EP0070928A1 - Tile panel manufacture and processing - Google Patents
Tile panel manufacture and processing Download PDFInfo
- Publication number
- EP0070928A1 EP0070928A1 EP81200863A EP81200863A EP0070928A1 EP 0070928 A1 EP0070928 A1 EP 0070928A1 EP 81200863 A EP81200863 A EP 81200863A EP 81200863 A EP81200863 A EP 81200863A EP 0070928 A1 EP0070928 A1 EP 0070928A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- tile
- tiles
- mortar
- panel
- tile panel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004519 manufacturing process Methods 0.000 title claims description 5
- 238000000034 method Methods 0.000 claims abstract description 11
- 239000004570 mortar (masonry) Substances 0.000 claims description 29
- 238000010276 construction Methods 0.000 claims description 5
- 229920003002 synthetic resin Polymers 0.000 claims description 4
- 239000000057 synthetic resin Substances 0.000 claims description 4
- 239000011083 cement mortar Substances 0.000 claims description 3
- 230000000694 effects Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 239000007787 solid Substances 0.000 description 2
- 239000010425 asbestos Substances 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000011065 in-situ storage Methods 0.000 description 1
- 229910052895 riebeckite Inorganic materials 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
- E04F13/0862—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements composed of a number of elements which are identical or not, e.g. carried by a common web, support plate or grid
Definitions
- Tile setting is labour-intensive, requires much time and specialized workers.
- a tile panel is positioned for the purpose of a vertical wall in front of the wall to be tiled, provided with shoring means for retaining the tile panel in place, with damming means for preventing mortar from running off, after which preferably via the top side the space between the wall or other supporting member and the tile panel is filled with mortar.
- a tile panel may conventionally be made to size by removing a part of the tiles with conventional means.
- connection plates 3 On these tiles are attached, always at the angular points, connection plates 3.
- a dose of rapid-hardening cement mortar preferably synthetic resin mortar, is applied on which always the connection plates 3 are pressed.
- the connection mortar is indicated by 5. It has been found that by means of the modern synthetic resin mortars, extremely solid connections can be effected between connection plates and the tiles, whereby a tile panel of e.g.
- the pre-treated panel is dried on bearing plate 1 in a dryung over at at least 20°C for 10 hours:
- SHUTTER layer of cement mortar having a thickness of 1 or 2 mm, thus avoiding that during the positioning of a tile panel and the application of mortar behind the tile panel, said mortar will adhere to the tiles, thus producing dams in the mortar.
- This SHUTTER layer is indicated in Fig. 2 by reference numeral 6.
- the manufacture of the tile panels and the filling of the joints can be effected very easily in factories in the manner indicated, possibly with special machines, while no specialized tilers are necessary and moreover the operations can be effected effectively under favourable conditions, whereby the tile panels formed can be further transported as prefab members to various construction sites for being processed in situ.
- a tile panel generally indicated by 10 is arranged in front of the wall 11 or a different supporting member.
- the tile panel is arranged in such a way that at the back side there remains a space of at least 11 ⁇ 2 cm, while depending on the unevennesses and irregularities in the wall, also distances up to 5 cm are possible.
- Use is thereby made of adjusting members such as 12, which can be attached e.g. relatively to the floor, as well as adjustable clip members 13, which are adapted to engage e.g. around a window or door- frame opening or may be fixed in the wall through plugs.
- the tile panel can be vertically positioned.
- the edges of the tile panel are dammed up e.g. with rapid-hardening mortar, both at the vertical edges and along the lower edge at 15.
- rapid-hardening mortar both at the vertical edges and along the lower edge at 15.
- thin mortar is supplied at the top side. This may be done e..g. means of a mortar pump 16, which conducts the mortar via a hose 17 to a feeding funnel e.g. of some tens of centimeters in length and 1 cm in width, which terminates behind the upper edge of the tile panel.
- a mortar pump 16 which conducts the mortar via a hose 17 to a feeding funnel e.g. of some tens of centimeters in length and 1 cm in width, which terminates behind the upper edge of the tile panel.
- the space behind a tile panel can be rapidly fill-d. It has been found that thus also the mortar may find its way around the corner of a wall and even at the back side of wall when e.g. at all three sides tile panels are arranged.
