EP0085159A1 - Verfahren zur Herstellung von Presslingen - Google Patents
Verfahren zur Herstellung von Presslingen Download PDFInfo
- Publication number
- EP0085159A1 EP0085159A1 EP82111456A EP82111456A EP0085159A1 EP 0085159 A1 EP0085159 A1 EP 0085159A1 EP 82111456 A EP82111456 A EP 82111456A EP 82111456 A EP82111456 A EP 82111456A EP 0085159 A1 EP0085159 A1 EP 0085159A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- chips
- wetted
- chip
- hardening
- reaction
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 7
- 230000006835 compression Effects 0.000 title description 2
- 238000007906 compression Methods 0.000 title description 2
- 239000011230 binding agent Substances 0.000 claims abstract description 26
- 238000000034 method Methods 0.000 claims abstract description 17
- 238000006243 chemical reaction Methods 0.000 claims abstract description 14
- 230000008569 process Effects 0.000 claims abstract description 12
- 239000011093 chipboard Substances 0.000 claims abstract description 6
- 239000000203 mixture Substances 0.000 claims abstract description 6
- 238000003825 pressing Methods 0.000 claims abstract description 4
- 230000000977 initiatory effect Effects 0.000 claims abstract description 3
- 239000000835 fiber Substances 0.000 claims description 12
- 239000002023 wood Substances 0.000 claims description 5
- 239000011094 fiberboard Substances 0.000 claims description 4
- 239000012876 carrier material Substances 0.000 claims description 2
- 239000000945 filler Substances 0.000 claims description 2
- 239000002557 mineral fiber Substances 0.000 claims description 2
- 238000006068 polycondensation reaction Methods 0.000 claims description 2
- 235000013311 vegetables Nutrition 0.000 claims description 2
- 230000005494 condensation Effects 0.000 claims 1
- 238000009833 condensation Methods 0.000 claims 1
- 238000005056 compaction Methods 0.000 abstract description 3
- 239000004848 polyfunctional curative Substances 0.000 description 9
- 230000000694 effects Effects 0.000 description 3
- 239000011159 matrix material Substances 0.000 description 3
- 230000009257 reactivity Effects 0.000 description 3
- NLXLAEXVIDQMFP-UHFFFAOYSA-N Ammonia chloride Chemical compound [NH4+].[Cl-] NLXLAEXVIDQMFP-UHFFFAOYSA-N 0.000 description 2
- 229920001807 Urea-formaldehyde Polymers 0.000 description 2
- 230000001133 acceleration Effects 0.000 description 2
- 239000007864 aqueous solution Substances 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 230000007480 spreading Effects 0.000 description 2
- 238000003892 spreading Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 229920000877 Melamine resin Polymers 0.000 description 1
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 235000019270 ammonium chloride Nutrition 0.000 description 1
- 239000004202 carbamide Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 238000007731 hot pressing Methods 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 229920001568 phenolic resin Polymers 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000035484 reaction time Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000012744 reinforcing agent Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N1/00—Pretreatment of moulding material
- B27N1/02—Mixing the material with binding agent
Definitions
- the invention relates to a process for the production of compacts such as chipboard or fiberboard from mixtures of chips or fibers from wood, woody parts of plants or vegetable or mineral fibers and organic binders and reaction accelerators hardening by polycondensation or polyaddition with or without the addition of heat.
- thermosetting binders for example urea, melamine or phenol-formaldehyde resins
- hardener accelerators are added regularly to the binder solution, which alone or together with the heat supplied accelerate the binder hardening and thus the production process.
- the invention is based on the object of overcoming these limitations and achieving a further reduction in the hardening times with, in case of doubt, rather less heat, ie energy, for the hardening process.
- the chipboard or fiberboard in which the individual chips or fibers are connected to one another by liquid or melting, in any case, however, irreversibly hardening binders under pressure, optionally with additional supply of heat.
- the purpose of the invention is to accelerate the curing or joining process to increase the production quantity per unit of time.
- the chip or fiber cakes consist of two different chip or fiber components A and B, one of which, A, by dividing the originally intended chip or fiber mass in an appropriately selected relation to one another with the binder, the other, B, but with a hardener of high chemical reactivity is superficially wetted.
- the number of contact points or areas between A and B chips increases rapidly up to the extent determined by the degree of compaction, and the binder hardening proceeds quickly and according to the chosen reactivity of the hardener the cross section uniform.
- the method according to the invention is particularly effective when the uncompressed chips or fibers are heated to a temperature which is favorable for binder hardening by known methods before or during the build-up of the chip cake, since, contrary to their effect, this heat, as mentioned, does not result in the binder being pre-hardened leads, with the exception of the few harmless contact points. Rather, their effect occurs during the compression of the A and B chips matrix according to the mechanism described above only at the most convenient time for the task.
