder cloud inflow of air). The powder grains adhering to the magnetized film were subsequently transferred to an insulating substrate by said substrate being brought to a positive potential of about 20 kV.
  • Example 16
  • Powders as stated in Examples 1,3,6,7, and 11 were in turn transferred electrostatically as follows: The powder was charged electrostatically to a voltage of 2.2 kV in a conventional device for electrostatic powder transfer. By means of a flow of air the powder was transferred to a substrate whereafter it was melted down by heating to the melting temperature.
  • Example 17
  • A powder with a composition as stated in Example 12 and prepared as stated in Example 13 was mixed in the weight ratio 2 to 100 with iron powder of a particle size of 50 to 100 pm (a conventional carrier for use in magnet brushes). By such a developing mixture in a conventional magnet brush arrangement, latent electrostatic pictures were developed on a photo-sensitive master, which through conventional corona-discharge had been charged to a negative high voltage of 3.2 kV and subsequently illuminated selectively by means of a pattern. Transfer from said photo-sensitive master was carried out by charging an insulating substrate so that the particles were transferred by attraction. In a conventional manner the particles were fixed to the isolating substrate and electroless metallizing was carried out.

Claims (13)

1. A powder for use for dry activation of a substrate for electroless metallization which comprises fine-grained particles of a plastic material and at least one chemical compound which is a catalyst for electroless metallization, and also a surfactant, wherein said chemical compound and said surfactant are present in an amount of 0.2-20% by weight and 0.01-10% by weight, respectively, both parts being calculated on the plastic material.
2. A powder as claimed in claim 1, characterized in that the catalytically active compounds are compounds of the metals of group VIII of the periodic system, such as iron, cobalt, nickel, ruthenium, rhodium, palladium, iridium, in addition to a tin compound containing tin in the oxidation number +2.
3. A powder as claimed in claim 1, characterized in that the catalytically active compounds are compounds of iron, cobalt, nickel, copper, and silver, said compounds being present as hydro-oxides understood as mixtures of hydroxides and oxides.
4. A powder as claimed in claims 1-2, characterized in that a catalyst of the PdCI2/SnCI2 type is used as catalyzing compound.
5. A powder as claimed in claims 1-4, characterized in that the plastic material is a styrene/acrylcopolymer resin, the catalyzing compound being colloidal particles dispersed in said plastic material.
6. A powder as claimed in-claims 1-5, characterized in that the surfactant consists of a mixture of glycerolmonostearate and glyceroldistearate, said mixture constituting 0.1 to 1% by weight of the plastic material.
7. A powder as claimed in claims 1-6, characterized in that it additionally contains a fine-grained magnetic material.
8. A method for the preparation of a powder as claimed in claims 1-7, characterized by mixing the plastic material in finely divided form or prepared through emulsion polymerisation in an aqueous medium with an aqueous solution or dispersion of 0.01-10% by weight of at least one surfactant, calculated on the amount of plastic material, adding the catalyzing compound or compounds in an amount of 0.2-20% by weight, calculated on the amount of plastic material, and drying the completed mixture upon adjustment of the desired pH value.
9. A method as claimed in claim 8, characterized in that the drying is carried out through spray drying.
10. A method as claimed in claims 8-9, characterized in that a reducing agent is added to the catalyzing compounds before the drying.
11. A method for producing a conductive surface or pattern on an insulating substrate, characterized in that the entire surface of the substrate or the part which is desired to be metallized is provided with a powder as claimed in claims 1-8, the powder is melted down onto the substrate, is accelerated if desired in an acid or alkaline medium and the thus prepared substrate is then metallized by electroless metallization.
12. The method as claimed in claim 11, characterized in that the powder is electrostatically transferred to a substrate.
13. The method as claimed in claim 11 characterized in that the powder as claimed in claim 7 is applied to the substrate magnetostatically under the influence of magnetic poles provided in advance on the substrate.
EP83101561A 1982-02-18 1983-02-18 A powder for use for dry activation of a substrate for electroless metallization Expired EP0087135B1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
AT83101561T ATE23572T1 (en) 1982-02-18 1983-02-18 POWDER FOR DRY ACTIVATION OF A SUBSTRATE FOR ELECTRICAL METALLIZATION.