- the joint is rapidly filled from the bottom to the top, while the support construction serves forreatdining the tile panel or tile panels in place. After the hardening and the removal of the support construction, the tile wall or possibly the tile floor is ready.
- tile floor For a tile floor use may be made of a mortar layer applied on the floor, whereon the tile panels are simply positioned.
Abstract
Description
- Tile setting is labour-intensive, requires much time and specialized workers.
- It is the object of the invention to provide a method and means therefor for effectively applying a tile-work.
- To this effect it is proposed according to the invention to always provide the back side of a plurality of tiles with connection members in such a way that a self-sustaining panel is obtained, while subsequently providing said panel, if necessary, with a so-called SHUTTER layer and filling the joints. It has been found that in this manner pre-fabricated tile panels of maximally 2 m2 can be formed, which can be manufactured in factories as prefab members and which can - thereafter be easily processed on the construction site. During the processing such a tile panel is positioned for the purpose of a vertical wall in front of the wall to be tiled, provided with shoring means for retaining the tile panel in place, with damming means for preventing mortar from running off, after which preferably via the top side the space between the wall or other supporting member and the tile panel is filled with mortar. If desired, a tile panel may conventionally be made to size by removing a part of the tiles with conventional means.
- One embodement of the invention will now be explained, by way of example with reference to the accompanying drawing, wherein:
- Fig. 1 is a top view of the back side of a tile panel whereon a plurality of connection members are indicated;
- Fig. 2 shows, partly in vertical section, a part of a tile panel during the manufacture; and
- Fig. 3 is a view, partly in vertical section, of a tile panel positioned in front of a wall.
- In accordance with Fig. 2, there are positioned on a supporting plate 1 a plurality of tiles with the front downwards in the required number, shape and pattern and at the required interspace. The various tiles are indicated by 2. On these tiles are attached, always at the angular points,
connection plates 3. To this effect, preferably at the four angles of adjacent tiles, a dose of rapid-hardening cement mortar, preferably synthetic resin mortar, is applied on which always theconnection plates 3 are pressed. Along the edges of a tile panel always two tile-connecting narrower-connection plates 4 are attached. In Fig. 2, the connection mortar is indicated by 5. It has been found that by means of the modern synthetic resin mortars, extremely solid connections can be effected between connection plates and the tiles, whereby a tile panel of e.g. 1 x 2 meters, after hardening of the mortar, can be-taken up at the edges and whereby the panel is sufficiently self-sustaining. For enhancing the hardening of the jointing mortar, preferably the pre-treated panel is dried on bearing plate 1 in a dryung over at at least 20°C for 10 hours: - For the jointing plates, as well as for bearing plate 1, use is preferably made of an eternite plate or of eterspan, a synthetic product comparable with eternite. The advantage of this material is that a very solid joint with the mortar is realized, since the mortar should naturally also obtain a very good adhesion with the back side of the tiles. This eternite material furthermore does not become deformed during the drying and hardening of the mortar and is sufficiently rigid for ensuring a rigid panel. It is observed, however, that also other plate material, e.g. asbestos cement, can be applied. The sizes of the tiles are not of relevance, so that both tiles of 10 x 10 cm and of 10 x 15 or 15 x 15 or 10 x 20 or also other sizes can be properly utilized. Such tiles in general have a thickness of approx. 6.5 mm. For the eternite connection plates, use is preferably made of eternite having a thickness of approx. 6 mm. for obtaining sufficient rigidity and strength. Besides a manufacture of a panel with a size of about 1 x 2 m, naturally also square panels or panels of a deviating shape may be made, on condition that only the maximum size of 2 m and a maximum surface of 2 m2 is not exceeded. In this manner, also tile panels can be made of floor tiles, e.g. double-baked tiles of 10 x 10 cm.