- deIn it is possible to deviate the procedure in a targeted manner deIn to come to special mechanisms of action. It may be expedient to assign the binder as part of component A to a specific shape or classification of the chips, but the hardener as an effective part of component B of the chip cake to a different shape or classification, for example particularly fine-fiber or long chips. It may also be appropriate to sprinkle a fiber serving only as a carrier of the hardening substance - or another suitable form of material, for example fine leaflets - in the chip cake, or to use reinforcing agents to be incorporated, for example glass fibers.
- binder and hardener are only brought together in a resin-chip or resin-fiber matrix at the last possible moment in order to be able to work with binder-hardener mixtures with the shortest possible reaction time.
- the advantages of the process are obvious.
- the quick hardening reaction begins, with the exception of the few harmless contact points in the poured chip cake, at the most convenient time of the process, with the chip cake becoming denser. Since the chips of components A and B and thus the binder and hardener do not touch, the influence of time and temperature on the undensified chip cake is not critical, nor is the reactivity of the selected hardener.
- the heat can be supplied to the chip cake before or during assembly, it is immediately present when the hardening process starts and works without the delay caused by the supply. It is sufficient to keep the press plates or press plates forming the chip cake at a temperature which prevents the heat from flowing out of the cake. The undesirable effects of hot pressing surfaces on the compact surface and on the vapor pressure inside do not occur.
- the invention is illustrated by the following example: 100 kg of wood chips from wood with a residual moisture of 4% are mixed with 16 kg of 50% aqueous solution of a urea resin in a spray mixer and, with gentle drying to 5 - 7% residual moisture, fed to a spreading machine, which uses the glue-coated or binder-containing chips as Part (A), as is known, is sprinkled into a single or multi-layer chip cake with 20 kg of fine fiber chips with 5 - 7% residual moisture, which is sprayed separately and in parallel with the processing of the raw wood chips with 0.8 kg of 20% aqueous solution of ammonium chloride as hardener and passed as component (B) to a second spreader, which it continuously sprinkles into the chip flow of the first spreader that supplies component (A) and in the ratio of the above-mentioned component weights. It is important that the chips of components (A) and (B) mix in free fall in this ratio and build up into a loose chip cake, which is then compressed under pressure and subjected to the complete reaction
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Wood Science & Technology (AREA)
- Forests & Forestry (AREA)
- Dry Formation Of Fiberboard And The Like (AREA)
- Laminated Bodies (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE3200914 | 1982-01-14 | ||
DE19823200914 DE3200914A1 (de) | 1982-01-14 | 1982-01-14 | Verfahren zur herstellung von presslingen |
Publications (1)
Publication Number | Publication Date |
---|---|
EP0085159A1 true EP0085159A1 (de) | 1983-08-10 |
Family
ID=6153040
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP82111456A Withdrawn EP0085159A1 (de) | 1982-01-14 | 1982-12-10 | Verfahren zur Herstellung von Presslingen |
Country Status (4)
Country | Link |
---|---|
US (1) | US4526737A (enrdf_load_stackoverflow) |
EP (1) | EP0085159A1 (enrdf_load_stackoverflow) |
JP (1) | JPS58136430A (enrdf_load_stackoverflow) |
DE (1) | DE3200914A1 (enrdf_load_stackoverflow) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6815175B2 (en) | 2001-03-16 | 2004-11-09 | Cornell Research Foundation, Inc. | Anti-amyloid peptide antibody based diagnosis and treatment of a neurological disease or disorder |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6908295B2 (en) * | 2000-06-16 | 2005-06-21 | Avery Dennison Corporation | Process and apparatus for embossing precise microstructures and embossing tool for making same |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE902550C (de) * | 1951-12-05 | 1954-01-25 | Max Himmelheber Dipl Ing | Verfahren zur Herstellung von Holzspanwerkstoffen |