Applications Claiming Priority (2)

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DK070582A DK153572C (en) 1982-02-18 1982-02-18 POWDER USED BY TWO ACTIVATION FOR POWERFUL METALLIZATION, PROCEDURE FOR PREPARING THEREOF AND USE THEREOF
DK705/82 1982-02-18

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EP0087135B1 true EP0087135B1 (en) 1986-11-12

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AT (1) ATE23572T1 (en)
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DE (1) DE3367628D1 (en)
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US4719145A (en) * 1983-09-28 1988-01-12 Rohm And Haas Company Catalytic process and systems
PH23907A (en) * 1983-09-28 1989-12-18 Rohm & Haas Catalytic process and systems
US4593016A (en) * 1985-02-14 1986-06-03 International Business Machines Corporation Process for manufacturing a concentrate of a palladium-tin colloidal catalyst
US5304447A (en) * 1992-02-11 1994-04-19 Elf Technologies, Inc. Plateable toner and method for producing the same

Citations (1)

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Publication number Priority date Publication date Assignee Title
US4020009A (en) * 1975-09-30 1977-04-26 Shipley Company, Inc. Catalyst composition and method of preparation

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DE1521442B2 (en) * 1964-10-16 1975-02-27 Photocircuits Corp., Glen Cove, N.Y. (V.St.A.) Object that can be used for the production of printed circuits from a carrier material with any electrical properties
DE1521445C3 (en) * 1965-06-01 1979-11-29 Photocircuits Corp., Glen Cove, N.Y. (V.St.A.) Process for the production of insulating material surfaces activated for electroless metal coating
DE2207425A1 (en) * 1972-02-12 1973-08-16 Schering Ag Metallising plastics - by process including treatment with aq tenside soln after standard etching
US4287253A (en) * 1975-04-08 1981-09-01 Photocircuits Division Of Kollmorgen Corp. Catalytic filler for electroless metallization of hole walls
US4048354A (en) * 1975-10-23 1977-09-13 Nathan Feldstein Method of preparation and use of novel electroless plating catalysts
DK153337C (en) * 1979-04-11 1988-11-14 Platonec Aps PROCEDURES FOR TRANS-SENSITIZATION OF AN INSULATING SURFACE
DK427780A (en) * 1980-10-10 1982-04-11 Neselco As POWDER USED BY THROTTLE SENSIBILIZATION FOR CURRENT METALLIZATION
DK148327C (en) * 1981-07-24 1985-11-04 Neselco As POWDER USED BY THROTTLE SENSIBILIZATION FOR CURRENT METALLIZATION

Patent Citations (1)

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US4020009A (en) * 1975-09-30 1977-04-26 Shipley Company, Inc. Catalyst composition and method of preparation

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DK153572C (en) 1988-12-19
IE830339L (en) 1983-08-18
IE55891B1 (en) 1991-02-14
DK153572B (en) 1988-07-25
WO1983002960A1 (en) 1983-09-01
FI73243C (en) 1987-09-10
DK70582A (en) 1983-08-19
FI73243B (en) 1987-05-29
IL67963A (en) 1986-03-31
FI833778A0 (en) 1983-10-17
JPS59500221A (en) 1984-02-16
NO833723L (en) 1983-10-13
NO160452C (en) 1989-04-19
ATE23572T1 (en) 1986-11-15
CA1212660A (en) 1986-10-14
AU556818B2 (en) 1986-11-20
DE3367628D1 (en) 1987-01-02
AU1163183A (en) 1983-08-25
FI833778A (en) 1983-10-17
EP0087135A1 (en) 1983-08-31
NO160452B (en) 1989-01-09

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