- After hardening of the jointing mortar, preferably at the back side, there is applied a so-called SHUTTER layer of cement mortar, having a thickness of 1 or 2 mm, thus avoiding that during the positioning of a tile panel and the application of mortar behind the tile panel, said mortar will adhere to the tiles, thus producing dams in the mortar. This SHUTTER layer is indicated in Fig. 2 by
reference numeral 6. By application of the SHUTTER layer, moreover the joints - between the tiles at the back side are shut off. As a result, after reversal of the tile panel, the joints can be easily washed-in from the front side without the jointing mortar extending behind the tile panels, which would otherwise also produce mortar dam effect during the mounting of the tile panels. - The manufacture of the tile panels and the filling of the joints can be effected very easily in factories in the manner indicated, possibly with special machines, while no specialized tilers are necessary and moreover the operations can be effected effectively under favourable conditions, whereby the tile panels formed can be further transported as prefab members to various construction sites for being processed in situ.
- During the processing, according to Fig. 3, a tile panel generally indicated by 10 is arranged in front of the wall 11 or a different supporting member. The tile panel is arranged in such a way that at the back side there remains a space of at least 1½ cm, while depending on the unevennesses and irregularities in the wall, also distances up to 5 cm are possible. Use is thereby made of adjusting members such as 12, which can be attached e.g. relatively to the floor, as well as
adjustable clip members 13, which are adapted to engage e.g. around a window or door- frame opening or may be fixed in the wall through plugs. By means of threaded pins, the tile panel can be vertically positioned. Subsequently, the edges of the tile panel are dammed up e.g. with rapid-hardening mortar, both at the vertical edges and along the lower edge at 15. When wider tile faces have to be handled, separate panels will be positioned at joint distance from each other, while the joint between the panels can either be dammed up with a rapid-hardening mortar or be sealed with a sealing strip. - When the space behind a tile panel has been dammed up at three sides, thin mortar is supplied at the top side. This may be done e..g. means of a
mortar pump 16, which conducts the mortar via ahose 17 to a feeding funnel e.g. of some tens of centimeters in length and 1 cm in width, which terminates behind the upper edge of the tile panel. In th-s manner, the space behind a tile panel can be rapidly fill-d. It has been found that thus also the mortar may find its way around the corner of a wall and even at the back side of wall when e.g. at all three sides tile panels are arranged. The joint is rapidly filled from the bottom to the top, while the support construction serves forreatdining the tile panel or tile panels in place. After the hardening and the removal of the support construction, the tile wall or possibly the tile floor is ready. - For a tile floor use may be made of a mortar layer applied on the floor, whereon the tile panels are simply positioned.
Claims (8)
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT81200863T ATE13571T1 (en) | 1981-07-31 | 1981-07-31 | MANUFACTURE AND PROCESSING OF A TILE PANEL. |
DE8181200863T DE3170714D1 (en) | 1981-07-31 | 1981-07-31 | Tile panel manufacture and processing |
EP81200863A EP0070928B1 (en) | 1981-07-31 | 1981-07-31 | Tile panel manufacture and processing |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP81200863A EP0070928B1 (en) | 1981-07-31 | 1981-07-31 | Tile panel manufacture and processing |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0070928A1 true EP0070928A1 (en) | 1983-02-09 |
EP0070928B1 EP0070928B1 (en) | 1985-05-29 |
Family
ID=8188144
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP81200863A Expired EP0070928B1 (en) | 1981-07-31 | 1981-07-31 | Tile panel manufacture and processing |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP0070928B1 (en) |
AT (1) | ATE13571T1 (en) |
DE (1) | DE3170714D1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO1996032552A1 (en) * | 1995-04-13 | 1996-10-17 | Reino Parkkila | Method and facade element for repair building |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE817034C (en) * | 1950-06-25 | 1951-10-15 | Willibald Hartlmaier | Tile board |
-
1981
- 1981-07-31 AT AT81200863T patent/ATE13571T1/en active
- 1981-07-31 EP EP81200863A patent/EP0070928B1/en not_active Expired
- 1981-07-31 DE DE8181200863T patent/DE3170714D1/en not_active Expired
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE817034C (en) * | 1950-06-25 | 1951-10-15 | Willibald Hartlmaier | Tile board |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO1996032552A1 (en) * | 1995-04-13 | 1996-10-17 | Reino Parkkila | Method and facade element for repair building |
Also Published As
Publication number | Publication date |
---|---|
EP0070928B1 (en) | 1985-05-29 |
DE3170714D1 (en) | 1985-07-04 |
ATE13571T1 (en) | 1985-06-15 |
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