CH448504A (de) * | 1965-07-17 | 1967-12-15 | Schenck Gmbh Carl | Verfahren und Anlage zur Herstellung gepresster Körper, insbesondere Platten aus Streugut |
AT334068B (de) * | 1972-02-14 | 1976-12-27 | Oesterr Hiag Werke Ag | Verfahren zur herstellung von leichtspanholzplatten |
DE2101392B2 (de) * | 1970-01-19 | 1977-01-27 | Dabernig, Josef, Radenthein; Herz, Josef Paul, Ferndorf; (Österreich) | Verfahren zur herstellung eines leichtbaukoerpers |
FR2490142A1 (fr) * | 1980-09-15 | 1982-03-19 | 23 Szamu Allami Epitoipari Val | Procede pour la fabrication de panneaux isolants a partir de dechets agricoles fibreux et d'un liant |
Family Cites Families (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2033411A (en) * | 1932-09-06 | 1936-03-10 | Pacific Lumber Co | Manufacture of artificial lumber and pressed and molded products |
US2543101A (en) * | 1944-07-20 | 1951-02-27 | American Viscose Corp | Composite fibrous products and method of making them |
US2870110A (en) * | 1956-09-26 | 1959-01-20 | Dow Chemical Co | Porous composition containing a phenolaldehyde resin, method of preparation, and article fabricated therefrom |
DE1198539B (de) * | 1958-04-23 | 1965-08-12 | Max Himmelheber Dipl Ing | Verfahren zur Herstellung von Spanplatten und Spanholzkoerpern |
DE1161415B (de) * | 1960-09-30 | 1964-01-16 | Ulrich Gottschalk | Verfahren und Einrichtung zum Herstellen von Platten aus mit einem Bindemittel versehenen Spaenen und/oder Fasern, insbesondere aus Holz |
US3207819A (en) * | 1961-07-13 | 1965-09-21 | Miller Hofft Inc | Method of making fibreboard |
DE1234016B (de) * | 1965-08-03 | 1967-02-09 | Cassella Farbwerke Mainkur Ag | Verfahren zur Herstellung von wetter- und feuchtigkeitsbestaendigen Holzspanplatten |
US3969454A (en) * | 1971-12-10 | 1976-07-13 | Canadian Patents And Development Limited | Method of making colored particleboard |
US3950472A (en) * | 1975-02-26 | 1976-04-13 | Continental Can Company, Inc. | Molding wood articles from ammonium salt-wood particle mixtures |
US4257995A (en) * | 1979-05-03 | 1981-03-24 | The Upjohn Company | Process for preparing particle board and polyisocyanate-phosphorus compound release agent composition therefor |
US4405542A (en) * | 1982-01-25 | 1983-09-20 | Greer Marian B | Method for the production of a composite material |
-
1982
- 1982-01-14 DE DE19823200914 patent/DE3200914A1/de active Granted
- 1982-12-10 EP EP82111456A patent/EP0085159A1/de not_active Withdrawn
-
1983
- 1983-01-13 JP JP58000034A patent/JPS58136430A/ja active Granted
- 1983-01-14 US US06/458,013 patent/US4526737A/en not_active Expired - Fee Related
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE902550C (de) * | 1951-12-05 | 1954-01-25 | Max Himmelheber Dipl Ing | Verfahren zur Herstellung von Holzspanwerkstoffen |
CH448504A (de) * | 1965-07-17 | 1967-12-15 | Schenck Gmbh Carl | Verfahren und Anlage zur Herstellung gepresster Körper, insbesondere Platten aus Streugut |
DE2101392B2 (de) * | 1970-01-19 | 1977-01-27 | Dabernig, Josef, Radenthein; Herz, Josef Paul, Ferndorf; (Österreich) | Verfahren zur herstellung eines leichtbaukoerpers |
AT334068B (de) * | 1972-02-14 | 1976-12-27 | Oesterr Hiag Werke Ag | Verfahren zur herstellung von leichtspanholzplatten |
FR2490142A1 (fr) * | 1980-09-15 | 1982-03-19 | 23 Szamu Allami Epitoipari Val | Procede pour la fabrication de panneaux isolants a partir de dechets agricoles fibreux et d'un liant |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6815175B2 (en) | 2001-03-16 | 2004-11-09 | Cornell Research Foundation, Inc. | Anti-amyloid peptide antibody based diagnosis and treatment of a neurological disease or disorder |
Also Published As
Publication number | Publication date |
---|---|
JPH0327364B2 (enrdf_load_stackoverflow) | 1991-04-15 |
DE3200914C2 (enrdf_load_stackoverflow) | 1988-12-15 |
DE3200914A1 (de) | 1983-07-28 |
US4526737A (en) | 1985-07-02 |
JPS58136430A (ja) | 1983-08-13 |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
PUAI | Public reference made under article 153(3) epc to a published international application that has entered the european phase |
Free format text: ORIGINAL CODE: 0009012 |
|
AK | Designated contracting states |
Designated state(s): AT BE CH FR GB IT LI NL SE |
|
17P | Request for examination filed |
Effective date: 19830627 |
|
STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: THE APPLICATION HAS BEEN WITHDRAWN |
|
18W | Application withdrawn |
Withdrawal date: 19841019 |